A packaging robot monitoring process and apparatus
By acquiring user and order information to generate an order list, automatically performing film roll packaging tasks and printing labels, the problem of complex operation of film roll packaging robots is solved, achieving efficient automated monitoring and simplified operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- GUANGDONG SHICHENG PLASTIC MACHINERY
- Filing Date
- 2023-09-25
- Publication Date
- 2026-05-22
Smart Images
Figure CN117383006B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of packaging machine technology, and in particular to a method and apparatus for monitoring and processing packaging robots. Background Technology
[0002] In the biaxially oriented polypropylene film and unstretched polypropylene film roll manufacturing industry, after the rolls are slit, they need to go through packaging and sorting processes before being stored in the warehouse and waiting to be sent to customers.
[0003] Existing film roll packaging robots have complex structures. Coupled with safety factors in the on-site packaging environment and the methods of controlling product quality, film roll packaging robots are not convenient to operate and monitor. If a packaging robot malfunctions, professionals need to rush to the site immediately, and the malfunction can only be resolved after a series of checks. This method of operating and monitoring packaging robots increases the skill requirements of operators and reduces the efficiency of on-site packaging and the overall product processing.
[0004] Therefore, existing technologies still need improvement. Summary of the Invention
[0005] The technical problem to be solved by the present invention is to provide a method and device for monitoring and processing packaging robots, in order to address the shortcomings of existing technologies and solve the problems of inconvenient operation and monitoring and processing of existing packaging robots.
[0006] The technical solution adopted by this invention to solve the technical problem is as follows:
[0007] In a first aspect, the present invention provides a method for monitoring and processing packaging robots, comprising:
[0008] Obtain user information from the user interface and bind the user information to the printing information of the packaging label of the packaging robot;
[0009] Obtain the model, customer information, and order information of the currently slit film roll, and generate an order list for the enterprise resource planning system;
[0010] Perform the film roll packaging task according to the order list and the configured packaging rules, print the label according to the printing information, and affix the printed label to the snap-on paper cover after packaging.
[0011] In one implementation, obtaining user information from the user interface and binding the user information to the printing information of the packaging label of the packaging robot includes:
[0012] Enter the user interface from the main interface according to the first operation instruction;
[0013] Obtain the user information and add the user information to the system according to the second operation instruction;
[0014] The added user information is bound to the printing information of the packaging label of the packaging robot.
[0015] In one implementation, the step of obtaining the model, customer information, and order information of the currently slit film roll, and generating an order list for the enterprise resource planning system, includes:
[0016] Obtain the model of the currently slit film roll, the customer information, and the order information;
[0017] Based on the model of the currently slit film roll, the customer information, and the order information, generate an order list for the enterprise resource planning system;
[0018] Synchronize the order list to the packaging interface.
[0019] In one implementation, synchronizing the order list to the packaging interface includes:
[0020] The model of the currently slit film roll, the customer information, and the order information are synchronized to the packaging interface through an intermediate database.
[0021] In one implementation, the step of performing the film roll packaging task based on the order list and configured packaging rules includes, prior to:
[0022] The system performs system checks on the packaging robot and checks the status of each workstation, and outputs and displays the corresponding test results.
[0023] In one implementation, the step of performing system checks and status checks on the packaging robot at each workstation, and outputting and displaying the corresponding test results, includes:
[0024] Perform safety system checks, pneumatic system checks, and hydraulic system checks respectively, and output and display the system check results;
[0025] Perform inspections on the mechanical manual station, centering station, hot melt station, fastening station, paper cover storage station, and flipping station, and output and display the inspection results of the corresponding station status.
[0026] In one implementation, the step of performing film roll packaging according to the order list and configured packaging rules, printing labels according to the printing information, and affixing the printed labels to the snap-on paper cover after packaging includes:
[0027] According to the order list and the configured packaging rules, the conveyor belt is controlled to transport the film rolls to the packaging robot's packaging station, where the film rolls are picked up, packaged, and weighed.
[0028] The weight data is written back to the enterprise resource planning system, and a label is printed according to the printed information. The printed label is then affixed to the snap-on paper cover after packaging.
[0029] In a second aspect, the present invention provides a packaging robot monitoring and processing device, comprising:
[0030] The user management module is used to obtain user information from the user interface and bind the user information to the printing information of the packaging label of the packaging robot;
[0031] The packaging monitoring and processing module is used to obtain the model, customer information, and order information of the currently slit film rolls and generate an order list for the enterprise resource planning system.
