An auxiliary tooling and method for assembling an air filter assembly mounting bracket
By designing auxiliary tooling for air filter assembly mounting brackets, and utilizing components such as frames, positioning plates, and adjustment mechanisms, high-precision and high-efficiency air filter assembly mounting bracket assembly was achieved, solving the problems of high labor intensity and low precision in existing technologies.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-31
- Publication Date
- 2026-03-10
AI Technical Summary
The existing air filter assembly mounting brackets are labor-intensive to assemble and lack precision, resulting in a reduced service life of the air filter.
Design an auxiliary tooling for assembling an air filter assembly mounting bracket, including a frame, a positioning plate, lateral and longitudinal adjustment mechanisms, a positioning component, a clamping component, and a limiting component. By accurately positioning the relative position of the mounting bracket, the assembly accuracy and efficiency are improved.
It improves the assembly precision of the mounting bracket, reduces labor intensity, and is applicable to different models of air filter assemblies, thus expanding its scope of application.
Smart Images

Figure CN117047704B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of air filter assembly mounting bracket assembly, more particularly, it relates to an air filter assembly mounting bracket assembly auxiliary tool and method. BACKGROUND
[0002] The air filter assembly is generally composed of an air filter and a mounting bracket, and the mounting bracket is arranged in pairs on the outer wall of the air filter. When assembling, the air filter needs to be placed in the mounting bracket, and then the mounting bracket is tightened, so that the assembly is completed. At present, for the assembly of the mounting bracket, two mounting brackets are manually sleeved on the periphery of the air filter, and then the corresponding locking nuts of the mounting bracket are tightened with a wrench, which has a large labor intensity and a low work efficiency. Moreover, since the axial position of the mounting bracket relative to the air filter has a high requirement, in the existing assembly method, the position of the mounting bracket is only determined by manual observation, so that the assembly precision is not high, and the air filter is prone to uneven stress, thereby reducing the service life of the air filter. Therefore, it is urgent to develop and design an air filter assembly mounting bracket assembly auxiliary tool and method. SUMMARY
[0003] The present application aims to solve the above-mentioned problems of the prior art. The first object of the present application is to provide an air filter assembly mounting bracket assembly auxiliary tool, which can improve the assembly precision of the mounting bracket and is suitable for the assembly of different air filter assembly mounting brackets.
[0004] The second object of the present application is to provide an air filter assembly mounting bracket assembly method, which can effectively improve the work efficiency and reduce the labor intensity.
[0005] In order to achieve the above-mentioned first object, the present application provides an air filter assembly mounting bracket assembly auxiliary tool, which comprises a rack and a positioning plate. The positioning plate is detachably mounted on the rack. The rack is provided with a plurality of support seats supporting the edges of the positioning plate. The rack is provided with a horizontal adjustment mechanism adjusting the horizontal relative positions of the plurality of support seats. The horizontal adjustment mechanism and the rack are provided with a vertical adjustment mechanism adjusting the vertical relative positions of the plurality of support seats. The positioning plate is provided with a positioning assembly positioning the relative distance between two mounting brackets. Each support seat on the outer side of the positioning plate is provided with a pressing assembly pressing the mounting bracket. The rack at one end of the positioning plate is provided with an end limiting assembly limiting the end face of the air filter.
[0006] Further, the rack is provided with a support rod. The support rod is provided with a sliding groove with a cross section of a wide inner part and a narrow outer part. A fastening nut is slidably mounted in the sliding groove. The two ends of the positioning plate are provided with open grooves. A fastening screw is movably inserted into the open grooves. The fastening screw is threadedly connected with the fastening nut through the open grooves and the sliding groove in sequence to fasten the positioning plate on the support rod.
[0007] Further, the lateral adjusting mechanism and the longitudinal adjusting mechanism each comprise a guide rail and a sliding block slidingly installed on the guide rail, the guide rail of the longitudinal adjusting mechanism is fixed on the two sides of the frame, the guide rail of the lateral adjusting mechanism is fixed on the sliding block of the longitudinal adjusting mechanism, and the support seat is fixed on the sliding block of the lateral adjusting mechanism.
[0008] Further, the positioning assembly comprises two pairs of positioning columns arranged at the two ends of the positioning plate, the distance between the two positioning columns in each pair of the positioning columns is equal to the distance between the two bolt holes of the mounting bracket, and the distance between the two pairs of the positioning columns is equal to the relative distance of the two mounting brackets on the air filter.
