Assembling display device, display device assembling jig, and assembling method of assembling display device
By setting limiting and supporting components on the backlight side of the display body assembly, combined with the limiting control of the assembly fixture, the problems of squeezing and uneven splicing between adjacent screens in multi-screen splicing display devices are solved, thereby improving the yield rate of the display devices.
Patent Information
- Application Number
- CN202210460931.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-04-28
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2042-04-28
AI Technical Summary
In multi-screen splicing display devices, there may be squeezing or uneven seams between adjacent displays, which affects the yield rate.
By setting a first limiting member on the backlight side of the screen body of the screen assembly, it extends a predetermined distance to the adjacent screen assembly, and a gap is formed by the abutment of the adjacent limiting members. The support and fixing members are used to stably connect the components, and the size of the gap is precisely controlled by the second limiting member of the assembly fixture.
It achieves precise control of the gap between adjacent screen components, avoiding squeezing and uneven gaps, and improving the yield rate of splicing display devices.
Smart Images

Figure CN117012104B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of electronic products, and particularly relates to a spliced display device, a display device splicing jig and a splicing method of the spliced display device. BACKGROUND
[0002] With the continuous development of display device technology, the application occasions of display devices are more and more extensive, not only for television, monitor, industrial display, medical display, but also more and more applied to public display occasions. When used in public display, the display device generally needs to have a larger display area to meet the requirements of long-distance viewing and large information display. If a large-size display device is used for public display, a multi-screen splicing method needs to be used.
[0003] When multiple screens are spliced, the original existing frame of each display device borders each other to form a splicing joint. Due to the structure of the existing spliced display device and the processing precision, there is a squeezing or uneven gap phenomenon between adjacent display screens, which affects the yield of the spliced display device.
[0004] Therefore, a new spliced display device, display device splicing jig and splicing method of the spliced display device are needed. SUMMARY
[0005] The embodiment of the application provides a spliced display device, a display device splicing jig and a splicing method of the spliced display device. The gap size between the screen bodies of two adjacent screen body assemblies can be accurately controlled by the first limiting piece, so that the squeezing or uneven gap phenomenon caused by the too small gap between the screen bodies of two adjacent screen body assemblies is avoided, and the yield of the spliced display device is improved.
[0006] The embodiment of the application provides a spliced display device, a display device splicing jig and a splicing method of the spliced display device. The gap size between the screen bodies of two adjacent screen body assemblies can be accurately controlled by the first limiting piece, so that the squeezing or uneven gap phenomenon caused by the too small gap between the screen bodies of two adjacent screen body assemblies is avoided, and the yield of the spliced display device is improved.
[0007] According to one aspect of the application, the screen body has a middle region and at least two corner regions surrounding the middle region, and at least part of the first limiting piece is located in the corner region of the screen body.
[0008] According to an aspect of the present application, the screen body assembly further comprises a support member arranged between the first limiting member and the screen body main body, and a projection of the support member on the first limiting member in a thickness direction of the assembled display device does not exceed a projection of the screen body main body on the first limiting member; preferably, a single screen body assembly comprises at least two screen body main bodies, and each screen body main body of the single screen body assembly is fixed to the same support member.
[0009] According to an aspect of the present application, the predetermined distance is 10 μm-60 μm, and the gap between the screen body main bodies of two adjacent screen body assemblies is 20 μm-120 μm.
[0010] According to an aspect of the present application, the screen body assembly further comprises a fixing member arranged on a side of the support member away from the screen body main body, and the fixing member is connected with the first limiting member and the support member respectively; preferably, the fixing member has a frame structure comprising a corner part and a main body part connected with each other, the corner part is connected with the first limiting member, and the main body part is connected with the support member.
[0011] According to an aspect of the present application, two adjacent screen body assemblies are connected through at least two connecting members; preferably, the fixing member is provided with a connecting hole connected with the connecting member.
[0012] Another aspect of the present application further provides a display device assembling jig, comprising: a table body for placing the screen body assembly in any of the above embodiments; and a second limiting member arranged on the table body, wherein the second limiting member has an abutting surface comprising a first abutting surface and a second abutting surface, the first abutting surface protrudes outward relative to the second abutting surface by a predetermined distance, the first abutting surface is used for abutting against the screen body main body of the screen body assembly, and the second abutting surface is used for abutting against the first limiting member of the screen body assembly.
[0013] According to another aspect of the present application, the second limiting member and the table body are detachably connected; preferably, the second limiting member and the table body are magnetically connected; and / or, the second limiting member and the table body are gas adsorbedly connected.
[0014] According to another aspect of the present application, an elastic member is further provided, and the elastic member is connected with the table body and the second limiting member respectively, so that the second limiting member abuts against the screen body main body and the first limiting member; preferably, the second limiting member is provided with a limiting groove for fixing the elastic member.
