A material assembly device for automated production of heat insulation panels
By using automated production equipment to tighten the silicone frame and utilizing lifting and guiding components to automate the assembly of aerogel felt, the problems of easy damage to aerogel felt and high cost of manual assembly are solved, thus achieving safe and efficient production of insulation boards.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHENZHENXINTAIMING MASCH EQUIMENT CO LTD
- Filing Date
- 2023-12-18
- Publication Date
- 2026-06-30
AI Technical Summary
In existing technologies, aerogel felt is easily damaged during the assembly of insulation panels, and manual assembly is costly. Furthermore, contact with aerogel felt can lead to health problems for workers.
The automated material assembly device uses control components to tighten the inner corners of the silicone frame, and utilizes lifting and guiding components to automatically place the aerogel felt into the silicone frame, avoiding manual operation.
It reduced the production cost of insulation panels, protected the health of workers, and improved assembly efficiency and success rate.
Smart Images

Figure CN117445423B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of new energy batteries, and in particular to a material assembly device for the automated production of heat insulation panels. Background Technology
[0002] As the mainstream of the automotive market, new energy vehicles are increasingly chosen by consumers due to the improved performance of lithium batteries and their extended driving range. However, this has brought with it the issue of lithium battery safety. Spontaneous combustion of lithium batteries has become a major obstacle to the further development of new energy vehicles. To reduce the hazards of spontaneous combustion, heat insulation plates are installed inside lithium battery cells. These plates isolate adjacent cells, reducing heat exchange between the battery and its surroundings and minimizing energy loss. When one cell spontaneously combusts, the heat insulation plate acts as a barrier, delaying the combustion and reducing the risk of explosion. Therefore, the heat insulation plate plays a crucial role in the performance, lifespan, and safety of lithium batteries.
[0003] Thermal insulation panels are typically assembled from a PET thermosetting film, a flame-retardant silicone frame, and aerogel felt using a special process. Aerogel felt, as a lightweight material with excellent thermal insulation properties, is one of the most commonly used materials for thermal insulation panels today. When installed inside lithium batteries, it neither affects the battery's quality nor diminishes its overall performance.
[0004] However, because aerogel felt is relatively fragile and easily torn, and because it is more expensive than other traditional insulation materials, at least three people are often needed to assemble the aerogel felt and silicone frame. One person holds the base plate for support, another person supports the silicone frame, and the last person holds the aerogel felt. Furthermore, because the flame-retardant silicone frame is coated with adhesive, the workers holding the flame-retardant silicone frame and the workers holding the aerogel felt cannot be switched during assembly to prevent the silicone frame from getting covered in aerogel felt fibers. Therefore, once the worker holding the aerogel felt is assembled, the process cannot be changed.
[0005] However, aerogel felt may shed or become powdery during manual assembly. This dust can cause itching and other allergic reactions when it adheres to the workers' skin, which is detrimental to their health over time. Furthermore, each insulation panel requires at least three people to assemble, which increases the production cost of the insulation panels. Summary of the Invention
[0006] To avoid workers directly contacting aerogel felt during insulation panel assembly and to reduce insulation panel production costs, this application provides a material assembly device for automated insulation panel production.
[0007] The material assembly device for automated production of heat insulation panels provided in this application adopts the following technical solution:
[0008] A material assembly device for automated production of heat insulation boards includes a workbench, a support plate, an inner support slide plate, a control component, a lifting component, and a guide component. The workbench is provided with a placement boss for horizontally placing a silicone frame. The upper surface of the placement boss has an inner support groove communicating with the silicone frame. The support plate is located in the inner support groove. Multiple inner support slide plates are horizontally slidably installed on the upper surface of the support plate, and the inner frame corners of the silicone frame are arranged one-to-one with the inner support slide plates. The control component is installed on the support plate and is used to control the inner support slide plates to slide along the direction close to or away from the inner frame corners of the silicone frame. The lifting component is connected to the support plate and is used to drive the support plate and the inner support slide plates to slide vertically together. An aerogel felt is placed on the upper surface of the inner support slide plate. The guide component is used to control the aerogel felt and the support plate to move downward synchronously.
