A communication electronic component auxiliary installation and debugging device

Abstract

The application relates to the technical field of auxiliary installation and debugging of electronic components, and discloses a communication electronic component auxiliary installation and debugging device, which comprises a pickup assembly arranged above a conveying assembly, the pickup assembly comprises a pickup support, a lifting table is arranged on the pickup support, a guide table is arranged on a longitudinal moving frame, a plurality of strip-shaped guide grooves are arranged in the guide table, a plurality of guide blocks are slidably arranged in each strip-shaped guide groove, a limiting push block is arranged on the upper portion of each guide block, a push-clamp plate is arranged at the output end of a push-clamp cylinder, the push-clamp plate is driven by the push-clamp cylinder, the limiting push blocks are pushed to move close to each other, one end of a first reset tension spring is arranged to act on the guide block, and the other end is arranged to act on the longitudinal moving frame, thereby providing a force for moving the plurality of guide blocks away from each other, a table body is arranged on the guide block, and a pickup cylinder is arranged on the table body. Through the technical scheme, the technical problems of low assembly and installation automation and low efficiency of communication electronic components in the related art are solved.

Description

Technical Field

[0001] This invention relates to the field of auxiliary installation and debugging technology for electronic components, and more specifically, to an auxiliary installation and debugging device for communication electronic components. Background Technology

[0002] Communication electronic components are assemblies of communication electronic parts and devices. These components typically need to be mounted or assembled on circuit boards to function. The purpose of installing and assembling electronic equipment is to achieve the overall technical specifications of the device through a rational structural arrangement and the simplest possible process, quickly and efficiently manufacturing stable and reliable products. Therefore, the installation of electronic equipment is not only an important task but also a creative one. Electrically, the assembly of electronic equipment involves the circuit connection of electronic components supported by printed circuit boards. Structurally, it involves installing components from the inside out in a specific order using fastening parts or other methods. Electronic products are technology-intensive products. In current technology, the installation of many electronic components on circuit boards still requires manual labor, making automated installation difficult. Even in automated production workshops, a single circuit board may require dozens or hundreds of electronic components. Even with automated equipment, the manual installation process makes it difficult to improve processing efficiency. Therefore, the automated assembly of communication electronic components still faces the problem of low assembly efficiency. Summary of the Invention

[0003] This invention proposes an auxiliary installation and debugging device for communication electronic components, which solves the technical problems of low automation and low efficiency in the assembly and installation of communication electronic components in related technologies.

[0004] The technical solution of the present invention is as follows: An auxiliary installation and debugging device for communication electronic components, comprising: A conveying assembly for conveying circuit boards. A material platform, which is located on one side of the conveying assembly. A pick-up component, positioned above the conveying component, is used to pick up components from the material platform and transfer them onto the circuit board being conveyed by the conveying component. The picking component includes A pickup bracket, which is disposed on one side of the conveying assembly. A lifting platform, which is vertically mounted on the pickup bracket. The longitudinal transfer frame is movably mounted on the lifting platform along the longitudinal direction. The guide platform, mounted on the longitudinal moving frame, has several strip-shaped guide grooves. Guide blocks, with a plurality of guide blocks slidably disposed within each of the strip-shaped guide grooves. A limiting push block is provided on the upper part of each guide block. Two push-clamp cylinders are arranged opposite each other on the longitudinal moving frame. A pusher plate is provided at the output end of the pusher cylinder. When the pusher plate is driven by the pusher cylinder, it pushes the limiting push blocks to move closer together. A first reset spring, one end of which acts on the guide block and the other end on the longitudinal moving frame, provides a force that pushes the guide blocks apart from each other. A platform is provided, which is mounted on the guide block, and one platform is provided on each guide block. A pickup cylinder is mounted on the platform, and one pickup cylinder is mounted on each platform. A pickup suction cup is disposed at the output end of the pickup cylinder.

[0005] As a further technical solution, the push plate is arc-shaped, and the several limiting push blocks are brought close to each other to form a circle.

[0006] As a further technical solution, the guide block is annular with a through channel in the middle, and the push-clamp cylinder is disposed in the through channel.

[0007] As a further technical solution, there are three strip guide grooves, with the number of guide blocks in the middle strip guide groove being greater than the number of guide blocks in the strip guide grooves on both sides.

