A slurry treatment system and method

By designing a mud treatment system and method, the problems of low mud treatment efficiency and environmental pollution in the construction of large-area bored piles were solved, realizing the timely treatment of waste mud and the efficient recycling of new mud, thus ensuring construction quality and environmental protection requirements.

CN117602786BActive Publication Date: 2026-04-17SHANGHAI MECHANIZED CONSTR GRP
View PDF 2 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SHANGHAI MECHANIZED CONSTR GRP
Filing Date
2023-12-13
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

In the construction of large-area bored piles, the efficiency of mud preparation, circulation and transportation is low, the quality cannot be effectively guaranteed, and the waste mud is not treated in a timely manner and is not environmentally friendly, which affects the quality of the project and may lead to environmental pollution.

Method used

Design a mud treatment system including a mud treatment module, a transfer module, and a mud making module. The system connects waste mud, circulating mud, and fresh mud through pipelines to achieve timely treatment and conversion. Pumps and desanders are installed to separate and treat the mud, forming slag and clean water, ensuring the quality and transportation efficiency of the fresh mud.

Benefits of technology

It enables timely treatment of waste slurry and recycled slurry, prevents decline in construction quality and environmental pollution, improves the efficiency and quality of new slurry delivery, meets construction requirements, and saves resources.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN117602786B_ABST
    Figure CN117602786B_ABST
Patent Text Reader

Abstract

The application belongs to the technical field of mud preparation, and discloses a mud treatment system and method, which comprises a mud treatment module, a transfer module and a mud making module. The mud treatment module is connected with the pile foundation through a first waste mud pipe, a first circulating mud pipe and a first new mud pipe; the transfer module is connected with the mud treatment module through a second waste mud pipe, a second circulating mud pipe and a second new mud pipe; and the mud making module is connected with the transfer module through a third waste mud pipe, a third circulating mud pipe and a third new mud pipe. Through the above arrangement, the mud preparation, circulation and conveying efficiency can be improved, the mud quality can be ensured, the construction requirements of the pile foundation can be met, the waste mud can be treated in a harmless manner in a timely manner, and the environment can be prevented from being polluted.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of mud preparation technology, and more particularly to a mud treatment system and method. Background Technology

[0002] During the drilling of bored piles, the soil layer to be drilled is often loose (or the soil around the borehole is disturbed during drilling, or the soil's self-stabilizing ability is weak). Therefore, under horizontal earth pressure, the soil around the borehole tends to collapse into the hole. Without mud slurry for wall protection, this soil will collapse and fall into the borehole, blocking it and preventing drilling. Thus, controlling the mud slurry's properties is crucial for ensuring construction quality. However, when using mud slurry for wall protection on large construction sites, the preparation, circulation, transportation, and waste disposal of the mud slurry are difficult to manage in a timely manner. Conventional mud slurry treatment methods are insufficient to meet construction requirements under large-scale conditions, making it difficult to guarantee mud slurry quality, affecting project quality, and easily leading to indiscriminate mud discharge and environmental pollution.

[0003] Therefore, there is an urgent need for a mud treatment system and method to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to provide a mud treatment system and method to solve the problems of low efficiency in mud preparation, circulation and transportation, ineffective quality assurance, and untimely and environmentally unfriendly waste mud treatment.

[0005] To achieve this objective, the present invention adopts the following technical solution:

[0006] On the one hand, a mud treatment system is provided, comprising:

[0007] A mud treatment module, wherein the mud treatment module is connected to the pile foundation by a first waste mud pipe, a first circulating mud pipe and a first new mud pipe;

[0008] The transfer module is connected to the mud treatment module by a second waste slurry pipe, a second circulating slurry pipe, and a second new slurry pipe.

[0009] The pulping module is connected to the transfer module by a third waste pulp pipe, a third circulating pulp pipe, and a third new pulp pipe.

[0010] Preferably, the mud treatment module includes a mud storage tank, which is equipped with a first waste mud tank, a first circulating mud tank and a first new mud tank. The first waste mud tank is connected to the first waste mud pipe and the second waste mud pipe, the first circulating mud tank is connected to the first circulating mud pipe and the second circulating mud pipe, and the first new mud tank is connected to the first new mud pipe and the second new mud pipe.

