Semi-gloss high-elastic yarn production equipment and production method

By designing semi-optical high-elastic wire production equipment with multiple sets of wire drawing wheel fixing components and variable speed components, multiple sets of wire drawing wires are achieved simultaneously and the rate stability is stable, solving the problems of low production efficiency and rate changes in existing equipment, and improving product quality.

CN117587531BActive Publication Date: 2025-08-19SUZHOU HUILI HIGH PREMIUM FIBER CO LTD
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Patent Information

Application Number
CN202311749435.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-19
Publication Date
2025-08-19
Estimated Expiration
2043-12-19

AI Technical Summary

Technical Problem

The existing semi-gloss high elastic wire production equipment can only draw a row of thin wires, and the production efficiency is not high. The individual driving of the wire drawing device causes rate changes to affect product quality.

Method used

A semi-optical high elastic wire production equipment including a wire drawing forming mechanism, a power mechanism and a polymer hot melt mechanism is designed. Multiple sets of wire drawing wires are produced simultaneously through multiple sets of wire drawing wheel fixing components and variable speed components, and the wire drawing wheel rotates simultaneously through the connecting components to ensure stable speed.

Benefits of technology

Improve production efficiency, avoid rate changes caused by long-term work, and improve product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of high-elastic wire production, and discloses a semi-gloss high-elastic wire production equipment and a production method thereof, including a wire drawing forming mechanism, a power mechanism and a polymerization hot melt mechanism, the power mechanism is fixedly installed on the outer wall of the wire drawing forming mechanism, and the polymerization hot melt mechanism is fixedly installed on the top of the wire drawing forming mechanism; the wire drawing forming mechanism includes a wire drawing box, the inner wall of the wire drawing box is fixedly connected with a fixed component, and by arranging multiple groups of wire drawing wheels fixed into groups by the fixed component, multiple groups of wire drawing wires can be simultaneously drawn and produced, thereby achieving the effect of improving production efficiency, the filaments are respectively transferred and cooled and formed through multiple wire guide tubes fixed on the fixed plate, and then wound on multiple wire drawing wheels in turn, the wire sliding in the drawing groove on the wire drawing wheel is the wheel-rotated wire, the wire entry and wire exit of the wire drawing wheel are respectively the wheel entry wire and the wheel exit wire, the wheel entry wire and the wheel exit wire are connected in sequence, and are led out after being drawn by the wire drawing wheels for multiple times.
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Description

Technical Field

[0001] The present invention belongs to the technical field of high-elastic yarn production, and specifically relates to a semi-gloss high-elastic yarn production device and a production method thereof. Background Art

[0002] Semi-gloss high-elastic yarn is a synthetic fiber with high elasticity. It is widely used in clothing, home textiles and other fields. The production of semi-gloss high-elastic yarn requires polymerization, spinning, drawing, fixation and modification. The drawing process is to stretch the filaments obtained by spinning to increase their strength and elasticity. The drawing process needs to be carried out at appropriate temperature and speed, while paying attention to maintaining the uniformity and stability of the filaments.

[0003] The existing semi-bright high-elastic wire can only draw a row of thin wires during the drawing process, which has low production efficiency. In addition, each drawing device is driven separately during drawing, which will cause speed changes during long-term operation and affect product quality. Summary of the Invention

[0004] The object of the present invention is to provide a semi-bright high-elastic yarn production device and a production method thereof to solve the problems raised in the above background technology.

[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a semi-gloss high-elastic wire production equipment, comprising a wire drawing forming mechanism, a power mechanism and a polymerization hot melt mechanism, wherein the power mechanism is fixedly installed on the outer wall of the wire drawing forming mechanism, and the polymerization hot melt mechanism is fixedly installed on the top of the wire drawing forming mechanism.

[0006] The wire drawing forming mechanism includes a wire drawing box, the inner wall of the wire drawing box is fixedly connected to a fixing component, the fixing component includes a plurality of vertical rods, the bottoms of the plurality of vertical rods are fixedly connected to the inner wall of the wire drawing box, a plurality of cross rods are fixedly connected between the inner walls of the plurality of vertical rods, a plurality of fixing rings are fixedly connected between the inner walls of the plurality of cross rods and the inner walls of the plurality of vertical rods, and the inner walls of the fixing rings are rotatably connected to a rotating shaft.