[0009] Further, the pressing assembly comprises a corner cylinder and a pressing block, the corner cylinders are installed on the support seats on the two sides of the mounting bracket in pairs, and the pressing block is detachably installed on the output end of the corner cylinder.
[0010] Further, the end limiting assembly comprises a vertical rod and a horizontal rod, the vertical rod is vertically installed on the frame, and the horizontal rod is vertically installed on the top of the vertical rod.
[0011] Further, the vertical rod is slidingly connected with the frame, the horizontal rod is slidingly connected with the vertical rod, the vertical rod and the horizontal rod are each provided with a sliding groove with an inner wide and outer narrow cross section, a fastening nut is slidingly installed in the sliding groove, a fastening screw is movably inserted into the frame, and the fastening screw is in threaded connection with the fastening nut in sequence through the frame, the sliding groove and the fastening nut.
[0012] Further, the positioning plate is further provided with a model code.
[0013] Further, the frame on one side of the positioning plate is further provided with a side limiting assembly for positioning the side surface of the air filter, and the structure of the side limiting assembly is the same as that of the end limiting assembly.
[0014] In order to achieve the above-mentioned purpose two, the application provides an air filter assembly mounting bracket assembling method, which comprises the following steps:
[0015] S1: adjusting the relative positions of the plurality of support seats, placing the positioning plate on the top of the plurality of support seats, supporting the four corners of the bottom of the positioning plate by the plurality of support seats, and fastening the positioning plate on the frame;
[0016] S2: adjusting the distance between the end surface of the end limiting assembly and the positioning assembly to the distance between the mounting bracket and the end surface of the air filter;
[0017] S3: positioning and installing the two mounting brackets on the positioning plate through the positioning assembly, and determining the relative distance between the two mounting brackets.
[0018] S4: the two mounting brackets are pressed on the positioning plate by the pressing assembly, and the mounting brackets are fastened;
[0019] S5: the air filter is placed in the two mounting brackets, and the end of the air filter is tightly attached to the end face of the end limiting assembly, so that the axial position of the two mounting brackets relative to the air filter is determined;
[0020] S6: the mounting bracket is fixedly installed on the air filter by tightening the locking nut corresponding to the mounting bracket with a wrench.
[0021] Advantages
[0022] Compared with the prior art, the present application has the advantages that:
[0023] 1. The tool of the present application positions the relative distance between the two mounting brackets by setting the positioning assembly on the positioning plate, and positions the distance of the mounting bracket relative to the end face of the air filter by the end positioning assembly, so as to accurately position the axial position of the two mounting brackets relative to the air filter, without manual observation and determination, which can improve the assembly precision of the mounting bracket, effectively improve the work efficiency and reduce the labor intensity.
[0024] 2. The tool of the present application is detachably installed on the rack by the positioning plate, and is supported by the transverse adjusting mechanism and the longitudinal adjusting mechanism, so that different positioning plates can be replaced to position the mounting bracket according to different models of filter assemblies in actual use, which is suitable for assembly of different air filter assembly mounting brackets, has wider application range and stronger universality. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 is a schematic view of the three-dimensional structure of the positioning plate in the embodiment 1 of the present application;
[0026] Figure 2 is a schematic view of the three-dimensional structure of the positioning plate in the embodiment 1 of the present application; Figure 1 is a schematic view of the structure of the position A in the embodiment 1 of the present application;
[0027] Figure 3 is a schematic view of the structure of the position B in the embodiment 1 of the present application; Figure 1 is a schematic view of the structure of the position B in the embodiment 1 of the present application;
[0028] Figure 4 is a schematic view of the three-dimensional structure of the positioning plate in the embodiment 1 of the present application;
[0029] Figure 5 is a schematic view of the three-dimensional structure of the positioning plate in the embodiment 1 of the present application;
[0030] Figure 6 is a schematic view of the three-dimensional structure of the positioning plate in the embodiment 1 of the present application; Figure 5 is a schematic view of the three-dimensional structure of the positioning plate in the embodiment 1 of the present application;
[0031] Figure 7 It is a top view structure enlarged schematic view of the jacking assembly in embodiment 2 of the present application.
