A reed crop harvesting cross conveyor and harvester

By combining the upper, middle and lower three-layer transverse conveying mechanism with height sensors, the problems of uneven force and lodging during reed harvesting are solved, achieving neat and orderly conveying of reed crops and improving harvesting efficiency.

CN117256312BActive Publication Date: 2026-05-12JIANGSU UNIV
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JIANGSU UNIV
Filing Date
2023-11-01
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing harvesting equipment is difficult to effectively handle tall crops like reeds, resulting in high machine failure rates and large harvest losses. Furthermore, single-layer cutting and conveying devices are prone to causing uneven stress on the reeds and lodging.

Method used

It adopts a three-layer transverse conveying mechanism with upper, middle and lower layers. Each layer is equipped with a lever or tooth, which, together with a height sensor and hydraulic cylinder group, automatically adjusts the height of the conveying mechanism to ensure the neat and orderly conveying of reeds.

Benefits of technology

It improves the conveying efficiency of reed harvesting, avoids uneven stress on reed stems and lodging, realizes neat and orderly lateral conveying of reed crops, and reduces machine failure rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application provides a reed crop harvesting transverse conveying device and harvester, which adopts upper, middle and lower three layers of transverse conveying mechanisms, and the upper, middle and lower three layers of transverse conveying mechanisms are all provided with a poking finger or a poking tooth, so that the uneven stress caused by the higher reed and the lodging condition existing in the mature period can be coped with, the reed is more easily conveyed, and effective cutting is simultaneously performed. Meanwhile, the cutter height sensor and the middle layer transverse conveying device height sensor cutter and the transverse conveying mechanism height are adopted, and the transverse conveying mechanism height can be automatically adjusted according to the manually collected reed height, so that the gravity center position stress during the poking and conveying of the reed is ensured, the uneven stress of the reed stem from the middle is avoided, the reed and other high-stem crops can be realized to be uniformly and orderly transversely conveyed, and the conveying efficiency of the harvester is improved.
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Description

Technical Field

[0001] This invention belongs to the field of agricultural machinery technology, and in particular relates to a lateral conveying device and harvester for harvesting reed crops. Background Technology

[0002] Reeds are a tall crop that grows in wetlands and have significant ecological, economic, and cultural value. However, due to their harsh growing environment, manual harvesting is not only labor-intensive but also inefficient.

[0003] Many existing harvesting equipment are modified from harvesters used for low-stalk crops such as wheat and rice. Most are only capable of cutting and bundling reeds, requiring manual collection and bundling after the harvester cuts the roots. This makes them unsuitable for reeds with thicker and longer stalks, leading to high machine failure rates and significant reed harvesting losses. Currently, most reed harvesting equipment in China uses single-layer cutting and conveying devices. However, reed stalks are relatively tall, and single-layer conveying devices easily cause uneven stress, and lodging is common during maturity, making it difficult for single-layer cutting and conveying devices to effectively cut the reeds, resulting in missed harvests. Summary of the Invention

[0004] To address the aforementioned technical problems, one objective of this invention is to provide a lateral conveying device for harvesting reeds. This device employs an upper, middle, and lower three-layer lateral conveying mechanism, each equipped with a lever or teeth. By collecting data on the height of the lateral conveying mechanism, the cutter, and the reeds, the height of the lateral conveying mechanism can be automatically adjusted. This enables neat and orderly lateral conveying of the reeds, improving the harvester's conveying efficiency. Furthermore, this device is applicable to the harvesting of other tall crops.

[0005] One objective of this invention is to provide a reed harvester, including the aforementioned reed harvester lateral conveying device, which enables neat and orderly lateral conveying of reeds.

[0006] Note that the description of these objectives does not preclude the existence of other objectives. One aspect of the invention does not require achieving all of the above objectives. Objectives other than those described above can be extracted from the description, drawings, and claims.

[0007] The present invention achieves the above-mentioned technical objectives through the following technical means.

[0008] A lateral conveying device for harvesting reed crops includes an upper lateral conveying mechanism, a middle lateral conveying mechanism, a lower lateral conveying mechanism, a height sensor, a hydraulic cylinder group for the lateral conveying device, a displacement sensor, and a control unit;

[0009] The upper transverse conveying mechanism is located at the top and has several teeth. The upper transverse conveying mechanism is used to collect and clamp the upper part of the reed crop stem and complete the conveying.

[0010] The middle-layer transverse conveying mechanism is located below the upper-layer transverse conveying mechanism. The middle-layer transverse conveying mechanism is equipped with several teeth and is used to collect and clamp the middle part of the reed crop stem and complete the conveying.

[0011] The lower transverse conveying mechanism is located below the middle transverse conveying mechanism. The lower transverse conveying mechanism is equipped with several finger-like components. The lower transverse conveying mechanism is used to collect and clamp the lower part of the reed crop stems and complete the conveying.