[0008] As a further technical solution, the picking component also includes positioning beads, and there are several positioning beads disposed on the side wall of the strip guide groove. The side wall of the guide block has positioning grooves, and each positioning groove corresponds to one positioning bead.

[0009] As a further technical solution, the pickup assembly also includes a second reset spring, one end of which acts on the guide block and the other end of which acts on another adjacent guide block.

[0010] As a further technical solution, the guide block has a receiving groove for accommodating the second return spring.

[0011] As a further technical solution, the conveying assembly has two oppositely arranged conveying troughs, and the circuit board is conveyed along the conveying troughs.

[0012] As a further technical solution, the circuit board has half-cut breakage grooves at both ends, and the feeding trough has a breakage groove section. The breakage groove section is inclined upward toward the middle of the feeding assembly so that the half-cut breakage groove position of the circuit board is broken.

[0013] As a further technical solution, the broken section gradually slopes upward along the conveying direction and then gradually becomes horizontal.

[0014] The working principle and beneficial effects of this invention are as follows: In this invention, considering that in the prior art, communication electronic components are mostly manually placed into the correct positions on the circuit board before soldering, even with automated mounting equipment that can transfer communication electronic components to the circuit board using suction cup robots, it is difficult to transfer multiple communication electronic components simultaneously. This is mainly because the electronic components are clustered on the material table, making it difficult to arrange them in a more dispersed layout for the actual installation on the circuit board. Therefore, the picking component in this embodiment is specifically designed to address this issue. Through this picking component, communication electronic components clustered on the material table can be transferred... Electronic components are picked up and dispersed by the pick-up assembly. Once transferred to the top of the circuit board, the pick-up assembly disperses multiple clustered communication electronic components and positions them appropriately on the circuit board. Then, the pick-up assembly inserts these dispersed communication electronic components into the circuit board, thus efficiently completing the installation of multiple communication electronic components. Even if the communication electronic components on the platform are relatively clustered, they can be dispersed to accurate positions on the circuit board, thus enabling the insertion of communication electronic components into the circuit board and preparing for subsequent soldering. This effectively eliminates the need for manual handling of communication electronic components for insertion into the circuit board. Attached Figure Description

[0015] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention from one perspective; Figure 2 for Figure 1 A magnified schematic diagram of the middle D section; Figure 3 This is another perspective three-dimensional structural schematic diagram of the present invention; Figure 4 This is a side view of the structure of the present invention; Figure 5 for Figure 4 Schematic diagram of the AA section structure; Figure 6 for Figure 5 A magnified schematic diagram of the central part of E; Figure 7 for Figure 4 Schematic diagram of the cross-sectional structure of the middle BB; Figure 8 for Figure 7 A partially enlarged structural diagram of the middle F section; Figure 9 for Figure 4 Schematic diagram of the cross-sectional structure of the middle CC section; In the diagram: Circuit board-1, half-cut break groove-101, conveying assembly-2, material conveying trough-201, break groove segment-202, material platform-3, picking assembly-4, picking bracket-401, lifting platform-402, longitudinal transfer frame-403, guide platform-404, strip guide groove-405, guide block-406, push clamp cylinder-408, push clamp plate-409, first reset tension spring-410, platform body-411, picking cylinder-412, picking suction cup-413, through channel-414, positioning bead-415, positioning groove-416, second reset spring-417, receiving groove-418. Detailed Implementation

[0017] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0018] like Figures 1-9 As shown, this embodiment proposes an auxiliary installation and debugging device for communication electronic components, including... Conveying assembly 2, which is used to convey circuit board 1. Material platform 3 is located on one side of conveyor assembly 2. Pick-up component 4 is positioned above conveying component 2 and is used to pick up components from the material table 3 and transfer them onto the circuit board 1 conveyed by conveying component 2. Among them, the picking component 4 includes Pick-up bracket 401 is disposed on one side of conveying assembly 2. The lifting platform 402 is mounted on the pickup bracket 401. The longitudinal transfer frame 403 is mounted on the lifting platform 402 and moves longitudinally. The guide table 404 is mounted on the longitudinal transfer frame 403 and has several strip guide grooves 405. Guide blocks 406: Several guide blocks 406 are slidably disposed within each strip guide groove 405. Limiting push blocks: Each guide block 406 has a limiting push block on its upper part. There are two push-clamp cylinders 408, which are arranged opposite to each other on the longitudinal transfer frame 403. A pusher plate 409 is provided at the output end of the pusher cylinder 408. After being driven by the pusher cylinder 408, the pusher plate 409 pushes the limit push blocks to move closer together. The first reset spring 410 has one end acting on the guide block 406 and the other end acting on the longitudinal shift frame 403, providing a force to keep the guide blocks 406 moving away from each other. A platform 411 is mounted on a guide block 406, and one platform 411 is mounted on each guide block 406. Pickup cylinder 412 is mounted on platform 411, and one pickup cylinder 412 is mounted on each platform 411. Pick-up suction cup 413 is located at the output end of pickup cylinder 412.