[0009] By adopting the above technical solution, when assembling the silicone frame and aerogel felt, the silicone frame is first placed horizontally on the placement boss to limit its position. At this time, each inner support slide plate is aligned with the inner corner of a silicone frame. Then, the control component controls the inner support slide plate to move along the direction close to the inner corner of the silicone frame, so that the side of the inner support slide plate abuts against the inner edge of the silicone frame, causing the silicone frame to deform and the cavity size inside the silicone frame to increase. The aerogel felt is then placed horizontally on the inner support slide plate, and the guide component makes the aerogel felt abut against the upper surface of the inner support slide plate. As the lifting component moves the entire support plate down, the guide component pushes the aerogel felt to move with the support plate, so that the aerogel felt can be placed into the silicone frame. The whole process does not require manual control of the aerogel felt by the operator, thereby avoiding direct contact between the operator and the aerogel felt during the assembly of the insulation board and reducing the production cost of the insulation board.
[0010] Optionally, the upper surface of the support plate is provided with an inner support groove arranged along the sliding direction of the inner support slide plate, and an inner support slider that cooperates with the inner support groove is provided below the inner support slide plate. The inner support slide plate is provided with an inner support angle that cooperates with the inner frame corner of the silicone frame. The side of the inner support slide plate relative to the inner support angle is the inner support inclined side, and the inner support inclined side is arranged along the sliding trajectory perpendicular to the inner support slide plate.
[0011] By adopting the above technical solution, the sliding direction of the inner support slider can be guided by the inner support groove. The inner support angle can tighten the inner frame corners of the silicone frame, improving the tightening effect of the silicone frame. After tightening, the internal shape of the silicone frame changes less while the size changes more, which facilitates the subsequent placement of aerogel felt into the silicone frame.
[0012] Optionally, the control component includes a tensioning slide plate, a tensioning member, and a resetting member; the tensioning slide plate is located between two adjacent inner support sliders and has a tensioning inclined side on its side wall facing the inclined side of the inner support, the tensioning inclined side being parallel to the inclined side of the inner support; the upper surface of the support plate has a guide groove for the tensioning slide plate to slide in a direction close to or away from the middle of the two adjacent inner support sliders; the tensioning member is connected to the tensioning slide plate and is used to control the tensioning slide plate to slide in a direction close to or away from the silicone frame; the resetting member is connected to the inner support slide plate and is used to control the inner support slide plate to slide in a direction away from the silicone frame.
[0013] By adopting the above technical solution, when it is necessary to tighten the silicone frame, the tightening component can drive the tightening slide plate to slide along the direction close to the inner support slide plate. The tightening inclined side abuts against the inner support inclined side and pushes the inner support slide plate to move along the direction close to the inner frame corner of the silicone frame. When it is not necessary to tighten the silicone frame, the tightening component can drive the tightening slide plate to slide away from the inner support slide plate. At the same time, the reset component drives the inner support slide plate to move away from the silicone frame, thereby realizing the repeated recycling of the material assembly device.
[0014] Optionally, the tensioning component includes a rotary cylinder and a tensioning connecting rod; the rotary cylinder is installed at the bottom of the support plate with its output shaft vertically upward and located in the guide groove; the rotary cylinder is located on the side of the tensioning slide plate away from the inner support slide plate; the output shaft of the rotary cylinder is connected to the tensioning slide plate via the tensioning connecting rod; when the rotary cylinder rotates clockwise, the tensioning connecting rod controls the tensioning slide plate to slide in a direction closer to the inner support slide plate; when the rotary cylinder rotates counterclockwise, the tensioning connecting rod controls the tensioning slide plate to slide in a direction away from the inner support slide plate.
[0015] By adopting the above technical solution, since the silicone frame has multiple inner frame corners, the specific number of corners depends on the shape of the aerogel felt. Therefore, at least two tensioning slides are required, and these two tensioning slides control three or four inner support slides. The rotation of a rotary cylinder can simultaneously drive multiple tensioning slides to move together. When the rotary cylinder rotates clockwise, it controls multiple locking slides to simultaneously press against the inner support slides, thereby achieving the effect of synchronously controlling the tension of the silicone frame.
[0016] Optionally, the tensioning link includes a tensioning block and a tensioning screw; the tensioning slide plate has a tensioning groove that is horizontally slidably connected to the tensioning block, the tensioning groove is arranged along a sliding trajectory perpendicular to the inner tensioning slide plate, the output shaft of the rotary cylinder is coaxially connected to a tensioning turntable, the tensioning turntable is located below the inner tensioning slide plate, the tensioning turntable has a plurality of tensioning screw holes spaced apart circumferentially, the tensioning screw is connected to the tensioning block and vertically inserted into the tensioning screw hole and threadedly connected to the tensioning turntable.