[0012] The height sensor is used to detect the height of the middle layer transverse conveyor mechanism;

[0013] The hydraulic cylinder assembly of the transverse conveying device is located between the upper transverse conveying mechanism and the middle transverse conveying mechanism, and is used to control the distance between the upper transverse conveying mechanism and the middle transverse conveying mechanism; the displacement sensor is used to detect the extension and retraction of the hydraulic cylinder assembly of the transverse conveying device.

[0014] The control unit is connected to a height sensor, a hydraulic cylinder group of the lateral conveying device, and a displacement sensor, respectively; it is used to adjust the height of the middle layer lateral conveying mechanism through the hydraulic cylinder group of the lateral conveying device based on the detection information from the height sensor and the displacement sensor.

[0015] In the above scheme, the upper transverse conveying mechanism and the middle transverse conveying mechanism have the same structure, both including transverse conveying units arranged opposite to each other; a conveying roller is provided between the upper transverse conveying mechanism and the middle transverse conveying mechanism, and a belt is provided on the conveying roller 102-21;

[0016] The transverse conveying unit includes a driving sprocket, a driven sprocket, a conveying chain, an inner chain plate, several teeth, a support frame, a dividing ring, and an annular support arm;

[0017] The driving sprocket and the driven sprocket are mounted on the support frame;

[0018] The conveyor chain is mounted on the driving sprocket and the driven sprocket;

[0019] The inner chain plate is mounted on the conveyor chain;

[0020] The hydraulic cylinder assembly of the transverse conveying device is located below the support frame;

[0021] The plurality of teeth are evenly distributed on the inner chain plate;

[0022] The top of the annular support arm is connected to the reed ring, and the bottom of the annular support arm is connected to the hydraulic cylinder group of the transverse conveying device.

[0023] The reed ring is located around the periphery of the conveyor chain;

[0024] The conveyor roller is connected to the upper hydraulic motor;

[0025] Both the upper and middle transverse conveying mechanisms are connected to the conveying rollers. The upper hydraulic motor drives the conveying rollers to rotate, and the conveying rollers drive the conveying chains of the upper and middle transverse conveying mechanisms to rotate synchronously.

[0026] Furthermore, the oppositely arranged transverse conveying units are respectively provided with a first conveying chain and a second conveying chain, and the conveying chains of the first conveying chain and the second conveying chain rotate in opposite directions; the first conveying chain is a short-side conveying chain, and the second conveying chain is a long-side conveying chain;

[0027] The lengths of the short-side conveyor chain and the long-side conveyor chain satisfy the following conditions:

[0028] l d +l j +l c ≥l g

[0029] Among them, l c Indicates the length of the long side conveyor chain;

[0030] l d Indicates the length of the short side conveyor chain;

[0031] l j This indicates the conveying gap between the short-side conveyor chain and the long-side conveyor chain;

[0032] l g This indicates the cutting width of the harvester's header.

[0033] In the above scheme, the conveying roller is provided with several circumferentially arranged threaded rods.

[0034] Furthermore, the lower transverse conveying mechanism includes lower transverse conveying units arranged opposite to each other;

[0035] The lower transverse conveying unit, which is arranged relative to each other, includes a driving pulley, a driven pulley, a conveyor belt, several mounting seats, several shift fingers, a lower support frame, a lower support column, a support arm, and a lower hydraulic motor.

[0036] The support arm is mounted on the harvester frame, the lower support column is mounted on the support arm, and the lower support frame is mounted on the lower support column;

[0037] The driving pulley and the driven pulley are mounted on the lower support frame, and the driving pulley is connected to the lower hydraulic motor.

[0038] The conveyor belt is mounted on the driving pulley and the driven pulley;

[0039] The plurality of mounting seats are evenly arranged on the conveyor belt, and the plurality of finger levers are respectively arranged on the plurality of mounting seats.

[0040] Furthermore, the horizontal length and position of the lower transverse conveying unit arranged opposite to each other are the same as the horizontal length and position of the transverse conveying units arranged opposite to each other in the upper transverse conveying mechanism and the middle transverse conveying mechanism.

[0041] In the above scheme, the conveying speeds of the upper transverse conveying mechanism, the middle transverse conveying mechanism, and the lower transverse conveying mechanism satisfy the following conditions:

[0042] V x >V g

[0043] V z >V g

[0044] V s >V g

[0045] Where: V s This indicates the conveying speed of the upper transverse conveying mechanism;

[0046] V z This indicates the conveying speed of the teeth in the middle layer transverse conveying mechanism;

[0047] V x This indicates the conveying speed of the lower-level transverse conveying mechanism;

[0048] V g This represents the vertical velocity component of the cut reed stalk.

