Pipe cutting apparatus
By integrating the control system of the feeding device, the rolling base and the laser cutting device, high-precision automatic cutting of pipe fittings in a small area is achieved, solving the problems of large size and low precision of traditional equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- INST OF MICROELECTRONICS CHINESE ACAD OF SCI LTD
- Filing Date
- 2022-07-01
- Publication Date
- 2026-06-12
AI Technical Summary
Traditional pipe cutting equipment is bulky, making it difficult to install in small spaces, and its cutting accuracy is low.
A pipe cutting device was designed. By integrating a feeding device, a rolling base, a positioning and fastening device and a laser cutting device, the device uses a controller to control the feeding, clamping and laser cutting of the pipes. Combined with the rotation of the rolling base, automatic feeding and high-precision cutting are achieved.
It reduces the equipment's footprint, improves cutting precision, meets the installation requirements of small areas, and ensures efficient and accurate cutting.
Smart Images

Figure CN117359123B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of mechanical manufacturing technology, and in particular to a pipe cutting device. Background Technology
[0002] Traditional pipe cutting, especially stainless steel pipe cutting, is mainly done by abrasive wheel saws, but abrasive wheel saws have low cutting accuracy and poor cut quality.
[0003] With the development of industrial technology, laser cutting equipment is being used more and more. It uses a laser beam to irradiate the surface of a workpiece, causing the workpiece to reach its melting or boiling point, and then cuts the pipe to the required length.
[0004] However, in order to achieve automatic feeding, the existing large pipe cutting machines are bulky, and the separate steel pipe clamping device and long track feeding mechanism are difficult to deploy in places with small space, which cannot meet the assembly and use needs of small-area factories. Summary of the Invention
[0005] The purpose of this invention is to provide a pipe cutting device that can automatically feed and cut pipes in situations where the installation space is small, while ensuring positioning accuracy.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A pipe cutting device includes a feeding device, a rolling base, a positioning and fastening device, a laser cutting device, and a controller electrically connected to the feeding device, the rolling base, the positioning and fastening device, and the laser cutting device. The rolling base has a top, a bottom, a feeding end, and a discharging end. The feeding end and the discharging end are disposed opposite to each other between the top and the bottom. The feeding device is fixedly connected to the feeding end of the rolling base, the positioning and fastening device is fixedly connected to the discharging end of the rolling base, and the laser cutting device is fixedly connected to the top of the rolling base and located above the discharging end.
[0008] The controller is used to control the feeding device to pre-clamp the pipe to be cut and drive the pipe to be cut into the rolling base;
[0009] The controller is also used to control the positioning and fastening device to clamp the pipe to be cut after it reaches the target position, and to control the laser cutting device to perform laser cutting on the positioned and clamped pipe. During the laser cutting process, the controller controls the rolling base to drive the pipe to be cut to rotate so as to use the laser cutting device to perform laser cutting on different areas of the pipe.
[0010] Based on this, in this invention, after the feeding device pre-clamps the pipe to be cut under the control of the controller, it drives the pipe to be cut into the rolling base and moves it to below the laser cutting device. After the pipe reaches the target position according to the actual cutting requirements, the controller controls the positioning and fastening device to clamp the pipe. Then, the laser cutting device above the pipe performs laser cutting. Simultaneously, during the laser cutting process, the controller controls the rolling base to drive the positioning and fastening device and the pipe to be cut to rotate, allowing the laser cutting device to perform laser cutting on different areas of the pipe according to the actual cutting requirements, thereby completing the cutting of the pipe. In this invention, the feeding device is fixedly connected to the feeding end of the rolling base, the positioning and fastening device is fixedly connected to the discharge end of the rolling base, and the laser cutting device is fixedly connected to the top of the rolling base, located above the discharge end. Therefore, this invention can centrally set up the feeding device and the positioning and fastening device on the rolling base, which can reduce the footprint of the pipe cutting equipment to a certain extent. Thus, the installation space requirement for the cutting equipment is also relatively reduced. Furthermore, the feeding device controls the feeding of the pipe to be cut, and the positioning and fastening device clamps the positioned pipe. The positioning and fastening device together maintain the height of the pipe, eliminating the need for a separate slide rail and a fixed chuck slidably connected to it to fix the end of the pipe furthest from the laser cutting device. This further reduces the size of the cutting device, thus reducing the required installation space. Additionally, because the feeding and discharging ends are positioned relative to each other at the top and bottom, with the feeding device fixedly connected to the feeding end of the rolling base and the positioning and fastening device fixedly connected to the discharging end, the height of the pipe is consistent at both the feeding and positioning and fastening devices. This ensures the pipe maintains the same height in both devices. After positioning the pipe using the positioning and fastening device, the laser cutting device can maintain a consistent cutting angle relative to the pipe during rotation, thus improving the cutting accuracy of the pipe cutting equipment.
[0011] Optionally, in the above-mentioned pipe cutting equipment, the feeding device includes a feeding tray, and a feeding assembly and a lifting assembly electrically connected to the controller;
[0012] The first side of the feeding tray is fixedly connected to the feeding end of the rolling base, and the second side is used to install and fix the feeding assembly and the lifting assembly;
[0013] The lifting assembly is used to adjust the position of the pipe to be cut after entering the feeding device under the control of the controller and to pre-clamp the pipe to be cut. After the pipe to be cut is pre-clamped, the feeding assembly drives the pipe to be cut to move towards the discharge end of the rolling base under the control of the controller.
[0014] Optionally, in the above-mentioned pipe cutting equipment, the lifting assembly includes a first driving component, a first transmission component, and a driven roller. The first driving component is fixedly connected to the second side of the feed tray and electrically connected to the controller.
[0015] The first transmission assembly is driven to the output end of the first driving member, and the driven roller is driven to the first end of the first transmission assembly. The feeding assembly is driven to the second end of the first transmission assembly. The first transmission assembly is used to drive the driven roller and the feeding assembly to move relatively closer or relatively farther apart under the drive of the first driving member, thereby pre-clamping or loosening the tube to be cut.
