A printing and dyeing dye blending pump mechanism
By designing a dye mixing pump mechanism and utilizing a combination of a stirring rack and a dual-purpose delivery pump, the problems of long mixing time and unevenness of dyes in printing and dyeing have been solved, achieving efficient and uniform dye mixing and extraction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- NINGHE TECHNOLOGY SERVICES (NANJING) CO LTD
- Filing Date
- 2023-08-02
- Publication Date
- 2026-06-26
AI Technical Summary
The existing dye blending process suffers from problems such as prolonged blending time and uneven blending, which leads to a decline in the functionality and efficiency of dye blending pumps.
The dye blending pump mechanism includes an electric motor-driven stirring rack and a dual-purpose delivery pump. It accelerates blending through an inclined sleeve and airflow swirl, and combines this with an air filter to filter impurities, achieving uniform blending and efficient extraction of the dye.
It accelerates the blending efficiency of printing and dyeing dyes, ensures dye uniformity, and prevents impurities from entering the dye through air filtration, thereby improving the functionality and efficiency of the blending pump.
Smart Images

Figure CN116850862B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of dye blending technology, and in particular to a dye blending pump mechanism for printing and dyeing. Background Technology
[0002] Currently, in textile production, textile fabrics are dyed into different colors using different dyes. Therefore, the dyes need to be mixed in a loading tank before being applied to the textile fabric. However, existing dye mixing methods still have the following shortcomings:
[0003] Currently, after the dye is mixed by a single stirring tooth, it is pumped out. This process not only prolongs the mixing time but also causes uneven mixing of the dyes. As a result, the functionality of the dye mixing pump is reduced, and the dye mixing efficiency is decreased. Summary of the Invention
[0004] In view of this, the present invention provides a dye mixing pump mechanism for printing and dyeing to solve the problem of fully mixing dyes and making full use of the pump body of the dye mixing device.
[0005] This invention provides a dye mixing pump mechanism for printing and dyeing, specifically comprising: a stable base plate, on which a dye loading tank is mounted, with supporting legs at the bottom of the dye loading tank, a sealing cover on top of the dye loading tank, a dye mixing mechanism between the dye loading tank and the sealing cover, the dye mixing mechanism consisting of an electric motor and a stirring frame, a positioning frame above the sealing cover, the electric motor installed inside the positioning frame, a three-way connecting pipe for the dye loading tank, two drain pipes contacting the three-way connecting pipe installed on the outside of the dye loading tank, a positioning housing mounted on top of the stable base plate by bolts, a displacement block mounted at the bottom of the positioning housing, a dual-purpose delivery pump mounted above the displacement block, a rotating seat between the displacement block and the dual-purpose delivery pump, a threaded rod mounted between the positioning housing and the displacement block, a positioning structure mounted on the positioning housing, the positioning structure consisting of a positioning pin and an anti-loosening plate, a vertical hinge frame on the outer side of the stable base plate, and a hinged rotating plate mounted above the hinge frame.
[0006] Furthermore, the outer side of the hinge frame is provided with two rectangular support blocks, one side of the rotating plate is provided with a mounting sleeve, the air filter element is installed inside the mounting sleeve, and a positioning ring is provided at the inner end of the mounting sleeve.
[0007] Furthermore, the dye loading tank is provided with two sets of symmetrical inclined sleeves. Each set of inclined sleeves consists of two parts. The two inclined sleeves in each set are inclined in opposite directions. The bottom of the dye loading tank is provided with two guide sleeves. The drainage pipe is installed on the outside of the inclined sleeves, the three-way connecting pipe, and the guide sleeves.
[0008] Furthermore, a rectangular mounting groove is provided above the stable base plate, and the bottom of the positioning housing is installed inside the mounting groove.
[0009] Furthermore, a stirring frame is installed at the bottom of the drive shaft of the electric motor. The stirring frame is equipped with a set of inclined stirring bars, which are in contact with the inner wall of the dye loading tank.