[0049] In the above scheme, the number of teeth in the upper transverse conveying mechanism and the middle transverse conveying mechanism satisfies the following condition:

[0050] q=vtlρ

[0051] Where: q represents the number of teeth;

[0052] v represents the forward speed of the harvester;

[0053] t represents a single harvest cycle;

[0054] l indicates the cutting width of the harvester's header;

[0055] ρ represents the growth density of the reeds to be harvested.

[0056] The above solution also includes a cutter height sensor; the cutter height sensor is connected to the control unit;

[0057] The cutter height sensor is used to detect the cutter height h1 and transmit it to the control unit;

[0058] The control unit is used to determine the average height h of the reeds. avg Calculate the actual harvested reed length h2 = h based on the cutter height h1. avg -h1, and based on the information detected by the height and displacement sensors, adjust the extension and retraction of the hydraulic cylinder group of the transverse conveying device to ensure that the middle layer transverse conveying mechanism is positioned at the actual length of the reeds. Make the call.

[0059] A reed harvester includes the aforementioned reed harvesting lateral conveying device.

[0060] Compared with the prior art, the beneficial effects of the present invention are:

[0061] According to one aspect of the present invention, a three-layer transverse conveying mechanism is adopted, with fingers or teeth on each of the three layers. This can address the uneven force caused by the height of the reeds and the fact that they often fall over during the maturity period, making it easier to convey the reeds and facilitating effective cutting.

[0062] According to one aspect of the present invention, a cutter height sensor and a height sensor are used to collect the height of the cutter and the lateral conveying mechanism. Based on the height of the reeds collected manually, the height of the lateral conveying mechanism can be adjusted automatically to ensure that the center of gravity is stressed when the reeds are being conveyed, and to avoid the reed stems breaking due to uneven stress in the middle. This can achieve neat and orderly lateral conveying of reed crops and improve the conveying efficiency of the harvester.

[0063] According to one aspect of the present invention, a reed-separating ring is added to the outer ring of the conveyor chains of the upper and middle transverse conveyor mechanisms. The function of the reed-separating ring is to prevent reed stalks from entering the conveyor chain and causing structural jamming and conveying failure. In addition, the reed-separating ring can also provide support for the teeth on the conveyor chain, preventing them from bending and deforming downwards during the conveying of reeds.

[0064] According to one aspect of the present invention, a tight thread is added to the outer diameter of the conveying roller to increase the friction between the roller and the belt. When the upper, middle and lower three-layer conveying mechanisms convey the stalks to the vicinity of the roller, the high-friction belt can play an auxiliary conveying role.

[0065] Note that the description of these effects does not preclude the existence of other effects. One aspect of the invention does not necessarily have all the aforementioned effects. Effects other than those described above can be readily observed and extracted from the description, drawings, claims, etc. Attached Figure Description

[0066] Figure 1This is a schematic diagram of the reed crop harvesting transverse conveying device according to Embodiment 1 of the present invention.

[0067] Figure 2 This is a schematic diagram of the upper transverse conveying mechanism and the middle transverse conveying mechanism of Embodiment 1 of the present invention.

[0068] Figure 3 is a schematic diagram of the lower transverse conveying mechanism of Embodiment 1 of the present invention, wherein Figure 3(a) is a schematic diagram of the overall structure of the lower transverse conveying mechanism, and Figure 3(b) is a schematic diagram of the structure of the lower support column and support arm.

[0069] Figure 4 This is a speed analysis diagram of the reed crop transportation process in Embodiment 1 of the present invention.

[0070] Figure 5 This is a length analysis diagram of the transverse conveying device in Embodiment 1 of the present invention.

[0071] Figure 6 This is a schematic diagram of the conveying device of the reed harvester according to Embodiment 1 of the present invention.

[0072] Figure 7 This is a flowchart of the height adjustment process of the intermediate layer conveying device in Embodiment 1 of the present invention.

[0073] In the diagram: 102, Lateral conveyor device; 102-1, Height sensor; 102-3, Displacement sensor; 102-4, Upper lateral conveyor mechanism; 102-5, Middle lateral conveyor mechanism; 102-6, Lower lateral conveyor mechanism; 102-7, Short side conveyor chain; 102-8, Long side conveyor chain; 102-9, Short side conveyor belt; 102-10, Long side conveyor belt; 102-11, Drive sprocket; 102-12, Driven sprocket; 102-13, Conveyor chain; 102-14, Inner chain plate; 102-15, Tooth; 102-16, Support. Support frame; 102-17 Hydraulic cylinder assembly for transverse conveying device; 102-18 Reed divider ring; 102-19 Annular support arm; 102-20 Upper hydraulic motor; 102-21 Conveying roller; 102-22 Drive pulley; 102-23 Driven pulley; 102-24 Conveyor belt; 102-25 Mounting base; 102-26 Pulley finger; 102-27 Lower support frame; 102-28 Lower support column; 102-29 Support arm; 102-30 Lower hydraulic motor; 103 Cutter; 103-1 Cutter height sensor. Detailed Implementation

[0074] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0075] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "front," "rear," "left," "right," "upper," "lower," "axial," "circumferential," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0076] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0077] Figures 1-6 The image shows a preferred embodiment of the reed crop harvesting lateral conveying device, which includes an upper lateral conveying mechanism 102-4, a middle lateral conveying mechanism 102-5, a lower lateral conveying mechanism 102-6, a height sensor 102-1, a lateral conveying device hydraulic cylinder group 102-17, a displacement sensor 102-3, and a control unit.