[0019] In this embodiment, considering that in the prior art, communication electronic components are mostly manually placed into the correct positions on the circuit board before soldering, even if some automated installation equipment can transfer communication electronic components to the circuit board using suction cup robots, it is difficult to transfer multiple communication electronic components simultaneously. This is mainly because the electronic components are relatively clustered on the material table 3, making it difficult to arrange multiple electronic components in a layout that allows for a more dispersed arrangement in the actual installation position on the circuit board. Therefore, the picking component 4 in this embodiment is specifically designed. Through the picking component 4 in this embodiment, the communication electronic components clustered on the material table 3 can be picked up and transferred. The components are picked up and dispersed by the pickup component 4. After being transferred to the top of the circuit board 1, the pickup component 4 can disperse multiple clustered communication electronic components and position them appropriately on the circuit board 1. Then, the pickup component 4 inserts several communication electronic components dispersed to the appropriate positions into the circuit board 1, thereby efficiently completing the installation of multiple communication electronic components. Even if the communication electronic components on the material table 3 are relatively clustered, they can be dispersed to the accurate position on the top of the circuit board 1, thus realizing the insertion of communication electronic components into the circuit board 1 and preparing for subsequent soldering. This greatly saves the need for manual handling of communication electronic components to be received and inserted into the circuit board 1.

[0020] In this embodiment, the pickup bracket 401 of the pickup component 4 is used for support, and the lifting platform 402 can drive the entire pickup component 4 to rise and fall. A longitudinal moving frame 403 is also installed on the lifting platform 402 to move longitudinally. The purpose is to move the communication electronic components from above the material platform 3 to above the conveying component 2. The lifting and moving of the lifting platform 402 and the longitudinal moving of the longitudinal moving frame 403 can be achieved using linear drive components such as hydraulic cylinders and pneumatic cylinders. Since multiple communication electronic components are relatively clustered on the material platform 3, multiple pickup suction cups 413 are needed to pick up the materials and maintain the clustered state. After the push-clamping cylinder 408 drives the two oppositely arranged push-clamping plates 409 to act on multiple limit push blocks, the multiple limit push blocks will drive the guide block 406 to slide along the strip guide groove 405 and gather. At the same time, the guide block 406 drives the pickup cylinder 412 to gather through the platform body 411, so that the pickup suction cups 413 can gather, thereby picking up the relatively clustered communication electronic components on the material platform 3. When the longitudinal transfer frame 403 moves the multiple communication electronic components in a clustered state to above the circuit board 1 conveyed by the conveying component 2, the multiple communication electronic components in a clustered state do not match the positions on the circuit board 1 that need to be inserted. At this time, it is necessary to disperse the multiple communication electronic components in a clustered state and to ensure that each communication electronic component is in the correct position above the circuit board 1. To achieve this, the push clamping cylinder 408 needs to release the push clamping plate 409 to release the multiple limit push blocks. After the push clamping plate 409 moves away from the limit push blocks, the first reset tension spring 410 will push the guide block 406 to slide, thereby finally dispersing the pickup cylinder 412 and the pickup suction cup 413. Finally, the pickup suction cup 413 is dispersed to the correct position above the circuit board 1. The pickup cylinder 412 can then drive the pickup suction cup 413 to install the picked-up communication electronic components on the circuit board. After the longitudinal transfer frame 403 resets, the above process is repeated to automatically gather and pick up the communication electronic components and automatically disperse and install them, which greatly improves the efficiency of installing communication electronic components on the circuit board.