[0032] Wherein: 1-frame, 2-positioning plate, 3-supporting seat, 4-transverse adjusting mechanism, 5-longitudinal adjusting mechanism, 6-mounting bracket, 7-air filter, 8-supporting rod, 9-slotted, 10-opening slot, 11-fastening screw, 12-guide rail, 13-sliding block, 14-positioning column, 15-corner cylinder, 16-pressing block, 17-end limiting assembly, 18-vertical rod, 19-horizontal rod, 20-model code, 21-end limiting assembly, 22-jacking assembly, 23-electric push rod, 24-U-shaped plate, 25-roller, 26-supporting frame, 27-rotation shaft, 28-inlet pipe, 29-jet hole. DETAILED DESCRIPTION
[0033] The present application will be further described below in conjunction with specific embodiments in the drawings.
[0034] Embodiment 1
[0035] Reference Figures 1-4 For a specific embodiment of the present application, an air filter assembly mounting bracket assembly auxiliary tool includes a frame 1 and a positioning plate 2, wherein the positioning plate 2 is detachably mounted on the frame 1, facilitating disassembly, a plurality of supporting seats 3 supporting the edges of the positioning plate 2 are arranged on the frame 1, specifically four supporting seats 3 are arranged to improve the stability of the positioning plate 2 and facilitate the installation of the pressing assembly, a transverse adjusting mechanism 4 adjusting the relative positions of the plurality of supporting seats 3 in the transverse direction is arranged in the frame 1, a longitudinal adjusting mechanism 5 adjusting the relative positions of the plurality of supporting seats 3 in the longitudinal direction is arranged between the transverse adjusting mechanism 4 and the frame 1, so that the supporting seats 3 can move and adjust in the horizontal direction in the transverse and longitudinal directions, so as to support positioning plates 2 of different specifications, a positioning assembly for positioning the relative distance between two mounting brackets 6 is arranged on the positioning plate 2, a pressing assembly for pressing the mounting bracket 6 is arranged on each supporting seat 3 outside the positioning plate 2, so as to prevent the mounting bracket 6 from loosening during assembly; an end limiting assembly 17 for positioning the end face of the air filter 7 is arranged on the frame 1 at one end of the positioning plate 2, so as to position the distance between the mounting bracket 6 and the end face of the air filter 7.
[0036] The tool of the present application positions the relative distance between the two mounting brackets 6 by arranging the positioning assembly on the positioning plate 2, and positions the distance between the mounting bracket 6 and the end face of the air filter 7 by arranging the end limiting assembly 17, so as to accurately position the axial position of the two mounting brackets 6 relative to the air filter 7, without the need for manual observation and determination, which can improve the assembly precision of the mounting bracket, effectively improve the work efficiency, and reduce the labor intensity.
[0037] Meanwhile, the positioning plate 2 of this tooling is detachably installed on the frame 1, and the positioning plate 2 is supported by the horizontal adjustment mechanism 4 and the vertical adjustment mechanism 5. In actual use, different positioning plates 2 can be replaced to position the mounting bracket 6 according to different models of filter assemblies. It is suitable for the assembly of mounting brackets for different air filter assemblies, with a wider range of applications and stronger versatility.
[0038] Preferably, a support rod 8 is provided on the frame 1, which is mounted in the middle of the frame 1. A groove 9 with a cross-section that is wider on the inside and narrower on the outside is provided on the support rod 8. A fastening nut is slidably installed in the groove 9, so that the fastening nut can move in the groove 9, but cannot be pulled out from the front. Opening slots 10 are provided at both ends of the positioning plate 2. Fastening screws 11 are movably inserted into the opening slots 10. The fastening screws 11 pass through the opening slots 10 and the groove 9 in sequence and are threadedly connected to the fastening nut to fasten the positioning plate 2 to the support rod 8. The installation method of using the opening slots 10 and fastening screws 11 allows for quick installation and removal of the positioning plate 2. Furthermore, the sliding engagement between the groove 9 and the fastening nut allows for adjustment of the position of the fastening screws 11, which facilitates the installation and removal of positioning plates 2 of different specifications, making it very convenient to use.