[0078] The upper transverse conveying mechanism 102-4 is located at the top. The upper transverse conveying mechanism 102-4 is provided with several teeth 102-15. The upper transverse conveying mechanism 102-4 is used to collect and clamp the top part of the reed crop stem and complete the conveying.

[0079] The middle layer transverse conveying mechanism 102-5 is located below the upper layer transverse conveying mechanism 102-4. The middle layer transverse conveying mechanism 102-5 is provided with several teeth 102-15. The middle layer transverse conveying mechanism 102-5 is used to collect and clamp the middle part of the reed crop stem and complete the conveying.

[0080] The lower transverse conveying mechanism 102-6 is located below the middle transverse conveying mechanism 102-5. The lower transverse conveying mechanism 102-6 is provided with several finger 102-26. The lower transverse conveying mechanism 102-6 is used to collect and clamp the bottom part of the reed crop stem and complete the conveying.

[0081] The upper transverse conveying mechanism 102-4, the middle transverse conveying mechanism 102-5, and the lower transverse conveying mechanism 102-6 are all divided into a short side and a long side;

[0082] The height sensor 102-1 is installed on the middle layer transverse conveying mechanism 102-5 and is used to detect the height of the middle layer transverse conveying mechanism 102-5.

[0083] The hydraulic cylinder group 102-17 of the transverse conveying device is located between the upper transverse conveying mechanism 102-4 and the middle transverse conveying mechanism 102-5, and is used to control the distance between the upper transverse conveying mechanism 102-4 and the middle transverse conveying mechanism 102-5; the displacement sensor 102-3 is used to detect the extension and retraction of the hydraulic cylinder group 102-17 of the transverse conveying device.

[0084] The control unit is connected to the height sensor 102-1, the hydraulic cylinder group 102-17 of the transverse conveying device, and the displacement sensor 102-3 respectively; it is used to adjust the height of the middle transverse conveying mechanism 102-5 adjusted by the hydraulic cylinder group 102-17 of the transverse conveying device according to the detection information of the height sensor 102-1 and the displacement sensor 102-3.

[0085] like Figure 1 As shown, the upper transverse conveying mechanism 102-4 and the middle transverse conveying mechanism 102-5 have the same structure, both including transverse conveying units arranged opposite to each other; a conveying roller 102-21 is provided between the upper transverse conveying mechanism 102-4 and the middle transverse conveying mechanism 102-5, and a belt is provided on the conveying roller 102-21; the transverse conveying units arranged opposite to each other include a first conveying chain and a second conveying chain, and the conveying chains 102-13 of the first conveying chain and the second conveying chain rotate in opposite directions; preferably, the first conveying chain is a short-side conveying chain 102-7, and the second conveying chain is a long-side conveying chain 102-8;

[0086] Both the short-side conveyor chain 102-7 and the long-side conveyor chain 102-8 include a driving sprocket 102-11, a driven sprocket 102-12, a conveyor chain 102-13, an inner chain plate 102-14, several teeth 102-15, a support frame 102-16, a dividing ring 102-18, and an annular support arm 102-19;

[0087] The driving sprocket 102-11 and the driven sprocket 102-12 are mounted on the support frame 102-16;

[0088] The conveyor chain 102-13 is mounted on the driving sprocket 102-11 and the driven sprocket 102-12;

[0089] The inner chain plate 102-14 is disposed on the conveyor chain 102-13;

[0090] The hydraulic cylinder group 102-17 of the transverse conveying device is located below the support frame 102-16;

[0091] The plurality of teeth 102-15 are evenly arranged on the inner chain plate 102-14;

[0092] The top of the annular support arm 102-19 is connected to the reed-dividing ring 102-18, and the bottom of the annular support arm 102-19 is connected to the hydraulic cylinder group 102-17 of the transverse conveying device.

[0093] The reed ring 102-18 is located around the conveyor chain 102-13;

[0094] According to this embodiment, preferably, the short-side conveyor chain 102-7 and the long-side conveyor chain 102-8 are arranged in a straight line with a gap in the middle, and the conveyor chains 102-13 rotate in opposite directions; they are used to push the reed crop stems from both sides to the middle gap. To ensure that the pushing range of the upper transverse conveyor mechanism 102-4 and the middle transverse conveyor mechanism 102-5 is consistent with the cutting width of the harvester's header (if they are inconsistent, the harvester can only harvest from one side), the short-side conveyor chain 102-7 and the harvester cab must be arranged on the same side.