[0017] By adopting the above technical solution, when the rotary cylinder rotates clockwise, the clamping block rotates around the axis of the rotary cylinder output shaft. Since the guide groove limits the sliding trajectory of the clamping slide plate, and the clamping block slides in the clamping groove, the distance between the clamping block and the inner clamping slide plate is shortened, thereby controlling the sliding of the clamping slide plate close to the inner clamping slide plate.
[0018] Optionally, the reset component includes a reset spring, which is located in the inner support slide groove and arranged along the sliding direction of the inner support slide plate. One end of the reset spring abuts against the inner support slide block and the other end is connected to the groove wall of the inner support slide groove. When the inner support slide plate presses against the silicone frame, the reset spring is in a compressed state.
[0019] By adopting the above technical solution, when the inner support slide plate is pressed against the inner frame corner of the silicone frame, the return spring is in a compressed state. When the support slide plate moves away from the inner support slide plate, the return spring extends, thereby pushing the inner support slide plate to move away from the silicone frame.
[0020] Optionally, the lifting assembly includes a mounting frame, a lifting cylinder, and a lifting plate; the mounting frame is installed on the lower end face of the workbench, the lifting cylinder is installed on the mounting frame and its output axis is arranged upward, the lifting plate is installed on the output shaft of the lifting cylinder, and the rotary cylinder is connected to the lifting plate.
[0021] By adopting the above technical solution, after the silicone frame is tightened and the aerogel felt is placed on the inner support slide plate, the lifting cylinder drives the rotating cylinder to move downward, and the support plate, the inner support slide plate and the tightening slide plate slide downward together, so as to facilitate the aerogel felt to enter the silicone frame and realize the assembly of the silicone frame and the aerogel felt.
[0022] Optionally, a guide sleeve is installed on the mounting bracket, and a guide slide post is vertically slidably connected inside the guide sleeve, with the top end of the guide slide post connected to the support plate.
[0023] By adopting the above technical solution, the guide sleeve guides the lifting trajectory of the support plate to prevent it from swaying or tilting. It also improves the structural stability between the support plate and the lifting cylinder.
[0024] Optionally, the guiding assembly includes a robotic arm, a pressing cylinder, and a pressing plate; the pressing cylinder is mounted on the robotic arm and located above the placement boss, the output shaft of the pressing cylinder is vertically downward and connected to the pressing plate, the shape and size of the lower end face of the pressing plate are in contact with the shape and size of the aerogel felt, and the pressing plate is provided with an adsorption element for adsorbing the aerogel felt.
[0025] By adopting the above technical solution, as the support plate moves downward, the portion of the silicone frame not held in place by the inner support slide will return to its original size, preventing the aerogel felt from fully entering the silicone frame. Therefore, the aerogel felt is gripped by an adsorption component, and then a robotic arm moves a pressing cylinder directly above the placement boss. The pressing cylinder places the aerogel felt on the inner support slide, and then the pressing plate presses down on the aerogel felt, causing it to move downward along with the support plate, thus assembling the aerogel felt and the silicone frame.
[0026] Optionally, the guide assembly includes multiple limiting baffles and multiple lower push rods; the limiting baffles are installed on the upper end face of the inner support slide plate, and the multiple limiting baffles form a limiting cavity for horizontal placement of the aerogel felt; the lower push rods are vertically located on the mounting frame, and the multiple lower push rods are horizontally spaced apart; the lower end face of the support plate is provided with multiple lower push sliding holes for insertion of the lower push rods; the tensioning slide plate is provided with a through hole communicating with the lower push sliding holes; and the top of the lower push rod is flush with the upper end face of the placement boss.
[0027] By adopting the above technical solution, the position of the aerogel felt can be limited by the limiting baffle, so that the aerogel felt can be accurately placed on the inner support slide plate and then move down together with the support plate. Due to the limiting baffle, the aerogel felt does not contact the silicone frame when it is fully inside the silicone frame. When the aerogel felt moves to contact the top of the lower push rod, the aerogel felt stops moving down, and the limiting baffle continues to move down until it is completely separated from the silicone frame. The silicone frame returns to its original size and abuts against the aerogel felt, thereby realizing the assembly of the aerogel felt and the silicone frame.
[0028] In summary, this application includes at least one of the following beneficial technical effects:
[0029] The control component controls the inner support slide plate to tighten the inner frame corners of the silicone frame, increasing the cavity size inside the silicone frame. As the lifting component lowers the entire support plate, the guide component pushes the aerogel felt to move along with the support plate until the aerogel felt is placed inside the silicone frame. This avoids direct contact between workers and the aerogel felt during insulation board assembly, reducing insulation board production costs. When the inner support slide plate is pressed against the inner frame corners of the silicone frame, the return spring is compressed. When the tensioning slide plate moves away from the inner support slide plate, the return spring extends, pushing the inner support slide plate to move away from the silicone frame. The lifting cylinder drives the rotating cylinder to move downwards, and the support plate, inner support slide plate, and tensioning slide plate slide downwards together to facilitate the aerogel felt entering the silicone frame, thus assembling the silicone frame and aerogel felt. Attached Figure Description
[0030] Figure 1 This is a front structural diagram of the workbench in Embodiment 1 of this application.