[0016] Optionally, in the above-mentioned pipe cutting equipment, the first transmission assembly includes a first driving bevel gear, a first driven bevel gear, and a first lifting screw;
[0017] The first lifting screw includes a first fixing member and a first threaded rod. The first fixing member is fixedly connected to the second side of the feed tray, and the first threaded rod is rotatably connected to the first fixing member and its axis is limited.
[0018] The first driving bevel gear is driven to the output end of the first driving member, and the first driven bevel gear is fixedly connected to the first end of the first threaded rod. The first driving bevel gear and the first driven bevel gear are connected in transmission.
[0019] The first threaded rod includes a first section close to the first driven bevel gear and a second section away from the first driven bevel gear, and the threads of the first section and the second section of the first threaded rod are opposite in direction;
[0020] The driven idler roller is threadedly connected to the first section of the first threaded rod, and the feeding assembly is threadedly connected to the second section of the first threaded rod.
[0021] The controller is used to control the first driving component to drive the first active bevel gear to rotate, and through the first driven bevel gear to rotate the first threaded rod, thereby causing the driven roller and the feeding assembly to move in the direction of the first threaded rod, so that the driven roller and the feeding assembly are relatively close or relatively far apart.
[0022] Optionally, in the above-mentioned pipe cutting equipment, the lifting assembly further includes a second lifting screw fixedly connected to the second side of the feed tray, and the second lifting screw is arranged parallel to the first lifting screw;
[0023] The second lifting screw includes a second fixing member and a second threaded rod. The second fixing member is fixedly connected to the second side of the feed tray, and the second threaded rod is rotatably connected to the second fixing member and its axis is limited.
[0024] The second threaded rod includes a first section close to the first drive member and a second section away from the first drive member, and the threads of the first section and the second section of the second threaded rod are opposite in direction;
[0025] The driven idler roller is threadedly connected to the first section of the second threaded rod, and the feeding assembly is threadedly connected to the second section of the second threaded rod.
[0026] When the driven roller and the feeding assembly move closer or further apart under the action of the first lifting screw, they drive the second threaded rod to rotate, so that the angle between the driven roller and the feeding assembly and the first lifting screw remains unchanged.
[0027] Optionally, in the above-mentioned pipe cutting equipment, the feeding assembly includes a second driving component, a second transmission component, and a driving roller. The second driving component is fixedly connected to the second side of the feeding tray and electrically connected to the controller.
[0028] The second transmission assembly is driven to the output end of the second drive member, and the second transmission assembly is driven to the drive roller. The drive roller and the driven roller are arranged opposite to each other. The second transmission assembly is used to drive the drive roller to rotate under the drive of the second drive member, so that the tube to be cut moves towards the discharge end of the rolling base.
[0029] The drive roller is also connected to the second end of the first transmission assembly. The first transmission assembly is used to make the driven roller and the drive roller relatively close or relatively far apart under the drive of the first drive member, so as to pre-clamp or loosen the tube to be cut.
[0030] Optionally, in the above-mentioned pipe cutting equipment, the second transmission assembly includes a first spur gear and a second spur gear;
[0031] The first spur gear is driven by the output end of the second drive component, the second spur gear is fixedly connected to the drive roller, and the first spur gear and the second spur gear are connected by a transmission connection.
[0032] The controller is used to control the second drive unit to drive the first spur gear to rotate, which in turn drives the second spur gear to rotate, causing the drive roller to rotate, and thus driving the tube to be cut to move towards the discharge end of the rolling base.
[0033] Optionally, in the above-mentioned pipe cutting equipment, the feeding device further includes a feeding sensor;
[0034] The sensor is located on the second side of the feed tray and is electrically connected to the controller. It is used to detect the position information of the tube to be cut relative to the rolling base and send the position information to the controller.
[0035] Optionally, in the above-mentioned pipe cutting equipment, the positioning and fastening device includes a positioning tray, and a first fastening component and a second fastening component electrically connected to the controller;
[0036] The positioning tray is fixedly connected to the discharge end of the rolling base. The first fastening component is fixedly connected to the first side of the positioning tray, and the second fastening components are both fixedly connected to the second side of the positioning tray, which are used to restrict the movement of the pipe to be cut in the first direction and the second direction, respectively.
[0037] There is a preset angle between the first direction and the second direction.
[0038] Optionally, in the above-mentioned pipe cutting equipment, both the first fastening component and the second fastening component include a third driving component, a third transmission component, a first idler roller and a second idler roller. The third driving component is fixedly connected to the positioning tray and electrically connected to the controller.
[0039] The third transmission assembly is driven to the output end of the third drive member, and the first and second idlers are driven to the opposite ends of the third transmission assembly. The third transmission assembly is used to make the first and second idlers relatively close or relatively far apart under the drive of the third drive member, thereby clamping or releasing the tube to be cut.
[0040] Optionally, in the above-mentioned pipe cutting equipment, the third transmission component includes a second driving bevel gear, a second driven bevel gear, and a first fastening screw;
[0041] The first fastening screw includes a third fixing member and a third threaded rod. The third fixing member is fixedly connected to the positioning tray, and the third threaded rod is rotatably connected to the third fixing member and its axis is limited.
[0042] The second driving bevel gear is driven to the output end of the third transmission component, and the second driven bevel gear is fixedly connected to the first end of the third threaded rod. The second driving bevel gear and the second driven bevel gear are connected in a transmission manner.
[0043] The third threaded rod includes a first section close to the second driven bevel gear and a second section away from the second driven bevel gear, with the first and second sections of the third threaded rod having opposite thread directions;
[0044] The first idler roller is connected to the first section of the third threaded rod by a thread, and the second idler roller is connected to the second section of the third threaded rod by a thread;
[0045] The controller is used to control the third drive component to drive the second active bevel gear to rotate, and through the second driven bevel gear to rotate the third threaded rod, thereby causing the first idler roller and the second idler roller to move in the direction of the third threaded rod, so that the first idler roller and the second idler roller are relatively close or relatively far apart.
