Microphone device, method of manufacturing the same, and respiratory mask
By using a combination structure of waterproof and acoustically permeable membrane, sleeve ring, and support net in the microphone device, the problems of complex and easily damaged waterproof bladder structure are solved, achieving efficient underwater communication sound reception and device reliability.
Patent Information
- Application Number
- CN202311348267.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-18
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2043-10-18
AI Technical Summary
In existing underwater communication devices, the waterproof bladder structure of the microphone unit is complex, which affects the sound reception effect, and the waterproof bladder is easily wrinkled or torn due to the installation of the bladder frame.
The assembly opening of the microphone device is sealed with a waterproof and acoustically permeable membrane, and the combination structure of the fitting ring and the support mesh ensures reliable sealing and amplitude control of the waterproof and acoustically permeable membrane, avoiding wrinkles or tears.
It improves the sound pickup effect and reliability of the microphone device, prevents the waterproof and sound-permeable membrane from being damaged by vibration, and improves the product yield.
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Figure CN117201991B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of diving, in particular to a microphone device, a manufacturing method thereof and a breathing mouthpiece. BACKGROUND
[0002] In the Chinese utility model patent with the publication number CN218958923U, the applicant discloses an underwater communication device, which includes a holding unit, a microphone unit and a shell. The shell has a cavity, a passage opening, an opening and a facing side. The passage opening and the opening are respectively communicated with the cavity, and the opening defines the facing side. The holding unit is arranged on the shell, and the microphone unit is arranged in the cavity of the shell. The microphone unit includes a waterproof shell, a microphone and a deformable waterproof bag. The microphone is arranged in the waterproof shell, and the waterproof bag is arranged in the waterproof shell in a manner that forms a transduction space between the waterproof bag and the waterproof shell. The microphone faces the transduction space of the microphone unit. The waterproof shell is arranged in the shell to keep the microphone unit in the cavity of the shell. When a diver speaks, sound waves reach the waterproof bag of the microphone unit, causing the waterproof bag to vibrate at a corresponding frequency and exciting the air in the transduction space of the microphone unit to vibrate at a corresponding frequency. It can be understood that the vibration frequency of the air in the transduction space of the microphone unit corresponds to the frequency of the sound waves emitted by the diver. The microphone collects the vibrations of the air in the transduction space of the microphone unit to collect the sound waves emitted by the diver. The microphone can convert the vibrations of the air in the transduction space of the microphone unit into an electrical signal. Subsequently, the underwater communication device realizes communication between the diver and others by emitting electrical signals to the outside world. In the prior art, in order to maintain the shape of the waterproof bag and cause the waterproof bag to vibrate at a corresponding frequency, the microphone unit needs to provide a bag holder, and one end of the bag holder needs to be mounted on the waterproof shell and the waterproof bag needs to be wrapped outside the bag holder, resulting in a complex structure and affecting the sound collection effect of the microphone. SUMMARY
[0003] One object of the present application is to provide a microphone device, a manufacturing method thereof and a breathing mouthpiece. The microphone device seals the assembly opening of a first assembly arm of an assembly unit with a waterproof sound-permeable film. When a diver wears the breathing mouthpiece for diving, the waterproof sound-permeable film allows sound waves to pass through and reach a microphone, and prevents water from entering the assembly cavity of the first assembly arm, so as to avoid water from contacting the microphone.
[0004] One object of the present application is to provide a microphone device and a manufacturing method thereof, and a breathing mask, wherein a sleeve ring is sleeved on the open end of the first assembly arm, so that the membrane edge portion of the waterproof sound permeable membrane can be clamped between the sleeve ring and the first assembly arm, so that the waterproof sound permeable membrane can reliably seal the assembly opening of the first assembly arm.
[0005] One object of the present application is to provide a microphone device and a manufacturing method thereof, and a breathing mask, wherein in the manufacturing of the microphone device, the sleeve ring is pushed to the position of being sleeved on the open end of the first assembly arm, so as to avoid the sleeve ring applying a circumferential direction force to the waterproof sound permeable membrane, thereby avoiding the problem of the waterproof sound permeable membrane being torn and even being torn apart, which is crucial for improving the yield of the microphone device.
[0006] One object of the present application is to provide a microphone device and a manufacturing method thereof, and a breathing mask, wherein in the process of pushing the sleeve ring to be sleeved on the open end of the first assembly arm, the sleeve ring pulls the membrane edge portion of the waterproof sound permeable membrane away from the open end of the first assembly arm, so that the membrane center portion of the waterproof sound permeable membrane can be kept in a taut state to ensure the sound receiving effect of the microphone device.
[0007] One object of the present application is to provide a microphone device and a manufacturing method thereof, and a breathing mask, wherein the microphone device supports the waterproof sound permeable membrane through a support net to control the amplitude of the waterproof sound permeable membrane, thereby preventing the waterproof sound permeable membrane from being damaged due to large amplitude reciprocating vibration.
[0008] One object of the present application is to provide a microphone device and a manufacturing method thereof, and a breathing mask, wherein the microphone device sleeves a net plug ring on the open end of the first assembly arm, so that the net body edge portion of the support net is clamped between the net plug ring and the first assembly arm, so that the support net can reliably seal the assembly opening of the first assembly arm.
[0009] One object of the present application is to provide a microphone device and a manufacturing method thereof, and a breathing mask, wherein in the manufacturing of the microphone device, the net plug ring is pushed to the position of being sleeved on the open end of the first assembly arm, so as to avoid the net plug ring applying a circumferential direction force to the support net, thereby avoiding the problem of the support net being torn and even being torn apart, which is crucial for improving the yield of the microphone device.
[0010] One object of the present application is to provide a microphone device and a manufacturing method thereof, and a breathing mask, wherein during pushing a packing ring to be fitted to an open end of a first assembly arm, the packing ring pulls a mesh body edge portion of a supporting mesh towards a direction away from the open end of the first assembly arm, so that a transition at a joint between the mesh body edge portion and a mesh body center portion of the supporting mesh can be smoother, thereby avoiding the supporting mesh to affect flatness of a waterproof sound permeable membrane when the waterproof sound permeable membrane is supported by the supporting mesh, to ensure sound receiving effect of the microphone device.
[0011] According to one aspect of the present application, the present application provides a manufacturing method of a microphone device, wherein the manufacturing method comprises the following steps:
[0012] (a) assembling a microphone through a first assembly arm of an assembly unit via an assembly opening of the first assembly arm, wherein a receiving surface of the microphone faces the assembly opening of the first assembly arm; and
[0013] (b) closing the assembly opening of the first assembly arm by a waterproof sound permeable membrane, to obtain the microphone device.
[0014] According to one embodiment of the present application, the step (b) further comprises the following steps:
[0015] (b.1) allowing a membrane body center portion of the waterproof sound permeable membrane to cover the assembly opening of the first assembly arm;
[0016] (b.2) allowing a membrane body edge portion of the waterproof sound permeable membrane to surround an open end of the first assembly arm; and
[0017] (b.3) pushing a fitting ring to be fitted to a position around the open end of the first assembly arm, to clamp at least a portion of the membrane body edge portion of the waterproof sound permeable membrane between the fitting ring and the first assembly arm.
[0018] According to one embodiment of the present application, the step (b) further comprises the step of applying glue between the fitting ring and the waterproof sound permeable membrane, to bond the fitting ring and the waterproof sound permeable membrane by the glue.