[0032] The task execution module is used to perform film roll packaging tasks according to the order list and the configured packaging rules, and to print labels according to the printing information, and to affix the printed labels to the snap-on paper cover after packaging.
[0033] Thirdly, the present invention provides a terminal, comprising: a processor and a memory, wherein the memory stores a packaging robot monitoring and processing program, and the packaging robot monitoring and processing program, when executed by the processor, is used to implement the operation of the packaging robot monitoring and processing method as described in the first aspect.
[0034] Fourthly, the present invention also provides a medium, which is a computer-readable storage medium, storing a packaging robot monitoring and processing program, which, when executed by a processor, is used to implement the operation of the packaging robot monitoring and processing method as described in the first aspect.
[0035] The present invention, by employing the above technical solution, has the following effects:
[0036] This invention acquires user information from the user interface and binds it to the printing information of the packaging robot's packaging labels. Furthermore, by acquiring the model of the currently slit film roll, customer information, and order information, it generates an order list for the enterprise resource planning system and automatically executes the film roll packaging task according to the order list and configured packaging rules. It also prints labels based on the printing information and affixes the printed labels to the snap-on paper cover after packaging. This invention can automatically execute film roll packaging tasks based on the configuration and information of the user interface and packaging interface, simplifying the operation and interface of film roll packaging and facilitating the monitoring and processing of the packaging robot. Attached Figure Description
[0037] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0038] Figure 1 This is a flowchart of a packaging robot monitoring and processing method in one implementation of the present invention.
[0039] Figure 2 This is a schematic diagram of the host computer operation interface in one implementation of the present invention.
[0040] Figure 3 This is a schematic diagram of the user login interface in one implementation of the present invention.
[0041] Figure 4 This is a schematic diagram of the packaging interface in one implementation of the present invention.
[0042] Figure 5 This is a schematic diagram of an order list in one implementation of the present invention.
[0043] Figure 6 This is a schematic diagram of a weighing record list in one implementation of the present invention.
[0044] Figure 7 This is a schematic diagram of the packaging rule configuration in one implementation of the present invention.
[0045] Figure 8 This is a schematic diagram of the labeling machine printing test interface in one implementation of the present invention.
[0046] Figure 9 This is a functional schematic diagram of the terminal in one implementation of the present invention.
[0047] The objectives, features, and advantages of this invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0048] To make the objectives, technical solutions, and advantages of this invention clearer and more explicit, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
[0049] Exemplary methods
[0050] Existing film roll packaging robots have complex structures. Coupled with safety factors in the on-site packaging environment and the methods of controlling product quality, film roll packaging robots are not convenient to operate and monitor. If a packaging robot malfunctions, professionals need to rush to the site immediately, and the malfunction can only be resolved after a series of checks. This method of operating and monitoring packaging robots increases the skill requirements of operators and reduces the efficiency of on-site packaging and the overall product processing.
[0051] To address the aforementioned issues, this invention provides a method for monitoring and processing packaging robots. This method acquires user information from the user interface and binds this information to the printing information of the packaging robot's packaging labels. Furthermore, by acquiring the model of the currently slit film roll, customer information, and order information, it generates an order list from an enterprise resource planning system and automatically executes the film roll packaging task according to the order list and configured packaging rules. It also prints labels based on the printing information and affixes the printed labels to the snap-on paper cover after packaging. Therefore, this invention can automatically execute film roll packaging tasks based on the configuration and information of the user interface and packaging interface, simplifying the operation and interface of film roll packaging and facilitating the monitoring and processing of packaging robots.
[0052] like Figure 1 As shown, this embodiment of the invention provides a monitoring and processing method for a packaging robot, including the following steps:
[0053] Step S100: Obtain user information from the user interface and bind the user information to the printing information of the packaging label of the packaging robot.
[0054] In this embodiment, the packaging robot monitoring and processing method is applied to a digital intelligent film material vertical packaging robot, which includes a packaging task component and a host computer operation interface.
[0055] The packaging task components include, but are not limited to: conveyor belt, gripping and positioning robot, hot melt table, hot melt robot, drive glue roller device, fastening device, flipping device, and roll material palletizing robot, etc.; the host computer operation interface includes, but is not limited to: user interface, user login interface, packaging interface, weighing record interface, packaging rule configuration interface, and printing test interface, etc.
