A construction device for a recyclable aluminum alloy plate strip and a construction method thereof
The reusable aluminum alloy strip construction device uses suction cup components and a drive mechanism to quickly pull and fix the template, solving the problem of time-consuming and labor-intensive traditional template installation, improving construction efficiency and template turnover rate, and ensuring wall quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CHINA CONSTR THIRD ENG BUREAU GRP SOUTH CHINA CO LTD
- Filing Date
- 2024-01-08
- Publication Date
- 2026-06-23
AI Technical Summary
The existing construction formwork installation process requires a lot of manual labor, which is time-consuming and labor-intensive, and is prone to damaging the formwork structure, resulting in a lot of waste on site. In addition, the water-stop bolts are difficult to connect, which affects construction efficiency and quality.
The reusable aluminum alloy strip construction device includes a vehicle body, mounting platform, template support unit and aluminum alloy strip. The template is fixed by suction cup assembly and connected by drive mechanism and screws to achieve quick pull-and-fix of the template, reducing manual operation. The reserved bolt holes facilitate the insertion of screws and the height can be adjusted by hydraulic and fine adjustment devices.
It improves construction efficiency, reduces labor input, reduces formwork damage and waste generation, ensures the flatness and verticality of the wall, enhances the speed of construction and turnover rate, reduces on-site waste, and avoids the problems of grout leakage and root rot in traditional methods.
Smart Images

Figure CN117588049B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of building formwork installation, specifically to a construction device and construction method for a reusable aluminum alloy strip. Background Technology
[0002] Existing technology requires the installation of formwork by cutting through the entire formwork, which damages the formwork structure and requires a large amount of manual labor. Traditional methods require inserting the water-stop bolts into the shear wall reinforcement cage first, and then simultaneously inserting the water-stop bolts into the holes on both sides of the formwork, which is labor-intensive and time-consuming. When setting up tie rods, each hole needs to be connected and installed, and they are not easy to recycle. During construction, the formwork structure is easily damaged, and a lot of waste is generated on site. Summary of the Invention
[0003] To solve the above-mentioned technical problems, the present invention provides a construction device for reusable aluminum alloy strips, which is implemented by the following technical solution:
[0004] A construction device for reusable aluminum alloy strip includes a vehicle body, an installation platform, a template support unit, and an aluminum alloy strip. The device is characterized in that: the vehicle body is provided with an installation platform, and the bottom of the vehicle body is provided with wheels; the installation platform includes an aluminum alloy strip receiving / unloading groove and a screw mounting seat; the lower part of the screw mounting seat is provided with a screw storage box; and the screw mounting seat is provided with a screw centering hole.
[0005] The aluminum alloy strip is assembled from an upper plate strip groove, a plate strip, a lower plate strip groove, and a reserved bolt hole. The upper plate strip groove is used to install the upper template, and the lower plate strip groove is used to install the lower template.
[0006] The template support unit is installed on the side of the mounting platform. The template support unit is equipped with a telescopic rod, and the end of the telescopic rod is equipped with a suction cup assembly; the suction cup assembly abuts against the lower template.
[0007] The aluminum alloy strip receiving and unloading groove is equipped with a driving mechanism, which moves the aluminum alloy strip to the installation position and connects it by screw.
[0008] The reserved bolt holes are located in the middle of the aluminum alloy strip.
[0009] Both the upper and lower plates with grooves have cross-patterned bottom surfaces.
[0010] The template support unit includes a hydraulic device for adjusting the extension and retraction of the rods.
[0011] The aluminum alloy strip take-up and untake-down groove includes a fine-tuning device, which is a hydraulic device or a hand-cranked lifting screw.
[0012] The upper part of the aluminum alloy strip receiving and discharging slot is provided with a receiving cavity for the aluminum alloy strip. A push rod is provided in the receiving cavity. The aluminum alloy strip receiving and discharging slot is provided with two openable baffles. When the push rod pushes the aluminum alloy strip to the baffle position, the baffle is triggered to open, and one piece of aluminum alloy strip falls into the aluminum alloy strip receiving and discharging slot. The height of the aluminum alloy strip receiving and discharging slot is adjusted to the installation height.
[0013] A construction method for a reusable aluminum alloy sheet and strip construction device, characterized by the following construction steps:
[0014] Step 1: Before assembly, apply release agent to the inside of the panel strip. After the wall and column reinforcement is inspected and accepted, install the template from bottom to top. Use the vehicle to move the suction cup assembly of the installation platform to hold the template in place.
[0015] Step 2: Simultaneously adjust the height of the aluminum alloy strip take-up and drop groove using the fine-tuning device. When the push rod moves the aluminum alloy strip to the baffle position, the baffle is triggered to open, and one piece of aluminum alloy strip falls into the aluminum alloy strip take-up and drop groove. The aluminum alloy strip is then moved horizontally to the mounting hole position by the drive mechanism.
[0016] Step 3: Align the screws in the screw storage box with the mounting holes and connect them with aluminum alloy strips. Repeat the same steps to install the aluminum alloy strips on both sides, and achieve template tensioning. Fix the templates through the grooves of the upper and lower strips. After fixing the templates, insert the tie bolts at the reserved holes and tighten them.