[0015] In still another aspect, the embodiment of the present application further provides a method for assembling the display device, comprising: providing the display device assembling jig, placing the screen body on the table body of the display device assembling jig, and making the first abutting surface of the second limiting piece of the display device assembling jig abut against the screen body; placing the first limiting piece on the backlight side of the screen body, and making the second abutting surface of the second limiting piece abut against the first limiting piece; fixing the first limiting piece and the screen body relative to each other, and removing the second limiting piece, so that the first limiting piece and the screen body form a screen assembly; and connecting the screen assemblies, and making the first limiting pieces of the two adjacent screen assemblies abut against each other, so that the screen bodies of the two adjacent screen assemblies form a gap.
[0016] Compared with the prior art, the display device provided by the embodiment of the present application comprises a plurality of screen assemblies, each screen assembly comprises a screen body and a first limiting piece, and the first limiting piece extends a predetermined distance relative to the screen body to the adjacent screen assembly, specifically, the first limiting pieces of the two adjacent screen assemblies each protrude a certain distance relative to the screen body to the screen assembly to be spliced, the first limiting pieces of the two adjacent screen assemblies are arranged in abutment with each other, that is, the first limiting pieces of the two adjacent screen assemblies are in contact without a gap, so that the screen bodies of the two adjacent screen assemblies form a gap, the size of the gap is equal to the sum of the predetermined distances of the two abutting first limiting pieces extending outward relative to the screen body, and thus the size of the gap between the screen bodies of the two adjacent screen assemblies can be accurately controlled by the first limiting piece, the phenomenon of extrusion or uneven gap between the screen bodies of the two adjacent screen assemblies due to too small gap is avoided, and the yield of the spliced display device is improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed in the embodiments of the present application will be briefly introduced as follows. Obviously, the drawings described below are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0018] Figure 1 is a structural schematic view of a screen assembly provided by an embodiment of the present application;
[0019] Figure 2 is a structural schematic view of a display device provided by an embodiment of the present application;
[0020] Figure 3 is a film layer schematic view of a display device provided by an embodiment of the present application;
[0021] Figure 4 is a structural schematic view of a screen body assembly provided by another embodiment of the present application;
[0022] Figure 5 is a film layer schematic view of a screen body assembly provided by an embodiment of the present application;
[0023] Figure 6 is a structural schematic view of a connecting piece provided by an embodiment of the present application;
[0024] Figure 7 is a structural schematic view of a table body provided by an embodiment of the present application;
[0025] Figure 8 is a structural schematic view of a second limiting piece provided by an embodiment of the present application;
[0026] Figure 9 is a flow chart of an assembling method of an assembling display device provided by an embodiment of the present application;
[0027] Figure 10 is a structural schematic view in an assembling process of an assembling display device provided by an embodiment of the present application;
[0028] Figure 11 is a structural schematic view in an assembling process of an assembling display device provided by another embodiment of the present application;
[0029] Figure 12 is a structural schematic view in an assembling process of an assembling display device provided by yet another embodiment of the present application;
[0030] Figure 13 is a structural schematic view in an assembling process of an assembling display device provided by yet another embodiment of the present application;
[0031] Figure 14 is a structural schematic view in an assembling process of an assembling display device provided by yet another embodiment of the present application;
[0032] Figure 15 is a partial enlarged view of A in FIG. 8;
[0033] Figure 16 is a film layer structural view of the first limiting piece and the second limiting piece provided by yet another embodiment of the present application;
[0034] Figure 17 is Figure 16 a partial enlarged view of A in FIG. 9;
[0035] Figure 18 is a structural schematic view in an assembling process of an assembling display device provided by yet another embodiment of the present application;
[0036] Figure 19 is a structural schematic diagram of the assembling process of the assembled display device provided by another embodiment of the present application.
[0037] In the drawings:
[0038] 10 - screen body assembly; 1 - screen body; 2 - first limiting piece; 3 - fixing piece; 31 - main body part; 32 - corner part; 4 - supporting piece; 41 - adhesive layer; 5 - connecting piece; 51 - connecting seat; 52 - connecting bolt; 6 - table body; 7 - second limiting piece; 8 - elastic piece; 9 - clamping piece; S - fixing bolt; P - abutting surface; P1 - first abutting surface; P2 - second abutting surface; A1 - middle area; A2 - corner area; X - transverse direction; Y - longitudinal direction. DETAILED DESCRIPTION
[0039] The features and exemplary embodiments of various aspects of the present application will be described below in detail, in order to make the purposes, technical solutions and advantages of the present application more clear and apparent, the present application will be further described in detail below in combination with the drawings and specific embodiments. It should be understood that the specific embodiments described herein are only configured to explain the present application, and are not configured to limit the present application. The present application can be implemented without some of these specific details for those skilled in the art. The following description of the embodiments is only to provide a better understanding of the present application by showing examples of the present application.