[0007] The wire drawing forming mechanism includes a wire drawing assembly, and the wire drawing assembly includes multiple wire drawing wheels. The inner walls of the multiple wire drawing wheels are respectively fixedly connected to the outer walls of multiple rotating shafts. The outer walls of the wire drawing wheels are provided with multiple wire drawing grooves. The inner walls of the multiple wire drawing grooves are all slidably connected to the wheel-mounted rotating wires, and the two ends of the multiple wheel-mounted rotating wires are respectively fixedly connected to the input wheel wire and the output wheel wire.

[0008] The above structure can improve the production efficiency. The filaments are transferred through multiple wire guide tubes fixed on the fixed plate for cooling and forming, and then are wound on multiple drawing wheels in turn. The wire that slides in the drawing groove on the drawing wheel is the wheel-turned wire. The wire input and wire output of the drawing wheel are respectively the input wire and the output wire. The input wire and the output wire are connected in sequence and are led out after multiple drawing by the drawing wheels. Multiple drawing wheels are respectively fixed on each rotating shaft of the fixed component. Both ends of the rotating shaft are connected to fixed rings, and the fixed rings are fixed at the interface of the horizontal bar and the vertical bar connected to the inner wall of the drawing box, so that the structure is more stable. A row of drawing wheels is a group, which is wound with multiple input wires, wheel-turned wires and output wires in sequence, and multiple groups can be set up for simultaneous production.

[0009] As a further technical solution of the present invention, the wire drawing forming mechanism includes a wire guide assembly, which includes multiple fixed plates, the bottoms of the multiple fixed plates are fixedly connected to the inner walls of the drawing box, multiple wire guide tubes are fixedly connected between the inner walls of the multiple fixed plates, and spinning hole plates are fixedly connected between one ends of the multiple wire guide tubes, and the inner walls of the spinning hole plates are slidably connected to the outer walls of multiple wheel-entering wires through penetrating wire guide tubes.

[0010] The above structure plays a role in guiding the filaments and cooling them into shape. The aperture of the spinning plate determines the thickness of the filaments. The filaments are respectively transferred through multiple wire guide tubes fixed on the fixed plate to be cooled and formed.

[0011] As a further technical solution of the present invention, the polymerization hot melt mechanism includes a plurality of fixed columns, the bottoms of the plurality of fixed columns are fixedly connected to the top of the drawing box, a polymerization furnace is fixedly connected between the tops of the plurality of fixed columns, the bottom of the polymerization furnace is fixedly connected to an extrusion funnel, and the inner wall of the extrusion funnel is fixedly connected to the inner wall of the spinning hole plate.

[0012] The above structure plays the role of providing raw materials. The chemical fiber raw materials for production are put into the polymerization furnace, polymerized and hot-melted, and then extruded into filaments through the extrusion funnel and the spinning hole plate.

[0013] As a further technical solution of the present invention, the power mechanism includes a motor base, the outer wall of the motor base is fixedly connected to the outer wall of the drawing box, the top of the motor base is fixedly connected to a servo motor, the output shaft of the servo motor is fixedly connected to an active rotating shaft, and one end of the active rotating shaft is fixedly connected to one end of one of the rotating shafts.

[0014] The above structure achieves the effect of providing power. Each rotating shaft is driven by the power mechanism. When the power mechanism is started, the servo motor fixed on the motor base runs, and the output shaft of the servo motor drives the main gear to rotate via the active rotating shaft.

[0015] As a further technical solution of the present invention, the power mechanism includes a speed regulating assembly, which includes a main gear. The inner wall of the main gear is fixedly connected to the outer wall of the driving shaft, and the outer wall of the main gear is engaged with a slow gear and a fast gear.

[0016] As a further technical solution of the present invention, the power mechanism includes multiple driven rotating shafts, one end of each of the multiple driven rotating shafts is fixedly connected to one end of each of the multiple rotating shafts, wherein the outer walls of two of the driven rotating shafts are fixedly connected to the inner walls of the slow gear and the fast gear, and are respectively rotatably connected with a slow transmission belt and a fast transmission belt.

[0017] The above structure achieves the effect of making the rotation speeds of the three vertical rows of drawing wheels slow, medium, and fast in sequence. The rotation of the main gear drives the slow gear and the fast gear to rotate together. Since the slow gear has more teeth than the main gear, the slow gear rotates slower than the main gear, while the fast gear rotates vice versa. The rotation of the slow gear drives the slow transmission belt to rotate via the driven shaft, and the rotation of the fast gear drives the fast transmission belt to rotate via the driven shaft.