[0056] In this embodiment, to address the complexity of operating and monitoring the film roll packaging robot, a host computer operation interface is provided based on the characteristics of the robot's hardware and the on-site packaging tasks. Using this interface, the packaging robot can automatically execute film roll packaging tasks according to the configuration and information of the user interface and packaging interface. Therefore, this embodiment simplifies the operation and interface of film roll packaging, facilitating the monitoring and processing of the packaging robot.
[0057] Specifically, in one implementation of this embodiment, step S100 includes the following steps:
[0058] Step S101: Enter the user interface from the main interface according to the first operation instruction;
[0059] Step S102: Obtain the user information and add the user information to the system according to the second operation instruction;
[0060] Step S103: Bind the added user information to the printing information of the packaging label of the packaging robot.
[0061] In this embodiment, the main interface is accessed by clicking on the packaging robot monitoring and processing platform. The main interface is as follows: Figure 2 As shown; in the main interface, the system administrator can select and click on the user interface in the main interface, and the packaging robot monitoring and processing platform will enter the user interface from the main interface according to the operation instruction (i.e. the first operation instruction).
[0062] After entering the user interface from the main interface, the system administrator of the packaging robot has the authority to add system users in the packaging robot monitoring and processing system. Specifically, the packaging robot monitoring and processing system obtains the input user information, then binds the user information to the label printing information when the packaging robot packs the product. At the same time, it binds the currently operating technician to the current film roll label paper, thus realizing user management of the packaging robot.
[0063] After the system administrator adds a system user, the user needs to log in to the packaging robot monitoring and processing system before they can access the system's functions and data; for example... Figure 3 As shown, users enter their username and password on the user login interface. After user authorization verification, they log in to the packaging robot monitoring and processing system and the corresponding system functions are displayed.
[0064] like Figure 1 As shown, in one implementation of the present invention, the packaging robot monitoring and processing method further includes the following steps:
[0065] Step S200: Obtain the model, customer information, and order information of the currently slit film roll, and generate the order list for the enterprise resource planning system.
[0066] Specifically, in one implementation of this embodiment, step S200 includes the following steps:
[0067] Step S201: Obtain the model of the currently slit film roll, the customer information, and the order information;
[0068] Step S202: Generate an order list for the enterprise resource planning system based on the model of the currently slit film roll, the customer information, and the order information;
[0069] Step S203: Synchronize the order list to the packaging interface.
[0070] In this embodiment, the packaging interface in the main interface can be selected and clicked, and the packaging robot monitoring and processing platform will enter the packaging interface from the main interface according to the operation instruction (i.e. the second operation instruction).
[0071] The packaging interface includes an ERP (Enterprise Resource Planning) input interface. This ERP input interface allows for the synchronization of ERP order information to the system. Specifically, the packaging monitoring and processing system first obtains information from the ERP system, such as the model, customer, and order of the film roll being cut, which the packaging robot needs to perceive. Then, the data from the ERP system is synchronized to the packaging robot monitoring and processing platform via an intermediate database. After receiving the ERP data, the host computer operator sends the data to conveyor belt 1 or conveyor belt 2 of the packaging robot. The conveyor belt transports the film roll to the packaging robot's packaging station. The packaging robot then picks up the film roll, packages and weighs it, and marks it to complete the corresponding film roll packaging order.
[0072] like Figure 4 As shown, in the ERP data entry interface, information such as the model of the currently slit film roll (e.g., roll number, thickness, length, width, model, corona surface, grade), the customer, and the order (e.g., order number, order details, order creation time) can be manually entered. Then, an ERP order list is generated based on this information. Figure 5 As shown, the ERP order list includes information such as: roll number, thickness, length, width, model, corona surface, grade, work station, barcode, printing template, whether double-sided lamination is required, and whether packaging is required.
[0073] On the weighing record interface of the packaging robot monitoring and processing platform, operators can query the packaging robot's weighing records. During the packaging process, the equipment weighs the film roll and links the weight to the order information in the ERP intermediate data table. Operators can access the weighing records through this interface. The weighing record interface is as follows: Figure 6 As shown.
[0074] The packaging rule configuration interface of the packaging robot monitoring and processing platform allows for the configuration of packaging rules; operators can select the necessary rules based on their needs. Rules include premium / lower grade, smaller cuts, whether to use bubble wrap, whether to use paper flaps, whether to use foam padding, whether to affix labels to paper flaps, whether to affix labels to the middle of rolls, and whether to mix different types of packaging. These rules can be configured in various combinations according to actual requirements. The packaging robot will then perform packaging according to the rules configured by the operator. The configuration rules in the packaging rule configuration interface are as follows: Figure 7 As shown.