[0046] Optionally, in the above-mentioned pipe cutting equipment, both the first fastening assembly and the second fastening assembly further include a second fastening screw fixedly connected to the feed tray, and the second fastening screw is arranged parallel to the first fastening screw;
[0047] The second fastening screw includes a fourth fixing member and a fourth threaded rod. The fourth fixing member is fixedly connected to the positioning tray, and the fourth threaded rod is rotatably connected to the fourth fixing member and its axis is limited.
[0048] The fourth threaded rod includes a first section close to the third drive member and a second section away from the third drive member, with the threads of the first and second sections of the fourth threaded rod having opposite directions;
[0049] The first idler roller is connected to the first section of the fourth threaded rod by a thread, and the second idler roller is connected to the second section of the fourth threaded rod by a thread;
[0050] When the first and second idlers are relatively close or relatively far apart under the action of the first fastening screw, they drive the fourth threaded rod to rotate, so that the angle between the first and second idlers and the first fastening screw remains unchanged.
[0051] Optionally, in the above-mentioned pipe cutting equipment, the laser cutting device includes a laser cutting head and an adjustment assembly electrically connected to the controller;
[0052] The adjustment assembly is fixedly connected to the top of the rolling base, and the laser cutting head is fixedly connected to the adjustment assembly and located above the discharge end;
[0053] The adjustment component is used to adjust the position of the laser cutting head relative to the tube to be cut.
[0054] Optionally, in the above-mentioned pipe cutting equipment, the adjustment component includes a fourth drive component and a fifth drive component, a horizontal slide rail and a vertical slide rail, and the fourth drive component and the fifth drive component are both fixedly connected to the controller; the horizontal slide rail is fixedly connected to the top of the rolling base, and the vertical slide rail is slidably connected to the horizontal slide rail;
[0055] The laser cutting head is driven and connected to the output end of the fourth driving component, and is slidably connected to the vertical slide rail, so as to move along the vertical slide rail under the drive of the fourth driving component;
[0056] The output end of the fifth drive unit of the vertical slide rail is driven to move along the horizontal slide rail under the drive of the fifth drive unit, so as to drive the laser cutting head to move along the horizontal slide rail.
[0057] Optionally, in the above-mentioned pipe cutting equipment, the rolling base includes a base and a rolling assembly electrically connected to the controller. The rolling assembly is disposed inside the base and is fixedly connected to the base.
[0058] The positioning and fastening device is fixedly connected to the rolling assembly. The pipe to be cut enters the rolling assembly from the feed end of the rolling base. The rolling assembly drives the pipe to be cut to rotate so that the pipe to be cut reaches the target position when it is at the discharge end of the rolling base.
[0059] When cutting the pipe fitting, the controller is also used to control the rotation of the rolling assembly, thereby driving the positioning and fastening device to rotate, so as to use the laser cutting device to laser cut different areas of the pipe fitting.
[0060] Optionally, in the above-mentioned pipe cutting equipment, the rolling assembly includes a sixth driving component, a fourth transmission component, and a rolling component. The sixth driving component is fixedly connected to the base and electrically connected to the controller.
[0061] The fourth transmission assembly and rolling elements are both located inside the base;
[0062] The fourth transmission component is driven to the output end of the sixth drive component, the rolling component is driven to the fourth transmission component, and the positioning and fastening device is fixedly connected to the rolling component.
[0063] The fourth transmission component is used to drive the rolling element to rotate under the control of the sixth drive component, thereby driving the positioning and fastening device and the pipe to be cut to rotate.
[0064] Optionally, in the above-mentioned pipe cutting equipment, the fourth transmission component includes a driving pulley, a driven pulley, and a synchronous belt;
[0065] The driving pulley is driven and connected to the output end of the sixth driving component, the driven pulley is fixedly connected to the rolling element, and the driving pulley and the driven pulley are connected by synchronous belt drive.
[0066] Optionally, in the above-mentioned pipe cutting equipment, the first driving component, the second driving component, the third driving component, the fourth driving component, the fifth driving component, and the sixth driving component are all motors. Attached Figure Description
[0067] The accompanying drawings, which are included to provide a further understanding of the invention and form part of this invention, illustrate exemplary embodiments of the invention and are used to explain the invention, but do not constitute an undue limitation of the invention. In the drawings:
[0068] Figure 1 This is a first schematic diagram of a pipe cutting device provided in an embodiment of the present invention;
[0069] Figure 2 This is a second schematic diagram of a pipe cutting device provided in an embodiment of the present invention;
[0070] Figure 3 A schematic diagram of a feeding device for a pipe cutting equipment provided in an embodiment of the present invention;
[0071] Figure 4 A schematic diagram of a positioning and fastening device for a pipe cutting equipment provided in an embodiment of the present invention;
[0072] Figure 5A schematic diagram of a laser cutting device for a pipe cutting equipment provided in an embodiment of the present invention;
[0073] Figure 6 This is a schematic diagram of a rolling base for a pipe cutting device provided in an embodiment of the present invention.
[0074] Figure label:
[0075] 1-Feeding device; 11-Feeding tray; 12-Feeding assembly; 121-Second driving component; 122-Second transmission assembly; 1221-First spur gear; 1222-Second spur gear; 123-Drive roller; 13-Lifting assembly; 131-First driving component; 132-First transmission assembly; 1321-First driving bevel gear; 1322-First driven bevel gear; 1323-First lifting screw; 1324-Second lifting screw; 133-Driven roller; 14-Sensor bracket; 2-Positioning and fastening device; 21-Positioning tray; 22-First fastening assembly; 221-Third driving component; 222-Third... Transmission assembly; 2221-Second driving bevel gear; 2222-Second driven bevel gear; 2223-First fastening screw; 2224-Second fastening screw; 223-First idler roller; 224-Second idler roller; 23-Second fastening assembly; 3-Laser cutting device; 31-Laser cutting head; 32-Adjusting assembly; 321-Fourth driving component; 322-Horizontal slide rail; 323-Vertical slide rail; 4-Rolling base; 41-Base; 42-Rolling assembly; 421-Sixth driving component; 422-Fourth transmission assembly; 4221-Driving pulley; 4222-Driven pulley; 4223-Synchronous belt; 423-Rolling component. Detailed Implementation
[0076] To make the technical problems, solutions, and beneficial effects of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.