[0031] Figure 2This is a side view of the workbench structure according to Embodiment 1 of this application.
[0032] Figure 3 This is a schematic diagram of the back structure of the workbench in Embodiment 1 of this application.
[0033] Figure 4 This is a schematic diagram of the connection between the inner bearing slider and the support plate in Embodiment 1 of this application.
[0034] Figure 5 This is a schematic diagram of the support plate in Embodiment 1 of this application.
[0035] Figure 6 This is a schematic diagram of the structure of the tensioning slide in Embodiment 1 of this application.
[0036] Figure 7 This is a schematic diagram of the control component and lifting component in Embodiment 1 of this application.
[0037] Figure 8 This is a schematic diagram of the structure of the guide component in Embodiment 2 of this application.
[0038] In the diagram: 1. Workbench; 11. Placement boss; 12. Inner support through groove; 2. Support plate; 21. Inner support slide groove; 22. Guide slide groove; 23. Lower top slide hole; 3. Inner support slide plate; 31. Inner support angle; 32. Inner support inclined side; 4. Control component; 41. Tensioning slide plate; 411. Tensioning inclined side; 412. Tensioning slide groove; 413. Through hole; 42. Tensioning component; 421. Rotary cylinder; 422. Tensioning turntable; 423. Tensioning block; 424. Tensioning 425. Screw; 43. Tensioning screw hole; 43. Reset component; 431. Reset spring; 44. Anti-detachment block; 45. Anti-detachment slider; 5. Lifting assembly; 51. Mounting bracket; 52. Lifting cylinder; 53. Lifting plate; 54. Guide sleeve; 55. Guide slide column; 6. Guide assembly; 61. Robotic arm; 62. Pressing cylinder; 63. Pressing plate; 64. Adsorption component; 65. Limiting baffle; 66. Lower push rod; 7. Inner support slider; 8. Silicone frame; 9. Aerogel felt. Detailed Implementation
[0039] The following is in conjunction with the appendix Figure 1-8 This application will be described in further detail.
[0040] Example 1
[0041] Embodiment 1 of this application discloses a material assembly device for automated production of heat insulation panels. (Refer to...) Figure 1 and Figure 2 The assembly device includes a workbench 1, a support plate 2, an inner support slide plate 3, a control component 4, a lifting component 5, and a guide component 6.
[0042] The workbench 1 has a placement boss 11 on its upper surface. The size and shape of the placement boss 11 are the same as those of the silicone frame 8, and the upper surface of the placement boss 11 has several positioning holes to facilitate the positioning of the silicone frame 8. The upper surface of the placement boss 11 has a vertically formed inner support groove 12 that communicates with the silicone frame 8 and is connected to the lower surface of the workbench 1. The support plate 2 is horizontally arranged and slidably installed within the inner support groove 12. The inner support slide plate 3 is horizontally slidably installed on the upper surface of the support plate 2. The number of inner support slide plates 3 depends on the number of inner frame corners of the silicone frame 8; one inner frame corner of the silicone frame 8 corresponds to one inner support slide plate 3. Figure 3 and Figure 4 As shown, the upper surface of the support plate 2 is provided with an inner support groove 21 for the inner support slide plate 3 to slide horizontally along the inner frame corners near or away from the corresponding silicone frame 8. The inner support slide plate 3 is connected to an inner support slider 7 that slides into the inner support groove 21. The inner support slide plate 3 is provided with an inner support corner 31 that abuts against the inner frame corner at the inner frame corner.
[0043] By pressing the inner support angle 31 to tighten the silicone frame 8, one inner support slide plate 3 can tighten the two sides of the silicone frame 8. This not only saves the number of inner support slide plates 3, but also minimizes the impact on the shape of the silicone frame 8. This achieves the goal of increasing the inner frame size of the silicone frame 8 while reducing the deformation of the inner frame shape, so as to facilitate the insertion of the aerogel felt 9.