[0017] Step 4: After the concrete pouring is completed and the conditions for demolding are met, the precast panels can be completely removed and reused in other areas.
[0018] After adopting the above technical solution, the beneficial effects of the present invention are:
[0019] 1. This solution resolves the issue of threaded rods during template installation, reduces manual labor, facilitates human-machine collaboration, and ensures thread alignment and tension fixation. In actual construction, two vehicles are used in coordination, or one end is a vehicle and the other end is a manual operation.
[0020] 2. Traditional methods require inserting the water-stop bolts first into the shear wall reinforcement cage, and then simultaneously inserting them into the formwork holes on both sides, which is labor-intensive and time-consuming. This new method, however, makes formwork installation and dismantling convenient and quick, reduces the need for large-area openings, and solves the difficult construction problem of installing water-stop bolts. Because it reduces damage to the formwork surface, it increases the turnover rate of the formwork and reduces on-site waste. Since water-stop bolts do not need to be inserted between the two formwork sides, the method of inserting bolts into the pre-reserved bolt holes in the precast slab avoids the problems of formwork displacement, non-verticality, and loose joints caused by inconsistent hole positions, which can lead to grout leakage and root rot during concrete pouring. This ensures the flatness, verticality, and overall appearance of the wall.
[0021] 3. Compared with traditional processes, this invention adds 5 cm thick plates at the top and bottom, and leaves grooves for fixing the upper and lower templates. Combined with the original reinforcement method, it can minimize the problem of concrete misalignment at the plate strip position, and ensure the flatness, verticality and overall appearance of the wall.
[0022] 4. Precast panels can be centrally processed in the factory and produced individually according to uniform dimensions, which improves production efficiency, speeds up on-site installation, and facilitates turnover. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0024] Figure 1 A side view of a construction device for a reusable aluminum alloy strip provided for an embodiment of this application;
[0025] Figure 2 A front view of a construction device for a reusable aluminum alloy strip provided for an embodiment of this application;
[0026] Figure 3 A schematic diagram of the storage cavity of a construction device for a reusable aluminum alloy strip provided for embodiments of this application;
[0027] Figure 4 A schematic diagram of template installation for a construction device for a reusable aluminum alloy strip provided in this application embodiment;
[0028] Figure 5 A front view of a reusable aluminum alloy strip provided for an embodiment of this application. Detailed Implementation
[0029] The following description of the embodiments will help the public to better understand the present invention. However, the specific embodiments provided by the applicant should not and should not be regarded as a limitation on the technical solution of the present invention. Any change to the definition of components or technical features, or any formal but not substantive transformation of the overall structure, should be regarded as the scope of protection defined by the technical solution of the present invention.
[0030] In this application, unless otherwise expressly specified or limited, the terms "installation," "connection," and "fixation," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can be a mechanical connection or an electrical connection; they can be a direct connection or an indirect connection through an intermediate medium; they can be a connection within two components, or merely surface contact, or a surface contact connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0031] This invention is achieved using the following technical solution:
[0032] like Figures 1-5 As shown, a construction device for reusable aluminum alloy strip includes a vehicle body 1, an installation platform 2, a template support unit 3, and an aluminum alloy strip 4. The device is characterized in that: the vehicle body is provided with an installation platform 2, and the bottom of the vehicle body is provided with wheels 5; the installation platform includes an aluminum alloy strip receiving and discharging groove 21 and a screw mounting seat 22; the lower part of the screw mounting seat 22 is provided with a screw storage box 23; and the screw mounting seat is provided with a screw centering hole 24.
[0033] The aluminum alloy strip 4 is assembled from an upper plate strip groove 41, a plate strip 42, a lower plate strip groove 43, and a reserved bolt hole 44. The upper plate strip groove is used to install the upper template 6, and the lower plate strip groove is used to install the lower template 7.
[0034] The template support unit 3 is installed on the side of the mounting platform. The template support unit is provided with a telescopic rod 31, and a suction cup assembly 32 is provided at the end of the telescopic rod; the suction cup assembly abuts against the lower template 7.
[0035] The aluminum alloy strip receiving and unloading groove is equipped with a driving mechanism, which moves the aluminum alloy strip to the installation position and connects it by screw.
[0036] The reserved bolt hole 44 is set in the middle of the aluminum alloy strip.
[0037] Both the upper and lower plates with grooves have cross-patterned bottom surfaces.
[0038] The template support unit includes a hydraulic device for adjusting the extension and retraction of the rods.
[0039] The aluminum alloy strip take-up and untake-down groove includes a fine-tuning device 211, which is a hydraulic device or a hand-cranked lifting screw.
[0040] The upper part of the aluminum alloy strip receiving and discharging slot is provided with an aluminum alloy strip receiving cavity 8. A push rod 81 is provided in the receiving cavity. The aluminum alloy strip receiving and discharging slot is provided with two openable baffles 82. When the push rod pushes the aluminum alloy strip to the baffle position, the baffle is triggered to open, and one piece of aluminum alloy strip falls into the aluminum alloy strip receiving and discharging slot. The height of the aluminum alloy strip receiving and discharging slot is adjusted to the installation height.