[0010] Furthermore, the displacement block has a rectangular structure, and the inner side of the positioning housing is provided with a rectangular sliding groove. The displacement block is installed inside the sliding groove, and one end of the displacement block is provided with a threaded groove. The positioning housing is provided with a cylindrical sliding hole, and a threaded rod is inserted into the sliding hole and connected to the threaded groove of the displacement block. A support spring is installed on the outer side of the threaded rod.
[0011] Furthermore, one end of the positioning housing is provided with a slot, the upper part of the slot is chamfered, the positioning pin is installed inside the slot, the positioning pin and the slot are movably connected, the positioning pin is provided with a stepped groove, a support spring is installed on the outside of the stepped groove, the end of the positioning pin is provided with an inclined surface, and the displacement block is provided with a cylindrical positioning groove.
[0012] Furthermore, the positioning pin is provided with an anti-loosening plate, which has an L-shaped structure and contacts the large end of the threaded rod. One end of the positioning pin is provided with a pull block.
[0013] Furthermore, the outer side of the positioning housing is provided with a rectangular positioning block, and the bottom of the anti-loosening plate is provided with a U-shaped mounting groove, with the positioning block extending into the mounting groove of the anti-loosening plate.
[0014] Furthermore, two L-shaped positioning strips are provided above the mounting groove of the stabilizing base plate, and two positioning grooves are opened on the outer side of the positioning housing. Anti-loosening springs are installed between the positioning strips and the positioning grooves.
[0015] Furthermore, a push bolt is installed at one end of the positioning housing, and the push bolt contacts the outer surface of the dual-purpose delivery pump.
[0016] The beneficial effects are: 1. This invention accelerates the efficiency of dye mixing by using a dye mixing mechanism in conjunction with an inclined sleeve and a dual-purpose delivery pump. Specifically:
[0017] The dyeing and printing dyes in the dye loading tank are stirred by an electric motor and a stirring rack, which speeds up the mixing efficiency of the dyeing and printing dyes. In addition, when the stirring rack rotates, the stirring bar will scrape off the dye adhering to the inner wall of the dye loading tank. The inclined setting of the stirring bar allows the dye on the inner wall to flow better.
[0018] After the dual-purpose delivery pump turns, it delivers air into the diversion pipe. The airflow will flow in two inclined directions through the inclined sleeve. At the same time, the airflow of the two sets of inclined sleeves will convect, so that the airflow can make the dyeing dye in the dye loading tank form a swirling flow, thereby achieving a better mixing effect of the dyeing dye.
[0019] In addition to the dual-purpose delivery pump, this invention is equipped with an air filter element that is easy to move and disassemble. When the air filter element comes into contact with one end of the dual-purpose delivery pump, the air filter element filters dust and bacteria in the air, preventing dust in the air from entering the interior of the dye loading tank.
[0020] Based on the dual-purpose delivery pump, this invention is equipped with a positioning pin, which achieves the effect of positioning the dual-purpose delivery pump after displacement, thereby facilitating the position switching of the dual-purpose delivery pump.
[0021] 2. In this invention, the dual-purpose pump is configured with a rotary connection. After the position is switched, the dual-purpose pump can extract dye from the dye loading tank. The effects of dye mixing and extraction can be achieved simultaneously through a single dual-purpose pump. Attached Figure Description
[0022] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.
[0023] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.
[0024] In the attached diagram:
[0025] Figure 1 This is a schematic diagram of the shaft side structure of the dyeing and printing dyeing mixing pump mechanism in the air delivery state according to an embodiment of the present invention.