[0044] In this embodiment, taking the inner frame of the silicone frame 8 as a rectangle, there are four inner support slide plates 3, located at the four corners of the inner frame of the silicone frame 8. The side of the inner support slide plate 3 relative to the corner of the inner frame is the inner support inclined side 32. The inner support inclined side 32 is arranged along a sliding trajectory perpendicular to the inner support slide plate 3. The control component 4 is installed on the support plate 2 and located between the four inner support slide plates 3. By cooperating with the inner support inclined side 32, it pushes the four inner support slide plates 3 to slide together along the inner frame corners of the silicone frame 8, thereby tightening the silicone frame 8 and increasing the inner frame size of the silicone frame 8.
[0045] The aerogel felt 9 is then placed horizontally on the inner support slide plate 3. The lifting component 5 is installed on the worktable 1 and connected to the support plate 2. The lifting component 5 can drive the support plate 2 and the inner support slide plate 3 to move vertically downward. At this time, the aerogel felt 9 moves downward with the support plate 2. However, the part of the inner frame of the silicone frame 8 that is separated from the inner support slide plate 3 will quickly return to its original shape and clamp the aerogel felt 9. This prevents the aerogel felt 9 from falling with the support plate 2 before it is fully inserted into the silicone frame 8. The guide component 6 can control the aerogel felt 9 to move downward synchronously with the support plate 2, thereby reducing the impact of the rebound of the silicone frame 8 on the assembly effect of the aerogel felt 9 and increasing the success rate of the assembly of the aerogel felt 9 and the silicone frame 8.
[0046] The entire assembly process requires no manual operation by staff, which not only saves manpower but also avoids the adverse effects caused by staff directly contacting the aerogel felt during the assembly of the insulation board, thus protecting the health and safety of the staff and reducing the production cost of the insulation board.
[0047] Reference Figure 1 and Figure 3 The control component 4 includes a tensioning slide plate 41, a tensioning member 42, and a resetting member 43. The tensioning slide plate 41 is horizontally slidably mounted on the support plate 2 and located between two adjacent inner support sliders 7. The two adjacent inner support sliders 7 are correspondingly arranged with the same tensioning slide plate 41. Taking the inner frame of the silicone frame 8 as a rectangle as an example, there are two tensioning slide plates 41, arranged opposite each other. The side wall of the tensioning slide plate 41 facing the inner support inclined side 32 has a tensioning inclined side 411 that abuts against the inner support inclined side 32. The tensioning inclined side 411 is arranged parallel to the inner support inclined side 32. Figure 5 As shown, the support plate 2 has a guide groove 22 for the tensioning slide plate 41 to slide in a direction close to or away from the middle of two adjacent inner support sliders 7. To enable the tensioning slide plate 41 to rise and fall together with the support plate 2, as shown... Figure 6 As shown, an anti-detachment block 44 is provided on the tensioning slide plate 41, and an anti-detachment groove is provided in the guide slide groove 22 that is slidably connected to the anti-detachment block 44.
[0048] Then, as Figure 6 and Figure 7 As shown, the tensioning member 42 includes a rotary cylinder 421 and a tensioning connecting rod. The tensioning connecting rod includes a tensioning turntable 422, a tensioning block 423, and a tensioning screw 424.
[0049] A rotary cylinder 421 is installed at the bottom of the support plate 2, with its output shaft vertically upward and coaxially connected to a tensioning turntable 422. The tensioning turntable 422 is located within the guide groove 22 of the support plate 2 and on the side of the tensioning slide plate 41 opposite to the inner support slider 7. Taking the inner frame of the silicone frame 8 as a rectangle as an example, the tensioning turntable 422 is located between two tensioning slide plates 41. This allows the tensioning turntable 422 to drive the multiple tensioning slide plates 41 on the support plate 2 to slide together.
[0050] To facilitate the sliding of the tensioning slide plate 41, a tensioning groove 412 is provided on the tensioning slide plate 41, which is horizontally slidably connected to the tensioning block 423. The tensioning groove 412 is arranged along a sliding trajectory perpendicular to the tensioning slide plate 41. The tensioning turntable 422 is provided with multiple tensioning screw holes 425 spaced apart around its circumference. The tensioning screw 424 is vertically arranged and connected to the tensioning block 423. Then, the tensioning screw 424 is threadedly connected to the tensioning turntable 422 through the tensioning screw holes 425.
