A method and apparatus for applying a corrosion resistant coating to the interior walls of a dust collector hopper

By using an automated spraying system that combines a rotatable base and telescopic support components, the anti-corrosion coating on the inner wall of the dust collector hopper is uniformly sprayed, solving the problem of low efficiency in manual spraying and improving construction efficiency and coating uniformity.

CN117000480BActive Publication Date: 2026-05-01LAOCHENG ENVIRONMENTAL PROTECTION POWER PLANT OF HAIKOU ZHONGDIAN ENVIRONMENTAL PROTECTION POWER GENERATION CO LTD +2
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
LAOCHENG ENVIRONMENTAL PROTECTION POWER PLANT OF HAIKOU ZHONGDIAN ENVIRONMENTAL PROTECTION POWER GENERATION CO LTD
Filing Date
2023-08-28
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

In existing technologies, the application of anti-corrosion coatings to the inner wall of dust collector hoppers mainly relies on manual operation, resulting in a high workload and low construction efficiency, and failing to effectively solve the problem of low-temperature corrosion caused by acidic gases and corrosive elements in flue gas.

Method used

The spraying system consists of a rotatable base, a vertically retractable first support, a horizontally retractable second support, and a nozzle. It achieves uniform spraying of anti-corrosion coating through automated spraying actions, including base rotation, support extension and retraction, and nozzle angle adjustment.

Benefits of technology

The system enables automated spraying of anti-corrosion coatings on the inner wall of the dust collector hopper, improving construction efficiency, ensuring the uniformity and anti-corrosion effect of the coating, and reducing the burden of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of paint spraying, and particularly relates to a method and device for spraying anticorrosive paint on the inner wall of an ash bucket of a dust collector. The method is applied to a spraying system, and the spraying system comprises a rotatable base, a first support member telescopically movable in a vertical direction, a second support member telescopically movable in a horizontal direction, and a spray head. The first support member is fixed to the base in a vertical direction and arranged in the interior of the ash bucket of the dust collector. The second support member is fixed to the top end of the first support member in a horizontal direction. The spray head is rotatably arranged at the end of the second support member away from the first support member. The method comprises the following steps: obtaining a spraying task, wherein the spraying task comprises a spraying task for all inner wall surfaces of the ash bucket of the dust collector and a spraying task for a target inner wall surface of the ash bucket of the dust collector; determining a spraying action of the spraying system based on the spraying task, so as to execute the spraying task by using the spraying action. The spraying action comprises the actions of the base, the first support member, the second support member, and the spray head.
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Description

Technical Field

[0001] This invention relates to the field of coating spraying technology, and in particular to a method and apparatus for spraying anti-corrosion coatings onto the inner wall of a dust collector hopper. Background Technology

[0002] In solid fuel (such as coal, municipal solid waste, etc.) combustion power generation systems, dust collectors are crucial equipment for flue gas purification. Their working principle involves using methods such as electrostatic collection and bag filtration to separate dust particles from the flue gas and collect them into an ash hopper, thus obtaining clean flue gas. However, acidic gases such as HCl and SO2 in the flue gas easily condense on the inner wall of the dust collector's ash hopper, and the accumulated ash layer also contains a large amount of corrosive elements (such as Cl, S, Na, K, etc.), leading to severe low-temperature corrosion, causing problems such as ash particle adhesion and blockage, and thinning of the ash hopper wall.

[0003] To mitigate the low-temperature corrosion caused by condensed acid, applying an anti-corrosion coating to the inner wall of the ash hopper is a widely used method. Most related technologies employ manual spraying or have workers carry the spraying machine for the sealing operation, which is not only labor-intensive but also detrimental to improving construction efficiency.

[0004] Therefore, there is an urgent need to provide an anti-corrosion coating spraying system for the inner wall of the dust collector hopper to solve the above-mentioned technical problems. Summary of the Invention

[0005] This invention provides a method and apparatus for spraying anti-corrosion coating on the inner wall of a dust collector hopper, which can realize the automated spraying of anti-corrosion coating on the inner wall of the dust collector hopper.

[0006] In a first aspect, embodiments of the present invention provide a method for spraying an anti-corrosion coating on the inner wall of a dust collector hopper, applied to a spraying system. The spraying system includes a rotatable base, a first support member that is retractable in a vertical direction, a second support member that is retractable in a horizontal direction, and a nozzle. The base is disposed at the bottom of the dust collector hopper, the first support member is vertically fixed to the base and disposed inside the dust collector hopper, the second support member is horizontally fixed to the top of the first support member, and the nozzle is rotatably disposed at the end of the second support member away from the first support member.