[0040] It should be noted that in this paper, relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitation, the elements defined by the statement "include" do not exclude the presence of other identical elements in the process, method, article or equipment including the elements.
[0041] It should be understood that when describing the structure of a component, when a layer, a region is referred to as being "on" or "above" another layer, another region, it can mean being directly on or above another layer, another region, or containing other layers or regions between it and another layer, another region. And if the component is turned over, the layer, the region will be "under" or "below" the other layer, the other region.
[0042] Various modifications and changes can be made to the present application in matters of form and detail without departing from the spirit and scope of the application. It is intended that the application cover all such modifications and changes as fall within the scope of the claims (technical solutions claimed to be protected) and their equivalents. It should be noted that the embodiments provided in the present application can be combined with each other as long as they do not conflict with each other.
[0043] The present application provides a spliced display device, a display device splicing jig and a display device splicing method. The following will be combined with the accompanying drawings to describe the present application in detail. Figures 1 to 19 The present application provides a spliced display device, a display device splicing jig and a display device splicing method. The following will be combined with the accompanying drawings to describe the present application in detail.
[0044] Please refer to Figures 1 to 3 The present application provides a spliced display device, a display device splicing jig and a display device splicing method. The following will be combined with the accompanying drawings to describe the present application in detail.
[0045] The present application provides a spliced display device, a display device splicing jig and a display device splicing method. The following will be combined with the accompanying drawings to describe the present application in detail.
[0046] The present application provides a spliced display device, a display device splicing jig and a display device splicing method. The following will be combined with the accompanying drawings to describe the present application in detail.
[0047] In some optional embodiments, the screen body 1 has a middle area A1 and at least two corner areas A2 surrounding the middle area A1, and the at least partial first limiting piece 2 is located at the corner area A2 of the screen body 1.
[0048] It should be noted that, for example, when the screen body 1 is in a rectangular shape, the screen body 1 has four corner areas A2, i.e., four right angles of the rectangle. When the first limiting piece 2 is arranged at each of the four right angles of the rectangle, the first limiting piece 2 is also in a rectangular shape. By extending the first limiting piece 2 relative to the screen body 1 by a predetermined distance towards the adjacent screen assembly 10, the extension of the first limiting piece 2 relative to the direction perpendicular to the straight angle side by a predetermined distance is limited, and thus the gap between the adjacent sides of the screen body 1 of the adjacent screen assembly 10 when the screen body 1 is in a rectangular shape is limited, thereby improving the overall assembly precision of the display device in each direction, and not being limited to the precision control in a single direction.
[0049] Of course, the shapes of the screen body 1 and the first limiting piece 2 are not limited to the above embodiments, and can also be trapezoidal, rhombic, etc., without special limitation.
[0050] In order to splice the display device into a display device with a larger size, such as a large screen of 100 inches or more than 200 inches, a two-time splicing mode can be used. Please refer to Figure 4 In some optional embodiments, the screen assembly 10 further comprises a support 4 arranged between the first limiting piece 2 and the screen body 1. Optionally, the single screen assembly 10 comprises at least two screen bodies 1, and each screen body 1 of the single screen assembly 10 is fixed to the same support 4.
[0051] It can be understood that the single screen assembly 10 can comprise a plurality of screen bodies 1, and each screen body 1 is fixed by the same support 4, i.e., the single screen assembly 10 is also spliced by a plurality of screen bodies 1. Each screen body 1 can be fixed between the screen body 1 and the support 4 by an adhesive layer 41, such as double-sided adhesive or other liquid adhesive. Unlike the connection between the adjacent screen assemblies 10 by the connecting piece 5, the screen assembly 10 is directly connected to the support 4 by the adhesive layer 41, which is not easy to cause damage to the screen body 1.
[0052] The support 4 can be a glass-based support plate, which can be a reinforced glass material to ensure the structural strength. The alignment precision between the screen bodies 1 and between the screen body 1 and the support 4 can be achieved by using a device for aligning and bonding the color film substrate and the array substrate, and the bonding precision can reach microns.
[0053] The high-precision lamination device can realize ultra-narrow and uniform seams between the screen bodies 1 in a single screen assembly 10, and there is no risk of collision between the screen bodies 1. In addition, the support 4 can provide micron-level flatness, so that the seams between the screen bodies 1 in the single screen assembly 10 are ultra-narrow, uniform, and have good flatness. However, due to the micron-level flatness requirement of the support 4, and due to the inherent limitations of the strengthened glass used in the support 4, the size of the glass-based support 4 cannot be too large (commonly 30-40 inches), so that a large screen of 100 inches or more than 200 inches needs to be further spliced. Specifically, at least two screen bodies 1 are spliced into a screen assembly 10 on the support 4, and then multiple screen assemblies 10 are spliced to obtain a large-size spliced display device.