[0018] As a further technical solution of the present invention, the power mechanism includes a linkage assembly, which includes multiple linkage gears, and the inner walls of the multiple linkage gears are respectively fixedly connected to the outer walls of the driving rotating shaft and two of the driven rotating shafts. The outer walls of the linkage gears are rotatably connected to a vertical linkage belt, and both ends of the vertical linkage belt are rotatably connected to driven gears, and the inner walls of the multiple driven gears are respectively fixedly connected to the outer walls of the remaining driven rotating shafts.

[0019] The above structure achieves the effect of synchronous rotation of the drawing wheels in the same vertical row, and the power is transmitted to the linkage gear, which drives all the driven gears to rotate through the vertical linkage belt.

[0020] As a further technical solution of the present invention, the wire drawing forming mechanism includes multiple wire outlet tubes, the inner walls of the multiple wire outlet tubes are respectively slidably connected to the outer walls of multiple wire outlet wheels, and are fixedly connected to the outer wall of the wire drawing box.

[0021] The above structure plays a role in leading out the stretched filaments, and the filaments are led out from the filament outlet tube after being drawn by the drawing wheels for multiple times.

[0022] As a further technical solution of the present invention, the wire drawing forming mechanism includes an inspection and observation window, and the outer wall of the inspection and observation window is fixedly connected to the outer wall of the wire drawing box.

[0023] The above structure plays a role in observing the wire drawing situation and maintenance, and a maintenance observation window is set.

[0024] A production method of a semi-gloss high-elastic yarn production device comprises the following steps:

[0025] S1. During operation, chemical fiber raw materials for production are put into a polymerization furnace, polymerized and hot-melted, and then extruded into filaments by an extrusion funnel through a spinning hole plate. The aperture of the spinning hole plate determines the thickness of the filaments. The filaments are respectively transferred through a plurality of wire guide tubes fixed on a fixed plate for cooling and forming, and then are wound on a plurality of drawing wheels in turn. The wires that slide in the drawing groove on the drawing wheel are the wheel-turned wires. The wire entry and wire exit of the drawing wheel are the wheel entry wire and wheel exit wire respectively. The wheel entry wire and the wheel exit wire are connected in sequence, and are drawn from the wire exit tube after multiple drawing wheels.

[0026] S2. Multiple drawing wheels are respectively fixed on each rotating shaft of the fixed component, and both ends of the rotating shaft are connected to the fixing ring, which is fixed at the interface of the horizontal bar and the vertical bar connected to the inner wall of the drawing box, making the structure more stable. A row of drawing wheels is a group, which is wound in sequence by multiple input wires, rotating wires on the wheels and output wires, and multiple groups can be set up for simultaneous production to achieve the effect of improving production efficiency.

[0027] S3. Each rotating shaft is driven by a power mechanism. The power mechanism is started and the servo motor fixed on the motor base is in operation. The output shaft of the servo motor drives the main gear to rotate via the active shaft. The rotation of the main gear drives the slow gear and the fast gear to rotate together. Because the slow gear has more teeth than the main gear, the slow gear will rotate slower than the main gear, while the fast gear is the opposite. The slow gear rotates and drives the slow transmission belt to rotate via the driven shaft. The fast gear rotates and drives the fast transmission belt to rotate via the driven shaft. The power is then transmitted to the connecting gear, which drives all the driven gears to rotate via the vertical connecting belt. Therefore, all other rotating shafts connected to the driven shaft are driven. However, due to the control of the speed regulating component, the rotation speed of the drawing wheel is slow-medium-fast, thereby achieving the effect of wire drawing.