[0011] Preferably, the transfer module includes:

[0012] The second waste slurry tank is connected to the second waste slurry pipe and the third waste slurry pipe;

[0013] The second circulating slurry tank is connected to the second circulating slurry pipe and the third circulating slurry pipe;

[0014] The second new slurry tank is connected to the second new slurry pipe and the third new slurry pipe;

[0015] The first pump is installed in the first pump, the second waste slurry pipe, the second circulating slurry pipe and the second new slurry pipe.

[0016] Preferably, the pulping module includes a new pulp generation mechanism and a waste pulp treatment mechanism. The new pulp generation mechanism is connected to the third circulating pulp pipe and the third new pulp pipe, and the waste pulp treatment mechanism is connected to the third waste pulp pipe.

[0017] Preferably, the new pulp generation mechanism includes:

[0018] The first sand removal machine is connected to the third circulating slurry pipe;

[0019] A sand and soil pool, which is used to collect the sand and soil separated by the first sand remover;

[0020] A transfer pool, which is connected to the first sand remover, has an opening at the top;

[0021] A sedimentation tank, wherein the sedimentation tank is connected to the transfer tank through the opening;

[0022] An adjustment tank, which is connected to the sedimentation tank;

[0023] A pulping tank for producing artificial fresh pulp, wherein the artificial fresh pulp in the pulping tank can be pumped to the conditioning tank by a pump and mixed with circulating pulp to produce fresh pulp;

[0024] A storage tank, which is connected to the adjustment tank, is used to transfer the new pulp from the adjustment tank to the storage tank;

[0025] A slurry delivery tank, which is connected to the storage tank and the third new slurry pipe;

[0026] A third pump is installed on the slurry delivery tank, and the third pump can pump the new slurry into the third new slurry pipe.

[0027] Preferably, the waste slurry treatment facility includes:

[0028] Waste slurry tank, which is connected to the third waste slurry pipe;

[0029] A clear water tank is located on one side of the waste slurry tank;

[0030] A slag pit is located on the other side of the waste slurry pit;

[0031] A filter press is used to filter the waste slurry in the waste slurry tank to form slag and clean water. The slag falls into the slag tank and the clean water flows into the clean water tank.

[0032] Preferably, the mud treatment module is further provided with a second desander and a sand tank. The second desander is connected to the first circulating slurry pipe and the first new slurry pipe, and the sand tank is used to collect the sand separated by the second desander.

[0033] Preferably, the third waste slurry pipe, the third circulating slurry pipe, and the third new slurry pipe are all equipped with a second pump.

[0034] On the other hand, a mud treatment method is provided, using the above-mentioned mud treatment system, comprising:

[0035] Step S1: The waste slurry generated at the pile foundation is pumped to the first waste slurry tank in real time through the first waste slurry pipe, and the circulating slurry generated at the pile foundation is pumped to the first circulating slurry tank through the first circulating slurry pipe;

[0036] Step S2: The waste slurry in the first waste slurry tank is transported to the second waste slurry tank through the first pump and the second waste slurry pipe; the circulating slurry in the first circulating slurry tank is transported to the second circulating slurry tank through the first pump and the second circulating slurry pipe.

[0037] Step S3: The waste slurry in the second waste slurry tank is transported to the waste slurry treatment mechanism via the third waste slurry pipe. The waste slurry in the waste slurry tank is filtered by a filter press to form slag and clean water. The slag falls into the slag pool, and the clean water flows into the clean water pool. The circulating slurry in the second circulating slurry tank is transported to the new slurry generation mechanism via the third circulating slurry pipe. Sand is removed by the first desanding machine. The sand separated by the first desanding machine enters the sand pool. The separated circulating slurry passes through the transfer pool and the sedimentation pool in sequence before entering the adjustment pool. The artificial new slurry produced in the slurry making pool is pumped into the adjustment pool and mixed with the circulating slurry to form new slurry. Then the new slurry is transported to the storage pool for later use.