[0007] The method includes:

[0008] Obtain a spraying task; wherein the spraying task includes a spraying task for all inner wall surfaces of the dust collector hopper and a spraying task for a target inner wall surface of the dust collector hopper.

[0009] Based on the spraying task, the spraying action of the spraying system is determined so as to execute the spraying task using the spraying action; wherein, the spraying action includes the action of the base, the first support member, the second support member and the nozzle.

[0010] Secondly, embodiments of the present invention also provide an anti-corrosion coating spraying device for the inner wall of a dust collector hopper, applied to a spraying system. The spraying system includes a rotatable base, a first support member that is retractable in a vertical direction, a second support member that is retractable in a horizontal direction, and a nozzle. The base is disposed at the bottom of the dust collector hopper, the first support member is vertically fixed to the base and disposed inside the dust collector hopper, the second support member is horizontally fixed to the top of the first support member, and the nozzle is rotatably disposed at the end of the second support member away from the first support member.

[0011] The device includes:

[0012] An acquisition unit is used to acquire a spraying task; wherein the spraying task includes a spraying task for all inner wall surfaces of the dust collector hopper and a spraying task for a target inner wall surface of the dust collector hopper.

[0013] A determining unit is configured to determine the spraying action of the spraying system based on the spraying task, so as to execute the spraying task using the spraying action; wherein the spraying action includes the action of the base, the first support member, the second support member and the nozzle.

[0014] Thirdly, embodiments of the present invention also provide an electronic device, including a memory and a processor, wherein the memory stores a computer program, and when the processor executes the computer program, it implements the method of any embodiment of the present specification.

[0015] Fourthly, embodiments of the present invention also provide a computer-readable storage medium having a computer program stored thereon, which, when executed in a computer, causes the computer to perform the method of any embodiment of this specification.

[0016] This invention provides a method and apparatus for spraying anti-corrosion coating on the inner wall of a dust collector hopper. By setting a rotatable base, a first support member that is retractable in the vertical direction, a second support member that is retractable in the horizontal direction, and a nozzle, the spraying action of the spraying system can be determined based on the acquired spraying task. The spraying action is then used to execute the spraying task, thereby enabling the automatic spraying of anti-corrosion coating onto the entire inner wall of the dust collector hopper to be sprayed. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or related technologies, the drawings used in the description of the embodiments or related technologies will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic flowchart of a method for spraying anti-corrosion coating on the inner wall of a dust collector hopper according to an embodiment of the present invention.

[0019] Figure 2 This is a schematic block diagram of an anti-corrosion coating spraying device for the inner wall of a dust collector hopper provided in an embodiment of the present invention;

[0020] Figure 3 This is a schematic diagram of the anti-corrosion coating spraying system for the inner wall of a dust collector hopper provided in an embodiment of the present invention;

[0021] Figure 4 yes Figure 3 The diagram shows the dimensions of the anti-corrosion coating spraying system.

[0022] Figure label:

[0023] 10 - Dust collector hopper;

[0024] 1-Base;

[0025] 2-First support component;

[0026] 3-Second support component;

[0027] 4-Sprayer head;

[0028] 5- Coating supply components;

[0029] 51 - Paint bucket;

[0030] 52 - Air pump;

[0031] 53 - Flexible tube. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0033] Figure 1This diagram illustrates a process flow illustration of a method for spraying an anti-corrosion coating onto the inner wall of a dust collector hopper according to one embodiment. It is understood that this method can be executed by any device, equipment, platform, or cluster of devices with computing and processing capabilities. Figure 1 As shown, this method is applied to spraying systems (such as...) Figure 3 As shown, the spraying system includes a rotatable base 1, a vertically retractable first support 2, a horizontally retractable second support 3, and a nozzle 4. The base 1 is located at the bottom of the dust collector hopper 10. The first support 2 is vertically fixed to the base 1 and located inside the dust collector hopper 10. The second support 3 is horizontally fixed to the top of the first support 2. The nozzle 4 is rotatably located at the end of the second support 3 away from the first support 2.

[0034] The method includes:

[0035] Step 100: Obtain the spraying task; wherein, the spraying task includes the spraying task of all inner wall surfaces of the dust collector hopper 10 and the spraying task of the target inner wall surface of the dust collector hopper 10.