[0051] Furthermore, such as Figure 3 and Figure 4As shown, the reset component 43 includes a reset spring 431, which is located within the inner support slide groove 21 and arranged along the sliding direction of the inner support slide plate 3. One end of the reset spring 431 abuts against the inner support slider 7, and the other end is connected to the groove wall of the inner support slide groove 21. To prevent the inner support slide plate 3 from detaching from the support plate 2, the inner support slide groove 21 is connected to the lower end face of the support plate 2. An anti-detachment slider 45 is connected to the lower end face of the inner support slider 7, and the anti-detachment slider 45 is slidably connected to the lower end face of the inner support slide plate 3, thereby allowing the inner support slide plate 3 to rise and fall together with the support plate 2.
[0052] When the rotary cylinder 421 rotates clockwise, the clamping screw 424 drives the clamping block 423 to rotate around the output shaft axis of the rotary cylinder 421. At this time, the clamping block 423 slides in the clamping groove 412 in the direction close to the inner support slide plate 3. Guided by the guide groove 22, the clamping slide plate 41 slides in the direction close to the inner support slide plate 3 to press against the inner support slide plate 3, so that the inner support slide plate 3 presses against the inner frame corner of the silicone frame 8, and the return spring 431 contracts.
[0053] When the rotary cylinder 421 rotates counterclockwise, the clamping block 423 slides in the clamping groove 412 away from the inner support slide plate 3. Guided by the guide groove 22, the clamping slide plate 41 slides away from the inner support slide plate 3 to disengage from the inner support slide plate 3. The reset spring 431 extends, so that the inner support slide plate 3 returns to its original position away from the inner frame corner of the silicone frame 8, so as to facilitate subsequent reuse.
[0054] Reference Figure 2 and Figure 7 The lifting assembly 5 includes a mounting bracket 51, a lifting cylinder 52, a lifting plate 53, a guide sleeve 54, and a guide slide 55.
[0055] Mounting bracket 51 is installed on the lower end face of workbench 1. Lifting cylinder 52 is installed on mounting bracket 51 with its output axis pointing upwards. Lifting plate 53 is installed on the output shaft of lifting cylinder 52. Rotary cylinder 421 is fixed on lifting plate 53. Thus, lifting cylinder 52 drives rotary cylinder 421 and support plate 2 to rise and fall. To guide the lifting trajectory of support plate 2, guide sleeve 54 is installed on mounting bracket 51. Guide slide column 55 is vertically slidably connected inside guide sleeve 54. The top end of guide slide column 55 is connected to support plate 2 to enhance the structural stability between support plate 2 and lifting cylinder 52.
[0056] Reference Figure 2 The guide assembly 6 includes a robotic arm 61, a pressing cylinder 62, and a pressing plate 63.
[0057] The pressing cylinder 62 is installed on the robotic arm 61 and located above the placement boss 11. The output shaft of the pressing cylinder 62 is vertically downward and connected to the pressing plate 63. The shape and size of the lower end face of the pressing plate 63 are close to the shape and size of the aerogel felt 9. On the one hand, it is convenient for the aerogel felt 9 to be subjected to uniform force when pressed down. On the other hand, it can provide support when the inner frame of the silicone frame 8 is tightened and rebounds, so as to reduce the resistance to the downward movement of the aerogel felt 9 during rebound, reduce the probability of damage to the aerogel felt 9, and improve the assembly success rate of the aerogel felt 9 and the silicone frame 8.
[0058] In order to accurately place the aerogel felt 9 on the inner support slide plate 3, the lower pressure plate 63 is provided with an adsorption component 64 for adsorbing the aerogel felt 9. The adsorption component 64 can be a common suction nozzle or other structure. The aerogel felt 9 can be picked up and put down through the adsorption component 64, thereby further improving the automation level of the assembly of the aerogel felt 9 and the silicone frame 8 and reducing manual intervention.
[0059] The implementation principle of the material assembly device for automated production of heat insulation boards according to an embodiment of this application is as follows: When assembling silicone frames 8 and aerogel felt 9, the silicone frames 8 are first placed horizontally on the placement boss 11, so that each inner support slide plate 3 is directly opposite the inner frame corner of a silicone frame 8. Then, the control component 4 controls the inner support slide plate 3 to move along the direction close to the inner frame corner of the silicone frame 8, so that the side of the inner support slide plate 3 abuts against the inner frame edge of the silicone frame 8, causing the silicone frame 8 to deform and the internal cavity size of the silicone frame 8 to increase. Then, the aerogel felt 9 is placed horizontally on the inner support slide plate 3, and the guide component 6 makes the aerogel felt 9 abut against the upper surface of the inner support slide plate 3. As the lifting component 5 drives the entire support plate 2 to descend, the guide component 6 pushes the aerogel felt 9 to move together with the support plate 2, so that the aerogel felt 9 can be placed into the silicone frame 8. The whole process does not require the operator to manually control the aerogel felt 9, and ultimately avoids the operator directly contacting the aerogel felt 9 during the assembly of the heat insulation board, thus reducing the production cost of the heat insulation board.