[0028] The beneficial effects of the present invention are as follows:

[0029] 1. The present invention sets multiple groups of drawing wheels which are fixed into groups by a fixed component, and can simultaneously draw multiple groups of drawing wires, thereby achieving the effect of improving production efficiency. The filaments are respectively transferred and cooled into shape through multiple wire guide tubes fixed on a fixed plate, and then wound on multiple drawing wheels in sequence. The wire that slides in the drawing groove on the drawing wheel is the wheel-turned wire, and the wire input and wire output of the drawing wheel are respectively the input wheel wire and the output wheel wire. The input wheel wire and the output wheel wire are connected in sequence, and are led out after being drawn by the drawing wheels for multiple times. Multiple drawing wheels are respectively fixed on each rotating shaft of the fixed component, and both ends of the rotating shaft are connected to fixed rings, which are fixed to the interfaces of the horizontal bar and the vertical bar connected to the inner wall of the drawing box, so that the structure is more stable. A row of drawing wheels is a group, which is wound with multiple input wheel wires, wheel-turned wires and output wheel wires in sequence, and multiple groups can be set to produce simultaneously.

[0030] 2. The present invention uses a motor to cooperate with the speed change component and the linkage component to make all the drawing wheels rotate synchronously in slow, medium and fast modes, thereby avoiding the speed change caused by long-term work and achieving the effect of improving product quality. The rotation of the main gear drives the slow gear and the fast gear to rotate together. Since the slow gear has more teeth than the main gear, the slow gear rotates slower than the main gear, while the fast gear rotates vice versa. The rotation of the slow gear drives the slow transmission belt to rotate via the driven shaft, and the rotation of the fast gear drives the fast transmission belt to rotate via the driven shaft. The power is transmitted to the linkage gear, and drives all the driven gears to rotate via the vertical linkage belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the main structure of the present invention;

[0032] Figure 2 This is a structural diagram of the polymerization hot melt mechanism of the present invention;

[0033] Figure 3 This is a structural diagram of the wire drawing forming mechanism of the present invention;

[0034] Figure 4 This is a structural diagram of the fixing assembly of the present invention;

[0035] Figure 5 This is a structural diagram of the power mechanism of the present invention;

[0036] Figure 6 This is an enlarged structural diagram of the wire drawing assembly A of the present invention;

[0037] Figure 7 This is a structural diagram of the servo motor of the present invention;

[0038] Figure 8 This is an enlarged structural diagram of the speed regulating component B of the present invention.

[0039] In the figure: 1. Wire drawing mechanism; 11. Wire drawing box; 12. Inspection and observation window; 13. Wire guide assembly; 131. Spinning hole plate; 132. Wire guide tube; 133. Fixed plate; 14. Fixed assembly; 141. Fixed ring; 142. Crossbar; 143. Vertical bar; 144. Rotating shaft; 15. Wire drawing assembly; 151. Wire drawing wheel; 152. Wire drawing groove; 153. Wire on wheel; 154. Wire entering the wheel; 155. Wire exiting the wheel; 16. Wire exit tube; 2. Power mechanism; 21. Servo motor; 22. Motor base; 23. Driving shaft; 24. Driven shaft; 25. Speed regulating assembly; 251. Main gear; 252. Slow gear; 253. Slow transmission belt; 254. Fast gear; 255. Fast transmission belt; 26. Linking assembly; 261. Linking gear; 262. Vertical linking belt; 263. Driven gear; 3. Polymerization hot melt mechanism; 31. Polymerization furnace; 32. Extrusion funnel; 33. Fixed column. DETAILED DESCRIPTION

[0040] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0041] like Figures 1 to 8 As shown, in an embodiment of the present invention, a semi-gloss high-elastic wire production device includes a wire drawing and forming mechanism 1, a power mechanism 2 and a polymerization hot melt mechanism 3. The power mechanism 2 is fixedly installed on the outer wall of the wire drawing and forming mechanism 1, and the polymerization hot melt mechanism 3 is fixedly installed on the top of the wire drawing and forming mechanism 1.

[0042] The wire drawing forming mechanism 1 includes a wire drawing box 11, and the inner wall of the wire drawing box 11 is fixedly connected to a fixing component 14, the fixing component 14 includes a plurality of vertical rods 143, the bottoms of the plurality of vertical rods 143 are fixedly connected to the inner wall of the wire drawing box 11, a plurality of cross rods 142 are fixedly connected between the inner walls of the plurality of vertical rods 143, a plurality of fixing rings 141 are fixedly connected between the inner walls of the plurality of cross rods 142 and the inner walls of the plurality of vertical rods 143, and the inner wall of the fixing ring 141 is rotatably connected to a rotating shaft 144.