[0075] In the labeling machine printing test interface of the packaging robot monitoring and processing platform, users can customize the desired printing effects, such as side labeling styles and information, and center labeling styles and information. Figure 8 As shown; the packaging robot in this embodiment is equipped with a marking machine, and the operator can customize the printing effect they want and test the marking effect of the printer.
[0076] like Figure 1 As shown, in one implementation of the present invention, the packaging robot monitoring and processing method further includes the following steps:
[0077] Step S300: Perform the film roll packaging task according to the order list and the configured packaging rules, print the label according to the printing information, and affix the printed label to the snap-on paper cover after packaging.
[0078] In this embodiment, before performing the film roll packaging task, it is necessary to perform safety system checks, air pressure system checks, and hydraulic system checks, and output and display the system check results; in addition, it is also necessary to perform mechanical manual station checks, centering table station checks, hot melt table station checks, fastening table station checks, paper cover warehouse station checks, and flipping table station checks, and output and display the check results of the corresponding station status.
[0079] Specifically, in one implementation of this embodiment, the following steps are included before step S300:
[0080] Step S301: Perform system checks and status checks on the packaging robot at each workstation, and output and display the corresponding test results.
[0081] In this embodiment, the self-check of the packaging robot includes:
[0082] 1) Security system check
[0083] Check if the safety light curtain triggers and alarms normally. Check if the safety door signals are normal and can be triggered normally.
[0084] Check that the emergency stop button is working properly. Check that the safety mat is functioning correctly. Check for other potential safety hazards; if any are found, do not turn on the machine.
[0085] 2) Pneumatic system inspection
[0086] Check whether the compressed air supply is normal, whether the pressure is normal, whether the pipeline is normal, and whether there are any leaks.
[0087] 3) Hydraulic system inspection
[0088] Perform a hydraulic pump test to check whether the hydraulic components are working properly and whether there is any oil leakage.
[0089] 4) Mechanical and manual inspection
[0090] Check if the robotic arm is in the waiting position above the centering platform, if the Y-axis is horizontal, and if the Z-axis is at its highest position. If not, determine why: was the previous automatic packaging task incomplete, or was the position manually moved? If the previous packaging task was incomplete, continue running the process if needed. If the position was manually moved, display the message "Manually restore the robotic arm to its original state."
[0091] 5) Inspection of the middle platform workstation
[0092] Check if the central platform is in the waiting position and if the door cylinder is at its highest position. If not, determine why: was the previous automatic packaging task incomplete or was the position manually moved? If the previous packaging task was incomplete, continue running if needed. If the position was manually moved, display the message "Manually return to the original state".
[0093] 6) Inspection of the hot melt station
[0094] Check if the film-pulling gripper is at its furthest waiting position, if the cutting cylinder is raised, if the hot-melt rod is positioned near coordinate -170 below the hot-melt table, if the three-linkage robot is positioned at coordinate 100, and if the bubble wrap unwinder has sufficient bubble wrap. Check if the bubble wrap roll diameter matches the roll diameter stored in the system; if not, modify the unwinding roll diameter in the system. If the device is not in the correct position, investigate why it is not in the correct position: was the previous automatic packaging task not completed, or was the position manually moved? If the previous packaging task was not completed, continue running if needed. If the position was manually moved, display the message "Manually return to the original state".
[0095] 7) Inspection of the fastening station
[0096] Check if the engagement table is in the waiting position. Check if the position of the marking line and the engagement position are consistent. If they are inconsistent, it indicates that the tooth has shifted position and needs to be manually moved to the marking line position and zeroed. Check if the cylinders have all returned to their normal positions. Check if the conveyor belt arm is in a horizontal position. If not, find out why it is not in a horizontal position. Was it because the previous automatic packaging task was not completed or was the position manually moved? If the previous packaging task was not completed, continue running if you need to continue. If the position was manually moved, the message "Manually return to the original state" will appear.
[0097] 8) Inspection of the paper cover warehouse workstation
[0098] Check if each servo axis is at its normal position. If not, determine why: was the previous automatic packaging task incomplete, or was the position manually moved? If the previous packaging task was incomplete, continue running the process if needed. If the position was manually moved, the message "Manually return to the original state" will appear.