[0026] Figure 2 This is a schematic diagram of the shaft-side structure of the dual-purpose delivery pump after position switching, according to an embodiment of the present invention;
[0027] Figure 3 This is a cross-sectional axial side view of the dye loading tank according to an embodiment of the present invention;
[0028] Figure 4 This is a schematic diagram of the split axial structure of the dye mixing pump mechanism according to an embodiment of the present invention;
[0029] Figure 5This is an embodiment of the present invention. Figure 5 A schematic diagram of the axonal structure from the rear view;
[0030] Figure 6 This is a schematic diagram of the axial side structure of the positioning housing in a transverse section according to an embodiment of the present invention;
[0031] Figure 7 This is a schematic diagram of the vertically sectional axial structure of the positioning housing according to an embodiment of the present invention;
[0032] Figure 8 This is an embodiment of the present invention. Figure 6 A magnified structural diagram at point A;
[0033] Figure 9 This is an embodiment of the present invention. Figure 7 A magnified structural diagram at point B.
[0034] List of reference numerals
[0035] 1. Stable base plate; 101. Hinge frame; 2. Dye loading tank; 201. Sealing cap; 202. Inclined sleeve; 203. T-connector; 204. Guide sleeve; 3. Dye mixing mechanism; 301. Electric motor; 302. Stirring rack; 4. Drainage pipe; 5. Positioning housing; 501. Positioning block; 6. Displacement block; 7. Dual-purpose delivery pump; 8. Threaded rod; 9. Positioning structure; 901. Positioning pin; 902. Anti-loosening plate; 10. Rotating plate; 11. Air filter element; 12. Anti-loosening snap ring. Detailed Implementation
[0036] To make the objectives, solutions, and advantages of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Unless otherwise stated, the terms used herein have their ordinary meanings in the art. The same reference numerals in the drawings represent the same parts.
[0037] Example: Please refer to Figures 1 to 9 As shown:
[0038] This invention provides a dye mixing pump mechanism, including a stable base plate 1, a dye loading tank 2 mounted on the top of the stable base plate 1, a support leg at the bottom of the dye loading tank 2 for supporting the dye loading tank 2, a sealing cover 201 on the top of the dye loading tank 2, two sets of symmetrical inclined sleeves 202 on the dye loading tank 2, each set of inclined sleeves 202 consisting of two parts, the two inclined sleeves 202 in each set are inclined in opposite directions, two guide sleeves 204 at the bottom of the dye loading tank 2, and a drain pipe 4 installed on the outside of the inclined sleeves 202, the three-way connecting pipe 203, and the guide sleeves 204. Thus, after the dual-purpose pump 7 turns, it delivers air into the drain pipe 4, and the airflow flows through the inclined sleeves 202 in two inclined directions. At the same time, the airflow of the two sets of inclined sleeves 202 convects, so that the airflow can make the dye in the dye loading tank 2 form a swirling flow, thereby achieving a better mixing effect of the dye.
[0039] Referring to the dye mixing mechanism 3 in the attached diagram, a dye mixing mechanism 3 is installed between the dye loading tank 2 and the sealing cover 201. The dye mixing mechanism 3 is composed of an electric motor 301 and a stirring frame 302. A positioning frame is provided above the sealing cover 201, and the electric motor 301 is installed inside the positioning frame. The positioning frame achieves the effect of locking the position of the electric motor 301. A stirring frame 302 is installed at the bottom of the drive shaft of the electric motor 301. The electric motor 301 drives the stirring frame 302 to rotate. When the stirring frame 302 rotates, it stirs the dyeing dye in the dye loading tank 2, which speeds up the mixing efficiency of the dyeing dye. The stirring frame 302 is provided with a set of inclined stirring bars. The stirring bars are in contact with the inner wall of the dye loading tank 2. Therefore, when the stirring frame 302 rotates, the stirring bars will scrape off the dye adhering to the inner wall of the dye loading tank 2. The inclined setting of the stirring bars makes the dye on the inner wall flow better.