[0077] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0078] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified. "Several" means one or more, unless otherwise explicitly specified.
[0079] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0080] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0081] Laser cutting technology boasts unique advantages such as high cutting quality, narrow kerf width, high precision, and good surface roughness, making it widely used in profile processing. However, large pipe cutting machines are bulky and require specific installation sites, necessitating separate steel pipe clamping devices and track feeding mechanisms. Deployment is challenging in limited spaces.
[0082] To solve the above problems, such as Figure 1 and Figure 2As shown, this embodiment of the invention provides a pipe cutting device, including a feeding device 1, a rolling base 4, a positioning and fastening device 2, a laser cutting device 3, and a controller electrically connected to the feeding device 1, the rolling base 4, the positioning and fastening device 2, and the laser cutting device 3. The rolling base 4 has a top, a bottom, a feeding end, and a discharging end; the feeding end and the discharging end are disposed opposite each other between the top and the bottom; the feeding device 1 is fixedly connected to the feeding end of the rolling base 4, the positioning and fastening device 2 is fixedly connected to the discharging end of the rolling base 4, and the laser cutting device 3... The controller is fixedly connected to the top of the rolling base 4 and located above the discharge end; the controller is used to control the feeding device 1 to pre-clamp the tube to be cut and drive the tube to be cut into the rolling base 4; the controller is also used to control the positioning and fastening device 2 to clamp the tube to be cut after the tube to be cut is sent to the target position, and to control the laser cutting device 3 to perform laser cutting on the positioned and clamped tube to be cut, and to control the rolling base 4 to drive the tube to be cut to rotate during the laser cutting process.
[0083] In the specific implementation process, the pipe to be cut is placed in the feeding device 1. The controller controls the feeding device 1 to pre-clamp the pipe to be cut. Then the feeding device 1 works, driving the pipe to be cut from the feeding end of the rolling base 4 to the discharge end. When the pipe to be cut reaches the target position, the controller controls the positioning and fastening device 2 to clamp the pipe to be cut, while ensuring that the height position of the pipe to be cut is consistent at both the feeding device 1 and the positioning and fastening device 2. After that, the controller controls the laser cutting device 3 to perform laser cutting on the pipe to be cut. At the same time, the controller controls the rolling base to make the positioning and fastening device 2 and the pipe to be cut rotate together, cooperating with the laser cutting device 3 to complete the circumferential cutting of the pipe.
[0084] Based on this, in this invention, after the feeding device 1 is pre-clamped by the controller, it is driven to move through the rolling base 4 to below the laser cutting device 3. After the pipe to be cut reaches the target position according to the actual cutting requirements, the controller controls the positioning and fastening device 2 to clamp the pipe to be cut. Then, the laser cutting device 3 above the pipe to be cut performs laser cutting. During the laser cutting process, the controller controls the rolling base 4 to drive the positioning and fastening device 2 and the pipe to be cut to rotate, so that the laser cutting device 3 can perform laser cutting on different areas of the pipe to be cut according to the actual cutting requirements, thereby completing the cutting of the pipe. In this invention, the feeding device 1 is fixedly connected to the feeding end of the rolling base 4, the positioning and fastening device 2 is fixedly connected to the discharge end of the rolling base 4, and the laser cutting device 3 is fixedly connected to the top of the rolling base 4 and located above the discharge end. Based on this, this invention can concentrate the feeding device 1 and the positioning and fastening device 2 on the rolling base 4, which can reduce the cutting speed of the pipe to a certain extent. The floor space required for the cutting equipment is reduced, thus decreasing the need for installation space. Furthermore, the feeding device 1 controls the feeding of the pipe to be cut, and the positioning and fastening device 2 clamps the positioned pipe. The feeding device 1 and the positioning and fastening device 2 work together to maintain the height of the pipe, eliminating the need for a separate slide rail and a fixed chuck slidably connected to the slide rail to fix the end of the pipe away from the laser cutting device 3. This further reduces the size of the cutting equipment, thus further reducing the need for installation space. Additionally, since the feeding end and the discharge end are positioned relative to each other between the top and bottom, with the feeding device fixedly connected to the feeding end of the rolling base 4 and the positioning and fastening device 2 fixedly connected to the discharge end of the rolling base 4, the pipe to be cut can maintain the same height within the feeding device 1 and the positioning and fastening device 2. After positioning the pipe using the positioning and fastening device 2, the laser cutting device 3 can maintain a consistent cutting angle relative to the pipe during its rotation, thus improving the cutting accuracy of the pipe cutting equipment.
[0085] Specifically, such as Figure 3As shown, in the above-mentioned pipe cutting equipment, the feeding device 1 includes a feeding tray 11, a feeding assembly 12 and a lifting assembly 13 electrically connected to the controller; the first side of the feeding tray 11 is fixedly connected to the feeding end of the rolling base 4, and the second side is used to install and fix the feeding assembly 12 and the lifting assembly 13; the lifting assembly 13 is used to adjust the position of the pipe to be cut after entering the feeding device 1 under the control of the controller and to pre-clamp the pipe to be cut; after the feeding assembly 12 pre-clamps the pipe to be cut, it drives the pipe to be cut to move towards the discharge end of the rolling base 4 under the control of the controller. After the pipe to be cut enters the feeding device 1, the controller controls the lifting assembly 13 to adjust the height position of the pipe to be cut and pre-clamp the pipe to be cut at the same time; then, the feeding assembly 12 controls the pipe to be cut to move towards the discharge end of the rolling base 4, thereby realizing the pre-clamping and feeding of the pipe to be cut.