[0043] The wire drawing forming mechanism 1 includes a wire drawing assembly 15, and the wire drawing assembly 15 includes multiple wire drawing wheels 151. The inner walls of the multiple wire drawing wheels 151 are respectively fixedly connected to the outer walls of multiple rotating shafts 144. The outer walls of the wire drawing wheels 151 are provided with multiple wire drawing grooves 152. The inner walls of the multiple wire drawing grooves 152 are all slidably connected with wheel-mounted rotating wires 153. The two ends of the multiple wheel-mounted rotating wires 153 are respectively fixedly connected with the input wheel wire 154 and the output wheel wire 155.

[0044] The filaments are respectively transferred through a plurality of wire guide tubes 132 fixed on a fixed plate 133 for cooling and forming, and then are wound on a plurality of wire drawing wheels 151 in sequence. The wire drawing wheel 151 slides in the wire drawing groove 152 for the wheel rotating wire 153. The wire entering and wire exiting the wire drawing wheel 151 are respectively the wire entering the wheel 154 and the wire exiting the wheel 155. The wire entering the wheel 154 and the wire exiting the wheel 155 are connected in sequence and are led out after being drawn by the wire drawing wheel 151 for many times. It is fixed on each rotating shaft 144 of the fixed component 14, and both ends of the rotating shaft 144 are connected to the fixed ring 141. The fixed ring 141 is fixed at the interface of the horizontal rod 142 and the vertical rod 143 connected to the inner wall of the drawing box 11, so that the structure is more stable. A row of drawing wheels 151 is a group, which is wound in sequence by multiple input wires 154, on-wheel rotating wires 153 and outgoing wires 155, and multiple groups can be set up for simultaneous production to achieve the effect of improving production efficiency.

[0045] like Figure 4 As shown, the wire drawing forming mechanism 1 includes a wire guide assembly 13, and the wire guide assembly 13 includes a plurality of fixed plates 133. The bottoms of the plurality of fixed plates 133 are fixedly connected to the inner wall of the wire drawing box 11, and a plurality of wire guide tubes 132 are fixedly connected between the inner walls of the plurality of fixed plates 133. A spinning hole plate 131 is fixedly connected between one ends of the plurality of wire guide tubes 132. The inner wall of the spinning hole plate 131 is slidably connected to the outer wall of the plurality of wheel wires 154 by penetrating the wire guide tube 132.

[0046] The aperture of the spinning hole plate 131 determines the thickness of the filaments. The filaments are respectively transferred through a plurality of wire guide tubes 132 fixed on the fixed plate 133 to be cooled and formed, which play the role of guiding the filaments and cooling them into shape.

[0047] like Figure 2 As shown, the polymerization hot melt mechanism 3 includes a plurality of fixed columns 33, the bottoms of the plurality of fixed columns 33 are fixedly connected to the top of the drawing box 11, a polymerization furnace 31 is fixedly connected between the tops of the plurality of fixed columns 33, an extrusion funnel 32 is fixedly connected to the bottom of the polymerization furnace 31, and the inner wall of the extrusion funnel 32 is fixedly connected to the inner wall of the spinning hole plate 131.

[0048] The chemical fiber raw materials for production are put into the polymerization furnace 31, and after polymerization and hot melting, they are extruded into filaments through the extrusion funnel 32 and the spinning hole plate 131, which plays the role of providing raw materials.

[0049] like Figure 5 As shown, the power mechanism 2 includes a motor base 22, the outer wall of the motor base 22 is fixedly connected to the outer wall of the drawing box 11, the top of the motor base 22 is fixedly connected to a servo motor 21, the output shaft of the servo motor 21 is fixedly connected to an active rotating shaft 23, and one end of the active rotating shaft 23 is fixedly connected to one end of one of the rotating shafts 144.

[0050] Each rotating shaft 144 is driven by the power mechanism 2. When the power mechanism 2 is started, the servo motor 21 fixed on the motor base 22 runs, and the output shaft of the servo motor 21 drives the main gear 251 to rotate via the driving shaft 23, thereby providing power.

[0051] like Figure 8 As shown, the power mechanism 2 includes a speed regulating component 25, which includes a main gear 251. The inner wall of the main gear 251 is fixedly connected to the outer wall of the driving rotating shaft 23, and the outer wall of the main gear 251 is meshed with a slow gear 252 and a fast gear 254. The power mechanism 2 includes a plurality of driven rotating shafts 24, and one end of the plurality of driven rotating shafts 24 is respectively fixedly connected to one end of the plurality of rotating shafts 144, wherein the outer walls of two driven rotating shafts 24 are respectively fixedly connected to the inner walls of the slow gear 252 and the fast gear 254, and are respectively rotatably connected with a slow transmission belt 253 and a fast transmission belt 255.