[0019] According to one embodiment of the present application, the step (b) further comprises the step of applying glue between the fitting ring and the first assembly arm, to bond the fitting ring and the first assembly arm by the glue.
[0020] According to one embodiment of the present application, the step (b) further comprises the step of forming a riveting portion for riveting the fitting ring, the waterproof sound permeable membrane and the first assembly arm.
[0021] According to one embodiment of the present application, before the step (b.3), the step (b) further comprises a step of pulling the membrane edge portion of the waterproof acoustic membrane towards the direction away from the open end of the first assembly arm, so as to keep the membrane central portion of the waterproof acoustic membrane in a taut state, so that the membrane central portion of the waterproof acoustic membrane is always in a taut state after the microphone device is manufactured.
[0022] According to one embodiment of the present application, before the step (b.3), the step (b) further comprises a step of pressing the membrane edge portion of the waterproof acoustic membrane towards the outer wall of the first assembly arm, so as to keep the membrane central portion of the waterproof acoustic membrane in a taut state, so that the membrane central portion of the waterproof acoustic membrane is always in a taut state after the microphone device is manufactured.
[0023] According to one embodiment of the present application, in the step (b), a support net is allowed to support the waterproof acoustic membrane.
[0024] According to one embodiment of the present application, the step (b) further comprises steps of:
[0025] (b.1)' assembling the support net to the open end of the first assembly arm in a manner that a net central portion of the support net shields the assembly opening of the first assembly arm and a net edge portion of the support net is sleeved to the open end of the first assembly arm;
[0026] (b.2)' pushing a net plug ring to be sleeved to the open end of the first assembly arm, so as to clamp the net edge portion of the support net between the net plug ring and the first assembly arm;
[0027] (b.3)' assembling the waterproof acoustic membrane to the support net in a manner that a membrane central portion of the waterproof acoustic membrane is supported by the net central portion and a membrane edge portion of the waterproof acoustic membrane is sleeved to the net plug ring; and
[0028] (b.4)' pushing a sleeving ring to be sleeved to the net plug ring, so as to clamp the membrane edge portion of the waterproof acoustic membrane between the sleeving ring and the net plug ring.
[0029] According to one embodiment of the present application, in the step (b.4)', a glue filling cavity is formed between the sleeving ring and the first assembly arm, and after the step (b.4)', glue is filled in the glue filling cavity.
[0030] According to another aspect of the present application, the present application further provides a microphone device, which comprises:
[0031] a waterproof sound-transmissive membrane;
[0032] a microphone, wherein the microphone has a receiving surface; and
[0033] an assembling unit, wherein the assembling unit comprises an assembling body and a first assembling arm integrally extending outwardly from the assembling body, the first assembling arm has an assembling cavity and an assembling opening communicating with the assembling cavity, wherein the microphone is mounted in the assembling cavity of the first assembling arm from the assembling opening of the first assembling arm, and the receiving surface of the microphone faces the assembling opening of the first assembling arm, wherein the waterproof sound-transmissive membrane is arranged on the first assembling arm, and the waterproof sound-transmissive membrane seals the assembling opening of the first assembling arm.
[0034] According to an embodiment of the present application, the microphone device further comprises a sleeving ring, wherein the waterproof sound-transmissive membrane comprises a membrane body central portion and a membrane body edge portion surrounding the membrane body central portion, the membrane body central portion shields the assembling opening of the first assembling arm, and the membrane body edge portion surrounds the opening end of the first assembling arm, wherein the sleeving ring is sleeved on the opening end of the first assembling arm, and the membrane body edge portion of the waterproof sound-transmissive membrane is clamped between the sleeving ring and the first assembling arm.
[0035] According to an embodiment of the present application, the microphone device further comprises a supporting net, a net plug ring and a sleeving ring, wherein the supporting net comprises a net body central portion and a net body edge portion surrounding the net body central portion, the net body central portion shields the assembling opening of the first assembling arm, and the net body edge portion is sleeved on the opening end of the first assembling arm, wherein the net plug ring is sleeved on the opening end of the first assembling arm, and the net body edge portion of the supporting net is clamped between the net plug ring and the first assembling arm, wherein the waterproof sound-transmissive membrane comprises a membrane body central portion and a membrane body edge portion surrounding the membrane body central portion, the membrane body central portion is supported by the net body central portion, and the membrane body edge portion surrounds the net plug ring, wherein the sleeving ring is sleeved on the net plug ring, and the membrane body edge portion of the waterproof sound-transmissive membrane is clamped between the sleeving ring and the net plug ring.
[0036] According to an embodiment of the present application, the waterproof sound-transmissive membrane and the sleeving ring are bonded by glue.
[0037] According to an embodiment of the present application, the sleeving ring and the first assembling arm are bonded by glue.
[0038] According to one embodiment of the present application, the packing ring and the first assembling arm are glued.
[0039] According to one embodiment of the present application, the membrane edge portion of the waterproof acoustic membrane extends to the rear side of the sleeve ring.
[0040] According to one embodiment of the present application, the outer wall of the first assembling arm has at least one glue channel, the sleeve ring has at least one glue port, the membrane edge portion of the waterproof acoustic membrane has at least one glue hole, the positions of the glue port of the sleeve ring, the glue hole of the membrane edge portion and the glue channel of the first assembling arm correspond to each other, wherein glue is injected into the glue port of the sleeve ring, the glue hole of the membrane edge portion and the glue channel of the first assembling arm through the glue port of the sleeve ring, so as to form a riveting part at the glue port of the sleeve ring, the glue hole of the membrane edge portion and the glue channel of the first assembling arm for riveting the sleeve ring, the waterproof acoustic membrane and the first assembling arm.
[0041] According to one embodiment of the present application, the inner wall of the sleeve ring has a ring-shaped glue distribution channel, the side wall of the sleeve ring has one glue port which is communicated with the glue distribution channel, the membrane edge portion of the waterproof acoustic membrane has a plurality of glue holes, the first assembling arm has a plurality of glue channels, the positions of the glue holes of the membrane edge portion of the waterproof acoustic membrane and the positions of the glue channels of the first assembling arm correspond to the position of the glue distribution channel of the sleeve ring, and glue injected into the glue port of the sleeve ring is distributed by the glue distribution channel of the sleeve ring to the glue holes of the membrane edge portion of the waterproof acoustic membrane and the glue channels of the first assembling arm.
[0042] According to another aspect of the present application, the present application further provides a breathing mask, which comprises:
[0043] a housing having a breathing space and an air inlet and a breathing outlet respectively communicated with the breathing space, the breathing outlet defining a wearing side of the housing; and
[0044] a microphone device, wherein the microphone device comprises:
[0045] a waterproof acoustic membrane;
[0046] a microphone, wherein the microphone has a receiving surface; and
[0047] an assembly unit, wherein the assembly unit comprises an assembly body and a first assembly arm integrally extending outward from the assembly body, the first assembly arm having an assembly cavity and an assembly opening communicating with the assembly cavity, wherein the microphone is mounted in the assembly cavity of the first assembly arm from the assembly opening of the first assembly arm, and the receiving surface of the microphone faces the assembly opening of the first assembly arm, wherein the waterproof sound-permeable membrane is arranged on the first assembly arm, and the waterproof sound-permeable membrane encloses the assembly opening of the first assembly arm, wherein the microphone device is arranged in the shell, and the first assembly arm of the assembly unit of the microphone device is held in the breathing space of the shell. BRIEF DESCRIPTION OF DRAWINGS
[0048] Figure 1 is a perspective view of a breathing mask according to a preferred embodiment of the present application.