[0036] Step 102: Based on the spraying task, determine the spraying action of the spraying system to perform the spraying task using the spraying action; wherein, the spraying action includes the action of the base 1, the first support 2, the second support 3 and the nozzle 4.

[0037] In this embodiment, by setting a rotatable base 1, a vertically retractable first support 2, a horizontally retractable second support 3, and a nozzle 4, the spraying action of the spraying system can be determined based on the acquired spraying task, so as to execute the spraying task by using the spraying action, thereby realizing the automatic spraying of anti-corrosion coating onto the entire inner wall of the dust collector hopper 10 to be sprayed.

[0038] Currently, most dust collector hoppers are manufactured by pre-coating metal plates with anti-corrosion paint at the factory, and then bending the metal plates to form the dust collector hopper structure (e.g., an inverted frustum or an inverted square truncated pyramid). However, the inventors creatively discovered during the research and development process that as the usage time increases, the anti-corrosion coating on the inner wall of the dust collector hopper gradually thins and may even disappear in some areas. Currently, most solutions to this technical problem require manual entry into the dust collector hopper for spraying, which is obviously inefficient.

[0039] Therefore, the above technical solution can achieve automatic spraying of anti-corrosion coating onto the entire inner wall of the dust collector hopper 10 to be sprayed.

[0040] It is understood that the functions of rotating the base 1 and retracting the first support member 2 and the second support member 3 can all rely on a drive assembly (not shown in the figure). In some embodiments, the drive assembly includes a first motor, a second motor, and a third motor, wherein the first motor is used to drive the base 1 to rotate, the second motor is used to drive the first support member 2 to retract, and the third motor is used to drive the second support member 3 to retract.

[0041] Of course, the drive assembly can also adopt the principle of pneumatic or hydraulic drive; the specific drive method of the drive assembly is not specifically limited here. Preferably, an electric motor drive is used, which makes the drive more convenient and faster.

[0042] In some embodiments, the first support member 2 and the second support member 3 are both springs, the second motor is connected to the top of the first support member 2 via a first connecting rope (which can be understood as a flexible rope, not shown in the figure), and the third motor is connected to the end of the second support member 3 away from the first support member 2 via a second connecting rope (which can be understood as a flexible rope, not shown in the figure).

[0043] It should be noted that the second motor and the third motor can both be set at the bottom of the first support member 2. However, since the first support member 2 and the second support member 3 are perpendicular to each other, it is necessary to consider setting a fixed pulley at the top of the first support member 2 to turn the second connecting rope.

[0044] Of course, the second motor can be set at the bottom of the first support member 2, and the third motor can be set at the top of the first support member 2, so that there is no need to set a fixed pulley.

[0045] Furthermore, the first and second connecting ropes can be threaded inside or outside the spring, preferably inside. This arrangement reduces the transmission path, thereby ensuring better force transmission.

[0046] Since both the first support member 2 and the second support member 3 are springs, their return or extension can utilize their inertia. In order to coordinate their extension, the flexible first and second connecting ropes are easier to implement than rigid connecting members.

[0047] In some embodiments, the first support member 2 and the second support member 3 are both corrugated pipes, the second motor is disposed at the bottom end of the first support member 2, the second motor is connected to the top end of the first support member 2 through the first rigid member, and the second motor is also used to drive the first support member 2 to extend.

[0048] The top of the first support member 2 is provided with a first mounting base (not shown in the figure), and the third motor is provided on the first mounting base. The third motor is connected to the end of the second support member 3 away from the first support member 2 through the second rigid member. The third motor is also used to drive the second support member 3 to extend.

[0049] In this embodiment, considering that the bellows has almost no rebound force compared to the spring, the connecting part between the motor and the bellows needs to be set as a rigid part so that the first support 2 and the second support 3 can be extended by means of the output force of the motor.

[0050] In some embodiments, both the first support member 2 and the second support member 3 are sleeves, and the second motor is disposed at the bottom end of the first support member 2. The second motor is also used to drive the first support member 2 to extend.

[0051] The top of the first support member 2 is provided with a first mounting base (not shown in the figure), and the third motor is provided on the first mounting base. The third motor is also used to drive the second support member 3 to extend.

[0052] In this embodiment, considering that the expansion and contraction of the sleeve can be directly achieved using the output shaft of the motor, there is no need to set up a connecting piece (specifically a rigid connecting piece).