[0086] Specifically, in the aforementioned pipe cutting equipment, the lifting assembly 13 includes a first driving component 131, a first transmission assembly 132, and a driven roller 133. The first driving component 131 is fixedly connected to the second side of the feeding tray 11 and electrically connected to the controller. The first transmission assembly 132 is drivenly connected to the output end of the first driving component 131, and both the driven roller 133 and the feeding assembly 12 are drivenly connected to the first transmission assembly 132. The first transmission assembly 132 is used to move the driven roller 133 and the feeding assembly 12 relatively closer or further apart under the drive of the first driving component 131, thereby pre-clamping or releasing the pipe to be cut. The controller controls the operation of the first driving component 131, transmitting power to the driven roller 133 and the feeding assembly 12 through the first transmission assembly 132, causing the driven roller 133 and the feeding assembly 12 to move relatively closer or further apart, thereby achieving position adjustment and pre-clamping of the pipe to be cut.
[0087] Specifically, in the aforementioned pipe cutting equipment, the first transmission assembly 132 includes a first driving bevel gear 1321, a first driven bevel gear 1322, and a first lifting screw 1323; the first lifting screw 1323 includes a first fixing member and a first threaded rod, the first fixing member is fixedly connected to the second side of the feed tray 11, and the first threaded rod is rotatably connected to the first fixing member and its axis is limited, so that the first threaded rod can only rotate and cannot move along the axial direction; the first driving bevel gear 1321 is drivenly connected to the output end of the first driving member 131, and the first driven bevel gear 1322 is fixedly connected to the first end of the first threaded rod; the first driving bevel gear 1321 and the first driven bevel gear 1322... The transmission connection includes a first threaded rod comprising a first section near the first driven bevel gear 1322 and a second section away from the first driven bevel gear 1322, with the threads of the first and second sections rotating in opposite directions. The first end of the driven roller 133 is threadedly connected to the first section of the first threaded rod, and the first end of the feeding assembly 12 is threadedly connected to the second section of the first threaded rod. A controller controls the first drive member 131 to rotate the first drive bevel gear 1321, which in turn causes the first threaded rod to rotate via the first driven bevel gear 1322. This, in turn, causes the driven roller 133 and the feeding assembly 12 to move in the direction of the first threaded rod, bringing them closer together or further apart. With this configuration, when the first drive member 131 rotates the first threaded rod, the feeding assembly 12 and the driven roller 133 move in opposite directions, achieving pre-clamping or loosening of the tube to be cut.
[0088] Specifically, in the aforementioned pipe cutting equipment, the lifting assembly 13 further includes a second lifting screw 1324 fixedly connected to the second side of the feed tray 11. The second lifting screw 1324 is arranged parallel to the first lifting screw 1323. The second lifting screw 1324 includes a second fixing member and a second threaded rod. The second fixing member is fixedly connected to the second side of the feed tray 11, and the second threaded rod is rotatably connected to the second fixing member and its axis is limited, so that the second threaded rod can only rotate and cannot move along the axial direction. The second threaded rod includes a first section near the first driving member 131 and a second section away from the first driving member 131, and the threads of the first section and the second section of the second threaded rod have opposite directions. The second end of the driven roller 133 is connected to the second threaded rod. The first threaded connection connects the second end of the feeding assembly 12 to the second threaded section of the second threaded rod. When the driven roller 133 and the feeding assembly 12 are relatively close or relatively far apart under the action of the first lifting screw 1323, they drive the second threaded rod, which is threadedly connected to the driven roller 133 and the feeding assembly 12 respectively, to rotate. At this time, the driven roller 133 and the feeding assembly 12 move in opposite directions relative to the second threaded rod. Since the second threaded rod is rotatably connected to the second fixed part and its axis is limited, and the first threaded rod is rotatably connected to the first fixed part and its axis is limited, the positions of the first threaded rod and the second threaded rod relative to the feeding tray 11 do not change. Therefore, the included angle between the driven roller 133 and the feeding assembly 12 and the first lifting screw 1323 remains unchanged. The first and second sections of the second threaded rod have opposite thread directions, and the driven roller 133 is threadedly connected to the first section of the second threaded rod. The feeding assembly 12 is threadedly connected to the second section of the second threaded rod. When the first threaded rod rotates, it drives the feeding assembly 12 and the driven roller 133 to move in opposite directions. The feeding assembly 12 and the driven roller 133 drive the second threaded rod of the second lifting screw 1324 to rotate. When the feeding assembly 12 and the driven roller 133 stop moving, the feeding assembly 12 and the driven roller 133 also remain stationary relative to the second threaded rod. This ensures that the angle between the driven roller 133 and the feeding assembly 12 and the first lifting screw 1323 remains constant, thereby enhancing the strength of the device and the accuracy of the height of the pipe to be cut.
[0089] Specifically, in the aforementioned pipe cutting equipment, the feeding assembly 12 includes a second driving component 121, a second transmission assembly 122, and a driving roller 123. The second driving component 121 is fixedly connected to the second side of the feeding tray 11 and electrically connected to the controller. The second transmission assembly 122 is drivenly connected to the output end of the second driving component 121, and the driving roller 123 is drivenly connected to the second transmission assembly 122. The second transmission assembly 122 is used to drive the driving roller 123 to rotate under the drive of the second driving component 121, thereby causing the pipe to be cut to move towards the discharge end of the rolling base 4. The controller controls the operation of the second driving component 121, which drives the driving roller 123 to rotate through the second transmission assembly 122. Under the rolling action, the pipe to be cut moves towards the discharge end of the rolling base 4, realizing the feeding of the pipe to be cut.
[0090] Specifically, in the aforementioned pipe cutting equipment, the second transmission assembly 122 includes a first spur gear 1221 and a second spur gear 1222. The first spur gear 1221 is drivenly connected to the output end of the second drive member 121, and the second spur gear 1222 is fixedly connected to the drive roller 123. The first spur gear 1221 and the second spur gear 1222 are also connected in a transmission manner. With this configuration, the controller controls the second drive member 121 to drive the first spur gear 1221 to rotate, which in turn drives the second spur gear 1222 to rotate, causing the drive roller 123 to rotate. This, in turn, drives the pipe to be cut towards the discharge end of the rolling base 4. The spur gears have high transmission efficiency, improving the working efficiency of the feeding assembly 12.