[0052] The rotation of the main gear 251 drives the slow gear 252 and the fast gear 254 to rotate together. Since the slow gear 252 has more teeth than the main gear 251, the slow gear 252 rotates slower than the main gear 251, while the fast gear 254 rotates slower. The slow gear 252 rotates via the driven shaft 24, driving the slow transmission belt 253 to rotate. The fast gear 254 rotates via the driven shaft 24, driving the fast transmission belt 255 to rotate, so that the rotation speeds of the three vertical rows of drawing wheels 151 are slow, medium, and fast in sequence.

[0053] like Figure 8 As shown, the power mechanism 2 includes a linkage assembly 26, which includes a plurality of linkage gears 261. The inner walls of the plurality of linkage gears 261 are respectively fixedly connected to the outer walls of the driving rotating shaft 23 and two of the driven rotating shafts 24. The outer walls of the linkage gears 261 are rotatably connected to a vertical linkage belt 262. Both ends of the vertical linkage belt 262 are rotatably connected to driven gears 263. The inner walls of the plurality of driven gears 263 are respectively fixedly connected to the outer walls of the remaining driven rotating shafts 24.

[0054] The power is transmitted to the linkage gear 261 and drives all the driven gears 263 to rotate via the vertical linkage belt 262, thereby achieving the effect of synchronous rotation of the drawing wheels 151 in the same vertical row.

[0055] like Figure 4 As shown, the wire drawing forming mechanism 1 includes a plurality of wire outlet tubes 16 , the inner walls of the plurality of wire outlet tubes 16 are respectively slidably connected to the outer walls of the plurality of wheel wires 155 , and are fixedly connected to the outer wall of the wire drawing box 11 .

[0056] The filaments are drawn by the drawing wheel 151 for multiple times and then led out from the filament outlet tube 16 , which plays the role of leading out the stretched filaments.

[0057] like Figure 2 As shown, the wire drawing mechanism 1 includes an inspection and observation window 12 , and the outer wall of the inspection and observation window 12 is fixedly connected to the outer wall of the wire drawing box 11 .

[0058] The maintenance observation window 12 is provided to observe the drawing condition and perform maintenance.

[0059] A production method of a semi-gloss high-elastic yarn production device comprises the following steps:

[0060] S1. During operation, chemical fiber raw materials for production are put into the polymerization furnace 31. After polymerization and hot melting, they are extruded into filaments by the extrusion funnel 32 through the spinning hole plate 131. The aperture of the spinning hole plate 131 determines the thickness of the filaments. The filaments are respectively transferred and cooled into shape through multiple wire guide tubes 132 fixed on the fixed plate 133, and then wound on multiple drawing wheels 151 in turn. The wire drawing wheel 151 slides in the drawing groove 152 for the wheel-mounted spinning wire 153. The wire entry and wire exit of the drawing wheel 151 are respectively the wheel entry wire 154 and the wheel exit wire 155. The wheel entry wire 154 and the wheel exit wire 155 are connected in sequence, and are drawn by the drawing wheel 151 multiple times and then led out from the wire exit tube 16.

[0061] S2. Multiple drawing wheels 151 are respectively fixed on each rotating shaft 144 of the fixed component 14, and both ends of the rotating shaft 144 are connected to the fixed ring 141. The fixed ring 141 is fixed at the interface of the horizontal bar 142 and the vertical bar 143 connected to the inner wall of the drawing box 11, so that the structure is more stable. A row of drawing wheels 151 is a group, which is wound in sequence by multiple input wires 154, on-wheel rotating wires 153 and output wires 155, and multiple groups can be set up for simultaneous production to achieve the effect of improving production efficiency.