[0054] As shown in Figure 3 In order to avoid the influence of the support 4 on the gap size between the screen bodies 1 of the adjacent two screen assemblies 10, in some optional embodiments, the orthogonal projection of the support 4 on the first limiting piece 2 does not exceed the orthogonal projection of the screen body 1 on the first limiting piece 2 in the thickness direction of the spliced display device.
[0055] It can be understood that when the single screen assembly has multiple screen bodies 1, the orthogonal projection of the support 4 on the first limiting piece 2 does not exceed the orthogonal projection of all screen bodies 1 in the single screen assembly 10 on the first limiting piece 2, that is, the support 4 does not protrude relative to any screen body 1, and the size of the support 4 can be smaller than the size of the whole obtained by splicing the screen bodies 1 in the single screen assembly 10, so that the FPC (Flexible Printed Circuit) or COF (Chip flexible printed circuit) of the screen body 1 is exposed from the side of the support 4, facilitating subsequent electrical connection with the chip. Optionally, the support 4 is provided with a slot for the FPC or COF of the screen body 1 to extend out of.
[0056] Optionally, the first limiting piece 2 extends a predetermined distance of 10-60 μm relative to the screen body 1 to the adjacent screen assembly 10, and the gap between the screen bodies 1 of the adjacent two screen assemblies 10 is 20-120 μm.
[0057] It can be understood that the smaller the predetermined distance by which the first limiting piece 2 extends relative to the screen body 1 to the adjacent screen assembly 10, the smaller the gap between the screen bodies 1 of the adjacent two screen assemblies 10, and the better the display effect of the spliced display device, but it is limited by the relative position accuracy of the first limiting piece 2 and the screen body 1.
[0058] Optionally, the first limiting member 2 extends a predetermined distance of 50 μm from the screen body 1 to the adjacent screen assembly 10, and when the two first limiting members 2 abut and extend a predetermined distance from the screen body 1, the gap between the screen bodies 1 of the corresponding adjacent two screen assemblies 10 is 100 μm. According to the inventor's repeated experiments, when the first limiting member 2 extends a predetermined distance of 50 μm from the screen body 1 to the adjacent screen assembly 10, the machining tolerance of the first limiting member 2 is ± 5 μm, and the actual gap between the screen bodies 1 of the corresponding adjacent two screen assemblies 10 fluctuates between 90 μm and 110 μm, that is, the machining error is ± 10 μm.
[0059] In the prior art, the gap between the display screens fluctuates between 0 and 220 μm, which is much larger than the gap between the screen bodies 1 of the adjacent two screen assemblies 10 in the embodiment of the present application. The present application can effectively reduce and stabilize the gap between the screen bodies 1 of the adjacent two screen assemblies 10, and effectively reduce the processing cost.
[0060] As shown in Figure 1 and Figure 5 In order to improve the connection stability between the first limiting member 2 and the support member 4, in some optional embodiments, the screen assembly 10 further comprises a fixing member 3, which is arranged on the side of the support member 4 away from the screen body 1, and the fixing member 3 is connected with the first limiting member 2 and the support member 4, respectively.
[0061] It should be noted that the first limiting member 2 and the fixing member 3 can be made of metal to ensure the structural strength of the screen assembly 10 and avoid deformation or damage. The fixing member 3 is connected with the first limiting member 2 and the support member 4, respectively, that is, the three are connected to form an integral structure, which is convenient for subsequent mutual connection between the screen assemblies 10. Considering that the first limiting member 2 and the fixing member 3 are usually made of metal, and the support member 4 is made of a fragile material such as glass, the first limiting member 2 and the fixing member 3 can be connected by bolts, positioning pins, etc., and the fixing member 3 and the support member 4 can be fixed by adhesive, such as double-sided tape or other liquid adhesive, to avoid damage to the support member 4.
[0062] Optionally, the fixing member 3 has a frame structure, which includes a corner portion 32 and a main body portion 31 connected with each other, and the corner portion 32 is connected with the first limiting member 2. Optionally, the corner portion 32 has a mounting groove, so that the first limiting member 2 is partially embedded in the corner portion 32, as shown in Figure 5As shown, the body part 31 is connected to the support 4, so as to facilitate the connection between the body part 31 and the support 4. The body part 31 can be connected to the support 4 by using double-sided adhesive tape. Specifically, the body part 31 can be in the shape of a cross, and a slot is formed between the body part 31 and the corner part 32, so as to facilitate the FPC and COF of the body part 1 to extend out while reducing the weight. Threaded holes can be correspondingly arranged between the corner part 32 and the first limiting part 2, and the two are fixedly connected by bolts.