[0021] Furthermore, the push plate 409 is arc-shaped, and several limiting push blocks approach each other to form a circle.

[0022] In this embodiment, in order to ensure that several dispersed limiting push blocks can be pushed together by the push clamp 409, the push clamp 409 is designed to be arc-shaped. Two push clamps 409 push from both sides, and the limiting push blocks merge into a circle, so that the limiting push blocks form a limit between the several limiting push blocks, ensuring that the distance between all the picking suction cups 413 is determined after the limiting push blocks are gathered, so as to realize the stable picking of communication electronic components on the material table 3.

[0023] Furthermore, the guide block 406 is annular with a through channel 414 in the middle, and the push-clamp cylinder 408 is disposed in the through channel 414.

[0024] In this embodiment, considering that the push-clamp cylinder 408 is relatively long, in order to ensure that the push-clamp cylinder 408 can be arranged reasonably, the guide block 406 is designed to have a through channel 414 in the middle, and the push-clamp cylinder 408 is fixed in the through channel 414. The through design makes the overall structure more compact and reasonable, avoiding the device being too large and affecting the picking and placing of communication electronic components.

[0025] Furthermore, there are three strip guide grooves 405, and the number of guide blocks 406 in the middle strip guide groove 405 is greater than the number of guide blocks 406 in the strip guide grooves 405 on both sides.

[0026] In this embodiment, there are three strip guide grooves 405, and the middle strip guide groove 405 has more guide blocks 406, which ultimately makes the guide blocks 406 distributed in a circle, which greatly improves the structural compactness.

[0027] Furthermore, the pickup component 4 also includes a number of positioning beads 415, which are disposed on the side wall of the strip guide groove 405. The side wall of the guide block 406 has a positioning groove 416, and each positioning groove 416 corresponds to a positioning bead 415.

[0028] In this embodiment, when several communication electronic components picked up by several pick-up suction cups 413 are delivered to the circuit board 1, sufficient precision is required. In order to achieve the positioning of the guide block 406, which also corresponds to the pick-up suction cups 413, a positioning bead 415 is specially designed on the side wall of the strip guide groove 405. This bead can guide the positioning groove 416 on the side wall of the guide block 406, and thus be pushed to the position of the positioning bead 415 under the action of the reset spring force of the first reset spring 410. This effectively achieves the dispersed positioning of several pick-up suction cups 413, that is, it achieves the precise insertion of communication electronic components into the circuit board 1.

[0029] Furthermore, the pickup assembly 4 also includes a second reset spring 417, one end of which acts on the guide block 406 and the other end of which acts on another adjacent guide block 406.

[0030] In this embodiment, considering that the reset effect is not optimal if no reset spring force is provided between two adjacent guide blocks 406, a second reset spring 417 is specially designed to provide a reset spring force between two adjacent guide blocks 406, which ensures that the guide blocks 406 can be accurately reset to the position that needs to be reset, that is, the position corresponding to the positioning bead 415.

[0031] Furthermore, the guide block 406 has a receiving groove 418 for receiving the second return spring 417.

[0032] In this embodiment, the surfaces corresponding to the adjacent guide blocks 406 are also designed with receiving grooves 418, so that the adjacent guide blocks 406 can be close to each other, avoiding the addition of the second reset spring 417 from increasing the minimum distance between the adjacent guide blocks 406.

[0033] Furthermore, the conveying assembly 2 has two oppositely arranged conveying troughs 201, along which the circuit board 1 is conveyed.

[0034] Furthermore, the circuit board 1 has half-cut breakage grooves 101 at both ends, and the feed trough 201 has a breakage groove segment 202. The breakage groove segment 202 is inclined upward toward the middle of the conveying assembly 2, so that the half-cut breakage groove 101 of the circuit board 1 is broken.

[0035] In this embodiment, the conveying component 2 has two oppositely arranged conveying troughs 201 for conveying the circuit board 1. This part is prior art and will not be described in detail here. As an improvement, the circuit board 1 is designed with half-cut breakage grooves 101 at both ends. The design of the half-cut breakage grooves 101 can make the circuit board more regular, but it also requires manual breaking. In order to realize the automatic breaking of the half-cut breakage grooves 101, a breaking groove section 202 is specially designed in the conveying trough 201. Specifically, the breaking groove section 202 is inclined upward towards the middle of the conveying component 2, which can act on the half-cut breakage grooves 101 to break them, thus realizing the automation of the breaking of the half-cut breakage grooves 101.