[0040] Referring to the attached diagram, the dye loading tank 2, the drainage pipe 4, the positioning housing 5, and the displacement block 6 are shown. The dye loading tank 2 is equipped with a three-way connecting pipe 203. Two drainage pipes 4 are installed on the outside of the dye loading tank 2, which are in contact with the three-way connecting pipe 203. A positioning housing 5 is bolted to the top of the stable base plate 1. A displacement block 6 is installed at the bottom of the positioning housing 5. A dual-purpose delivery pump 7 is installed above the displacement block 6. A rotating seat is provided between the displacement block 6 and the dual-purpose delivery pump 7, which enables the displacement block 6 and the dual-purpose delivery pump 7 to rotate. A threaded rod 8 is installed between the positioning housing 5 and the displacement block 6. The displacement block 6 has a rectangular structure. The inner side of the positioning housing 5 is provided with a rectangular sliding groove. The displacement block 6 is installed inside the sliding groove. The sliding groove achieves the sliding positioning effect of the displacement block 6. One end of the displacement block 6 is provided with a threaded groove. The positioning housing 5 is provided with a cylindrical sliding hole. The threaded rod 8 is inserted into the sliding hole and connected to the threaded groove of the displacement block 6. Therefore, the threaded rod 8 achieves the vertical positioning effect of the positioning housing 5. A support spring is installed on the outer side of the threaded rod 8. The support spring achieves the elastic support effect of the positioning housing 5 and the dual-purpose delivery pump 7, so that the dual-purpose delivery pump 7 can be quickly and effortlessly reset.
[0041] Referring to the positioning structure 9 in the attached figure, a set of positioning structures 9 is installed on the positioning housing 5. The positioning structure 9 is composed of a positioning pin 901 and an anti-loosening plate 902. A slot is provided at one end of the positioning housing 5. A chamfer is provided above the slot. The positioning pin 901 is installed inside the slot. The slot achieves the effect of positioning and convenient installation of the positioning pin 901. The positioning pin 901 and the slot are movably connected. The positioning pin 901 can slide flexibly inside the slot. The positioning pin 901 has a stepped groove. A support spring is installed on the outside of the stepped groove. The support spring elastically supports the positioning pin 901 inward. An inclined surface is provided at the end of the positioning pin 901. A cylindrical positioning groove is provided on the displacement block 6. When the displacement block 6 is stretched, the positioning pin 901 will automatically extend into the positioning groove. The positioning pin 901 achieves the effect of locking the position of the displacement block 6, thereby achieving the effect of convenient switching of the position of the dual-purpose delivery pump 7. A pull block is provided at one end of the positioning pin (901).
[0042] Referring to the positioning housing 5 and positioning structure 9 in the attached drawings, a push bolt is installed at one end of the positioning housing 5. The push bolt contacts the outer side of the dual-purpose delivery pump 7. The push bolt tightly connects the dual-purpose delivery pump 7 and the mounting sleeve of the rotating plate 10, thereby enabling the air filter element 11 to effectively filter the air. A rectangular positioning block 501 is provided on the outer side of the positioning housing 5. A U-shaped mounting groove is opened at the bottom of the anti-loosening plate 902. The positioning block 501 extends into the mounting groove of the anti-loosening plate 902. The anti-loosening plate 902 achieves the effect of positioning the positioning block 501 in terms of installation position and circumferential positioning. After the anti-loosening plate 902 is positioned, the positioning pin 901 is quickly positioned. An anti-loosening plate 902 is provided on the positioning pin 901. The anti-loosening plate 902 has an L-shaped structure and contacts the large end of the threaded rod 8, thereby preventing the threaded rod 8 from being loosened by the anti-loosening plate 902.