[0049] Figure 2 is a perspective view of the breathing mask according to the above-mentioned preferred embodiment of the present application.
[0050] Figure 3 is a cross-sectional view of the breathing mask according to the above-mentioned preferred embodiment of the present application.
[0051] Figure 4 is a perspective view of a microphone device of the breathing mask according to the above-mentioned preferred embodiment of the present application.
[0052] Figure 5 is a perspective view of the microphone device of the breathing mask according to the above-mentioned preferred embodiment of the present application.
[0053] Figure 6 is an exploded view of the microphone device of the breathing mask according to the above-mentioned preferred embodiment of the present application.
[0054] Figure 7 is a cross-sectional view of the microphone device of the breathing mask according to the above-mentioned preferred embodiment of the present application.
[0055] Figure 8 is Figure 7 is an enlarged view of a partial position.
[0056] Figure 9 is an enlarged view of a partial position of a first variant of the microphone device of the breathing mask according to the above-mentioned preferred embodiment of the present application.
[0057] Figure 10is a partial enlarged view of a local position of a second variant example of the microphone device of the breathing mouthpiece according to the above preferred embodiment of the present application.
[0058] Figure 11 is an exploded view of one perspective of another microphone device of the breathing mouthpiece according to the above preferred embodiment of the present application.
[0059] Figure 12 is an exploded view of another perspective of the microphone device of the breathing mouthpiece according to the above preferred embodiment of the present application.
[0060] Figure 13 is a sectional view of the microphone device of the breathing mouthpiece according to the above preferred embodiment of the present application.
[0061] Figure 14 is Figure 13 a partial enlarged view. DETAILED DESCRIPTION
[0062] Before any embodiments of the application are explained in detail, it is to be understood that the application is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The application is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of "including," "comprising," or "having" and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms "mounted," "connected," "supported," and "coupled" and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, "connected" and "coupled" are not restricted to physical or mechanical connections or couplings.
[0063] Also, in the disclosure of the present application, the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore the above terms cannot be understood as limiting the present application. In the second aspect, the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of one element can be one, and in another embodiment, the number of the element can be multiple, and the term "one" cannot be understood as limiting the number.
[0064] The accompanying drawings are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the principles of the application. In the drawings: Figures 1 to 3A breathing mouthpiece is shown according to a preferred embodiment of the present application, wherein the breathing mouthpiece comprises a housing 10 and a microphone device 20 arranged at the housing 10, the housing 10 covers the mouth of a user when the breathing mouthpiece is worn by the diver, and the microphone device 20 is held in front of the mouth of the diver, so that the sound waves emitted by the diver when the diver speaks can be collected by the microphone device 20 for enabling communication between the diver and other people.
[0065] In particular, the housing 10 has a breathing space 11 and an air inlet 12 and a breathing port 13 respectively connected to the breathing space 11, the breathing port 13 defines a wearing side 14 of the housing 10, and the air inlet 12 of the housing 10 is arranged to be able to connect to an air tank to supplement the air in the breathing space 11 of the housing 10 through the air inlet 12 of the housing 10 for the diver to breathe. When the diver wears the breathing mouthpiece, the wearing side 14 of the housing 10 is fitted to the face of the diver and closes the breathing port 13 of the housing 10 by the face of the diver. In order to ensure that the face of the diver can close the breathing port 13 of the housing 10 when the diver wears the breathing mouthpiece, on the one hand, the wearing side 14 of the housing 10 is designed to be arc-shaped to fit the curvature of the face, and on the other hand, the wearing side 14 of the housing 10 is deformable, so that the shape of the wearing side 14 of the housing 10 can be automatically fine-tuned based on the curvature of the face of the diver, so that when the diver wears the breathing mouthpiece to dive, the water cup prevents water from entering the breathing space 11 of the housing 10 between the housing 10 and the face of the diver.
[0066] Preferably, the housing 10 is made of a flexible material as a whole, for example, the housing 10 can be made of a silica gel material, so that the wearing side 14 of the housing 10 is deformable, so that when the diver wears the breathing mouthpiece, the shape of the wearing side 14 of the housing 10 can be automatically fine-tuned based on the curvature of the face of the diver to allow the face of the diver to close the breathing port 13 of the housing 10.
[0067] With reference to the accompanying drawings Figures 1 to 3 The breathing mouthpiece further comprises a holding device 30, wherein the holding device 30 is arranged at the housing 10, and the main part of the holding device 30 is located in the breathing space 11 of the housing 10, and the mouthpiece part of the holding device 30 protrudes from the wearing side 14 of the housing 10, and the diver can wear the breathing mouthpiece by biting the mouthpiece part of the holding device 30.
[0068] With reference to the accompanying drawings Figures 4 to 8One specific example of the microphone device 20 of the breathing mask of the present application is shown in conjunction with the accompanying drawings Figures 1 to 3 The microphone device 20 comprises an assembling unit 21, a microphone 22 and a waterproof sound-permeable membrane 23. The assembling unit 21 comprises an assembling body 211 and a first assembling arm 212 integrally extending outwardly from the assembling body 211, the first assembling arm 212 having an assembling cavity 2121 and an assembling opening 2122 communicating with the assembling cavity 2121, the assembling opening 2122 of the first assembling arm 212 defining an opening end 2120 of the first assembling arm 212. The microphone 22 has a receiving face 221, the microphone 22 being assembled in the assembling cavity 2121 of the first assembling arm 212 from the assembling opening 2122 of the first assembling arm 212, and the receiving face 221 of the microphone 22 facing the assembling opening 2122 of the first assembling arm 212. The waterproof sound-permeable membrane 23 is arranged on the first assembling arm 212, and the waterproof sound-permeable membrane 23 closes the assembling opening 2122 of the first assembling arm 212, so that the microphone 22 is kept in a waterproof space 200 to avoid water directly contacting the microphone 22, thereby ensuring the reliability of the microphone 22. In other words, the waterproof sound-permeable membrane 23 and the first assembling arm 212 of the assembling unit 21 form the waterproof space 200, and the microphone 22 is arranged in the waterproof space 200 to avoid water directly contacting the microphone 22.
[0069] The first assembling arm 212 of the assembling unit 21 of the microphone device 20 is kept in the breathing space 11 of the shell 10 to arrange the microphone device 20 in the shell 10.
[0070] It is worth mentioning that the specific way of keeping the first assembling arm 212 of the assembling unit 21 in the breathing space 11 of the shell 10 is not limited in the breathing mask of the present application. For example, in this specific example of the breathing mask of the present application, referring to the accompanying drawings Figure 3 The inner wall of the shell 10 for forming the breathing space 11 further has a clamping groove 15, and the assembling body 211 of the assembling unit 21 is clamped in the clamping groove 15 of the shell 10 to keep the first assembling arm 212 of the assembling unit 21 in the breathing space 11 of the shell 10.
[0071] Continuing to refer to the accompanying drawings Figure 3, the housing 10 has a switch through-hole 16 communicating with the breathing space 11, wherein the assembly unit 21 further comprises a second assembly arm 213 integrally extending outwardly from the assembly body 211, and a distal end of the second assembly arm 213 extends from the breathing space 11 of the housing 10 to the outside through the switch through-hole 16 of the housing 10, so that the microphone device 20 is reliably arranged in the housing 10.