[0039] Preferably, both the lateral adjustment mechanism 4 and the longitudinal adjustment mechanism 5 include a guide rail 12 and a slider 13 slidably mounted on the guide rail 12. The guide rail 12 corresponding to the longitudinal adjustment mechanism 5 is fixed to both sides of the frame 1, and the guide rail 12 corresponding to the lateral adjustment mechanism 4 is fixed to the slider 13 corresponding to the longitudinal adjustment mechanism 5. The support base 3 is fixed to the slider 13 corresponding to the lateral adjustment mechanism 4, thereby enabling adjustment of the support base 3. Furthermore, the support base 3 and the slider 13 corresponding to the lateral adjustment mechanism 4 are fastened together with bolts for easy disassembly and maintenance.
[0040] Preferably, the positioning assembly includes two pairs of positioning posts 14 arranged at both ends of the positioning plate 2. Each pair of positioning posts 14 consists of two posts 14. The distance between the two pairs of positioning posts 14 is equal to the relative distance between the two mounting brackets 6 on the air filter 7. This ensures that after the two mounting brackets 6 are positioned on the positioning plate 2, the relative distance between them is equal to the relative distance between the two mounting brackets 6 on the air filter 7 after the air filter assembly is assembled, thereby ensuring installation accuracy. The distance between the two positioning posts 14 in each pair is equal to the distance between the two bolt holes of the mounting bracket 6, ensuring that the positioning posts 14 can be aligned with the bolt holes of the mounting bracket 6 to achieve positioning installation. Furthermore, the positioning posts 14 are detachably mounted on the positioning plate 2, such as by threaded connection to the positioning plate 2, or the positioning posts 14 are stepped cylindrical pins that are inserted into the positioning plate 2 by a pin engagement, facilitating the replacement of positioning posts 14 of different diameters and making use more convenient. In other embodiments, the positioning component may also be a groove on the positioning plate 2 that is adapted to the width of the mounting bracket 6, thereby determining the relative distance between the two mounting brackets 6.
[0041] Preferably, the clamping assembly includes a corner cylinder 15 and a pressure block 16. The corner cylinders 15 are mounted in pairs on the support seats 3 on both sides of the mounting bracket 6, that is, each mounting bracket 6 corresponds to four corner cylinders 15. The pressure block 16 is detachably mounted on the output end of the corner cylinder 15 for easy disassembly and replacement. In other embodiments, the clamping assembly can also be a combination of a linear cylinder and a wedge block. The linear cylinder drives the wedge block to move towards the mounting bracket, thereby clamping the mounting bracket.
[0042] Preferably, the end limiting assembly 17 includes a vertical rod 18 and a horizontal rod 19. The vertical rod 18 is vertically mounted on the frame 1, and the horizontal rod 19 is vertically mounted on top of the vertical rod 18. The end of the horizontal rod 19 is used to contact the end face of the air filter 7 to limit the movement of the air filter 7. In other embodiments, the end limiting assembly 17 can also be an L-shaped rod that extends to the end of the air filter 7 to form a limit.
[0043] Preferably, the vertical rod 18 is slidably connected to the frame 1, and the horizontal rod 19 is slidably connected to the vertical rod 18. Both the vertical rod 18 and the horizontal rod 19 have a groove 9 with a cross-section that is wider on the inside and narrower on the outside. A fastening nut is slidably installed in the groove 9, and a fastening screw 11 is movably inserted into the frame 1. The fastening screw 11 passes through the frame 1, the groove 9, and is threadedly connected to the fastening nut. Both the vertical rod 18 and the horizontal rod 19 are slidably installed and locked by the fastening screw 11. In practical applications, the height of the vertical rod 18 and the extension length of the horizontal rod 19 can be adjusted to ensure that the horizontal rod 19 can contact the end face of the air filter 7 to form a limit, so as to be suitable for the positioning of different air filters 7.
[0044] Preferably, the positioning plate 2 is also provided with a model code 20, and each positioning plate 2 is provided with a different model code 20 to facilitate identification by staff.
[0045] Preferably, a side limiting component 21 for positioning the side of the air filter 7 is also provided on the frame 1 on one side of the positioning plate 2 to prevent the air filter 7 from rotating during assembly and further improve the assembly accuracy. The structure of the side limiting component 21 is the same as that of the end limiting component 17, that is, the side limiting component 21 also includes a vertical rod 18 and a horizontal rod 19. The side limiting component 21 contacts the outer wall of the air filter 7 to form a positioning. At the same time, the vertical rod 18 and the horizontal rod 19 are also slidingly installed structures and are locked by fastening screws 11. In practical applications, the height of the vertical rod 18 and the extension length of the horizontal rod 19 can be adjusted to ensure that the horizontal rod 19 can contact the side of the air filter 7 to form a limit, so as to be suitable for the positioning of different air filters 7.