[0095] like Figure 5 As shown, the lengths of the short-side conveyor chain 102-7 and the long-side conveyor chain 102-8 satisfy the following conditions:

[0096] l d +l j +l c ≥l g

[0097] Among them, l c This indicates the length of the long side conveyor chain 102-7;

[0098] l dThis indicates the length of the short-side conveyor chain 102-8;

[0099] l j This indicates the conveying gap between the short side conveyor chain 102-7 and the long side conveyor chain 102-8;

[0100] l g This indicates the cutting width of the harvester's header.

[0101] According to this embodiment, preferably, the conveying roller 102-21 is provided with a plurality of circumferentially arranged threaded rods to increase the friction between the conveying roller 102-21 and the belt, and the conveying roller 102-21 is connected to the upper hydraulic motor 102-20.

[0102] Both the upper transverse conveying mechanism 102-4 and the middle transverse conveying mechanism 102-5 are connected to the conveying roller 102-21. The upper hydraulic motor 102-20 drives the conveying roller 102-21 to rotate, and the conveying roller 102-21 drives the conveying chain 102-13 of the upper transverse conveying mechanism 102-4 and the middle transverse conveying mechanism 102-5 to rotate synchronously.

[0103] The upper hydraulic motor 102-20 provides power to the upper transverse conveying mechanism 102-4 and the middle transverse conveying mechanism 102-5, and transmits the power to the conveying roller 102-21. The rotation of the conveying roller 102-21 drives the movement of the upper transverse conveying mechanism 102-4 and the middle transverse conveying mechanism 102-5.

[0104] like Figure 2 As shown, the lower transverse conveying mechanism 102-6 is fixed in position and is mounted on the bottom frame of the harvester via the support arm 102-29; the heights of the upper transverse conveying mechanism 102-4 and the middle transverse conveying mechanism 102-5 can be adjusted according to the height of the harvested reed stalks via the hydraulic cylinder group 102-17 and the conveying roller 102-21 of the transverse conveying device.

[0105] According to this embodiment, preferably, the conveyor roller 102-21 and the drive sprocket 102-11 are connected by bearings to drive the short and long conveyor chains. The driven sprocket 102-12 is bolted to the support frame 102-16. The drive sprocket 102-11 and the driven sprocket 102-12 are installed on both sides of the conveyor chain. The conveyor roller 102-21 guides the conveying trajectory of the reed crop.

[0106] According to this embodiment, preferably, the support frame 102-16 can be bolted to the harvester frame to provide support for the short side conveyor chain 102-7 and the long side conveyor chain 102-8, so as to prevent the short side conveyor chain 102-7 and the long side conveyor chain 102-8 from deforming during the conveying of reed stalks; considering the lightweight and aesthetic design, the support frame 102-16 is made of sheet metal with multiple through holes.

[0107] According to this embodiment, preferably, the reed-separating ring 102-18 is installed on the hydraulic cylinder group 102-2 of the transverse conveying device via the annular support arm 102-19, to prevent the reed crop stems from directly entering the conveying chain 102-13, thereby preventing the conveying mechanism from jamming. At the same time, it can also support the upper teeth 102-15, preventing the support frame 102-16 from deforming due to the downward fall of the teeth.

[0108] According to this embodiment, preferably, the hydraulic cylinder group 102-17 of the transverse conveying device is installed between the upper transverse conveying mechanism 102-4 and the middle transverse conveying mechanism 102-5. This increases the strength of the support frame of the upper and middle conveying mechanisms, prevents the entire upper transverse conveying mechanism 102-4 and the middle transverse conveying mechanism 102-5 from tilting towards the driven sprocket 102-12, and also adjusts the height of the middle conveying device. Considering lightweight and aesthetic design, the conveying roller 102-21 retains only the necessary drive shaft and outer diameter, while the rest can be a hollow design.

[0109] When the three-layer transverse conveying mechanism transports the reed stalks to the vicinity of the conveying roller 102-21, the belt on the conveying roller 102-21 can assist in the conveying of the stalks, improving the conveying efficiency. The diameter of the conveying roller 102-21 is mainly determined by the friction angle β of the reed, that is, the diameter of the conveying roller 102-21 satisfies the following relationship:

[0110]

[0111] Where: β represents the friction angle between the reed crop stem and the subsequent clamping conveyor belt;

[0112] D represents the outer diameter of the roller;

[0113] D represents the diameter of the reed stem.

[0114] As shown in Figures 3(a) and 3(b), the lower transverse conveying mechanism 102-6 includes lower transverse conveying units arranged opposite to each other, and the lower transverse conveying units arranged opposite to each other include a short side conveyor belt 102-9 and a long side conveyor belt 102-10.