[0072] Preferably, the housing 10 has a cable through-hole 17 communicating with the breathing space 11, wherein the assembly unit 21 further comprises a third assembly arm 214 integrally extending outwardly from the assembly body 211, and a distal end of the third assembly arm 214 extends from the breathing space 11 of the housing 10 to the outside through the cable through-hole 17 of the housing 10, so that the microphone device 20 is reliably arranged in the housing 10.
[0073] In other words, by clamping the assembly body 211 of the assembly unit 21 in the clamping groove 15 of the housing 10, the distal end of the second assembly arm 213 is allowed to extend from the breathing space 11 of the housing 10 to the outside through the switch through-hole 16 of the housing 10, and the distal end of the third assembly arm 214 is allowed to extend from the breathing space 11 of the housing 10 to the outside through the cable through-hole 17 of the housing 10, so that the microphone device 20 can be reliably arranged in the housing 10, and the first assembly arm 212 of the assembly unit 21 is reliably retained in the breathing space 11 of the housing 10.
[0074] Further, the assembly body 211 of the assembly unit 21 has a receiving space 2111, and the assembly cavity 2121 of the first assembly arm 212 communicates with the receiving space 2111 of the assembly body 211, wherein the third assembly arm 214 has a cable passage 2141 communicating with the receiving space 2111 of the assembly body 211. The microphone device 20 further comprises a circuit board 24 and a connection cable 25, the circuit board 24 is received in the receiving space 2111 of the assembly body 211, the microphone 22 is connected to the circuit board 24, one end of the connection cable 25 extends to the receiving space 2111 of the assembly body 211 through the cable passage 2141 of the third assembly arm 214, and is connected to the circuit board 24, and the other end of the connection cable 25 is located outside the housing 10.
[0075] In addition, the microphone device 20 further comprises a magnetic switch 26, which is operably installed on the second assembly arm 213 of the assembly unit 21 and connected to the circuit board 24, and the magnetic switch 26 protrudes from the shell 10, wherein when the diver wears the breathing mouthpiece, the diver can operate the magnetic switch 26 by pressing.
[0076] In the breathing mouthpiece of the present application, the microphone 22 is assembled in the assembly cavity 2121 of the first assembly arm 212 of the assembly unit 21 with the receiving surface 221 of the microphone 22 facing the assembly opening 2122 of the first assembly arm 212, and the waterproof sound-permeable film 23 is arranged on the first assembly arm 212 in a manner of closing the assembly opening 2122 of the first assembly arm 212, so as to keep the microphone 22 in the waterproof space and avoid direct contact of water with the microphone 22. Since the first assembly arm 212 of the assembly unit 21 of the microphone device 20 is kept in the breathing space 11 of the shell 10, when the diver wears the breathing mouthpiece, if the diver starts to speak, the sound wave emitted by the diver can reach the microphone 22 after passing through the waterproof sound-permeable film 23, so as to allow the microphone 22 to receive sound, thereby realizing communication between the diver and others. That is, the waterproof sound-permeable film 23 has the ability to prevent water from passing through and allow sound waves to pass through.
[0077] Reference is made to the accompanying drawings Figures 6 to 8 The microphone device 20 comprises a set ring 27, the waterproof sound-permeable film 23 comprises a film body center portion 231 and a film body edge portion 232 surrounding the film body center portion 231, the film body center portion 231 blocks the assembly opening 2122 of the first assembly arm 212 of the assembly unit 21, and the film body edge portion 232 surrounds the opening end 2120 of the first assembly arm 212, wherein the set ring 27 is set on the opening end 2120 of the first assembly arm 212 of the assembly unit 21, and the film body edge portion 232 of the waterproof sound-permeable film 23 is clamped between the set ring 27 and the first assembly arm 212 of the assembly unit 21, so as to reliably arrange the waterproof sound-permeable film 23 on the first assembly arm 212 of the assembly unit 21.
[0078] That is, after the sleeve ring 27 is sleeved on the open end 2120 of the first assembly arm 212 of the assembly unit 21, a clamping force can be provided between the sleeve ring 27 and the first assembly arm 212 of the assembly unit 21 for clamping the membrane edge portion 232 of the waterproof sound permeable membrane 23, so that the membrane center portion 231 of the waterproof sound permeable membrane 23 is kept in a position shielding the assembly opening 2122 of the first assembly arm 212, and thus the waterproof sound permeable membrane 23 can reliably seal the assembly opening 2122 of the first assembly arm 212 to keep the microphone 22 in the waterproof space 200.
[0079] It can be understood that the shape of the inner wall of the sleeve ring 27 matches the shape of the outer wall of the first assembly arm 212 of the assembly unit 21, so that the sleeve ring 27 and the first assembly arm 212 can provide a clamping force in the entire circumferential direction of the membrane edge portion 232 of the waterproof sound permeable membrane 23 to ensure that the waterproof sound permeable membrane 23 can reliably seal the assembly opening 2122 of the first assembly arm 212 for keeping the microphone 22 in the waterproof space. For example, in this specific example of the breathing mask of the present application, the sleeve ring 27 is a circular ring body, and the first assembly arm 212 of the assembly unit 21 is a circular cylinder, so that the shape of the inner wall of the sleeve ring 27 matches the shape of the outer wall of the first assembly arm 212 of the assembly unit 21.
[0080] Preferably, the inner diameter of the sleeve ring 27 is larger than the outer diameter of the first assembly arm 212 of the assembly unit 21, and the inner diameter of the sleeve ring 27 is smaller than the sum of the outer diameter of the first assembly arm 212 and twice the thickness of the membrane edge portion 232 of the waterproof sound permeable membrane 23, so that after the sleeve ring 27 is sleeved on the open end 2120 of the first assembly arm 212 of the assembly unit 21, a clamping force can be provided between the sleeve ring 27 and the first assembly arm 212 for clamping the membrane edge portion 232 of the waterproof sound permeable membrane 23 to prevent the waterproof sound permeable membrane 23 from falling off the first assembly arm 212.
[0081] Preferably, after the membrane body central portion 231 of the waterproof sound permeable membrane 23 blocks the assembly opening 2122 of the first assembly arm 212 of the assembly unit 21 and the membrane body edge portion 232 surrounds the opening end 2120 of the first assembly arm 212, the sleeve ring 27 is pushed to the position of the opening end 2120 of the first assembly arm 212 to avoid the sleeve ring 27 applying force in the circumferential direction to the waterproof sound permeable membrane 23, i.e. during the process of sleeving the sleeve ring 27 to the position of the opening end 2120 of the first assembly arm 212, the sleeve ring 27 is prevented from rotating relative to the first assembly arm 212, thus avoiding the sleeve ring 27 applying force in the circumferential direction to the waterproof sound permeable membrane 23. In this way, on the one hand, the problem of the waterproof sound permeable membrane 23 being torn and even broken is avoided, which is crucial for improving the yield of the microphone device 20; on the other hand, during the process of pushing the sleeve ring 27 to sleeve to the position of the opening end 2120 of the first assembly arm 212 of the assembly unit 21, the sleeve ring 27 pulls the membrane body edge portion 232 of the waterproof sound permeable membrane 23 in the direction away from the opening end 2120 of the first assembly arm 212, so that the membrane body central portion 231 of the waterproof sound permeable membrane 23 can be kept in a taut state to ensure the sound receiving effect of the microphone device 20.