[0043] Referring to the attached drawings, the hinge frame 101, rotating plate 10, and anti-loosening spring 12 are provided on the outer side of the stable base plate 1. A vertical hinge frame 101 is provided on the outer side of the hinge frame 101, and a hinged rotating plate 10 is installed above the hinge frame 101. Two rectangular support blocks are provided on the outer side of the hinge frame 101 to support and position the rotating plate 10. A mounting sleeve is provided on one side of the rotating plate 10, and the air filter element 11 is installed inside the mounting sleeve. The mounting sleeve achieves the effect of positioning and concealing the air filter element 11. A positioning ring is provided at the inner end of the mounting sleeve to achieve the effect of positioning the air filter element 11. When the air filter element 11 is connected to the dual-purpose delivery pump... When one end of 7 is in contact, the air filter element 11 filters dust and bacteria in the air to prevent dust from entering the interior of the dye loading tank 2. A rectangular mounting groove is provided on the top of the stable base plate 1. The bottom of the positioning housing 5 is installed inside the mounting groove. The mounting groove achieves the positioning effect of the positioning housing 5. Two L-shaped positioning strips are provided above the mounting groove of the stable base plate 1. Two positioning grooves are provided on the outer side of the positioning housing 5. The anti-loosening spring 12 is installed between the positioning strips and the positioning grooves. The positioning strips and positioning grooves achieve the effect of convenient installation and positioning of the anti-loosening spring 12. The anti-loosening spring 12 achieves the effect of stabilizing the fixing bolts of the positioning housing 5.
[0044] The specific usage and function of this embodiment are as follows:
[0045] In use, the positioning housing 5 is first installed on the top of the stable base plate 1 with bolts. The positioning housing 5 is positioned by the mounting groove. Then, the anti-loosening spring 12 is installed between the positioning strip of the stable base plate 1 and the positioning groove of the positioning housing 5 to stabilize the positioning housing 5. The dual-purpose delivery pump 7 is installed on the positioning housing 5 by the displacement block 6. The positioning housing 5 and the threaded rod 8 are used to position the dual-purpose delivery pump 7. The drainage pipe 4 is installed on the outside of the inclined sleeve 202, the three-way connecting pipe 203, and the guide sleeve 204. The air filter element 11 is installed on the inside of the air filter element 11 to connect the air filter element 11 with the dual-purpose delivery pump 7. The model of the dual-purpose delivery pump 7 can be selected as needed. The push bolt of the positioning housing 5 is rotated to make the dual-purpose delivery pump 7 and the mounting sleeve of the rotating plate 10 tightly connected.
[0046] The dyes that need to be mixed for textiles are placed inside the dye loading tank 2, and then the dye loading tank 2 is sealed. The electric motor 301 and the dual-purpose transfer pump 7 are connected to the power supply. The electric motor 301 drives the stirring rack 302 to rotate. When the stirring rack 302 rotates, it stirs the dyes in the dye loading tank 2, which speeds up the mixing efficiency of the dyes. At the same time, when the stirring rack 302 rotates, the stirring strips will scrape off the dyes adhering to the inner wall of the dye loading tank 2.
[0047] After turning, the dual-purpose delivery pump 7 delivers air into the drainage pipe 4. The airflow flows in two inclined directions through the inclined sleeve 202. At the same time, the airflow of the two sets of inclined sleeves 202 is in convection, which enables the airflow to form a swirling flow of the dyeing dye in the dye loading tank 2, and to further blend the dyeing dye. The air filter element 11 filters dust and bacteria in the air to prevent dust in the air from entering the interior of the dye loading tank 2. The air filter element 11 is replaced regularly.
[0048] After the dyeing and printing dyes are mixed, the air filter element 11 is flipped outward by the rotating plate 10, and the dual-purpose delivery pump 7 is pulled. The dual-purpose delivery pump 7 drives the displacement block 6 to move, so that the displacement block 6 is positioned by the positioning pin 901. Then, the dual-purpose delivery pump 7 is rotated to switch positions. Then, the positioning pin 901 is pulled outward so that the other end of the dual-purpose delivery pump 7 is connected to the three-way connecting pipe 203. Then, the dye in the dye loading tank 2 is delivered outward by the dual-purpose delivery pump 7.