[0091] Specifically, in the aforementioned pipe cutting equipment, the feeding device 1 further includes a feeding sensor and a sensor bracket 14; the sensor bracket 14 is disposed on the second side of the feeding tray 11, and the feeding sensor is disposed on the sensor bracket 14 and electrically connected to the controller; exemplarily, the feeding sensor is an XKC-001A-T active infrared beam sensor. The feeding sensor can detect the position information of the pipe to be cut relative to the rolling base 4 and send the position information to the controller. It should be understood that the feeding sensor can also be directly disposed on the second side of the feeding tray 11 without the need for a sensor bracket.
[0092] Specifically, such as Figure 4As shown, in the aforementioned pipe cutting equipment, the positioning and fastening device 2 includes a positioning tray 21, and a first fastening component 22 and a second fastening component 23 electrically connected to the controller. The positioning tray 21 is fixedly connected to the discharge end of the rolling base 4, the first fastening component 22 is fixedly connected to the first side of the positioning tray 21, and the second fastening components 23 are both fixedly connected to the second side of the positioning tray 21, respectively used to restrict the movement of the pipe to be cut in the first direction and the second direction. The first direction and the second direction have a preset angle, preferably 90°. By controlling the first fastening component 22 and the second fastening component 23 respectively, the movement of the pipe to be cut in the first direction and the second direction is restricted, preventing the pipe to be cut from sliding relative to the positioning and fastening device 2, and ensuring the working stability of the device during the cutting process.
[0093] Specifically, in the aforementioned pipe cutting equipment, both the first fastening assembly 22 and the second fastening assembly 23 include a third driving component 221, a third transmission assembly 222, a first idler roller 223, and a second idler roller 224. The third driving component 221 is fixedly connected to the positioning tray 21 and electrically connected to the controller. The third transmission assembly 222 is drivenly connected to the output end of the third driving component 221, and the first idler roller 223 and the second idler roller 224 are drivenly connected to opposite ends of the third transmission assembly 222. The third transmission assembly 222 is used to move the first idler roller 223 and the second idler roller 224 closer or further apart under the drive of the third driving component 221. The controller controls the operation of the third driving component 221, transmitting power to the first idler roller 223 and the second idler roller 224 through the third transmission assembly 222, causing the first idler roller 223 and the second idler roller 224 to move closer or further apart, thereby clamping or releasing the pipe to be cut.
[0094] Specifically, in the aforementioned pipe cutting equipment, the third transmission assembly 222 includes a second driving bevel gear 2221, a second driven bevel gear 2222, and a first fastening screw 2223; the first fastening screw 2223 includes a third fixing member and a third threaded rod, the third fixing member is fixedly connected to the positioning tray 21, and the third threaded rod is rotatably connected to the third fixing member and its axis is limited; the second driving bevel gear 2221 is drivenly connected to the output end of the third transmission assembly 222, the second driven bevel gear 2222 is fixedly connected to the first end of the third threaded rod, and the second driving bevel gear 2221 and the second driven bevel gear 2222 are connected in a transmission manner; the third threaded rod The third threaded rod includes a first section near the second driven bevel gear 2222 and a second section away from the second driven bevel gear 2222; the first and second sections of the third threaded rod have opposite thread directions; the first idler roller 223 is threadedly connected to the first section of the third threaded rod, and the second idler roller 224 is threadedly connected to the second section of the third threaded rod; the controller is used to control the third drive member 221 to drive the second drive bevel gear 2221 to rotate, and through the second driven bevel gear 2222, to rotate the third threaded rod, thereby causing the first idler roller 223 and the second idler roller 224 to move in the direction of the third threaded rod, so that the first idler roller 223 and the second idler roller 224 are relatively closer or relatively farther apart. The third threaded rod of the first fastening screw 2223 includes a first section near the second driven bevel gear 2222 and a second section away from the second driven bevel gear 2222. The first and second sections of the third threaded rod have opposite thread directions. The first roller 223 is threadedly connected to the first section of the third threaded rod, and the second roller 224 is threadedly connected to the second section of the third threaded rod. Therefore, when the third driving member 221 drives the third threaded rod to rotate, the first roller 223 and the second roller 224 move in opposite directions to achieve clamping or loosening of the tube to be cut.
[0095] Specifically, in the aforementioned pipe cutting equipment, both the first fastening assembly 22 and the second fastening assembly 23 further include a second fastening screw 2224 fixedly connected to the feed tray 11. The second fastening screw 2224 is arranged parallel to the first fastening screw 2223. The second fastening screw 2224 includes a fourth fixing member and a fourth threaded rod. The fourth fixing member is fixedly connected to the positioning tray 21, and the fourth threaded rod is rotatably connected to the fourth fixing member and its axis is limited. The fourth threaded rod includes a first section close to the third driving member 221 and a second section away from the third driving member 221. The threads of the first section and the second section of the fourth threaded rod have opposite directions. The first roller 223 is threadedly connected to the first section of the fourth threaded rod, and the second roller 224 is threadedly connected to the second section of the fourth threaded rod. When the first roller 223 and the second roller 224 are relatively close or relatively far apart under the action of the first fastening screw 2223, they drive the fourth threaded rod to rotate, so that the included angle between the first roller 223 and the second roller 224 and the first fastening screw 2223 remains unchanged. The first and second sections of the fourth threaded rod have opposite thread directions. The first idler roller 223 is threadedly connected to the first section of the fourth threaded rod, and the second idler roller 224 is threadedly connected to the second section of the fourth threaded rod. When the third threaded rod rotates, it drives the first idler roller 223 and the second idler roller 224 to move in opposite directions. The first idler roller 223 and the second idler roller 224 drive the fourth threaded rod of the second fastening screw 2224 to rotate. When the feeding assembly 12 and the driven idler roller 133 stop moving, the feeding assembly 12 and the driven idler roller 133 also remain stationary relative to the fourth threaded rod. This ensures that the angle between the driven idler roller 133 and the feeding assembly 12 and the first fastening screw 2223 remains constant, thereby enhancing the strength of the device and the accuracy of the height of the pipe to be cut.