[0115] Both the short side conveyor belt 102-9 and the long side conveyor belt 102-10 include a driving pulley 102-22, a driven pulley 102-23, a conveyor belt 102-24, several mounting seats 102-25, several shift fingers 102-26, a lower support frame 102-27, a lower support column 102-28, a support arm 102-29, and a lower hydraulic motor 102-30;

[0116] The support arm 102-29 is mounted on the harvester frame, the lower support column 102-28 is mounted on the support arm 102-29, and the lower support frame 102-27 is mounted on the lower support column 102-28.

[0117] The driving pulley 102-22 and the driven pulley 102-23 are mounted on the lower support frame 102-27, and the driving pulley 102-22 is connected to the lower hydraulic motor 102-30.

[0118] The lower hydraulic motor 102-30 provides power to the lower transverse conveying mechanism 102-6 and transmits the power to the drive pulley 102-22.

[0119] The conveyor belt 102-24 is mounted on the driving pulley 102-22 and the driven pulley 102-23;

[0120] The plurality of mounting seats 102-25 are evenly arranged on the conveyor belt 102-24, and the plurality of finger levers 102-26 are respectively arranged on the plurality of mounting seats 102-25.

[0121] According to this embodiment, preferably, the lower support frame 102-27 is installed between the short side conveyor belt 102-9 and the long side conveyor belt 102-107, and is used to provide support for the lower transverse conveying mechanism 102-6. The lower support column 102-28 is welded to the lower support frame 102-27 and is bolted to the support arm 102-29, which can be bolted to the harvester frame to support the lower support frame 102-27.

[0122] According to this embodiment, preferably, during operation, the guide fingers 102-26 move along the conveyor belt's trajectory, thereby guiding the stem roots from both sides towards the center. Simultaneously, the lower guide fingers 102-26 are installed at a lower position to support the fallen reed stems. The number of guide fingers 102-26 should completely cover the reed stems to be harvested, ensuring that every cut reed stem is collected, clamped, and conveyed by the lower guide fingers without any omissions. The number q of the guide fingers 102-26 satisfies the following condition:

[0123] q=vtlρ

[0124] In the formula: q represents the number of finger picks installed on the conveyor belt;

[0125] v represents the forward speed of the harvester;

[0126] t represents a single harvest cycle;

[0127] l indicates the cutting width of the harvester's header;

[0128] ρ represents the growth density of the reeds to be harvested.

[0129] like Figure 4 As shown, the conveying speeds of the upper transverse conveying mechanism 102-4, the middle transverse conveying mechanism 102-5, and the lower transverse conveying mechanism 102-6 satisfy the following conditions:

[0130] V x >V g

[0131] V z >V g

[0132] V s >V g

[0133] Where: V s This indicates the conveying speed of the teeth 102-15 of the upper transverse conveying mechanism 102-4;

[0134] V z This indicates the conveying speed of the teeth 102-15 of the middle layer transverse conveying mechanism 102-5;

[0135] V x The finger 102-26 of the lower transverse conveying mechanism 102-6 indicates the conveying speed;

[0136] V g This represents the vertical velocity component of the cut reed stalk.

[0137] According to this embodiment, preferably, the teeth 102-15 of the upper transverse conveying mechanism 102-4 and the middle transverse conveying mechanism 102-5 are bolted to the inner chain plate 102-14 of the conveying chain for collecting, clamping, and conveying reed crop stalks. During operation, the teeth 102-15 move along the trajectory of the conveying chain 102-13, thereby pushing the top and middle stalks on the reed dividing ring 102-18 from both sides towards the center. The number of teeth 102-15 should cover all the reed crop stalks to be harvested, ensuring that every reed stalk is collected, clamped, and conveyed by the teeth 102-15 without any omissions. The number q of the teeth satisfies the following condition:

[0138] q=vtlρ

[0139] Where: q represents the number of teeth 102-5;

[0140] v represents the forward speed of the harvester;

[0141] t represents a single harvest cycle;

[0142] l indicates the cutting width of the harvester's header;

[0143] ρ represents the growth density of the reeds to be harvested.

[0144] like Figure 6 As shown, the reed crop harvesting lateral conveying device also includes a cutter height sensor 103-1; the cutter height sensor 103-1 is connected to the control unit;

[0145] The lidar 104 is used to detect the height of the reeds before cutting and transmit it to the control unit, which calculates the average height h of the reeds.

[0146] The cutter height sensor 103-1 is used to detect the height h1 of the cutter 103 and transmit the data to the control unit;

[0147] like Figure 7 As shown, the control unit is based on the average height h of the reeds. avg Calculate the actual harvested reed length h2 = h based on the cutter height h1. avg The value -h1 can be used to determine the actual height of the harvested reeds and their current center of gravity. Based on the detection information from height sensor 102-1 and displacement sensor 102-3, the deviation between the height sensor 102-1 of the interlayer transverse conveyor device and the current center of gravity of the harvested reeds is calculated. The extension / retraction of the hydraulic cylinder group 102-17 of the transverse conveyor device is adjusted according to this deviation, so that the current height of the interlayer transverse conveyor mechanism 102-5 is aligned with the current center of gravity of the reeds, which is also the actual length. Then make the call.