[0046] An air filter assembly mounting bracket assembly method according to this embodiment includes the following steps:
[0047] S1: Adjust the relative positions of the multiple support seats 3, then place the positioning plate 2 on top of the multiple support seats 3, use the multiple support seats 3 to support the four corners of the bottom of the positioning plate 2, and then fasten the positioning plate 2 to the frame 1. Specifically, after the positioning plate 2 is placed, move the fastening screw 11 along the opening slot 10 of the positioning plate 2 so that the fastening screw 11 is inserted into the opening slot 10, and finally tighten the fastening screw 11 to achieve the fastening of the positioning plate 2.
[0048] S2: Adjust the distance between the end face of the end limiting component 17 and the positioning component to the distance between the mounting bracket 6 and the end face of the air filter 7. Specifically, adjust the horizontal rod 19 of the end limiting component 17 to move horizontally so that the distance between the end face of the horizontal rod 19 and the center of the positioning post 14 of the positioning component is equal to the distance between the mounting bracket 6 and the end face of the air filter 7.
[0049] S3: Position the two mounting brackets 6 on the positioning plate 2 using the positioning assembly, and determine the relative distance between the two mounting brackets 6. Specifically, align the two bolt holes of the mounting bracket 6 with the two positioning posts of the pair of positioning posts 14 of the positioning assembly, and then lower the mounting bracket 6 onto the positioning plate 2.
[0050] S4: The two mounting brackets 6 are pressed onto the positioning plate 2 using the clamping assembly to achieve the fastening of the mounting brackets 6. Specifically, multiple corner cylinders 15 are activated to work simultaneously. The corner cylinders 15 rotate towards one side of the mounting bracket 6, driving the pressure block 16 to rotate and press down to press and fix the mounting bracket 6.
[0051] S5: Place the air filter 7 into the two mounting brackets 6 and make the end of the air filter 7 fit tightly against the end face of the end limiting component 17 to determine the axial position of the two mounting brackets 6 relative to the air filter 7.
[0052] S6: Tighten the locking nut corresponding to the mounting bracket 6 with a wrench to fix the mounting bracket 6 on the air filter 7, thus completing the assembly of the air filter assembly mounting bracket.
[0053] In step S5, after the air filter 7 is placed, the horizontal rod 19 of the side limiting assembly 21 is adjusted so that its end face contacts the outer wall of the air filter 7 to form a limit, allowing the air filter 7 to rotate and further improving the assembly accuracy.
[0054] Example 2
[0055] See Figures 5-7 This is another specific embodiment of the present invention. This embodiment is basically the same as embodiment 1, except that a lifting assembly 22 for lifting the assembled air filter assembly is provided on the frame 1 on both sides of the positioning plate 2. The lifting assembly 22 includes an electric push rod 23, a U-shaped frame 24 and a roller 25. The electric push rod 23 is fixedly connected to the frame 1 through a support frame 26. The height of the electric push rod 23 is below the horizontal symmetry plane of the air filter 7 and above the positioning plate 2, ensuring that the air filter 7 can be lifted when the roller 25 pushes the air filter 7. The closed end of the U-shaped frame 24 is connected to the output end of the electric push rod 23. Both ends of the roller 25 are rotatably connected to the open end of the U-shaped frame 24. The air filter assembly is lifted by using the rotatable roller 25, which reduces the friction between the roller 25 and the air filter 7, thereby protecting the air filter 7.
[0056] An air filter assembly mounting bracket assembly method according to this embodiment includes the following steps:
[0057] S1: Adjust the relative positions of the multiple support seats 3, then place the positioning plate 2 on top of the multiple support seats 3, use the multiple support seats 3 to support the four corners of the bottom of the positioning plate 2, and then fasten the positioning plate 2 to the frame 1. Specifically, after the positioning plate 2 is placed, move the fastening screw 11 along the opening slot 10 of the positioning plate 2 so that the fastening screw 11 is inserted into the opening slot 10, and finally tighten the fastening screw 11 to achieve the fastening of the positioning plate 2.