[0082] After the sleeve ring 27 is sleeved to the position of the opening end 2120 of the first assembly arm 212 of the assembly unit 21, glue is applied between the sleeve ring 27 and the first assembly arm 212 to allow the glue to bond the sleeve ring 27 and the first assembly arm 212, so that not only the sleeve ring 27 can be prevented from falling off the first assembly arm 212, but also the water tightness between the sleeve ring 27 and the first assembly arm 212 is increased, thus ensuring the reliability of the microphone device 20. In the specific example of the microphone device 20 shown in the drawings, the membrane body edge portion 232 of the waterproof sound permeable membrane 23 extends to the middle portion of the sleeve ring 27, so that the sleeve ring 27 and the first assembly arm 212 have a gap therebetween, and the glue applied between the sleeve ring 27 and the first assembly arm 212 is hidden in the gap to avoid the glue used to bond the sleeve ring 27 and the first assembly arm 212 from protruding outward. In addition, after the sleeve ring 27 is sleeved to the position of the opening end 2120 of the first assembly arm 212 of the assembly unit 21, glue can also be applied between the sleeve ring 27 and the waterproof sound permeable membrane 23 to allow the glue to bond the sleeve ring 27 and the waterproof sound permeable membrane 23. Figures 4 to 8 In the specific example of the microphone device 20 shown in the drawings, the membrane body edge portion 232 of the waterproof sound permeable membrane 23 extends to the middle portion of the sleeve ring 27, so that the sleeve ring 27 and the first assembly arm 212 have a gap therebetween, and the glue applied between the sleeve ring 27 and the first assembly arm 212 is hidden in the gap to avoid the glue used to bond the sleeve ring 27 and the first assembly arm 212 from protruding outward. In addition, after the sleeve ring 27 is sleeved to the position of the opening end 2120 of the first assembly arm 212 of the assembly unit 21, glue can also be applied between the sleeve ring 27 and the waterproof sound permeable membrane 23 to allow the glue to bond the sleeve ring 27 and the waterproof sound permeable membrane 23.
[0083] Figure 9 A variant of the microphone device 20 according to the above preferred embodiment of the present application is shown in FIG. 12, which is similar to the microphone device 20 shown in FIG. 11, but the waterproof sound-transmissive membrane 23 is replaced by a waterproof sound-transmissive membrane 23' shown in FIG. 12. Figures 4 to 8 The microphone device 20 shown in FIG. 12 is different from the microphone device 20 shown in FIG. 11 in that the waterproof sound-transmissive membrane 23' is used instead of the waterproof sound-transmissive membrane 23. Figure 9 In this specific example of the microphone device 20 shown in FIG. 12, the membrane edge portion 232 of the waterproof sound-transmissive membrane 23' extends to the rear side of the sleeve ring 27, so that before the sleeve ring 27 is sleeved to the opening end 2120 of the first assembly arm 212 of the assembly unit 21, the membrane center portion 231 can be kept in a taut state by pressing the membrane edge portion 232 of the waterproof sound-transmissive membrane 23' toward the opening end 2120 of the first assembly arm 212, or by pulling the membrane edge portion 232 of the waterproof sound-transmissive membrane 23' away from the opening end 2120 of the first assembly arm 212, and after the sleeve ring 27 is sleeved to the opening end 2120 of the first assembly arm 212 of the assembly unit 21, the sleeve ring 27 and the first assembly arm 212 can cooperate with each other to keep the membrane center portion 231 of the waterproof sound-transmissive membrane 23' in a taut state, so as to ensure the sound pickup effect of the microphone device 20.
[0084] That is, the microphone device 20 shown in FIG. 12 is different from the microphone device 20 shown in FIG. 11 in that the waterproof sound-transmissive membrane 23' is used instead of the waterproof sound-transmissive membrane 23. Figures 4 to 8 The microphone device 20 shown in FIG. 12 is different from the microphone device 20 shown in FIG. 11 in that the waterproof sound-transmissive membrane 23' is used instead of the waterproof sound-transmissive membrane 23. Figure 9 In this specific example of the microphone device 20 shown in FIG. 12, the waterproof sound-transmissive membrane 23' is used instead of the waterproof sound-transmissive membrane 23, and the size of the membrane edge portion 232 of the waterproof sound-transmissive membrane 23' is increased, so that before the sleeve ring 27 is sleeved, the membrane edge portion 232 of the waterproof sound-transmissive membrane 23' can be forced, for example, the membrane edge portion 232 can be pressed toward the opening end 2120 of the first assembly arm 212, or the membrane edge portion 232 can be pulled away from the opening end 2120 of the first assembly arm 212, so that the membrane center portion 231 is kept in a taut state, and during the sleeving of the sleeve ring 27, the membrane edge portion 232 of the waterproof sound-transmissive membrane 23' can be kept in a forced state, so as to ensure that after the sleeve ring 27 is sleeved to the opening end 2120 of the first assembly arm 212 of the assembly unit 21, the membrane center portion 231 of the waterproof sound-transmissive membrane 23' is kept in a taut state, thereby ensuring the sound pickup effect of the microphone device 20.
[0085] The microphone device 20 shown in FIG. 12 is different from the microphone device 20 shown in FIG. 11 in that the waterproof sound-transmissive membrane 23' is used instead of the waterproof sound-transmissive membrane 23. Figure 10 A variant of the microphone device 20 according to the above preferred embodiment of the present application is shown in FIG. 12, which is similar to the microphone device 20 shown in FIG. 11, but the waterproof sound-transmissive membrane 23 is replaced by a waterproof sound-transmissive membrane 23' shown in FIG. 12. Figures 4 to 8 The microphone device 20 shown in FIG. 12 is different from the microphone device 20 shown in FIG. 11 in that the waterproof sound-transmissive membrane 23' is used instead of the waterproof sound-transmissive membrane 23. Figure 10In this specific example of the microphone device 20 shown, after the sleeve ring 27 is sleeved on the opening end 2120 of the first assembly arm 212 of the assembly unit 21 to clamp the membrane edge portion 232 of the waterproof sound-permeable membrane 23 between the sleeve ring 27 and the first assembly arm 212, a riveting portion 28 is formed for riveting the first assembly arm 212 of the assembly unit 21, the waterproof sound-permeable membrane 23 and the sleeve ring 27, so that the sleeve ring 27 can not fall off from the opening end 2120 of the first assembly arm 212, and the membrane central portion 231 of the waterproof sound-permeable membrane 23 can be kept in a taut state.
[0086] Specifically, the outer wall of the first assembly arm 212 has at least one glue filling groove 2123, the sleeve ring 27 has at least one glue filling hole 271, and the membrane edge portion 232 of the waterproof sound-permeable membrane 23 has at least one glue filling hole 2321. After the sleeve ring 27 is sleeved on the opening end 2120 of the first assembly arm 212 of the assembly unit 21 to clamp the membrane edge portion 232 of the waterproof sound-permeable membrane 23 between the sleeve ring 27 and the first assembly arm 212, the position of the glue filling hole 271 of the sleeve ring 27, the position of the glue filling hole 2321 of the membrane edge portion 232 and the position of the glue filling groove 2123 of the first assembly arm 212 correspond to each other, and glue is filled into the glue filling hole 271 of the sleeve ring 27, the glue filling hole 2321 of the membrane edge portion 232 and the glue filling groove 2123 of the first assembly arm 212 through the glue filling hole 271 of the sleeve ring 27 to form the riveting portion 28 for riveting the first assembly arm 212 of the assembly unit 21, the waterproof sound-permeable membrane 23 and the sleeve ring 27.