[0063] As shown in Figure 2 and Figure 6 In order to realize the splicing between adjacent screen body assemblies 10, in some optional embodiments, the adjacent screen body assemblies 10 are connected by at least two connecting parts 5. It can be understood that the more the number of connecting parts 5 arranged, the better the connection effect between the adjacent screen body assemblies 10, but the size of the connecting part 5 and the size of the space on the screen body assembly 10 capable of connecting the connecting part 5 need to be considered.
[0064] Optionally, the fixing part 3 is provided with a connecting hole connected with the connecting part 5, and the connecting part 5 is connected with the connecting holes on the fixing parts 3 of the adjacent two screen body assemblies 10, so as to realize the splicing of the adjacent two screen body assemblies 10.
[0065] Specifically, the connecting part 5 includes a connecting seat 51 and at least two connecting bolts 52 arranged on the connecting seat 51, and the connecting hole on the fixing part 3 is a threaded hole corresponding to the connecting bolt 52 on the connecting seat 51, and each connecting bolt 52 on the connecting seat 51 is connected to the fixing part 3 of a different screen body assembly 10, so as to realize the connection of the adjacent two screen body assemblies 10. It can be understood that, as shown in Figure 2 The adjacent two screen body assemblies 10 can be two adjacent screen body assemblies 10 in the horizontal direction X, or two adjacent screen body assemblies 10 in the vertical direction Y, and there is no special limitation, and they can all be connected by the connecting part 5.
[0066] Please refer to Figures 7 to 8 The embodiment of the application also provides a display device assembling jig for realizing the assembling of the display device. The display device assembling jig comprises: a table body 6 for placing the screen body assembly 10 in the above-mentioned embodiment; and a second limiting part 7 arranged on the table body 6, wherein the second limiting part 7 has an abutting surface P, and the abutting surface P comprises a first abutting surface P1 and a second abutting surface P2. The first abutting surface P1 protrudes outward by a predetermined distance relative to the second abutting surface P2, and the first abutting surface P1 is used for abutting to the body part 1 of the screen body assembly 10, and the second abutting surface P2 is used for abutting to the first limiting part 2 of the screen body assembly 10.
[0067] The display device assembling jig provided by the embodiment of the present application comprises a table body 6 and a second limiting piece 7, a first abutting surface P1 of the second limiting piece 7 protrudes outward by a predetermined distance relative to a second abutting surface P2, that is, when the first limiting piece 2 abuts against the second abutting surface P2 and the screen body 1 abuts against the first abutting surface P1, the first limiting piece 2 extends outward by a predetermined distance relative to the screen body 1, the extension distance of the first limiting piece 2 relative to the screen body 1 is accurately defined by the two abutting surfaces P of the second limiting piece 7, and then the gap size between the screen bodies 1 of the two adjacent screen body assemblies 10 is accurately controlled, so that the phenomenon of extrusion or uneven gap between the screen bodies 1 of the two adjacent screen body assemblies 10 due to too small gap is avoided, and the yield of the assembled display device is improved.
[0068] It can be understood that the table body 6 of the display device assembling jig is a carrier for carrying the screen body assembly 10 and the second limiting piece 7, and the table body 6 usually has a flat plane to place the screen body assembly 10.
[0069] When the screen body 1 and the first limiting piece 2 are both in rectangular shape, in order to better abut and fit with the screen body 1 and the first limiting piece 2, the second limiting piece 7 is in L-shaped structure, and the abutting surface P is formed on the inner side surface of the L-shaped structure, that is, the abutting surface P comprises two planes which are connected and have a right angle, so as to correspond to the right angle edges of the screen body 1 and the first limiting piece 2. Of course, according to the different shapes of the screen body 1, the shape of the second limiting piece 7 also needs to be adjusted correspondingly, so that the second limiting piece 7 can stably fix the screen body 1.
[0070] In order to facilitate the second limiting piece 7 to fix different screen bodies 1, in some optional embodiments, the second limiting piece 7 and the table body 6 are detachably connected.
[0071] It should be noted that when the second limiting piece 7 abuts against the screen body 1 and the first limiting piece 2, the second limiting piece 7 can be fixed by means of bolt fixing or other detachable connection, so as to avoid the relative displacement of the second limiting piece 7 and the screen body 1 and the first limiting piece 2, which affects the subsequent alignment accuracy, and after the assembling of the screen body assembly 10 on the table body 6 is completed, the connection between the second limiting piece 7 and the table body 6 can be released, and the assembling of another screen body assembly 10 can be continued.
[0072] Optionally, the second limiting member 7 and the table body 6 are magnetically connected, specifically, the second limiting member 7 and the table body 6 can be made of magnetic members, or a magnetic member is arranged on the second limiting member 7, so that the second limiting member 7 can be adsorbed on the table body 6. Of course, the second limiting member 7 and the table body 6 can also be connected in other ways, for example, the second limiting member 7 and the table body 6 are connected by gas adsorption, specifically, a gas suction hole is arranged on the table body 6 corresponding to the position of the second limiting member 7, and the second limiting member 7 is fixed by the suction force of the gas suction hole.