[0058] S2: Adjust the distance between the end face of the end limiting component 17 and the positioning component to the distance between the mounting bracket 6 and the end face of the air filter 7. Specifically, adjust the horizontal rod 19 of the end limiting component 17 to move horizontally so that the distance between the end face of the horizontal rod 19 and the center of the positioning post 14 of the positioning component is equal to the distance between the mounting bracket 6 and the end face of the air filter 7.
[0059] S3: Position the two mounting brackets 6 on the positioning plate 2 using the positioning assembly, and determine the relative distance between the two mounting brackets 6. Specifically, align the two bolt holes of the mounting bracket 6 with the two positioning posts of the pair of positioning posts 14 of the positioning assembly, and then lower the mounting bracket 6 onto the positioning plate 2.
[0060] S4: The two mounting brackets 6 are pressed onto the positioning plate 2 using the clamping assembly to achieve the fastening of the mounting brackets 6. Specifically, multiple corner cylinders 15 are activated to work simultaneously. The corner cylinders 15 rotate towards one side of the mounting bracket 6, driving the pressure block 16 to rotate and press down to press and fix the mounting bracket 6.
[0061] S5: Place the air filter 7 into the two mounting brackets 6 and make the end of the air filter 7 fit tightly against the end face of the end limiting component 17 to determine the axial position of the two mounting brackets 6 relative to the air filter 7.
[0062] S6: Tighten the locking nut corresponding to the mounting bracket 6 with a wrench to fix the mounting bracket 6 on the air filter 7, and complete the assembly of the air filter assembly mounting bracket;
[0063] S7: Multiple corner cylinders 15 reset simultaneously, then the electric push rod 23 is activated, driving the roller 25 to move towards the air filter 7 until the roller 25 contacts the air filter 7. The roller 25 continues to move and rotates on its own, lifting the air filter 7, so that the staff can remove the air unit.
[0064] In this embodiment, after the air filter assembly mounting bracket is assembled, the lifting component 22 can be used to lift the air filter 7, so that the mounting bracket 6 is detached from the positioning component. This makes it easier for workers to remove the air filter assembly and avoids the problem of the mounting bracket 6 being displaced by the impact of the positioning column 14 when workers directly pull the air filter 7, thus further ensuring the assembly accuracy.
[0065] Preferably, both ends of the roller 25 are provided with rotating shafts 27, which are rotatably connected to the U-shaped frame 24 via bearings. Both the rotating shafts 27 and the roller 25 are hollow structures and are connected to each other. One of the rotating shafts 27 passes through the U-shaped frame 24 and is connected to an air inlet pipe 28 via a sealed bearing. The air inlet pipe 28 is connected to the rotating shaft 27 and to an air pump. Multiple air jet holes 29 are provided on the outer wall of the roller 25. During the lifting of the air filter 7, the air pump injects high-pressure gas into the roller 25 through the air inlet pipe 28 and the rotating shaft 27. The high-pressure gas is then ejected through the air jet holes 29 to blow away impurities and dust from the surface of the air filter and the positioning plate 2, so as not to affect the assembly accuracy. It also facilitates the separation of the roller 25 from the air filter 7, further facilitating the removal of the air filter assembly.
[0066] The above are merely preferred embodiments of the present invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the structure of the present invention, and these will not affect the effectiveness of the implementation of the present invention or the practicality of the patent.