[0096] Specifically, such as Figure 5 As shown, in the aforementioned pipe cutting equipment, the laser cutting device 3 includes a laser cutting head 31 and an adjustment assembly 32 electrically connected to the controller. The adjustment assembly 32 is fixedly connected to the top of the rolling base 4, and the laser cutting head 31 is fixedly connected to the adjustment assembly 32 and located above the discharge end. The adjustment assembly 32 is used to adjust the position of the laser cutting head 31. By controlling the adjustment assembly 32 through the controller, the laser cutting head 31 moves relative to the ground, thereby adjusting the position of the laser cutting head 31 to better match the cutting of different pipes.
[0097] Specifically, in the aforementioned pipe cutting equipment, the adjusting component 32 includes a fourth driving component 321 and a fifth driving component, a horizontal slide rail 322 and a vertical slide rail 323. Each fourth driving component 321 is fixedly connected to the controller. The horizontal slide rail 322 is fixedly connected to the top of the rolling base 4, and the vertical slide rail 323 is slidably connected to the horizontal slide rail 322. The laser cutting head 31 is driven to the output end of the fourth driving component 321 and slidably connected to the vertical slide rail 323, so as to move along the vertical slide rail 323 under the drive of the fourth driving component 321. The vertical slide rail 323 is driven to the output end of the fifth driving component, so as to move along the horizontal slide rail 322 under the drive of the fifth driving component, thereby driving the laser cutting head 31 to move along the horizontal slide rail 322. The controller controls the fourth drive unit 321 to drive the laser cutting head 31 to move on the vertical slide rail 323 to adjust the position of the laser cutting head 31 in the vertical direction. The controller controls the fifth drive unit to drive the vertical slide rail 323 to move on the horizontal slide rail 322 to adjust the position of the laser cutting head 31 in the horizontal direction, thereby realizing the adjustment of the relative position of the laser cutting head 31 with respect to the tube to be cut.
[0098] Specifically, such as Figure 6 As shown, in the aforementioned pipe cutting equipment, the rolling base 4 includes a base 41 and a rolling assembly 42 electrically connected to the controller. The rolling assembly 42 is disposed within the base 41 and fixedly connected to the base 41. The positioning and fastening device 2 is fixedly connected to the rolling assembly 42. The pipe to be cut enters the rolling assembly 42 from the feed end of the rolling base 4. The rolling assembly 42 drives the pipe to be cut to rotate so that when the pipe to be cut is located at the discharge end of the rolling base 4, it has a target position. When cutting the pipe to be cut, the controller is also used to control the rotation of the rolling assembly 42, thereby driving the positioning and fastening device 2 to rotate. After the positioning and fastening device 2 clamps the pipe to be cut, the controller controls the rotation of the rolling assembly 42, driving the positioning and fastening device 2 fixedly connected to the rolling assembly 42 to rotate, thereby driving the pipe to be cut, which is clamped by the positioning and fastening device 2, to rotate, so as to cut different areas of the pipe to be cut.
[0099] Specifically, in the aforementioned pipe cutting equipment, the rolling assembly 42 includes a sixth driving component 421, a fourth transmission assembly 422, and a rolling component 423. The sixth driving component 421 is fixedly connected to the base 41 and electrically connected to the controller. The fourth transmission assembly 422 and the rolling component 423 are both disposed inside the base 41. The fourth transmission assembly 422 is drivenly connected to the output end of the sixth driving component 421, and the rolling component 423 is drivenly connected to the fourth transmission assembly 422. The positioning and fastening device 2 is fixedly connected to the rolling component 423. The fourth transmission assembly 422 is used to drive the rolling component 423 to rotate under the control of the sixth driving component 421, thereby driving the positioning and fastening device 2 and the pipe to be cut to rotate. The controller controls the operation of the sixth driving component 421, which drives the rolling component 423 to rotate through the fourth transmission assembly 422, causing the positioning and fastening device 2, which is fixedly connected to the rolling component 423, to rotate, thereby driving the pipe to be cut, which is clamped by the positioning and fastening device 2, to rotate.
[0100] Specifically, in the aforementioned pipe cutting equipment, the fourth transmission assembly 422 includes a driving pulley 4221, a driven pulley 4222, and a synchronous belt 4223. The driving pulley 4221 is driven and connected to the output end of the sixth driving component 421, and the driven pulley 4222 is fixedly connected to the rolling component 423. The driving pulley 4221 and the driven pulley 4222 are connected by the synchronous belt 4223. Belt drive can mitigate load impact and ensure smooth and noiseless operation. This configuration enhances the stability of the rolling assembly 42 during operation and reduces operating noise.
[0101] Specifically, in the aforementioned pipe cutting equipment, the first drive component 131, the second drive component 121, the third drive component 221, the fourth drive component 321, the fifth drive component, and the sixth drive component 421 are all motors. The motors operate smoothly, and this configuration enhances the operational stability of the pipe cutting equipment.
[0102] In the description of the above embodiments, specific features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments or examples.
[0103] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.