[0099] 9) Inspection at the turnover table station
[0100] Since the tilting table is a hydraulic structure, check if the hydraulic table is in a horizontal position and if the rotating axis is in the zero position. If not, find out why: was the previous automatic packaging task not completed, or was the position manually moved? If the previous packaging task was not completed, simply continue running it if you need to continue. If the position was manually moved, the message "Manually return to the original state" will appear.
[0101] Specifically, in one implementation of this embodiment, step S300 includes the following steps:
[0102] Step S301: According to the order list and the configured packaging rules, control the conveyor belt to transport the film roll to the packaging robot's packaging station, grab the film roll, pack and weigh it;
[0103] Step S302: Write the weight data back to the enterprise resource planning system, print a label according to the printing information, and affix the printed label to the snap-on paper cover after packaging.
[0104] In this embodiment, after performing system checks and status checks on each workstation of the packaging robot, the packaging robot monitoring and processing platform connects with the ERP system, specifically as follows:
[0105] 1. Send the batch data of ERP roll material information (without weight information) to the intermediate database for temporary storage.
[0106] 2. Archive, display, modify, and save batch information in the software.
[0107] 3. Set packaging rules in the software.
[0108] 4. Obtain packaging roll material data and send it sequentially to the packaging machine. The packaging machine then packages the roll material according to the received information.
[0109] 5. Connection with weighing data. The PLC automatically sends the weight information of the roll material to the platform software to update the roll material weight information.
[0110] 6. Interconnection with the labeling machine. When labeling is required, the PLC sends the labeling information to the software and waits for printing to complete. Based on the data, the software automatically selects the labeling template, completes the printing content, and controls the labeling machine to perform the labeling operation. After the operation is completed, the software notifies the PLC that the labeling is finished, and the PLC continues execution.
[0111] 7. Once the weight information is updated, write it back to the ERP system.
[0112] 8. Record information on packaged rolls; you can query information on the rolls packaged each day.
[0113] 9. Control the conveyor belt operation to automatically transport the rolls of material for sequential packaging.
[0114] After completing the relevant information integration, the packaging robot can be controlled to perform film roll packaging tasks. The specific workflow is as follows:
[0115] 1) Slitting machine unwinding
[0116] The slitting machine schedules slitting tasks according to the production plan from the SAP (Production Planning) system. After slitting is completed, the slitting batch of film rolls is sequentially placed onto conveyor belts 1 and 2 on both sides.
[0117] 2) Quality inspector inspection
[0118] Quality inspectors conduct quality inspections on the film rolls and classify them into grades such as superior, qualified, and substandard.
[0119] 3) From ERP information submission to packaging machine
[0120] After the quality inspector completes the inspection, they submit the graded roll material information by clicking the submit button, and the information is sent to the automatic packaging machine.
[0121] 4) The packaging machine controls the conveyor belt to automatically transport the roll of material to be packaged to the first station of the packaging machine (the manual station of the gripping and positioning machinery).
[0122] 5) The gripping and positioning robot automatically moves to the corresponding conveyor belt to grip the roll material and picks it up to the centering station, and then picks up the next roll material.
[0123] 6) The three-linkage robotic arm picks up the roll material with correctly matched information from the centering platform and places it onto the hot melt table. Before picking it up, it automatically cuts bubble wrap to the same width as the roll material. After the roll material is placed on the hot melt table, its weight is measured, label information is generated, and the weight data is written back to the ERP system. The bubble wrap wrapping process then begins.
[0124] 7) The system checks the roll material information to determine if a paper cover and foam pad are needed. If so, it will retrieve the prepared paper cover and foam pad from the paper cover material storage station and place them at the fastening station. During the paper cover retrieval process, the system controls the printer to print and affix a label to the paper cover.
[0125] 8) After the heat fusion is complete, the three-linkage robotic arm continues to transport the roll material to the fastening station, where paper caps and bubble wrap are packaged and tape is wrapped around it. At this point, the roll material is packaged and then needs to be rotated and stacked onto a pallet.
[0126] 9) The three-linkage robotic arm transports the packaged roll material to the rotating erection unit for erection, waiting for stacking.
[0127] 10) Palletizing unit: Based on the information of the roll material, the palletizing rules are retrieved and the roll material is palletized.
[0128] The above workflow applies to a single roll of material. For a batch of rolls, the above workflow operates simultaneously and continuously, with seamless transitions.