[0053] In some embodiments, a second mounting base (not shown in the figure) is provided at the end of the second support member 3 away from the first support member 2, and an electric angle adjuster (not shown in the figure) is provided on the second mounting base, and the nozzle 4 is connected to the electric angle adjuster.

[0054] In this embodiment, by providing an electric angle adjuster, the spray adaptability of the nozzle 4 can be further ensured. For example, when the nozzle 4 is at a certain angle (such as...), Figure 4 When the initial spraying of θ) is performed, uneven supply of paint may cause uneven spraying in a certain area of ​​the inner wall of the dust collector hopper 10. At this time, the spraying direction of the nozzle 4 can be adjusted by controlling the electric angle adjuster, so as to more easily achieve uniform spraying of paint.

[0055] In some embodiments, a resistance wire is installed inside the nozzle 4. This configuration allows for rapid spraying of the paint.

[0056] like Figure 3 As shown, in some embodiments, the above-mentioned spraying system further includes a paint supply component 5, which includes a paint tank 51, an air pump 52 and a flexible tube 53. The flexible tube 53 is connected to the nozzle 4 and the paint tank 51 respectively. The air pump 52 is connected to the paint tank 51 and is used to pump the paint in the paint tank 51 to the nozzle 4 through the flexible tube 53.

[0057] In this embodiment, the continuity of paint spraying can be ensured by setting up the paint supply component 5.

[0058] In one embodiment of the present invention, the step of "determining the spraying action of the spraying system based on the spraying task" may specifically include:

[0059] When the spraying task is to spray all the inner wall surfaces of the dust collector hopper 10, the spraying system shall perform the following spraying actions:

[0060] Control base 1 to perform circumferential rotation;

[0061] The initial length of the first support member 2 is controlled to be at its maximum length, at which point the top of the first support member 2 is located at the top of the dust collector hopper 10;

[0062] The initial length of the second support member 3 is controlled to be at its maximum length. At this time, the length of the end of the second support member 3 away from the first support member 2 in the horizontal direction from the inner wall of the dust collector hopper 10 is the preset length.

[0063] After each rotation of the base 1, the first support member 2 is controlled to descend by a preset length (i.e., each unit descent length), and the current actual length of the second support member 3 is controlled based on the preset length.

[0064] Control the supply of anti-corrosion coating to nozzle 4;

[0065] The angle between nozzle 4 and the horizontal direction is kept constant according to the preset method.

[0066] In this embodiment, when the spraying task is to spray all the inner walls of the dust collector hopper 10, it is necessary to rotate the spraying from top to bottom. At the same time, in order to ensure uniform spraying, it is necessary to keep the angle between the nozzle 4 and the horizontal direction constant.

[0067] like Figure 3 and Figure 4 As shown, in one embodiment of the present invention, the dust collector hopper 10 is an inverted square truncated pyramid structure, and both the upper and lower ports of the dust collector hopper 10 are square.

[0068] The step "controlling the current actual length of the second support member 3 based on the preset length" may specifically include:

[0069] The actual length of the second support member 3 is currently controlled by the following formula:

[0070]

[0071] In the formula, y represents the current actual length of the second support member 3, a represents the side length of the upper port, b represents the side length of the lower port, h represents the height of the dust collector hopper 10, x represents the distance that the first support member 2 has decreased compared to its initial length, which is a multiple of the preset length, and c represents the preset length of the nozzle 4 in the horizontal direction from the inner wall of the dust collector hopper 10.

[0072] In this embodiment, by inputting the relevant dimensional information of the dust collector hopper 10 (i.e., a, b, h, x, and c above) into the control program, the length of the second support member 3 can be adjusted in real time, thereby ensuring the uniformity of the spraying. Otherwise, the nozzle 4 will be too close or too far from the inner wall of the dust collector hopper 10, both of which are detrimental to ensuring the uniformity of the spraying.

[0073] like Figure 3 and Figure 4 As shown, in one embodiment of the present invention, the dust collector hopper 10 is an inverted square truncated pyramid structure, and both the upper and lower ports of the dust collector hopper 10 are square.

[0074] The step "controlling the angle between nozzle 4 and the horizontal direction to remain constant according to the preset method" may specifically include:

[0075] The angle between nozzle 4 and the horizontal direction is controlled by the following formula:

[0076]

[0077] In the formula, θ is the angle between the nozzle 4 and the horizontal direction, a represents the side length of the upper port, b represents the side length of the lower port, and h represents the height of the dust collector hopper 10.