Claims
1. An air cleaner assembly mounting bracket assembly aid characterized by, The utility model relates to a kind of air filter assembly positioning device, including rack (1) and positioning plate (2), the positioning plate (2) detachably mounted on rack (1), the rack (1) is equipped with multiple support seat (3) of supporting the edge of positioning plate (2), the rack (1) is equipped with transverse adjusting mechanism (4) for adjusting the transverse relative position of multiple support seat (3), the transverse adjusting mechanism (4) and the rack (1) between are equipped with longitudinal adjusting mechanism (5) for adjusting the longitudinal relative position of multiple support seat (3), the positioning plate (2) is equipped with positioning assembly for positioning the relative distance between two mounting bracket (6), and each support seat (3) outside the positioning plate (2) is equipped with pressing assembly for pressing mounting bracket (6);The rack (1) of one end of the positioning plate (2) is equipped with end limit component (17) for positioning the end face of air filter (7), and the positioning assembly includes two pairs of positioning column (14) arranged at the two ends of the positioning plate (2), the distance between two pairs of the positioning column (14) is equal to the relative distance of two mounting bracket (6) on air filter (7), the distance between two positioning column (14) in each pair of the positioning column (14) is equal to the distance between the bolt hole of mounting bracket (6), and the end limit component (17) includes vertical rod (18) and horizontal rod (19), the vertical rod (18) is vertically installed on the rack (1), the horizontal rod (19) is vertically installed on the top of vertical rod (18), the vertical rod (18) is slidably connected with the rack (1), the horizontal rod (19) is slidably connected with vertical rod (18), the vertical rod (18) and horizontal rod (19) are all provided with sliding groove (9) with the section of inner wide and outer narrow, the sliding groove (9) is slidably provided with fastening nut, the rack (1) is movably inserted with fastening screw (11), and the fastening screw (11) is threadedly connected with the rack (1), the sliding groove (9) and fastening nut in sequence, and the rack (1) on one side of the positioning plate (2) is further equipped with side limit component (21) for positioning the side of air filter (7), and the structure of the side limit component (21) is same with the structure of end limit component (17);The rack (1) on both sides of the positioning plate (2) is further equipped with jacking assembly (22) for jacking air filter assembly after assembly, and the jacking assembly (22) includes electric push rod (23), U-shaped frame (24) and roller (25), wherein electric push rod (23) is fixedly connected with the rack (1) by support frame (26), the height of electric push rod (23) is below the horizontal symmetry plane of air filter (7) and above the positioning plate (2), the closed one end of U-shaped frame (24) is connected with the output end of electric push rod (23), and both ends of roller (25) are rotatably connected with the open one end of U-shaped frame (24).
2. An air cleaner assembly mounting bracket assembly aid as set forth in Claim 1, wherein, The rack (1) is provided with a support rod (8), the support rod (8) is provided with a chute (9) with a narrow inner width and a wide outer width, the chute (9) is slidably provided with a fastening nut, the positioning plate (2) is provided with an open slot (10) at both ends, the open slot (10) is movably provided with a fastening screw (11), and the fastening screw (11) is threadedly connected to the open slot (10), the chute (9) and the fastening nut in sequence to fasten the positioning plate (2) on the support rod (8).
3. An air cleaner assembly mounting bracket assembly aid as set forth in Claim 1, wherein, The transverse adjusting mechanism (4) and the longitudinal adjusting mechanism (5) each include a guide rail (12) and a sliding block (13) slidably mounted on the guide rail (12), the guide rail (12) of the longitudinal adjusting mechanism (5) is fixed on both sides of the rack (1), the guide rail (12) of the transverse adjusting mechanism (4) is fixed on the sliding block (13) of the longitudinal adjusting mechanism (5), and the support base (3) is fixed on the sliding block (13) of the transverse adjusting mechanism (4).
4. An air cleaner assembly mounting bracket assembly aid as set forth in Claim 1, wherein, The pressing assembly includes a corner cylinder (15) and a pressing block (16), the corner cylinder (15) is installed in pairs on the support base (3) on both sides of the mounting bracket (6), and the pressing block (16) is detachably installed on the output end of the corner cylinder (15).
5. An air cleaner assembly mounting bracket assembly aid as set out in claim 1, wherein, The positioning plate (2) is further provided with a model code (20).
6. A method of assembling an installation aid for the air filter assembly mounting bracket of claim 1, characterized by, The method comprises the following steps: S1: adjusting the relative positions of the plurality of support bases (3), placing the positioning plate (2) on the plurality of support bases (3), supporting the four corners of the bottom of the positioning plate (2) by the plurality of support bases (3), and fastening the positioning plate (2) on the rack (1); S2: adjusting the distance between the end face of the end limiting assembly (17) and the positioning assembly to the distance between the mounting bracket (6) and the end face of the air filter (7); S3: positioning and installing the two mounting brackets (6) on the positioning plate (2) through the positioning assembly, and determining the relative distance between the two mounting brackets (6); S4: pressing the two mounting brackets (6) on the positioning plate (2) by the pressing assembly to fasten the mounting bracket (6); S5: placing the air filter (7) into the two mounting brackets (6), and making the end of the air filter (7) abut against the end face of the end limiting assembly (17) to determine the axial position of the two mounting brackets (6) relative to the air filter (7); S6: tightening the locking nut corresponding to the mounting bracket (6) by using a wrench to fix and install the mounting bracket (6) on the air filter (7).
Citation Information
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