[0129] During the film roll packaging process described above, the specific workflow for integration with the ERP system is as follows: After the roll material is slit, it is first lowered from the slitting machine onto the two side conveyor belts. The conveyor belts stop at the equipment entrance, where the inspector operates the ERP system to grade and inspect the products. After completion, the information of the roll material cut in one slit is selectively submitted to the intermediate database. Then, the packaging machine software imports the roll material information based on the database field `is_new` being 1, importing it into the roll material lists of both conveyor belts. After the import is complete, the packaging machine automatically sets `is_new` to 0. The packaging machine automatically packages the roll material according to the information in the roll material list. During packaging, the roll material is weighed, and the weight information is written back to the intermediate database based on the roll material barcode, with `has_weight` set to 1 as a marker.
[0130] The ERP system provides an interface for writing weight information back to the ERP system (input variables include weight and barcode). The packaging machine program, based on the roll material information in the intermediate database where the `has_weight` field is 1 (indicating it needs to be written back to the ERP system), writes the weight back to the ERP system according to the barcode by calling the interface. Done.
[0131] In addition, the ERP system needs to retain a manual operation channel so that business processes can be completed through the manual channel when equipment malfunctions and stops.
[0132] In the middle layer of the ERP system, a database that can be accessed by both parties is established as an intermediate database.
[0133] SQL Server or MySQL file splitting sequence number, left and right sides, and order information.
[0134] This embodiment achieves the following technical effects through the above technical solution:
[0135] This embodiment obtains user information from the user interface and binds it to the printing information of the packaging robot's packaging label. Furthermore, by obtaining the model of the currently slit film roll, customer information, and order information, it can generate an order list from the enterprise resource planning system and automatically execute the film roll packaging task according to the order list and configured packaging rules. It also prints labels based on the printing information and affixes the printed labels to the snap-on paper cover after packaging. This embodiment can automatically execute the film roll packaging task based on the configuration and information of the user interface and packaging interface, simplifying the operation and interface of film roll packaging and facilitating the monitoring and processing of the packaging robot.
[0136] Exemplary device
[0137] Based on the above embodiments, the present invention also provides a packaging robot monitoring and processing device, comprising:
[0138] The user management module is used to obtain user information from the user interface and bind the user information to the printing information of the packaging label of the packaging robot;
[0139] The packaging monitoring and processing module is used to obtain the model, customer information, and order information of the currently slit film rolls and generate an order list for the enterprise resource planning system.
[0140] The task execution module is used to perform film roll packaging tasks according to the order list and the configured packaging rules, and to print labels according to the printing information, and to affix the printed labels to the snap-on paper cover after packaging.
[0141] Based on the above embodiments, the present invention also provides a terminal, the principle block diagram of which can be as follows: Figure 9 As shown.
[0142] The terminal includes: a processor, a memory, an interface, a display screen, and a communication module connected via a system bus; wherein, the processor of the terminal provides computing and control capabilities; the memory of the terminal includes a storage medium and internal memory; the storage medium stores the operating system and computer programs; the internal memory provides an environment for the operation of the operating system and computer programs in the storage medium; the interface is used to connect to external devices, such as mobile terminals and computers; the display screen is used to display relevant information; and the communication module is used to communicate with a cloud server or mobile terminal.
[0143] When executed by the processor, this computer program is used to implement the operation of the packaging robot monitoring and processing method.
[0144] It will be understood by those skilled in the art that Figure 9 The schematic diagram shown is merely a partial structural diagram related to the present invention and does not constitute a limitation on the terminal to which the present invention is applied. A specific terminal may include more or fewer components than those shown in the figure, or combine certain components, or have different component arrangements.
[0145] In one embodiment, a terminal is provided, comprising: a processor and a memory, the memory storing a packaging robot monitoring processing program, which, when executed by the processor, is used to implement the operations of the packaging robot monitoring processing method described above.
[0146] In one embodiment, a storage medium is provided, wherein the storage medium stores a packaging robot monitoring processing program, which, when executed by a processor, is used to implement the operations of the packaging robot monitoring processing method described above.
[0147] Those skilled in the art will understand that all or part of the processes in the methods of the above embodiments can be implemented by a computer program instructing related hardware. The computer program can be stored in a non-volatile storage medium, and when executed, it can include the processes of the embodiments of the methods described above. Any references to memory, storage, databases, or other media used in the embodiments provided by this invention can include non-volatile and / or volatile memory.