[0078] In this embodiment, by inputting the relevant dimensional information of the dust collector hopper 10 (i.e., a, b, and h mentioned above) into the control program, the angle between the nozzle 4 and the horizontal direction can be adjusted in real time, thereby ensuring the uniformity of the spraying. Otherwise, the closest distance between the nozzle 4 outlet and the inner wall of the dust collector hopper 10 will change, which is not conducive to ensuring the uniformity of the spraying.

[0079] In one embodiment of the present invention, the step of "determining the spraying action of the spraying system based on the spraying task" may specifically include:

[0080] When the spraying task is to spray the inner wall surface of the dust collector hopper 10, the spraying system shall perform the following spraying actions:

[0081] Based on the range of the inner wall surface of the target, control the range of rotation angle of base 1;

[0082] Based on the height of the target inner wall, control the current actual length of the first support member 2 and the second support member 3;

[0083] Control the supply of anti-corrosion coating to nozzle 4;

[0084] The angle between nozzle 4 and the horizontal direction is kept constant according to the preset method.

[0085] In this embodiment, when the spraying task is to spray the inner wall of the dust collector hopper 10, the nozzle 4 needs to be controlled at the target height and the rotation angle range of the base 1 needs to be controlled to achieve rotational spraying of the inner wall. At the same time, in order to ensure uniform spraying, the angle between the nozzle 4 and the horizontal direction needs to be kept constant.

[0086] like Figure 3 and Figure 4 As shown, in one embodiment of the present invention, the dust collector hopper 10 is an inverted square truncated pyramid structure, and both the upper and lower ports of the dust collector hopper 10 are square.

[0087] The step "controlling the current actual length of the first support member 2 and the second support member 3 based on the height of the target inner wall" may specifically include:

[0088] Based on the height of the target inner wall, control the current actual length of the first support member 2;

[0089] The current actual length of the second support member 3 is controlled by the following formula:

[0090]

[0091] In the formula, y represents the current actual length of the second support member 3, a represents the side length of the upper port, b represents the side length of the lower port, h represents the height of the dust collector hopper 10, x represents the difference between the current actual length and the initial length of the first support member 2, and c represents the preset length of the nozzle 4 in the horizontal direction from the inner wall of the dust collector hopper 10.

[0092] In this embodiment, by inputting the relevant dimensional information of the dust collector hopper 10 (i.e., a, b, h, x, and c above) into the control program, the length of the second support member 3 can be adjusted in real time, thereby ensuring the uniformity of the spraying. Otherwise, the nozzle 4 will be too close or too far from the inner wall of the dust collector hopper 10, both of which are detrimental to ensuring the uniformity of the spraying.

[0093] like Figure 3 and Figure 4 As shown, in one embodiment of the present invention, the dust collector hopper 10 is an inverted square truncated pyramid structure, and both the upper and lower ports of the dust collector hopper 10 are square.

[0094] The step "controlling the angle between nozzle 4 and the horizontal direction to remain constant according to the preset method" may specifically include:

[0095] The angle between nozzle 4 and the horizontal direction is controlled by the following formula:

[0096]

[0097] In the formula, θ is the angle between the nozzle 4 and the horizontal direction, a represents the side length of the upper port, b represents the side length of the lower port, and h represents the height of the dust collector hopper 10.

[0098] In this embodiment, by inputting the relevant dimensional information of the dust collector hopper 10 (i.e., a, b, and h mentioned above) into the control program, the angle between the nozzle 4 and the horizontal direction can be adjusted in real time, thereby ensuring the uniformity of the spraying. Otherwise, the closest distance between the nozzle 4 outlet and the inner wall of the dust collector hopper 10 will change, which is not conducive to ensuring the uniformity of the spraying.

[0099] The foregoing has described specific embodiments of the invention. Other embodiments are within the scope of the appended claims. In some cases, the actions or steps described in the claims may be performed in a different order than that shown in the embodiments and may still achieve the desired results. Furthermore, the processes depicted in the drawings do not necessarily require the specific or sequential order shown to achieve the desired results. In some embodiments, multitasking and parallel processing are also possible or may be advantageous.