[0073] Please refer to Figure 11 and Figure 12 In order to make the first abutting surface P1 and the second abutting surface P2 of the second limiting member 7 can be in close contact with the screen body 1 and the first limiting member 2 respectively, in some optional embodiments, the display device assembling jig further comprises an elastic member 8, the elastic member 8 is movably connected with the table body 6 and the second limiting member 7 respectively, so that the second limiting member 7 abuts against the screen body 1 and the first limiting member 2.
[0074] It should be noted that the elastic member 8 can be a spring or a Z-shaped elastic sheet, and the elastic member 8 is movably connected with the table body 6 and the second limiting member 7 respectively, and the elastic member 8 is in a compressed state, so that the elastic member 8 can abut against the second limiting member 7 to prevent the second limiting member 7 from moving. Optionally, the table body 6 is provided with a threaded hole structure (i.e. the protruding structure on the four corners of the table body 6), which is connected by a fixing bolt S and a threaded hole, the top end of the fixing bolt S is in contact with the elastic member 8, and the elastic member 8 is at least partially located in the threaded hole. Optionally, the second limiting member 7 is provided with a limiting groove 71 for fixing the elastic member 8, and the top end of the elastic member 8 extends into the limiting groove 71, so as to limit the relative displacement of the elastic member 8 through the limiting groove 71, thereby improving the stability of the fixation of the second limiting member 7.
[0075] Please refer to Figures 9 to 19 The embodiment of the application further provides a assembling method for assembling a display device, comprising:
[0076] S110: providing a display device assembling jig, the display device assembling jig is any one of the display device assembling jigs in the above embodiments, placing the screen body 1 on the table body 6 of the display device assembling jig, and abutting the first abutting surface P1 of the second limiting member 7 of the display device assembling jig against the screen body 1, as shown in Figures 10 to 12 . Figure 10 The structure schematic view when the screen body 1 is placed on the table body 6 of the display device assembling jig is shown; Figure 11 The installation process of fixing the second limiting member 7 by the elastic member 8 arranged between the table body 6 and the second limiting member 7 is shown, and the elastic member 8 can be a spring or a Z-shaped elastic sheet; Figure 12The structure diagram after the elastic member 8 is installed is shown.
[0077] S120: Place the first limiting member 2 on the backlight side of the screen body 1, and make the second abutting surface P2 of the second limiting member 7 abut on the first limiting member 2, as shown in Figure 13 The second limiting member 7 abuts on the first limiting member 2.
[0078] S130: Relatively fix the first limiting member 2 and the screen body 1, and remove the second limiting member 7, so that the first limiting member 2 and the screen body 1 form the screen assembly 10, as shown in Figures 14 to 19 and Figure 1 The first limiting member 2 and the screen body 1 are relatively fixed. Figure 14 The first limiting member 2 and the screen body 1 are relatively fixed. Figure 15 An optional specific structure of the clamping member 9 is shown, which can include two intersecting “[” type structure members, and the two ends of the “[” type structure members are respectively clamped on the opposite surfaces of the first limiting member 2 and the second limiting member 7. Figure 16 The film layer structure diagram of the first limiting member and the second limiting member when the clamping member 9 is fixed is shown. Figure 17 The film layer structure diagram of the first limiting member and the second limiting member when the clamping member 9 is fixed is shown. Figure 16 The partial enlarged view of A in Figure 18 The first limiting member 2 and the screen body 1 are relatively fixed by connecting the fixing member 3 and the first limiting member 2 and the screen body 1 respectively. Figure 19 The PCBA is locked to the fixing member 3 by bolts and other locking members. Figure 1 The structure diagram of the screen assembly 10 after being taken off from the display device assembly jig is shown.
[0079] S140: Connect each screen assembly 10, and make the first limiting members 2 of the two adjacent screen assemblies 10 abut on each other, so that the screen body 1 of the two adjacent screen assemblies 10 form a gap, as shown in Figure 2 The first limiting members 2 of the two adjacent screen assemblies 10 abut on each other.
[0080] The assembling method of the assembled display device provided by the embodiment of the present application uses the second limiting piece 7 of the display device assembling jig to limit the protruding distance of the first limiting piece 2 relative to the screen body 1 to the direction of the screen assembly 10 to be spliced, and the first limiting pieces 2 of the adjacent two screen assemblies 10 are abutted against each other, that is, the first limiting pieces 2 of the adjacent two screen assemblies 10 are in contact without gap, so that a gap is formed between the screen bodies 1 of the adjacent two screen assemblies 10, and the size of the gap is equal to the sum of the predetermined distances of the two abutted first limiting pieces 2 extending outward relative to the screen body 1, so that the size of the gap between the screen bodies 1 of the adjacent two screen assemblies 10 can be accurately controlled by the first limiting piece 2, avoiding the extrusion or uneven gap between the screen bodies 1 of the adjacent two screen assemblies 10 due to the too small gap, and improving the yield of the spliced display device.