[0060] Example 2
[0061] The difference between Embodiment 2 and Embodiment 1 in this application is that, referring to... Figure 8 The guide assembly 6 also includes multiple limit baffles 65 and multiple lower push rods 66.
[0062] The limiting baffle 65 is installed on the upper surface of the inner support slide plate 3. Multiple limiting baffles 65 are installed on each inner support slide plate 3, so that the limiting baffles 65 on the multiple inner support slide plates 3 together form a limiting cavity for the horizontal placement of the aerogel felt 9. The shape and size of the limiting cavity are in close contact with the aerogel felt 9 to facilitate the positioning of the aerogel felt 9. The limiting baffles 65 are vertically arranged, and the height of the limiting baffles 65 is greater than or equal to the thickness of the inner frame of the silicone frame 8.
[0063] As the support plate 2 descends, the inner frame of the silicone frame 8 gradually comes into contact with the limiting baffle 65, thereby preventing the silicone frame 8 from directly contacting the aerogel felt 9 and affecting the aerogel felt 9 from continuing to slide down.
[0064] In addition, the lower push rod 66 is vertically located on the mounting bracket 51, and multiple lower push rods 66 are arranged horizontally at intervals. The lower end face of the support plate 2 is provided with multiple lower push sliding holes 23 for the lower push rods 66 to be inserted. The tensioning slide plate 41 is provided with a through hole 413 communicating with the lower push sliding holes 23. The top of the lower push rod 66 is flush with the upper end face of the placement boss 11.
[0065] As the support plate 2 moves downward, the lower push rod 66 pushes out and gradually passes through the lower sliding hole 23 and the through hole 413. When the lower end face of the aerogel felt 9 moves to contact the top of the lower push rod 66, the aerogel felt 9 stops moving downward, and the support plate 2 continues to move downward until the limiting baffle 65 is completely below the silicone frame 8, thereby realizing the assembly of the aerogel felt 9 and the silicone frame 8 and reducing the assembly cost of the aerogel felt 9 and the silicone frame 8.
[0066] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A material assembly device for automated production of heat insulation panels, characterized in that: The system includes a workbench (1), a support plate (2), an inner support slide plate (3), a control assembly (4), a lifting assembly (5), and a guide assembly (6). The workbench (1) is provided with a placement boss (11) for horizontally placing a silicone frame (8). The upper surface of the placement boss (11) is provided with an inner support through groove (12) communicating with the silicone frame (8). The support plate (2) is located in the inner support through groove (12). Multiple inner support slide plates (3) are horizontally slidably installed on the upper surface of the support plate (2). The silicone frame ( The inner frame corners of 8) are arranged one-to-one with the inner support slide plate (3); the control component (4) is installed on the support plate (2) and is used to control the inner support slide plate (3) to slide along the inner frame corners that are close to or away from the silicone frame (8); the lifting component (5) is connected to the support plate (2) and is used to drive the support plate (2) and the inner support slide plate (3) to slide vertically together; the upper surface of the inner support slide plate (3) is placed with aerogel felt (9); the guide component (6) is used to control the aerogel felt (9) and the support plate (2) to move downward synchronously.
2. The material assembly device for automated production of heat insulation panels according to claim 1, characterized in that: The upper surface of the support plate (2) is provided with an inner support groove (21) arranged along the sliding direction of the inner support slide plate (3). The inner support slide plate (3) is provided with an inner support slider (7) that cooperates with the inner support groove (21) below it. The inner support slide plate (3) is provided with an inner support angle (31) that cooperates with the inner frame corner of the silicone frame (8). The side of the inner support slide plate (3) relative to the inner support angle (31) is an inner support inclined side (32). The inner support inclined side (32) is arranged along a sliding trajectory perpendicular to the inner support slide plate (3).
3. The material assembly device for automated production of heat insulation panels according to claim 2, characterized in that: The control component (4) includes a tensioning slide plate (41), a tensioning member (42), and a resetting member (43). The tensioning slide plate (41) is located between two adjacent inner support sliders (7) and has a tensioning inclined side (411) that abuts against the inner support inclined side (32) on its side wall facing the inner support inclined side (32). The tensioning inclined side (411) is parallel to the inner support inclined side (32). The upper surface of the support plate (2) has a guide groove (22) for the tensioning slide plate (41) to slide in a direction close to or away from the middle of the two adjacent inner support sliders (7). The tensioning member (42) is connected to the tensioning slide plate (41) and is used to control the tensioning slide plate (41) to slide in a direction close to or away from the silicone frame (8). The resetting member (43) is connected to the inner support slide plate (3) and is used to control the inner support slide plate (3) to slide in a direction away from the silicone frame (8).