[0062] S3. Each rotating shaft 144 is driven by the power mechanism 2. When the power mechanism 2 is started, the servo motor 21 fixed on the motor base 22 is in operation. The output shaft of the servo motor 21 drives the main gear 251 to rotate via the active shaft 23. The rotation of the main gear 251 drives the slow gear 252 and the fast gear 254 to rotate together. Since the slow gear 252 has more teeth than the main gear 251, the slow gear 252 will rotate slower than the main gear 251, while the fast gear 254 will rotate slower. The gear 252 rotates and drives the slow transmission belt 253 to rotate through the driven shaft 24. The fast gear 254 rotates and drives the fast transmission belt 255 to rotate through the driven shaft 24, and then transmits the power to the connecting gear 261, and drives all the driven gears 263 to rotate through the vertical connecting belt 262. Therefore, all other rotating shafts 144 connected to the driven shaft 24 are driven, but due to the control of the speed regulating component 25, the rotation speed of the drawing wheel 151 is slow-medium-fast in sequence, thereby achieving the wire drawing forming effect.

[0063] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A semi-gloss high-elastic yarn production device, comprising a wire drawing and forming mechanism (1), a power mechanism (2) and a polymerization hot melt mechanism (3), characterized in that: The power mechanism (2) is fixedly mounted on the outer wall of the wire drawing and forming mechanism (1), and the polymerization hot melt mechanism (3) is fixedly mounted on the top of the wire drawing and forming mechanism (1); The wire drawing forming mechanism (1) includes a wire drawing box (11), the inner wall of the wire drawing box (11) is fixedly connected to a fixing assembly (14), the fixing assembly (14) includes a plurality of vertical rods (143), the bottoms of the plurality of vertical rods (143) are fixedly connected to the inner wall of the wire drawing box (11), a plurality of cross rods (142) are fixedly connected between the inner walls of the plurality of vertical rods (143), a plurality of fixing rings (141) are fixedly connected between the inner walls of the plurality of cross rods (142) and the inner walls of the plurality of vertical rods (143), and the inner wall of the fixing ring (141) is rotatably connected to a rotating shaft (144); The wire drawing forming mechanism (1) includes a wire drawing assembly (15), the wire drawing assembly (15) includes a plurality of wire drawing wheels (151), the inner walls of the plurality of wire drawing wheels (151) are respectively fixedly connected to the outer walls of the plurality of rotating shafts (144), the outer wall of the wire drawing wheel (151) is provided with a plurality of wire drawing grooves (152), the inner walls of the plurality of wire drawing grooves (152) are all slidably connected to a wheel-mounted rotating wire (153), the two ends of the plurality of wheel-mounted rotating wires (153) are respectively fixedly connected to an inlet wire (154) and an outlet wire (155), the power mechanism ( 2) includes a motor base (22), the outer wall of the motor base (22) is fixedly connected to the outer wall of the wire drawing box (11), the top of the motor base (22) is fixedly connected to a servo motor (21), the output shaft of the servo motor (21) is fixedly connected to an active rotating shaft (23), one end of the active rotating shaft (23) is fixedly connected to one end of one of the rotating shafts (144), the power mechanism (2) includes a speed regulating component (25), the speed regulating component (25) includes a main gear (251), the inner wall of the main gear (251) is fixedly connected to the active rotating shaft (23), and the inner wall of the main gear (251) is fixedly connected to the active rotating shaft (23). The outer wall of the rotating shaft (23) is fixedly connected, the outer wall of the main gear (251) is meshed with a slow gear (252) and a fast gear (254), the power mechanism (2) includes a plurality of driven rotating shafts (24), one end of each of the driven rotating shafts (24) is fixedly connected to one end of each of the rotating shafts (144), wherein the outer walls of two of the driven rotating shafts (24) are fixedly connected to the inner walls of the slow gear (252) and the fast gear (254), and are rotatably connected to a slow transmission belt (253) and a fast transmission belt (255), respectively. The power mechanism (2) includes a linkage assembly (26), the linkage assembly (26) includes a plurality of linkage gears (261), the inner walls of the plurality of linkage gears (261) are respectively fixedly connected to the outer walls of the driving rotating shaft (23) and two of the driven rotating shafts (24), the outer walls of the linkage gears (261) are rotatably connected to a vertical linkage belt (262), both ends of the vertical linkage belt (262) are rotatably connected to driven gears (263), and the inner walls of the plurality of driven gears (263) are respectively fixedly connected to the outer walls of the remaining driven rotating shafts (24).