[0087] Preferably, the inner wall of the sleeve ring 27 has a ring-shaped glue distribution groove 272, the side wall of the sleeve ring 27 has a glue filling port 271 which is communicated with the glue distribution groove 272, the membrane body edge portion 232 of the waterproof sound permeable membrane 23 has a plurality of glue filling holes 2321, the first assembly arm 212 has a plurality of glue filling grooves 2123, the positions of the glue filling holes 2321 of the membrane body edge portion 232 of the waterproof sound permeable membrane 23 and the positions of the glue filling grooves 2123 of the first assembly arm 212 correspond to the position of the glue distribution groove 272 of the sleeve ring 27, the glue filled into the glue filling port 271 of the sleeve ring 27 is distributed to the glue filling holes 2321 of the membrane body edge portion 232 of the waterproof sound permeable membrane 23 and the glue filling grooves 2123 of the first assembly arm 212 by the glue distribution groove 272 of the sleeve ring 27, so that the sleeve ring 27 can only have one glue filling port 271, which can not only simplify the glue filling process, but also ensure the appearance of the microphone device 20.
[0088] According to another aspect of the present application, the present application further provides a manufacturing method of the microphone device 20, wherein the manufacturing method comprises the following steps:
[0089] (a) assembling the microphone 22 to the assembly cavity 2121 of the first assembly arm 212 through the assembly opening 2122 of the first assembly arm 212, wherein the receiving surface 221 of the microphone 22 faces the assembly opening 2122 of the first assembly arm 212; and
[0090] (b) closing the assembly opening 2122 of the first assembly arm 212 by the waterproof sound permeable membrane 23 to obtain the microphone device 20. The waterproof sound permeable membrane 23 has the ability to prevent water from passing through and allow sound waves to pass through, so that when the diver wears the breathing mask configured with the microphone device 20 for diving, even if the breathing space 11 of the shell 10 is filled with water, water cannot enter the assembly cavity 2121 of the first assembly arm 212 through the waterproof sound permeable membrane 23, so as to prevent water from contacting the microphone 22 and ensure the reliability of the microphone device 20, if the diver starts to speak, the sound waves emitted by the diver can reach the microphone 22 after passing through the waterproof sound permeable membrane 23, so as to allow the microphone 22 to receive sound, for realizing the communication between the diver and others.
[0091] Further, the step (b) comprises the following steps: (b.1), allowing the membrane body center portion 231 of the waterproof sound permeable membrane 23 to shield the assembly opening 2122 of the first assembly arm 212; (b.2), allowing the membrane body edge portion 232 of the waterproof sound permeable membrane 23 to surround the opening end 2120 of the first assembly arm 212; (b.3), pushing the sleeving ring 27 to the position of sleeving the opening end 2120 of the first assembly arm 212, so as to clamp at least a part of the membrane body edge portion 232 of the waterproof sound permeable membrane 23 between the sleeving ring 27 and the first assembly arm 212, thereby setting the waterproof sound permeable membrane 23 on the first assembly arm 212 to close the assembly opening 2122 of the first assembly arm 212 by the waterproof sound permeable membrane 23.
[0092] In the step (b.3), during the process of pushing the sleeving ring 27 to the position of sleeving the opening end 2120 of the first assembly arm 212, the rotation of the sleeving ring 27 relative to the first assembly arm 212 is prevented, so as to avoid the sleeving ring 27 applying a circumferential direction force to the waterproof sound permeable membrane 23, in this way, on the one hand, the waterproof sound permeable membrane 23 is prevented from being wrinkled or even torn, which is crucial for improving the yield of the microphone device 20, on the other hand, during the process of pushing the sleeving ring 27 to the position of sleeving the opening end 2120 of the first assembly arm 212, the sleeving ring 27 pulls the membrane body edge portion 232 of the waterproof sound permeable membrane 23 away from the opening end 2120 of the first assembly arm 212, in this way, the membrane body center portion 231 of the waterproof sound permeable membrane 23 can be kept in a taut state to ensure the sound receiving effect of the microphone device 20.
[0093] In some embodiments, after the step (b.2), the membrane body edge portion 232 of the waterproof sound permeable membrane 23 is pressed against the outer wall of the first assembly arm 212, so that the membrane body center portion 231 of the waterproof sound permeable membrane 23 is in a taut state, and in the step (b.3), the pressed state of the membrane body edge portion 232 of the waterproof sound permeable membrane 23 is maintained, that is, during the process of sleeving the sleeving ring 27 to the position of sleeving the opening end 2120 of the first assembly arm 212, the membrane body edge portion 232 of the waterproof sound permeable membrane 23 is always pressed against the first assembly arm 212 to keep the membrane body center portion 231 in a taut state, in this way, after the sleeving ring 27 is sleeved to the position of sleeving the opening end 2120 of the first assembly arm 212, the membrane body center portion 231 of the waterproof sound permeable membrane 23 can be kept in a taut state.
[0094] In some embodiments, after the step (b.2), the membrane edge portion 232 of the waterproof acoustic membrane 23 is pulled in a direction away from the open end 2120 of the first assembly arm 212 to put the membrane central portion 231 of the waterproof acoustic membrane 23 in a taut state, and in the step (b.3), the pulling of the membrane edge portion 232 of the waterproof acoustic membrane 23 in the direction away from the open end 2120 of the first assembly arm 212 is continued to maintain the membrane central portion 231 of the waterproof acoustic membrane 23 in the taut state, so that after the sleeving ring 27 is sleeved to the position of the open end 2120 of the first assembly arm 212, the membrane central portion 231 of the waterproof acoustic membrane 23 can be maintained in the taut state.
[0095] In some embodiments, after the sleeving ring 27 is sleeved to the position of the open end 2120 of the first assembly arm 212, glue is applied between the sleeving ring 27 and the waterproof acoustic membrane 23 to bond the sleeving ring 27 and the waterproof acoustic membrane 23 by the glue.
[0096] In some embodiments, after the sleeving ring 27 is sleeved to the position of the open end 2120 of the first assembly arm 212, glue is applied between the sleeving ring 27 and the first assembly arm 212 to bond the sleeving ring 27 and the first assembly arm 212 by the glue.
[0097] In some embodiments, after the sleeving ring 27 is sleeved to the position of the open end 2120 of the first assembly arm 212, the riveting portion 28 is formed for riveting the first assembly arm 212, the waterproof acoustic membrane 23 and the sleeving ring 27.
[0098] Specifically, after the sleeve ring 27 is sleeved to the opening end 2120 of the first assembly arm 212, the positions of the glue injection perforations 2321 of the membrane body edge portion 232 of the waterproof sound permeable membrane 23 and the positions of the glue injection grooves 2123 of the first assembly arm 212 correspond to the positions of the glue distribution grooves 272 of the sleeve ring 27, glue is injected through the glue injection port 271 of the sleeve ring 27, the glue is distributed to the glue injection perforations 2321 of the membrane body edge portion 232 of the waterproof sound permeable membrane 23 and the glue injection grooves 2123 of the first assembly arm 212 through the glue distribution grooves 272 of the sleeve ring 27, and after the glue is solidified, the glue injection grooves 2123 of the first assembly arm 212, the glue injection perforations 2321 of the membrane body edge portion 232 of the waterproof sound permeable membrane 23, and the glue distribution grooves 272 and the glue injection port 271 of the sleeve ring 27 form the riveting portion 28 for riveting the first assembly arm 212, the waterproof sound permeable membrane 23, and the sleeve ring 27.