[0148] According to this embodiment, preferably, the average height of the reeds can be measured by conventional field sampling methods, including the five-point sampling method, the diagonal sampling method, etc. After selecting the reeds, the average height h of the sampled reeds is calculated by manually cutting them. avg .

[0149] This invention employs a three-layer transverse conveying mechanism (upper, middle, and lower), each equipped with a guide finger or tooth. This addresses the uneven stress caused by the height of the reeds and the tendency for them to lodging during maturity, making the reeds easier to transport and effectively cut. Simultaneously, a cutter height sensor and a height sensor collect data on the height of the reeds, the cutter, and the transverse conveying mechanism. The height of the transverse conveying mechanism can be automatically adjusted to ensure proper center of gravity during reed transport, preventing uneven stress on the reed stems and breakage. This allows for neat and orderly transverse transport of the reeds, improving the harvester's conveying efficiency.

[0150] Example 2

[0151] A reed harvester includes the reed harvester lateral conveyor device described in Example 1, and therefore has the same beneficial effects, which will not be repeated here.

[0152] It should be understood that although this specification is described according to various embodiments, not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

[0153] The detailed descriptions listed above are merely specific illustrations of feasible embodiments of the present invention and are not intended to limit the scope of protection of the present invention. All equivalent embodiments or modifications made without departing from the spirit of the present invention should be included within the scope of protection of the present invention.

Claims

1. A transverse conveying device for harvesting reed crops, characterized in that, It includes an upper transverse conveying mechanism (102-4), a middle transverse conveying mechanism (102-5), a lower transverse conveying mechanism (102-6), a height sensor (102-1), a hydraulic cylinder group for transverse conveying devices (102-17), a displacement sensor (102-3), and a control unit; The upper transverse conveying mechanism (102-4) is located at the top. The upper transverse conveying mechanism (102-4) is equipped with several teeth (102-15). The upper transverse conveying mechanism (102-4) is used to collect and clamp the upper part of the reed crop stem and complete the conveying. The middle layer transverse conveying mechanism (102-5) is located below the upper layer transverse conveying mechanism (102-4). The middle layer transverse conveying mechanism (102-5) is provided with several teeth (102-15). The middle layer transverse conveying mechanism (102-5) is used to collect and clamp the middle part of the reed crop stem and complete the conveying. The lower transverse conveying mechanism (102-6) is located below the middle transverse conveying mechanism (102-5). The lower transverse conveying mechanism (102-6) is equipped with several finger-operated fingers (102-26). The lower transverse conveying mechanism (102-6) is used to collect and clamp the lower part of the reed crop stem and complete the conveying. The height sensor (102-1) is used to detect the height of the middle layer transverse conveying mechanism (102-5); The hydraulic cylinder group (102-17) of the transverse conveying device is located between the upper transverse conveying mechanism (102-4) and the middle transverse conveying mechanism (102-5) to control the distance between them; the displacement sensor (102-3) is used to detect the extension and retraction of the hydraulic cylinder group (102-17) of the transverse conveying device. The control unit is connected to the height sensor (102-1), the hydraulic cylinder group of the transverse conveying device (102-17), and the displacement sensor (102-3) respectively; it is used to adjust the height of the middle transverse conveying mechanism (102-5) through the hydraulic cylinder group of the transverse conveying device (102-17) based on the detection information of the height sensor (102-1) and the displacement sensor (102-3). It also includes a cutter height sensor (103-1); the cutter height sensor (103-1) is connected to the control unit; The cutter height sensor (103-1) is used to detect the cutter height h1 and transmit it to the control unit; The control unit is used to determine the average height h of the reeds. avg Calculate the actual harvested reed length h2 based on the cutter height h1. avg -h1, and based on the detection information from the height sensor (102-1) and displacement sensor (102-3), adjust the extension and retraction of the hydraulic cylinder group (102-17) of the transverse conveying device so that the middle layer transverse conveying mechanism (102-5) is located at the actual length of the reeds. Make the call.