[0036] Furthermore, the broken section 202 gradually slopes upward along the conveying direction and then gradually becomes horizontal.

[0037] The breakage groove 202 gradually slopes upward along the conveying direction and then gradually becomes horizontal, thus ensuring that the broken circuit board scraps can be sent away and ensuring the progress of subsequent production.

[0038] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An auxiliary installation and debugging device for communication electronic components, characterized in that, include The conveying assembly (2) is used to convey the circuit board (1). A material platform (3) is disposed on one side of the conveying assembly (2). Pick-up component (4), which is disposed above the conveying component (2), is used to pick up components on the material table (3) and place them onto the circuit board (1) conveyed by the conveying component (2). The picking component (4) includes A pickup bracket (401) is disposed on one side of the conveying assembly (2). A lifting platform (402) is flexibly mounted on the pickup bracket (401). A longitudinal moving frame (403) is mounted on the lifting platform (402) and moves longitudinally along the longitudinal direction. A guide table (404) is mounted on the longitudinal transfer frame (403) and has three strip guide grooves (405). Guide blocks (406), a plurality of guide blocks (406) are slidably disposed in each of the strip guide grooves (405). A limiting push block is provided on the upper part of each guide block (406). Two push-clamp cylinders (408) are provided, and they are arranged opposite to each other on the longitudinal transfer frame (403). A push clamping plate (409) is provided at the output end of the push clamping cylinder (408). After the push clamping plate (409) is driven by the push clamping cylinder (408), it pushes the limiting push blocks to move closer together. A first reset spring (410) acts at one end on the guide block (406) and at the other end on the longitudinal frame (403), providing a force that pushes the guide blocks (406) apart from each other. A platform (411) is disposed on the guide block (406), and each guide block (406) is provided with one platform (411). Pick-up cylinder (412) is provided on the platform (411), and each platform (411) is provided with one pick-up cylinder (412). A pickup suction cup (413) is disposed at the output end of the pickup cylinder (412).

2. The auxiliary installation and debugging device for communication electronic components according to claim 1, characterized in that, The push plate (409) is arc-shaped, and the several limiting push blocks are brought close to each other to form a circle.

3. The auxiliary installation and debugging device for communication electronic components according to claim 1, characterized in that, The guide block (406) is annular and has a through channel (414) in the middle. The push-clamp cylinder (408) is disposed in the through channel (414).

4. The auxiliary installation and debugging device for communication electronic components according to claim 1, characterized in that, The number of guide blocks (406) in the middle strip guide groove (405) is greater than the number of guide blocks (406) in the strip guide grooves (405) on both sides.

5. The auxiliary installation and debugging device for communication electronic components according to claim 1, characterized in that, The picking component (4) also includes a positioning bead (415), there are several positioning beads (415) and they are disposed on the side wall of the strip guide groove (405). The side wall of the guide block (406) has a positioning groove (416) and each positioning groove (416) corresponds to a positioning bead (415).

6. The auxiliary installation and debugging device for communication electronic components according to claim 1, characterized in that, The pickup assembly (4) also includes a second reset spring (417), one end of which acts on the guide block (406), and the other end of which acts on another adjacent guide block (406).

7. The auxiliary installation and debugging device for communication electronic components according to claim 6, characterized in that, The guide block (406) has a receiving groove (418) for receiving the second return spring (417).

8. The auxiliary installation and debugging device for communication electronic components according to claim 1, characterized in that, The conveying assembly (2) has two oppositely arranged conveying troughs (201), and the circuit board (1) is conveyed along the conveying troughs (201).

9. The auxiliary installation and debugging device for communication electronic components according to claim 8, characterized in that, The circuit board (1) has half-cut breakage grooves (101) at both ends, and the conveying trough (201) has a breakage groove section (202). The breakage groove section (202) is inclined upward toward the middle of the conveying assembly (2) so that the half-cut breakage groove (101) of the circuit board (1) is broken.

10. The auxiliary installation and debugging device for communication electronic components according to claim 8, characterized in that, The broken groove section (202) gradually slopes upward along the conveying direction and then gradually becomes horizontal.

Images