[0100] According to another embodiment, the present invention provides an anti-corrosion coating spraying device for the inner wall of a dust collector hopper. Figure 2 A schematic block diagram of an anti-corrosion coating spraying apparatus for the inner wall of a dust collector hopper, according to one embodiment, is shown. It will be understood that this apparatus can be implemented by any device, equipment, platform, or cluster of devices with computing and processing capabilities. Figure 2 As shown, the device is applied to a spraying system, which includes a rotatable base, a first support member that is retractable in a vertical direction, a second support member that is retractable in a horizontal direction, and a nozzle. The base is disposed at the bottom of a dust collector hopper, the first support member is vertically fixed to the base and disposed inside the dust collector hopper, the second support member is horizontally fixed to the top of the first support member, and the nozzle is rotatably disposed at the end of the second support member away from the first support member.

[0101] The device includes an acquisition unit 200 and a determination unit 202. The main functions of each component unit are as follows:

[0102] The acquisition unit 200 is used to acquire the spraying task; wherein, the spraying task includes a spraying task for all inner wall surfaces of the dust collector hopper and a spraying task for the target inner wall surface of the dust collector hopper.

[0103] The determining unit 202 is used to determine the spraying action of the spraying system based on the spraying task, so as to execute the spraying task using the spraying action; wherein the spraying action includes the action of the base, the first support member, the second support member and the nozzle.

[0104] In a preferred embodiment, the determining unit is used to perform the following operations:

[0105] When the spraying task is to spray all the inner wall surfaces of the dust collector hopper, the spraying system is determined to perform the following spraying actions:

[0106] Control the base to perform circumferential rotation;

[0107] The initial length of the first support member is controlled to be at its maximum length, at which point the top of the first support member is located at the top of the dust collector hopper.

[0108] The initial length of the second support member is controlled to be at its maximum length. At this time, the length of the end of the second support member away from the first support member in the horizontal direction from the inner wall of the dust collector hopper is a preset length.

[0109] After each rotation of the base, the first support member is controlled to descend by a preset length, and the current actual length of the second support member is controlled based on the preset length;

[0110] Control the supply of anti-corrosion coating to the nozzle;

[0111] The angle between the nozzle and the horizontal direction is kept constant according to a preset method.

[0112] In a preferred embodiment, the dust collector hopper is an inverted square truncated pyramid structure, and both the upper and lower ports of the dust collector hopper are square.

[0113] When the determining unit executes the step of controlling the current actual length of the second support member based on the preset length, it performs the following operations:

[0114] The actual length of the second support member is controlled by the following formula:

[0115]

[0116] In the formula, y represents the current actual length of the second support member, a represents the side length of the upper port, b represents the side length of the lower port, h represents the height of the dust collector hopper, x represents the distance by which the first support member has decreased compared to its initial length, and this distance is a multiple of the preset length, and c represents the preset length of the nozzle in the horizontal direction from the inner wall of the dust collector hopper.

[0117] In a preferred embodiment, the dust collector hopper is an inverted square truncated pyramid structure, and both the upper and lower ports of the dust collector hopper are square.

[0118] When the determining unit executes the preset method to keep the angle between the nozzle and the horizontal direction constant, it performs the following operations:

[0119] The angle between the nozzle and the horizontal direction is controlled by the following formula:

[0120]

[0121] In the formula, θ is the angle between the nozzle and the horizontal direction, a represents the side length of the upper port, b represents the side length of the lower port, and h represents the height of the dust collector hopper.

[0122] In a preferred embodiment, the determining unit is configured to perform the following operations:

[0123] When the spraying task is to spray the target inner wall surface of the dust collector hopper, the spraying system is determined to perform the following spraying actions:

[0124] Based on the range of the target inner wall surface, control the range of rotation angle of the base;

[0125] Based on the height of the target inner wall surface, control the current actual length of the first support and the second support;

[0126] Control the supply of anti-corrosion coating to the nozzle;

[0127] The angle between the nozzle and the horizontal direction is kept constant according to a preset method.

[0128] In a preferred embodiment, the dust collector hopper is an inverted square truncated pyramid structure, and both the upper and lower ports of the dust collector hopper are square.

[0129] When the determining unit controls the current actual length of the first support and the second support based on the height of the target inner wall surface, it performs the following operations:

[0130] Based on the height of the target inner wall, control the current actual length of the first support member;

[0131] The current actual length of the second support member is controlled by the following formula:

[0132]

[0133] In the formula, y represents the current actual length of the second support member, a represents the side length of the upper port, b represents the side length of the lower port, h represents the height of the dust collector hopper, x represents the difference between the current actual length and the initial length of the first support member, and c represents the preset length of the nozzle in the horizontal direction from the inner wall of the dust collector hopper.

[0134] In a preferred embodiment, the dust collector hopper is an inverted square truncated pyramid structure, and both the upper and lower ports of the dust collector hopper are square.