[0081] In step S110, at least two screen bodies 1, for example, four screen bodies 1, are first fixed on the same support 4 by bonding or the like, and the support 4 can be a glass-based support plate, which can be made of reinforced glass material, and then the assembly of the screen body 1 and the support 4 is fixed on the display device assembling jig, and the first abutting surface P1 of the second limiting piece 7 abuts against the edge or corner of the whole obtained by splicing the screen body 1 in a single screen assembly 10.
[0082] In step S120, the second abutting surface P2 of the second limiting piece 7 abuts against the first limiting piece 2, so that the first limiting piece 2 extends outward relative to the screen body 1 by a predetermined distance, that is, the distance of the first abutting surface P1 protruding outward relative to the second abutting surface P2.
[0083] In step S130, the first limiting piece 2 and the screen body 1 can be connected by the fixing piece 3 to make the first limiting piece 2 and the screen body 1 relative, to form the screen assembly 10, and then the second limiting piece 7 is removed, that is, the limitation of the second limiting piece 7 on the screen assembly 10 is released, so that the screen assembly 10 can be taken out from the display device assembling jig, which is convenient for further assembling the screen assembly 10.
[0084] In step S140, the adjacent screen bodies 1 can be connected by the connecting piece 5 to splice the plurality of screen bodies 1 to form a larger display device, the first limiting pieces 2 of the adjacent two screen assemblies 10 abut against each other, that is, the gap between the first limiting pieces 2 of the adjacent two screen assemblies 10 is 0, and then the size of the gap between the screen bodies 1 of the adjacent two screen assemblies 10 is equal to the sum of the predetermined distances of the two abutted first limiting pieces 2 extending outward relative to the screen body 1, so that the accurate control of the gap between the screen bodies 1 of the adjacent two screen assemblies 10 is realized.
[0085] In some alternative embodiments, between the steps of placing the screen body 1 on the table body 6 and relatively fixing the first limiting member 2 and the screen body 1, further comprising: clamping and fixing the first limiting member 2 and the second limiting member 7 by the clamping member 9, as shown in Figure 15 and 16 .
[0086] It can be understood that the clamping member 9 is arranged to ensure that the first limiting member 2 can be tightly attached to the second limiting member 7, that is, to ensure that the first limiting member 2 can be completely attached to the second abutting surface P2 of the second limiting member 7, and to accurately control the first limiting member 2 to extend a predetermined distance outside the screen assembly 10, as shown in Figure 17 Alternatively, the clamping member 9 can include two intersecting “[” shaped structural members, the two ends of the “[” shaped structural members are respectively clamped on the opposite surfaces of the first limiting member 2 and the second limiting member 7, and the clamping member 9 can be fixed by bolts or other components and the first limiting member 2 or the second limiting member 7.
[0087] In some alternative embodiments, in the step of relatively fixing the first limiting member 2 and the screen body 1, comprising: connecting the fixing member 3 with the first limiting member 2 and the support member 4 of the screen body 1 respectively, so as to relatively fix the first limiting member 2 and the screen body 1.
[0088] The fixing member 3 is connected with the first limiting member 2 and the support member 4 respectively, that is, the three are connected to form an integral structure, which is convenient for subsequent mutual connection between the screen assemblies 10. Considering that the first limiting member 2 and the fixing member 3 are usually made of metal, and the support member 4 is made of glass or other fragile materials, the first limiting member 2 and the fixing member 3 can be connected by bolts, positioning pins or other connection methods, and the fixing member 3 and the support member 4 can be fixed by adhesive, such as double-sided adhesive or other liquid adhesive, so as to avoid damage to the support member 4.
[0089] In some alternative embodiments, the specific assembly process of the assembled display device is as follows:
[0090] Firstly, the screen body 1 is provided, which can be a glass-based display screen with a back surface having a binding FPC or COF.
[0091] Secondly, at least two screen bodies 1 are attached to a glass-based support member 4 (strengthened glass) by using a device for splicing and aligning, and the size of the glass-based support member 4 is smaller than the overall size of the screen body 1. The alignment accuracy between the screen bodies 1 and between the screen body 1 and the support member 4 can be achieved by using a device for aligning and attaching the color film substrate and the array substrate, and the attachment accuracy can reach micrometer level. The screen body 1 and the support member 4 can be fixed by an adhesive layer 41, such as double-sided adhesive or other liquid adhesive, and are not limited in particular, as shown in Figure 4 .