2. The reed crop harvesting transverse conveyor device according to claim 1, characterized in that, The upper transverse conveying mechanism (102-4) and the middle transverse conveying mechanism (102-5) have the same structure, both including transverse conveying units arranged opposite to each other; a conveying roller (102-21) is provided between the upper transverse conveying mechanism (102-4) and the middle transverse conveying mechanism (102-5), and a belt is provided on the conveying roller (102-21); The transverse conveying unit includes a driving sprocket (102-11), a driven sprocket (102-12), a conveying chain (102-13), an inner chain plate (102-14), several teeth (102-15), a support frame (102-16), a reed ring (102-18), and an annular support arm (102-19). The driving sprocket (102-11) and the driven sprocket (102-12) are mounted on the support frame (102-16); The conveyor chain (102-13) is mounted on the driving sprocket (102-11) and the driven sprocket (102-12); The inner chain plate (102-14) is provided on the conveyor chain (102-13); The hydraulic cylinder group (102-17) of the transverse conveying device is located below the support frame (102-16); The plurality of teeth (102-15) are evenly arranged on the inner chain plate (102-14); The top of the annular support arm (102-19) is connected to the reed ring (102-18), and the bottom of the annular support arm (102-19) is connected to the hydraulic cylinder group (102-17) of the transverse conveying device. The reed ring (102-18) is located around the conveyor chain (102-13); The conveyor roller (102-21) is connected to the upper hydraulic motor (102-20); The drive sprockets (102-11) of the upper transverse conveying mechanism (102-4) and the middle transverse conveying mechanism (102-5) are both connected to the conveying roller (102-21). The upper hydraulic motor (102-20) drives the conveying roller (102-21) to rotate, and the conveying roller (102-21) drives the conveying chain (102-13) of the upper transverse conveying mechanism (102-4) and the middle transverse conveying mechanism (102-5) to rotate synchronously.

3. The reed crop harvesting transverse conveyor device according to claim 2, characterized in that, The oppositely arranged transverse conveying units are respectively provided with a first conveying chain and a second conveying chain, and the conveying chains (102-13) of the first conveying chain and the second conveying chain rotate in opposite directions; the first conveying chain is a short side conveying chain (102-7), and the second conveying chain is a long side conveying chain (102-8). The lengths of the short-side conveyor chain (102-7) and the long-side conveyor chain (102-8) satisfy the following conditions: in, This indicates the length of the long side conveyor chain (102-7); This indicates the length of the short side conveyor chain (102-8); This indicates the conveying gap between the short-side conveyor chain (102-7) and the long-side conveyor chain (102-8); This indicates the cutting width of the harvester's header.

4. The reed crop harvesting transverse conveyor device according to claim 2, characterized in that, The conveying roller (102-21) is provided with several circumferentially arranged threaded rods.

5. The reed crop harvesting transverse conveyor device according to claim 2, characterized in that, The lower transverse conveying mechanism (102-6) includes lower transverse conveying units arranged opposite to each other; the lower transverse conveying unit includes a driving pulley (102-22), a driven pulley (102-23), a conveyor belt (102-24), several mounting seats (102-25), several shift fingers (102-26), a lower support frame (102-27), a lower support column (102-28), a support arm (102-29), and a lower hydraulic motor (102-30); The support arm (102-29) is mounted on the harvester frame, the lower support column (102-28) is mounted on the support arm (102-29), and the lower support frame (102-27) is mounted on the lower support column (102-28). The driving pulley (102-22) and the driven pulley (102-23) are mounted on the lower support frame (102-27), and the driving pulley (102-22) is connected to the lower hydraulic motor (102-30). The conveyor belt (102-24) is mounted on the driving pulley (102-22) and the driven pulley (102-23); The plurality of mounting seats (102-25) are evenly arranged on the conveyor belt (102-24), and the plurality of finger levers (102-26) are respectively arranged on the plurality of mounting seats (102-25).

6. The reed crop harvesting transverse conveyor device according to claim 5, characterized in that, The horizontal length and position of the lower transverse conveying unit arranged opposite to each other are the same as the horizontal length and position of the upper transverse conveying mechanism (102-4) and the middle transverse conveying mechanism (102-5) arranged opposite to each other.

7. The reed crop harvesting transverse conveyor device according to claim 1, characterized in that, The conveying speeds of the upper transverse conveying mechanism (102-4), the middle transverse conveying mechanism (102-5), and the lower transverse conveying mechanism (102-6) satisfy the following conditions: , , , in: This indicates the conveying speed of the teeth (102-15) of the upper transverse conveying mechanism (102-4); This indicates the conveying speed of the teeth (102-15) of the middle layer transverse conveying mechanism (102-5); The conveying speed of the finger (102-26) of the lower transverse conveying mechanism (102-6) is indicated; This represents the vertical velocity component of the cut reed stalk.

8. The reed crop harvesting transverse conveyor device according to claim 1, characterized in that, The number of teeth (102-15) of the upper transverse conveying mechanism (102-4) and the middle transverse conveying mechanism (102-5) meets the following conditions: in: Indicates the number of teeth (102-5); Indicates the forward speed of the harvester; Indicates a single harvest cycle; Indicates the cutting width of the harvester's header; This indicates the growth density of reeds awaiting harvest.

9. A reed harvester, characterized in that, The device includes the lateral conveyor for harvesting reed crops as described in any one of claims 1-8.