[0135] When the determining unit executes the preset method to keep the angle between the nozzle and the horizontal direction constant, it performs the following operations:

[0136] The angle between the nozzle and the horizontal direction is controlled by the following formula:

[0137]

[0138] In the formula, θ is the angle between the nozzle and the horizontal direction, a represents the side length of the upper port, b represents the side length of the lower port, and h represents the height of the dust collector hopper.

[0139] According to another embodiment, a computer-readable storage medium is also provided, on which a computer program is stored, which, when executed in a computer, causes the computer to perform a combination Figure 1 The method described.

[0140] According to another embodiment, an electronic device is also provided, including a memory and a processor, wherein the memory stores executable code, and when the processor executes the executable code, it implements a combination... Figure 1 The method described.

[0141] The various embodiments in this invention are described in a progressive manner. Similar or identical parts between embodiments can be referred to mutually. Each embodiment focuses on describing the differences from other embodiments. In particular, the device embodiments are basically similar to the method embodiments, so the description is relatively simple; relevant parts can be referred to the descriptions of the method embodiments.

[0142] Those skilled in the art will recognize that, in one or more of the examples above, the functions described in this invention can be implemented using hardware, software, firmware, or any combination thereof. When implemented in software, these functions can be stored in a computer-readable medium or transmitted as one or more instructions or code on a computer-readable medium.

[0143] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of the present invention. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc., made on the basis of the technical solution of the present invention should be included within the scope of protection of the present invention.

Claims

1. A method for spraying an anti-corrosion coating onto the inner wall of a dust collector hopper, characterized in that, The system is applied to a spraying system, which includes a rotatable base, a vertically retractable first support member, a horizontally retractable second support member, and a spray nozzle. The base is disposed at the bottom of a dust collector hopper, the first support member is vertically fixed to the base and disposed inside the dust collector hopper, the second support member is horizontally fixed to the top of the first support member, and the spray nozzle is rotatably disposed at the end of the second support member away from the first support member. The method includes: Obtain a spraying task; wherein the spraying task includes a spraying task for all inner wall surfaces of the dust collector hopper and a spraying task for a target inner wall surface of the dust collector hopper. Based on the spraying task, the spraying action of the spraying system is determined so as to execute the spraying task using the spraying action; wherein, the spraying action includes the action of the base, the first support member, the second support member and the nozzle; Determining the spraying action of the spraying system based on the spraying task includes: When the spraying task is to spray all the inner wall surfaces of the dust collector hopper, the spraying system is determined to perform the following spraying actions: Control the base to perform circumferential rotation; The initial length of the first support member is controlled to be at its maximum length, at which point the top of the first support member is located at the top of the dust collector hopper. The initial length of the second support member is controlled to be at its maximum length. At this time, the length of the end of the second support member away from the first support member in the horizontal direction from the inner wall of the dust collector hopper is a preset length. After each rotation of the base, the first support member is controlled to descend by a preset length, and the current actual length of the second support member is controlled based on the preset length; Control the supply of anti-corrosion coating to the nozzle; The angle between the nozzle and the horizontal direction is kept constant according to a preset method; The dust collector hopper has an inverted square truncated pyramid structure, and both the upper and lower ports of the dust collector hopper are square. The control of the current actual length of the second support member based on the preset length includes: The actual length of the second support member is controlled by the following formula: In the formula, This indicates the current actual length of the second support member. This indicates the side length of the upper port. This indicates the side length of the lower port. This indicates the height of the dust collector's hopper. This represents the distance by which the first support member decreases in length compared to its initial length, and this distance is a multiple of the preset length. This indicates the preset distance of the nozzle from the inner wall of the dust collector hopper in the horizontal direction; The dust collector hopper has an inverted square truncated pyramid structure, and both the upper and lower ports of the dust collector hopper are square. The step of controlling the angle between the nozzle and the horizontal direction to remain constant according to a preset method includes: The angle between the nozzle and the horizontal direction is controlled by the following formula: In the formula, The angle between the nozzle and the horizontal direction is... This indicates the side length of the upper port. This indicates the side length of the lower port. This indicates the height of the dust collector's ash hopper.

2. The method according to claim 1, characterized in that, Determining the spraying action of the spraying system based on the spraying task includes: When the spraying task is to spray the target inner wall surface of the dust collector hopper, the spraying system is determined to perform the following spraying actions: Based on the range of the target inner wall surface, control the range of rotation angle of the base; Based on the height of the target inner wall surface, control the current actual length of the first support and the second support; Control the supply of anti-corrosion coating to the nozzle; The angle between the nozzle and the horizontal direction is kept constant according to a preset method.