[0092] Thirdly, the assembly of the support 4 and the at least two screen body 1 is placed on the table body 6, the display side of the screen body 1 faces the table body 6, and then the four corners of the screen body 1 are abutted by the first abutting surface P1 of the second limiting piece 7, and the second limiting piece 7 and the table body 6 can be connected by a magnet, as shown in Figure 10
[0093] Fourthly, the elastic piece 8 between the table body 6 and the second limiting piece 7 is installed, and the elastic piece 8 can be a spring or a Z-shaped elastic sheet, and when the spring is used, the spring is placed in the limiting groove 71 on both sides of the second limiting piece 7. Then the spring is forced by tightening the fixing bolt S, and the second limiting piece 7 is moved, and the second limiting piece 7 clamps the screen assembly 10 by tightening the spring of the table body 6, as shown in Figure 11 and 12
[0094] Fifthly, the first limiting piece 2 is placed, and then the first limiting piece 2 and the second limiting piece 7 are clamped by the clamping piece 9. The final effect is that the first abutting surface P1 abuts the screen body 1, and the first abutting surface P1 abuts the first limiting piece 2, so that the four corners of the first limiting piece 2 are single-sidedly beyond the screen body 1 in the single screen assembly 10 by the same predetermined distance, for example, 50 μm, and at this time, the positions of the screen assembly 10, the first limiting piece 2 and the second limiting piece 7 are in a relatively clamped and fixed state, as shown in Figure 13
[0095] Sixthly, after the positions of the screen assembly 10, the first limiting piece 2 and the second limiting piece 7 are in a relatively clamped and fixed state, the fixing piece 3 is connected with the first limiting piece 2 and the support 4 respectively, and the fixing piece 3 and the support 4 can be bonded by adhesive tape, and the fixing piece 3 and the first limiting piece 2 can be locked together by a locking piece such as a bolt, so that the fixing piece 3, the first limiting piece 2 and the support 4 are fixed as a whole, as shown in Figure 18
[0096] Seventhly, the PCBA is locked to the fixing piece 3 by a locking piece such as a bolt, and then the screen assembly 10 is taken off from the display device assembling jig, and then the screen assemblies 10 are connected by the connecting piece 5 to form the required assembled display device, as shown in Figure 19
[0097] The above is merely specific implementation of the present application, and those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working processes of the above-described system, module and unit can refer to the corresponding processes in the foregoing method embodiments, which will not be described herein again. It should be understood that the protection scope of the present application is not limited thereto, and any person skilled in the art can easily think of various equivalent modifications or replacements within the technical range disclosed by the present application, and these modifications or replacements shall be encompassed within the protection scope of the present application.
[0098] It should also be noted that the exemplary embodiments mentioned in the present application describe some methods or systems based on a series of steps or devices. However, the present application is not limited to the order of the above steps, that is, the steps can be performed in the order mentioned in the embodiments, or different from the order in the embodiments, or several steps are performed simultaneously.
Claims
1. A display device assembling jig characterized by comprising: The display device assembly jig comprises: a table body for placing a screen body assembly of an assembled display device, the assembled display device comprising a plurality of screen body assemblies, each screen body assembly comprising: a screen body; a first limiting member provided on a backlight side of the screen body, the first limiting member extending a predetermined distance towards an adjacent screen body assembly relative to the screen body, the first limiting members of two adjacent screen body assemblies abutting each other to form a gap between the screen bodies of the two adjacent screen body assemblies; a second limiting member provided on the table body, the second limiting member having an abutting surface, the abutting surface comprising a first abutting surface and a second abutting surface; the first abutting surface protruding outward a predetermined distance relative to the second abutting surface, the first abutting surface being used for abutting the screen body of the screen body assembly, and the second abutting surface being used for abutting the first limiting member of the screen body assembly.
2. The display device assembling jig according to claim 1, wherein The second limiting member and the table body are detachably connected.
3. The display device assembling jig according to claim 1, wherein The second limiting member and the table body are magnetically connected; and / or, The second limiting member and the table body are gas adsorption connected.
4. The display device assembling jig according to claim 1, wherein Further comprising elastic members connected to the table body and the second limiting member respectively, so that the second limiting member abuts the screen body and the first limiting member.
5. The display device assembling jig according to claim 4, wherein The second limiting member is provided with a limiting groove for fixing the elastic members.
6. A method of assembling a display device, characterized by, The display device assembly jig comprises: providing an assembled display device jig according to any one of claims 1 to 5, placing a screen body on the table body of the assembled display device jig, and making the first abutting surface of the second limiting member of the assembled display device jig abut the screen body; placing a first limiting member on the backlight side of the screen body, and making the second abutting surface of the second limiting member abut the first limiting member; relatively fixing the first limiting member and the screen body, and removing the second limiting member, so that the first limiting member and the screen body form a screen body assembly; connecting the screen body assemblies, the first limiting members of two adjacent screen body assemblies abutting each other to form a gap between the screen bodies of the two adjacent screen body assemblies.
Citation Information
Patent Citations
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