4. The material assembly device for automated production of heat insulation panels according to claim 3, characterized in that: The tensioning component (42) includes a rotary cylinder (421) and a tensioning connecting rod. The rotary cylinder (421) is installed at the bottom of the support plate (2) and its output shaft is vertically upward in the guide groove (22). The rotary cylinder (421) is located on the side of the tensioning slide plate (41) away from the inner support slide plate (3). The output shaft of the rotary cylinder (421) is connected to the tensioning slide plate (41) through the tensioning connecting rod. When the rotary cylinder (421) rotates clockwise, the tensioning slide plate (41) is controlled to slide in a direction close to the inner support slider (7) through the tensioning connecting rod. When the rotary cylinder (421) rotates counterclockwise, the tensioning slide plate (41) is controlled to slide in a direction away from the inner support slider (7) through the tensioning connecting rod.
5. The material assembly device for automated production of heat insulation panels according to claim 4, characterized in that: The tensioning link includes a tensioning block (423) and a tensioning screw (424); the tensioning slide plate (41) is provided with a tensioning groove (412) that is horizontally slidably connected to the tensioning block (423). The tensioning groove (412) is arranged along a sliding trajectory perpendicular to the inner support slide plate (3). The output shaft of the rotary cylinder (421) is coaxially connected to a tensioning turntable (422). The tensioning turntable (422) is located below the inner support slide plate (3). The tensioning turntable (422) is circumferentially provided with a plurality of tensioning screw holes (425). The tensioning screw (424) is connected to the tensioning block (423) and vertically inserted into the tensioning screw hole (425) and threadedly connected to the tensioning turntable (422).
6. The material assembly device for automated production of heat insulation panels according to claim 3, characterized in that: The reset component (43) includes a reset spring (431), which is located in the inner support slide groove (21) and is arranged along the sliding direction of the inner support slide plate (3). One end of the reset spring (431) abuts against the inner support slider (7) and the other end is connected to the groove wall of the inner support slide groove (21). When the inner support slide plate (3) abuts against the silicone frame (8), the reset spring (431) is in a compressed state.
7. The material assembly device for automated production of heat insulation panels according to claim 4, characterized in that: The lifting assembly (5) includes a mounting frame (51), a lifting cylinder (52), and a lifting plate (53); the mounting frame (51) is installed on the lower end face of the workbench (1), the lifting cylinder (52) is installed on the mounting frame (51) and its output axis is arranged upward, the lifting plate (53) is installed on the output axis of the lifting cylinder (52), and the rotary cylinder (421) is connected to the lifting plate (53).
8. The material assembly device for automated production of heat insulation panels according to claim 7, characterized in that: A guide sleeve (54) is installed on the mounting bracket (51), and a guide slide post (55) is vertically slidably connected inside the guide sleeve (54). The top end of the guide slide post (55) is connected to the support plate (2).
9. The material assembly device for automated production of heat insulation panels according to claim 1, characterized in that: The guide assembly (6) includes a robotic arm (61), a pressing cylinder (62), and a pressing plate (63); the pressing cylinder (62) is mounted on the robotic arm (61) and located above the placement boss (11). The output shaft of the pressing cylinder (62) is vertically downward and connected to the pressing plate (63). The shape and size of the lower end face of the pressing plate (63) are in close contact with the shape and size of the aerogel felt (9). The pressing plate (63) is provided with an adsorption element (64) for adsorbing the aerogel felt (9).
10. The material assembly device for automated production of heat insulation panels according to claim 7, characterized in that: The guide assembly (6) includes multiple limiting baffles (65) and multiple lower push rods (66); the limiting baffles (65) are installed on the upper end face of the inner support slide plate (3), and the multiple limiting baffles (65) form a limiting cavity for the horizontal placement of the aerogel felt (9); the lower push rods (66) are vertically located on the mounting frame (51), and the multiple lower push rods (66) are arranged horizontally at intervals; the lower end face of the support plate (2) is provided with multiple lower push sliding holes (23) for the lower push rods (66) to be inserted; the tensioning slide plate (41) is provided with a through hole (413) communicating with the lower push sliding hole (23); the top of the lower push rod (66) is flush with the upper end face of the placement boss (11).