[0148] In summary, this invention provides a method and apparatus for monitoring and processing packaging robots. The method includes: acquiring user information from a user interface and binding the user information to the printing information of the packaging robot's packaging label; acquiring the model, customer information, and order information of the currently slit film roll, and generating an order list from an enterprise resource planning system; executing the film roll packaging task according to the order list and configured packaging rules, and printing a label according to the printing information, and affixing the printed label to the snap-on paper cover after packaging. This invention can automatically execute the film roll packaging task based on the configuration and information of the user interface and packaging interface, simplifying the operation and interface of film roll packaging, and facilitating the monitoring and processing of packaging robots.
[0149] It should be understood that the application of the present invention is not limited to the examples above. Those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.
Claims
1. A method for monitoring and processing packaging robots, characterized in that, include: Obtain user information from the user interface and bind the user information to the printing information of the packaging label of the packaging robot; Obtain the model, customer information, and order information of the currently slit film roll, and generate an order list for the enterprise resource planning system; Perform the film roll packaging task according to the order list and the configured packaging rules, print the label according to the printing information, and affix the printed label to the snap-on paper cover after packaging; The step of performing the film roll packaging task according to the order list and the configured packaging rules includes, prior to: The system performs system checks on the packaging robot and checks the status of each workstation, and outputs and displays the corresponding test results. The process of performing system checks on the packaging robot and checking the status of each workstation, and outputting and displaying the corresponding test results, includes: Perform safety system checks, pneumatic system checks, and hydraulic system checks respectively, and output and display the system check results; Perform mechanical manual station inspection, centering table station inspection, hot melt table station inspection, fastening table station inspection, paper cover warehouse station inspection, and flipping table station inspection respectively, and output and display the inspection results of the corresponding station status. The step of performing film roll packaging according to the order list and configured packaging rules, printing labels according to the printing information, and affixing the printed labels to the snap-on paper cover after packaging includes: According to the order list and the configured packaging rules, the conveyor belt is controlled to transport the film rolls to the packaging robot's packaging station, where the film rolls are picked up, packaged, and weighed. Write the weight data back to the enterprise resource planning system, print labels according to the printing information, and affix the printed labels to the snap-on paper cover after packaging. Based on the roll material information in the intermediate library, the operation interface is called to write the weight data back to the enterprise resource planning system.
2. The packaging robot monitoring and processing method according to claim 1, characterized in that, The step of obtaining user information from the user interface and binding the user information to the printing information of the packaging robot's packaging label includes: Enter the user interface from the main interface according to the first operation instruction; Obtain the user information and add the user information to the system according to the second operation instruction; The added user information is bound to the printing information of the packaging label of the packaging robot.
3. The packaging robot monitoring and processing method according to claim 1, characterized in that, The process of obtaining the model, customer information, and order information of the currently slit film roll, and generating an order list for the enterprise resource planning system, includes: Obtain the model of the currently slit film roll, the customer information, and the order information; Based on the model of the currently slit film roll, the customer information, and the order information, generate an order list for the enterprise resource planning system; Synchronize the order list to the packaging interface.
4. The packaging robot monitoring and processing method according to claim 3, characterized in that, The step of synchronizing the order list to the packaging interface includes: The model of the currently slit film roll, the customer information, and the order information are synchronized to the packaging interface through an intermediate database.
5. A packaging robot monitoring and processing device, used to implement the packaging robot monitoring and processing method as described in any one of claims 1-4, characterized in that, include: The user management module is used to obtain user information from the user interface and bind the user information to the printing information of the packaging label of the packaging robot; The packaging monitoring and processing module is used to obtain the model, customer information, and order information of the currently slit film rolls and generate an order list for the enterprise resource planning system. The task execution module is used to perform film roll packaging tasks according to the order list and the configured packaging rules, and to print labels according to the printing information, and to affix the printed labels to the snap-on paper cover after packaging.
6. A packaging robot, characterized in that, include: The processor and memory, wherein the memory stores a packaging robot monitoring and processing program, which, when executed by the processor, is used to implement the operation of the packaging robot monitoring and processing method as described in any one of claims 1-4.
7. A computer-readable storage medium, characterized in that, The computer-readable storage medium stores a packaging robot monitoring and processing program, which, when executed by a processor, is used to implement the operation of the packaging robot monitoring and processing method as described in any one of claims 1-4.