[0099] The sleeve ring 27 is sleeved to the opening end 2120 of the first assembly arm 212, and the glue injection perforations 2321 of the membrane body edge portion 232 of the waterproof sound permeable membrane 23 are aligned with the glue injection grooves 2123 of the first assembly arm 212. Figures 11 to 14 Another specific embodiment of the microphone device 20 of the respiratory mask according to the above preferred embodiment of the present application is shown in FIG. 6, which is different from the microphone device 20 shown in FIG. 5 in that the sleeve ring 27 is replaced by a sleeve ring 27' in FIG. 6. Figures 4 to 8 Another specific embodiment of the microphone device 20 of the respiratory mask according to the above preferred embodiment of the present application is shown in FIG. 6, which is different from the microphone device 20 shown in FIG. 5 in that the sleeve ring 27 is replaced by a sleeve ring 27' in FIG. 6. Figures 11 to 14 In this specific example of the microphone device 20, the microphone device 20 further comprises a support net 29 and a net plug ring 210, wherein the support net 29 comprises a net body central portion 291 and a net body edge portion 292 surrounding the net body central portion 291, the net body central portion 291 shields the assembly opening 2122 of the first assembly arm 212 of the assembly unit 21, and the net body edge portion 292 is sleeved to the opening end 2120 of the first assembly arm 212, wherein the net plug ring 210 is sleeved to the opening end 2120 of the first assembly arm 212, and the net body edge portion 292 of the support net 29 is clamped between the net plug ring 210 and the first assembly arm 212 to prevent the support net 29 from falling off the opening end 2120 of the first assembly arm 212. The membrane body central portion 231 of the waterproof sound permeable membrane 23 is supported by the net body central portion 291 of the support net 29, and the membrane body edge portion 232 surrounds the periphery of the net plug ring 210, wherein the sleeve ring 27 is sleeved to the net plug ring 210, and the membrane body edge portion 232 of the waterproof sound permeable membrane 23 is clamped between the sleeve ring 27 and the net plug ring 210 to prevent the waterproof sound permeable membrane 23 from falling off. Preferably, the net plug ring 210 and the first assembly arm 212 of the assembly unit 21 are bonded by glue.
[0100] That is, the microphone device 20 supports the waterproof sound permeable membrane 23 through the supporting net 29, and when the sound wave generated by the diver propagates to the microphone 22 through the waterproof sound permeable membrane 23, the supporting net 29 can control the amplitude of the waterproof sound permeable membrane 23, thereby preventing the waterproof sound permeable membrane 23 from being damaged due to large amplitude reciprocating vibration.
[0101] It can be understood that, after the net plug ring 210 is sleeved on the opening end 2120 of the first assembly arm 212 of the assembly unit 21, a clamping force can be provided between the net plug ring 210 and the first assembly arm 212 for clamping the net body edge portion 292 of the supporting net 29, so that the supporting net 29 is reliably arranged on the first assembly arm 212 of the assembly unit 21. Accordingly, after the sleeving ring 27 is sleeved on the net plug ring 210, a clamping force can be provided between the sleeving ring 27 and the net plug ring 210 for clamping the membrane body edge portion 232 of the waterproof sound permeable membrane 23, so that the membrane body center portion 23 of the waterproof sound permeable membrane 23 is reliably supported by the net body center portion 291 of the supporting net 29.
[0102] It can be understood that the shape of the inner wall of the sleeving ring 27 matches the shape of the outer wall of the net plug ring 210, so that the sleeving ring 27 and the net plug ring 210 can provide a clamping force in the entire circumferential direction of the membrane body edge portion 232 of the waterproof sound permeable membrane 23, to ensure that the assembly opening 2122 of the first assembly arm 212 of the assembly unit 22 is reliably sealed for retaining the microphone 22 in the waterproof space. For example, in this specific example of the breathing mouth cover of the present application, the sleeving ring 27 is a circular ring body, and the net plug ring 210 is also a circular ring body, so that the shape of the inner wall of the sleeving ring 27 matches the shape of the outer wall of the net plug ring 210.
[0103] Preferably, the inner diameter of the sleeving ring 27 is larger than the outer diameter of the net plug ring 210, and the inner diameter of the sleeving ring 27 is smaller than the sum of the outer diameter of the net plug ring 210 and twice the thickness of the membrane body edge portion 232 of the waterproof sound permeable membrane 23, so that, after the sleeving ring 27 is sleeved on the net plug ring 210, a clamping force can be provided between the sleeving ring 27 and the net plug ring 210 for clamping the membrane body edge portion 232 of the waterproof sound permeable membrane 23, to prevent the waterproof sound permeable membrane 23 from falling off the net plug ring 210.
[0104] After the supporting net 29 is arranged at the opening end 2120 of the first assembling arm 212 of the assembling unit 21, the plug ring 210 is pushed to be sleeved at the opening end 2120 of the first assembling arm 212 to avoid that the plug ring 210 applies a circumferential force to the supporting net 29. In this way, not only can the problem that the supporting net 29 is wrinkled or even torn be avoided, but also during the process that the plug ring 210 is pushed to be sleeved at the opening end 2120 of the first assembling arm 212, the plug ring 210 pulls the net body edge portion 292 of the supporting net 29 in a direction away from the opening end 2120 of the first assembling arm 212. In this way, the transition at the joint between the net body edge portion 292 and the net body center portion 291 of the supporting net 29 can be smoother, so that when the waterproof sound permeable membrane 23 is supported by the supporting net 29, the flatness of the waterproof sound permeable membrane 23 can be avoided to be affected by the supporting net 29, so as to ensure the sound collecting effect of the microphone device 20.
[0105] Correspondingly, after the membrane body center portion 231 of the waterproof sound permeable membrane 23 is supported by the net body center portion 291 of the supporting net 29 and the membrane body edge portion 232 is sleeved at the plug ring 210, the sleeving ring 27 is pushed to be sleeved at the plug ring 210. During the process that the sleeving ring 27 is pushed to be sleeved at the plug ring 210, the sleeving ring 27 is prevented from rotating relative to the plug ring 210, so as to avoid that the sleeving ring 27 applies a circumferential force to the waterproof sound permeable membrane 23. In this way, on the one hand, the problem that the waterproof sound permeable membrane 23 is wrinkled or even torn can be avoided, which is crucial for improving the yield of the microphone device 20. On the other hand, during the process that the sleeving ring 27 is pushed to be sleeved at the plug ring 210, the sleeving ring 27 pulls the membrane body edge portion 232 of the waterproof sound permeable membrane 23 in a direction away from the opening end 2120 of the first assembling arm 212. In this way, the membrane body center portion 231 of the waterproof sound permeable membrane 23 can be kept in a taut state, so as to ensure the sound collecting effect of the microphone device 20.
[0106] Those skilled in the art should understand that the above description and the embodiments of the application shown in the drawings are only examples and do not limit the application. The purpose of the application has been fully and effectively achieved. The function and structural principle of the application have been shown and described in the embodiments, and the implementation of the application can be any modification or change without departing from the principle.