3. The method according to claim 2, characterized in that, The dust collector hopper has an inverted square truncated pyramid structure, and both the upper and lower ports of the dust collector hopper are square. Controlling the current actual length of the first support and the second support based on the height of the target inner wall surface includes: Based on the height of the target inner wall, control the current actual length of the first support member; The current actual length of the second support member is controlled by the following formula: In the formula, This indicates the current actual length of the second support member. This indicates the side length of the upper port. This indicates the side length of the lower port. This indicates the height of the dust collector's hopper. This represents the difference between the current actual length and the initial length of the first support member. This indicates the preset distance between the nozzle and the inner wall of the dust collector hopper in the horizontal direction.

4. The method according to claim 2, characterized in that, The dust collector hopper has an inverted square truncated pyramid structure, and both the upper and lower ports of the dust collector hopper are square. The step of controlling the angle between the nozzle and the horizontal direction to remain constant according to a preset method includes: The angle between the nozzle and the horizontal direction is controlled by the following formula: In the formula, The angle between the nozzle and the horizontal direction is... This indicates the side length of the upper port. This indicates the side length of the lower port. This indicates the height of the dust collector's ash hopper.

5. A device for spraying anti-corrosion coating on the inner wall of a dust collector hopper, characterized in that, The system is applied to a spraying system, which includes a rotatable base, a vertically retractable first support member, a horizontally retractable second support member, and a spray nozzle. The base is disposed at the bottom of a dust collector hopper, the first support member is vertically fixed to the base and disposed inside the dust collector hopper, the second support member is horizontally fixed to the top of the first support member, and the spray nozzle is rotatably disposed at the end of the second support member away from the first support member. The device includes: An acquisition unit is used to acquire a spraying task; wherein the spraying task includes a spraying task for all inner wall surfaces of the dust collector hopper and a spraying task for a target inner wall surface of the dust collector hopper. A determining unit is configured to determine the spraying action of the spraying system based on the spraying task, so as to execute the spraying task using the spraying action; wherein the spraying action includes the action of the base, the first support member, the second support member and the nozzle; The determination unit is used to perform the following operations: When the spraying task is to spray all the inner wall surfaces of the dust collector hopper, the spraying system is determined to perform the following spraying actions: Control the base to perform circumferential rotation; The initial length of the first support member is controlled to be at its maximum length, at which point the top of the first support member is located at the top of the dust collector hopper. The initial length of the second support member is controlled to be at its maximum length. At this time, the length of the end of the second support member away from the first support member in the horizontal direction from the inner wall of the dust collector hopper is a preset length. After each rotation of the base, the first support member is controlled to descend by a preset length, and the current actual length of the second support member is controlled based on the preset length; Control the supply of anti-corrosion coating to the nozzle; The angle between the nozzle and the horizontal direction is kept constant according to a preset method; The dust collector hopper has an inverted square truncated pyramid structure, and both the upper and lower ports of the dust collector hopper are square. When the determining unit executes the step of controlling the current actual length of the second support member based on the preset length, it performs the following operations: The actual length of the second support member is controlled by the following formula: In the formula, This indicates the current actual length of the second support member. This indicates the side length of the upper port. This indicates the side length of the lower port. This indicates the height of the dust collector's hopper. This represents the distance by which the first support member decreases in length compared to its initial length, and this distance is a multiple of the preset length. This indicates the preset distance of the nozzle from the inner wall of the dust collector hopper in the horizontal direction; The dust collector hopper has an inverted square truncated pyramid structure, and both the upper and lower ports of the dust collector hopper are square. When the determining unit executes the preset method to keep the angle between the nozzle and the horizontal direction constant, it performs the following operations: The angle between the nozzle and the horizontal direction is controlled by the following formula: In the formula, The angle between the nozzle and the horizontal direction is... This indicates the side length of the upper port. This indicates the side length of the lower port. This indicates the height of the dust collector's ash hopper.

6. An electronic device, characterized in that, It includes a memory and a processor, wherein the memory stores a computer program, and the processor executes the computer program to implement the method as described in any one of claims 1-4.

7. A computer-readable storage medium, characterized in that, It stores a computer program that, when executed in a computer, causes the computer to perform the method described in any one of claims 1-4.

Citation Information

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