Claims
1. A pipe cutting device, characterized in that, The pipe cutting equipment includes a feeding device, a rolling base, a positioning and fastening device, a laser cutting device, and a controller electrically connected to the feeding device, the rolling base, the positioning and fastening device, and the laser cutting device. The rolling base has a top, a bottom, a feeding end, and a discharging end. The feeding end and the discharging end are disposed opposite to each other between the top and the bottom. The feeding device is fixedly connected to the feeding end of the rolling base, the positioning and fastening device is fixedly connected to the discharging end of the rolling base, and the laser cutting device is fixedly connected to the top of the rolling base and located above the discharging end. The controller is used to control the feeding device to pre-clamp the pipe to be cut and drive the pipe to be cut into the rolling base; The controller is also used to control the positioning and fastening device to clamp the pipe to be cut after the pipe to be cut reaches the target position, and to control the laser cutting device to perform laser cutting on the positioned and clamped pipe to be cut. It is also used to control the rolling base to drive the pipe to be cut to rotate during the laser cutting process, so as to use the laser cutting device to perform laser cutting on different areas of the pipe to be cut. The feeding device includes a feeding tray, and a feeding assembly and a lifting assembly electrically connected to the controller; The first side of the feeding tray is fixedly connected to the feeding end of the rolling base, and the second side is used to install and fix the feeding assembly and the lifting assembly; The lifting assembly includes a first driving component, a first transmission component, and a driven roller. The first driving component is fixedly connected to the second side of the feeding tray and electrically connected to the controller. The first transmission assembly is drivenly connected to the output end of the first driving member, and the driven idler is drivenly connected to the first end of the first transmission assembly. The feeding assembly is drivenly connected to the second end of the first transmission assembly. The first transmission assembly is used to move the driven idler and the feeding assembly relatively closer or further apart under the drive of the first driving member, thereby pre-clamping or loosening the tube to be cut. The first transmission assembly includes a first driving bevel gear, a first driven bevel gear, and a first lifting screw. The first lifting screw includes a first fixing member and a first threaded rod. The first fixing member is fixedly connected to the second side of the feeding tray, and the first threaded rod is drivenly connected to the second end of the first driving member. A fixed component is rotatably connected and its axis is limited, so that the first threaded rod can only rotate and cannot move along the axial direction; the first driving bevel gear is drivenly connected to the output end of the first driving component, and the first driven bevel gear is fixedly connected to the first end of the first threaded rod, and the first driving bevel gear and the first driven bevel gear are drivenly connected; the first threaded rod includes a first section close to the first driven bevel gear and a second section away from the first driven bevel gear, and the threads of the first section and the second end of the first threaded rod have opposite directions; the first end of the driven idler roller is threadedly connected to the first section of the first threaded rod, and the first end of the feeding assembly is threadedly connected to the second section of the first threaded rod; The lifting assembly is used to adjust the position of the pipe to be cut after entering the feeding device and pre-clamp the pipe to be cut under the control of the controller. After pre-clamping the pipe to be cut, the feeding assembly drives the pipe to be cut to move towards the discharge end of the rolling base under the control of the controller.
2. The pipe cutting equipment according to claim 1, characterized in that, The feeding assembly includes a second driving component, a second transmission component, and a driving roller. The second driving component is fixedly connected to the second side of the feeding tray and electrically connected to the controller. The second transmission assembly is driven to the output end of the second drive member, and the second transmission assembly is driven to the drive roller. The drive roller and the driven roller are arranged opposite to each other. The second transmission assembly is used to drive the drive roller to rotate under the drive of the second drive member, so that the tube to be cut moves towards the discharge end of the rolling base. The drive roller is also connected to the second end of the first transmission assembly. The first transmission assembly is used to make the driven roller and the drive roller relatively close or relatively far apart under the drive of the first drive member, thereby pre-clamping or loosening the tube to be cut.
3. The pipe cutting equipment according to claim 1, characterized in that, The positioning and fastening device includes a positioning tray, and a first fastening component and a second fastening component electrically connected to the controller; The positioning tray is fixedly connected to the discharge end of the rolling base, the first fastening component is fixedly connected to the first side of the positioning tray, and the second fastening components are both fixedly connected to the second side of the positioning tray, respectively used to restrict the movement of the tube to be cut in the first direction and the second direction. There is a preset angle between the first direction and the second direction.
4. The pipe cutting equipment according to claim 3, characterized in that, Both the first fastening assembly and the second fastening assembly include a third driving component, a third transmission assembly, a first idler roller, and a second idler roller. The third driving component is fixedly connected to the positioning tray and electrically connected to the controller. The third transmission assembly is driven to the output end of the third drive member, and the first idler roller and the second idler roller are driven to the opposite ends of the third transmission assembly. The third transmission assembly is used to make the first idler roller and the second idler roller relatively close or relatively far apart under the drive of the third drive member, thereby clamping or releasing the tube to be cut.
5. The pipe cutting equipment according to claim 1, characterized in that, The laser cutting device includes a laser cutting head and an adjustment assembly electrically connected to the controller; The adjustment component is fixedly connected to the top of the rolling base, and the laser cutting head is fixedly connected to the adjustment component and located above the discharge end; The adjustment component is used to adjust the position of the laser cutting head relative to the tube to be cut.
6. A pipe cutting device according to claim 5, characterized in that, The adjustment assembly includes a fourth drive component and a fifth drive component, a horizontal slide rail and a vertical slide rail. The fourth drive component and the fifth drive component are both fixedly connected to the controller. The horizontal slide rail is fixedly connected to the top of the rolling base, and the vertical slide rail is slidably connected to the horizontal slide rail. The laser cutting head is driven to the output end of the fourth driving component and slidably connected to the vertical slide rail, and is used to move along the vertical slide rail under the drive of the fourth driving component. The vertical slide rail is driven by the output end of the fifth driving member, and is used to move along the horizontal slide rail under the drive of the fifth driving member, so as to drive the laser cutting head to move along the horizontal slide rail.
7. The pipe cutting equipment according to claim 1, characterized in that, The rolling base includes a base and a rolling assembly electrically connected to the controller. The rolling assembly is disposed within the base and is fixedly connected to the base. The positioning and fastening device is fixedly connected to the rolling assembly. The tube to be cut enters the rolling assembly from the feed end of the rolling base. The rolling assembly drives the tube to be cut to rotate so that the tube to be cut reaches the target position when it is at the discharge end of the rolling base. When cutting the pipe to be cut, the controller is also used to control the rotation of the rolling assembly, thereby driving the positioning and fastening device to rotate, so as to use the laser cutting device to perform laser cutting on different areas of the pipe to be cut.
8. A pipe cutting device according to claim 7, characterized in that, The rolling assembly includes a sixth driving component, a fourth transmission component, and a rolling component. The sixth driving component is fixedly connected to the base and electrically connected to the controller. Both the fourth transmission component and the rolling element are disposed inside the base; The fourth transmission assembly is driven to the output end of the sixth driving member, the rolling member is driven to the fourth transmission assembly, and the positioning and fastening device is fixedly connected to the rolling member. The fourth transmission component is used to drive the rolling element to rotate under the control of the sixth driving component, thereby driving the positioning and fastening device and the pipe to be cut to rotate.