Claims
1. A method for manufacturing a microphone device, characterized in that, The manufacturing method includes the following steps: (a) A microphone is assembled into an assembly cavity of a first assembly arm of an assembly unit via an assembly opening, wherein the receiving surface of the microphone faces the assembly opening of the first assembly arm. and (b) The assembly opening of the first assembly arm is sealed by a waterproof and acoustically permeable membrane to obtain the microphone device; The step (b) further includes the step of: (b.1) Allowing a central portion of the waterproof and acoustically permeable membrane to cover the assembly opening of the first assembly arm; (b.2) Allowing a portion of the edge of the waterproof and acoustically permeable membrane to surround the opening of the first mounting arm; (b.3) Push a sleeve ring to a position fitted onto the open end of the first assembly arm to clamp at least a portion of the membrane edge portion of the waterproof and sound-permeable membrane between the sleeve ring and the first assembly arm; as well as (b.4) Adhesive is injected into the glue inlet of the sleeve ring, at least one glue perforation at the edge of the membrane body, and at least one glue groove of the first assembly arm through a glue inlet of the sleeve ring to form a riveting part for riveting the first assembly arm, the waterproof and sound-permeable membrane, and the sleeve ring.
2. The manufacturing method according to claim 1, wherein in step (b.4), the glue injected through the glue inlet of the sleeve ring is distributed by the glue distribution groove of the sleeve ring to a plurality of glue perforations on the edge portion of the waterproof and sound-permeable membrane and a plurality of glue grooves on the first assembly arm.
3. The manufacturing method according to claim 2, wherein step (b) further comprises the step of: applying adhesive between the sleeve ring and the waterproof and sound-permeable membrane to bond the sleeve ring and the waterproof and sound-permeable membrane together with the adhesive.
4. The manufacturing method according to claim 2, wherein step (b) further comprises the step of: applying adhesive between the sleeve ring and the first assembly arm to bond the sleeve ring and the first assembly arm by adhesive.
5. The manufacturing method according to claim 2, wherein in step (b.3), during the process of pushing the sleeve ring to the open end fitted onto the first assembly arm, rotation of the sleeve ring relative to the first assembly arm is prevented.
6. The manufacturing method according to any one of claims 2 to 5, wherein, prior to step (b.3), step (b) further comprises the step of: pulling the edge portion of the waterproof and acoustically permeable membrane away from the open end of the first assembly arm so that the central portion of the waterproof and acoustically permeable membrane is in a taut state, so that the central portion of the waterproof and acoustically permeable membrane remains in a taut state after the microphone device is manufactured.
7. The manufacturing method according to any one of claims 2 to 5, wherein, prior to step (b.3), step (b) further comprises the step of: pressing the edge portion of the waterproof and acoustically permeable membrane against the outer wall of the first mounting arm so that the central portion of the waterproof and acoustically permeable membrane is in a taut state, so that the central portion of the waterproof and acoustically permeable membrane remains in a taut state after the microphone device is manufactured.
8. A microphone device, characterized in that, include: A waterproof and sound-permeable membrane; A microphone, wherein the microphone has a receiving surface; An assembly unit, wherein the assembly unit includes an assembly body and a first assembly arm integrally extending outward from the assembly body, the first assembly arm having an assembly cavity and an assembly opening communicating with the assembly cavity, wherein a microphone is mounted in the assembly cavity of the first assembly arm from the assembly opening of the first assembly arm, and the receiving surface of the microphone faces the assembly opening of the first assembly arm, wherein a waterproof and sound-permeable membrane is disposed on the first assembly arm, and the waterproof and sound-permeable membrane closes the assembly opening of the first assembly arm. as well as A fitting ring is provided, wherein the waterproof and sound-permeable membrane includes a central portion of the membrane body and an edge portion of the membrane body surrounding the central portion of the membrane body, the central portion of the membrane body covering the assembly opening of the first assembly arm, the edge portion of the membrane body surrounding the opening end of the first assembly arm, wherein the fitting ring is fitted onto the opening end of the first assembly arm, and the edge portion of the waterproof and sound-permeable membrane body is clamped between the fitting ring and the first assembly arm, wherein the waterproof and sound-permeable membrane and the fitting ring are glued together. The outer wall of the first assembly arm has at least one glue-filling groove, the sleeve ring has at least one glue-filling port, and the edge portion of the waterproof and sound-permeable membrane has at least one glue-filling perforation. The positions of the glue-filling port of the sleeve ring, the glue-filling perforation of the edge portion of the membrane, and the glue-filling groove of the first assembly arm correspond to each other. Glue is injected into the glue-filling port of the sleeve ring, the glue-filling perforation of the edge portion of the membrane, and the glue-filling groove of the first assembly arm through the glue-filling port of the sleeve ring, the glue-filling perforation of the edge portion of the membrane, and the glue-filling groove of the first assembly arm to form a riveting part at the glue-filling port of the sleeve ring, the glue-filling perforation of the edge portion of the membrane, and the glue-filling groove of the first assembly arm for riveting the sleeve ring, the waterproof and sound-permeable membrane, and the first assembly arm.
9. The microphone device of claim 8, wherein the sleeve ring and the first mounting arm are glued together.
10. The microphone device of claim 8, wherein the edge portion of the waterproof acoustic membrane extends to the rear side of the fitting ring.
11. The microphone device according to claim 8, wherein the inner wall of the fitting ring has an annular glue dispensing groove, the side wall of the fitting ring has a glue inlet, the glue inlet communicating with the glue dispensing groove, the edge portion of the waterproof and sound-permeable membrane has a plurality of glue dispensing perforations, the first assembly arm has a plurality of glue dispensing grooves, the positions of these glue dispensing perforations on the edge portion of the waterproof and sound-permeable membrane and the positions of these glue dispensing grooves on the first assembly arm correspond to the positions of the glue dispensing groove of the fitting ring, and the glue injected through the glue inlet of the fitting ring is distributed by the glue dispensing groove of the fitting ring to these glue dispensing perforations on the edge portion of the waterproof and sound-permeable membrane and these glue dispensing grooves on the first assembly arm.
12. A breathing mask, characterized in that, include: A housing having a breathing space and an air inlet and a breathing port respectively connected to the breathing space, the breathing port defining a wearing side of the housing; and According to any one of claims 8 to 11, the microphone device is disposed in the housing, and the first mounting arm of the mounting unit of the microphone device is held in the breathing space of the housing.
13. The breathing mask of claim 12, wherein the inner wall of the housing for forming the breathing space has a snap-fit groove, and the assembly of the assembly unit is snapped into the snap-fit groove of the housing to hold the first assembly arm in the breathing space of the housing.
14. The breathing mask of claim 12, wherein the housing has a switch through-hole communicating with the breathing space, wherein the assembly unit includes a second assembly arm extending integrally outward from the assembly body, and the end of the second assembly arm extending from the breathing space of the housing to the outside through the switch through-hole of the housing.
15. The breathing mask of claim 14, wherein the housing has a cable perforation communicating with the breathing space, wherein the assembly unit includes a third assembly arm extending integrally outward from the assembly body, the end of the third assembly arm extending from the breathing space of the housing to the outside through the cable perforation of the housing.
16. The breathing mask of claim 15, wherein the assembly has a receiving space, the assembly cavity of the first assembly arm communicates with the receiving space, the third assembly arm has a cable channel communicating with the receiving space, wherein the microphone device includes a circuit board and a connecting cable, the circuit board is received in the receiving space of the assembly, the microphone is connected to the circuit board, one end of the connecting cable extends through the cable channel of the third assembly arm to the receiving space of the assembly and is connected to the circuit board, and the other end of the connecting cable is located outside the housing.
17. The breathing mask of claim 16, wherein the microphone device includes a magnetic switch operably mounted to the second assembly arm of the assembly unit and connected to the circuit board.
Citation Information
Patent Citations
Underwater communication device
CN218958923U
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CN208739384U
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