[0041] A construction method for a reusable aluminum alloy sheet and strip construction device, characterized by the following construction steps:
[0042] Step 1: Before assembly, apply release agent to the inside of the panel strip. After the wall and column reinforcement is inspected and accepted, install the template from bottom to top. Use the vehicle to move the suction cup assembly of the installation platform to hold the template in place.
[0043] Step 2: Simultaneously adjust the height of the aluminum alloy strip take-up and drop groove using the fine-tuning device. When the push rod moves the aluminum alloy strip to the baffle position, the baffle is triggered to open, and one piece of aluminum alloy strip falls into the aluminum alloy strip take-up and drop groove. The aluminum alloy strip is then moved horizontally to the mounting hole position by the drive mechanism.
[0044] Step 3: Align the screws in the screw storage box with the mounting holes and connect them with aluminum alloy strips. Repeat the same steps to install the aluminum alloy strips on both sides, and achieve template tensioning. Fix the templates through the grooves of the upper and lower strips. After fixing the templates, insert the tie bolts at the reserved holes and tighten them.
[0045] Step 4: After the concrete pouring is completed and the conditions for demolding are met, the precast panels can be completely removed and reused in other areas.
[0046] The preferred embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above, and the devices and structures not described in detail should be understood as being implemented in a conventional manner in the art. Any person skilled in the art can make many possible variations and modifications to the technical solutions of the present invention using the methods and techniques disclosed above, or modify them into equivalent embodiments with equivalent changes, without departing from the scope of the present invention. This does not affect the essential content of the present invention. Therefore, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the present invention's technical solutions still fall within the protection scope of the present invention.
Claims
1. A construction device for reusable aluminum alloy strip, comprising a vehicle body, a mounting platform, a template support unit, and an aluminum alloy strip, characterized in that: The vehicle body is provided with an installation platform, and the bottom of the vehicle body is provided with wheels. The installation platform includes an aluminum alloy strip receiving and releasing groove and a screw mounting seat. The lower part of the screw mounting seat is provided with a screw storage box, and the screw mounting seat is provided with a screw centering hole. The aluminum alloy strip is assembled from an upper strip groove, a strip, a lower strip groove, and pre-reserved bolt holes. The upper strip groove is used to install the upper template, and the lower strip groove is used to install the lower template. The template support unit is installed on the side of the mounting platform. The template support unit is equipped with a telescopic rod, and the end of the telescopic rod is equipped with a suction cup assembly; the suction cup assembly abuts against the lower template. The aluminum alloy strip receiving and unloading groove is equipped with a driving mechanism, which moves the aluminum alloy strip to the installation position and connects it by screw.
2. The construction device for a reusable aluminum alloy strip according to claim 1, characterized in that: The reserved bolt holes are located in the middle of the aluminum alloy strip.
3. The construction device for a reusable aluminum alloy strip according to claim 1, characterized in that: Both the upper and lower plates with grooves have cross-patterned bottom surfaces.
4. The construction device for a reusable aluminum alloy strip according to claim 1, characterized in that: The template support unit includes a hydraulic device for adjusting the extension and retraction of the rods.
5. The construction device for a reusable aluminum alloy strip according to claim 4, characterized in that: The aluminum alloy strip take-up and untake-down groove includes a fine-tuning device, which is a hydraulic device or a hand-cranked lifting screw.
6. The construction device for a reusable aluminum alloy strip according to claim 4, characterized in that: The upper part of the aluminum alloy strip receiving and discharging slot is provided with a receiving cavity for the aluminum alloy strip. A push rod is provided in the receiving cavity. The aluminum alloy strip receiving and discharging slot is provided with two openable baffles. When the push rod pushes the aluminum alloy strip to the baffle position, the baffle is triggered to open, and one piece of aluminum alloy strip falls into the aluminum alloy strip receiving and discharging slot. The height of the aluminum alloy strip receiving and discharging slot is adjusted to the installation height.
7. A construction method for a construction device for reusable aluminum alloy strips according to any one of claims 1-5, characterized in that, The construction steps are as follows: Step 1: Before assembly, apply release agent to the inside of the panel strip. After the wall and column reinforcement is inspected and accepted, install the template from bottom to top. Use the vehicle to move the suction cup assembly of the installation platform to hold the template in place. Step 2: Simultaneously adjust the height of the aluminum alloy strip take-up and drop groove using the fine-tuning device. When the push rod moves the aluminum alloy strip to the baffle position, the baffle is triggered to open, and one piece of aluminum alloy strip falls into the aluminum alloy strip take-up and drop groove. The aluminum alloy strip is then moved horizontally to the mounting hole position by the drive mechanism. Step 3: Align the screws in the screw storage box with the mounting holes and connect them with aluminum alloy strips. Repeat the same steps to install the aluminum alloy strips on both sides, and achieve template tensioning. Fix the templates through the grooves of the upper and lower strips. After fixing the templates, insert the tie bolts at the reserved holes and tighten them. Step 4: After the concrete pouring is completed and the conditions for demolding are met, the precast panels can be completely removed and reused in other areas.