2. The semi-gloss high-elastic yarn production equipment according to claim 1, characterized in that: The wire drawing forming mechanism (1) includes a wire guide assembly (13), and the wire guide assembly (13) includes a plurality of fixed plates (133), the bottoms of the plurality of fixed plates (133) are fixedly connected to the inner wall of the wire drawing box (11), a plurality of wire guide tubes (132) are fixedly connected between the inner walls of the plurality of fixed plates (133), a spinning hole plate (131) is fixedly connected between one ends of the plurality of wire guide tubes (132), and the inner wall of the spinning hole plate (131) is slidably connected to the outer wall of the plurality of inlet wires (154) by penetrating the wire guide tube (132).

3. The semi-gloss high-elastic yarn production equipment according to claim 1, characterized in that: The polymerization hot melt mechanism (3) includes a plurality of fixed columns (33), the bottoms of the plurality of fixed columns (33) are fixedly connected to the top of the drawing box (11), a polymerization furnace (31) is fixedly connected between the tops of the plurality of fixed columns (33), an extrusion funnel (32) is fixedly connected to the bottom of the polymerization furnace (31), and the inner wall of the extrusion funnel (32) is fixedly connected to the inner wall of the spinning hole plate (131).

4. The semi-gloss high-elastic yarn production equipment according to claim 1, characterized in that: The wire drawing forming mechanism (1) comprises a plurality of wire outlet tubes (16), the inner walls of the plurality of wire outlet tubes (16) being slidably connected to the outer walls of the plurality of wire outlet wheel wires (155) and being fixedly connected to the outer wall of the wire drawing box (11).

5. The semi-gloss high-elastic yarn production equipment according to claim 1, characterized in that: The wire drawing and forming mechanism (1) comprises an inspection and observation window (12), and the outer wall of the inspection and observation window (12) is fixedly connected to the outer wall of the wire drawing box (11).

6. A method for producing semi-gloss high-elastic yarn according to any one of claims 1 to 5, characterized in that: The following steps are involved: S1. During operation, chemical fiber raw materials for production are put into the polymerization furnace (31), polymerized and hot-melted, and then extruded into filaments by the extrusion funnel (32) through the spinning hole plate (131). The aperture of the spinning hole plate (131) determines the thickness of the filaments. The filaments are respectively transferred through multiple wire guide tubes (132) fixed on the fixed plate (133) for cooling and forming, and then wound on multiple drawing wheels (151) in sequence. The wire on the drawing wheel (151) slides in the drawing groove (152) is the wheel-mounted wire (153). The wire entry and wire exit of the drawing wheel (151) are the wheel entry wire (154) and the wheel exit wire (155), respectively. The wheel entry wire (154) and the wheel exit wire (155) are connected in sequence, and are drawn through the drawing wheel (151) multiple times before being led out from the wire exit tube (16); S2. A plurality of drawing wheels (151) are respectively fixed on the respective rotating shafts (144) of the fixed assembly (14), and both ends of the rotating shaft (144) are connected to the fixing ring (141), and the fixing ring (141) is fixed at the interface of the horizontal rod (142) and the vertical rod (143) connected to the inner wall of the drawing box (11), so that the structure is more stable, and a row of drawing wheels (151) is a group, which is wound in sequence by a plurality of inlet wires (154), on-wheel rotating wires (153) and outlet wires (155), and multiple groups can be set to produce simultaneously to achieve the effect of improving production efficiency; S3. Each rotating shaft (144) is driven by the power mechanism (2). The power mechanism (2) is started, and the servo motor (21) fixed on the motor base (22) is running. The output shaft of the servo motor (21) drives the main gear (251) to rotate through the active shaft (23). The rotation of the main gear (251) drives the slow gear (252) and the fast gear (254) to rotate together. Because the slow gear (252) has more teeth than the main gear (251), the slow gear (252) will rotate slower than the main gear (251), while the fast gear (254) will rotate slower. The slow gear (252) rotates through the driven shaft (24) to drive the slow transmission belt (253) to rotate, and the fast gear (254) rotates through the driven shaft (24) to drive the fast transmission belt (255) to rotate, and then the power is transmitted to the connecting gear (261), and all the driven gears (263) are driven to rotate through the vertical connecting belt (262), so that all other rotating shafts (144) connected to the driven shaft (24) are driven. However, due to the control of the speed regulating component (25), the rotation speed of the drawing wheel (151) is slow-medium-fast in sequence, thereby achieving the effect of wire drawing.

Citation Information

Patent Citations

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