Claims
1. A dye mixing pump mechanism for printing and dyeing, comprising a stable base plate (1); characterized in that: A dye loading tank (2) is installed above the stable base plate (1). The bottom of the dye loading tank (2) is provided with support legs. A sealing cover (201) is provided above the dye loading tank (2). A set of dye mixing mechanism (3) is installed between the dye loading tank (2) and the sealing cover (201). The dye mixing mechanism (3) is composed of an electric motor (301) and a stirring rack (302). A positioning frame is provided above the sealing cover (201). The electric motor (301) is installed inside the positioning frame. The dye loading tank (2) is provided with a three-way connecting pipe (203). Two drainage pipes (4) that are in contact with the three-way connecting pipe (203) are installed on the outside of the dye loading tank (2). A positioning housing (5) is installed on the top of the stable base plate (1) by bolts. A displacement block (6) is installed at the bottom of the positioning housing (5). A dual-purpose delivery pump (7) is installed on the top of the displacement block (6). A rotating seat is provided between the displacement block (6) and the dual-purpose delivery pump (7). A threaded rod (8) is installed between the positioning housing (5) and the displacement block (6). A set of positioning structures (9) is installed on the positioning housing (5). The positioning structure (9) is composed of a positioning pin (901) and an anti-loosening plate (902). A vertical hinge frame (101) is provided on the outer side of the stable base plate (1). A hinged rotating plate (10) is installed above the hinge frame (101). Two L-shaped positioning strips are provided above the mounting groove of the stable base plate (1). Two positioning grooves are opened on the outer side of the positioning housing (5). An anti-loosening spring (12) is installed between the positioning strips and the positioning grooves. A push bolt is installed at one end of the positioning housing (5). The push bolt is in contact with the outer side of the dual-purpose delivery pump (7). Two rectangular support blocks are provided on the outer side of the hinge frame (101). An installation sleeve is provided on one side of the rotating plate (10). An air filter element (11) is installed inside the installation sleeve. A... A positioning ring; the dye loading tank (2) is provided with two sets of symmetrical inclined sleeves (202), each set of inclined sleeves (202) consists of two parts, the two inclined sleeves (202) in each set are inclined in opposite directions, the bottom of the dye loading tank (2) is provided with two guide sleeves (204), the drain pipe (4) is installed on the outside of the inclined sleeves (202), the three-way connecting pipe (203), and the guide sleeves (204); the displacement block (6) is a rectangular structure, the inner side of the positioning housing (5) is provided with a sliding groove, the displacement block (6) is installed inside the sliding groove, one end of the displacement block (6) is provided with a threaded groove, the positioning housing (5) is provided with a cylindrical sliding hole, the threaded rod (8) is inserted into the sliding hole and connected to the threaded groove of the displacement block (6), and a support spring is installed on the outside of the threaded rod (8).
2. The dye mixing pump mechanism as described in claim 1, characterized in that: A rectangular mounting groove is provided above the stable base plate (1), and the bottom of the positioning housing (5) is installed inside the mounting groove.
3. The dye mixing pump mechanism as described in claim 1, characterized in that: A stirring rack (302) is installed at the bottom of the drive shaft of the electric motor (301). The stirring rack (302) is provided with a set of inclined stirring bars, which are in contact with the inner wall of the dye loading tank (2).
4. The dye mixing pump mechanism as described in claim 1, characterized in that: One end of the positioning housing (5) is provided with a slot, and the upper part of the slot is provided with a chamfer. The positioning pin (901) is installed inside the slot and is movably connected to the slot. The positioning pin (901) is provided with a stepped groove, and a support spring is installed on the outside of the stepped groove. The end of the positioning pin (901) is provided with an inclined surface. The displacement block (6) is provided with a cylindrical positioning groove. The positioning pin (901) is provided with an anti-loosening plate (902), which contacts the large end of the threaded rod (8). One end of the positioning pin (901) is provided with a pulling block.
5. The dye mixing pump mechanism as described in claim 1, characterized in that: The outer side of the positioning housing (5) is provided with a rectangular positioning block (501), and the bottom of the anti-loosening plate (902) is provided with an installation groove, and the positioning block (501) extends into the installation groove of the anti-loosening plate (902).