[0038] Step S4: When new grout is needed at the pile foundation, the new grout in the storage tank is transported to the grout delivery tank, and the new grout is pumped to the third new grout pipe by the third pump. The new grout flows sequentially through the third new grout pipe, the second new grout tank, the second new grout pipe, the first new grout tank, and the first new grout pipe to reach the pile foundation for grouting.

[0039] Preferably, in step S3, when the efficiency of the new slurry generation mechanism in converting the circulating slurry into new slurry is less than the efficiency of the circulating slurry generated at the pile foundation, the second desanding machine is activated, and part of the circulating slurry in the first circulating slurry pipe is transported to the second desanding machine for desanding. The sand separated by the second desanding machine enters the sand box, and the separated circulating slurry flows into the first new slurry tank through the first new slurry pipe to mix with the new slurry.

[0040] The beneficial effects of this invention are:

[0041] The mud treatment system provided by this invention, by setting up a mud treatment module, can immediately pump the waste mud and circulating mud generated during pile foundation construction to the mud treatment module via the first waste mud pipe and the first circulating mud pipe, respectively, so that the waste mud and circulating mud generated during pile foundation construction are treated in a timely and effective manner to ensure the construction quality of the pile foundation. By setting up a transfer module, the waste mud and circulating mud in the mud treatment module can be pumped to the transfer module via the second waste mud pipe and the second circulating mud pipe, respectively, to alleviate the storage pressure of the mud treatment module. By setting up a slurry making module, the waste mud and circulating mud in the transfer module can be pumped to the slurry making module via the third waste mud pipe and the third circulating mud pipe, respectively, through the slurry making module to perform harmless treatment of the waste mud and prevent environmental pollution. In addition, the circulating mud can be converted into new mud by the slurry making module, and then sequentially delivered to the pile foundation for grouting through the third new mud pipe, the second new mud tank, the second new mud pipe, the first new mud tank, and the first new mud pipe, ensuring the quality of the mud and effectively improving the delivery efficiency of the new mud to meet the construction requirements of the pile foundation.

[0042] The mud treatment method provided by this invention can promptly remove waste mud and circulating mud generated during pile foundation construction, preventing adverse effects on the construction quality of the pile foundation. Waste mud can be treated by a waste mud treatment device to form slag and clean water, effectively preventing waste mud from polluting the environment. Circulating mud can be converted into new mud by a new mud generation device for recycling, which not only effectively saves resources but also ensures the quality of new mud through the new mud generation device, thereby meeting the construction requirements of the pile foundation. Attached Figure Description

[0043] Figure 1 This is a schematic diagram of the overall structure of the mud treatment system provided in the embodiment of the present invention;

[0044] Figure 2 This is a schematic diagram of the mud treatment module provided in an embodiment of the present invention;

[0045] Figure 3 This is a schematic diagram of the transfer module provided in an embodiment of the present invention;

[0046] Figure 4 This is a schematic diagram of the structure of the novel pulp generation mechanism provided in an embodiment of the present invention;

[0047] Figure 5 This is a schematic diagram of the waste slurry treatment mechanism provided in an embodiment of the present invention.

[0048] In the picture:

[0049] 100. Pile foundation;

[0050] 1. Mud treatment module; 11. First waste mud pipe; 12. First circulating mud pipe; 13. First new mud pipe; 14. Mud storage tank; 141. First waste mud tank; 142. First circulating mud tank; 143. First new mud tank; 15. Second desander; 16. Sand tank;

[0051] 2. Transfer module; 21. Second waste slurry pipe; 22. Second circulating slurry pipe; 23. Second new slurry pipe; 24. Second waste slurry tank; 25. Second circulating slurry tank; 26. Second new slurry tank; 27. First pump; 28. Second pump;

[0052] 3. Pulping module; 31. Third waste slurry pipe; 32. Third circulating slurry pipe; 33. Third new slurry pipe; 34. New slurry generation mechanism; 341. First sand remover; 342. Sand and soil tank; 343. Transfer tank; 344. Sedimentation tank; 345. Adjustment tank; 346. Pulping tank; 347. Storage tank; 348. Slurry delivery tank; 349. Third pump; 35. Waste slurry treatment mechanism; 351. Waste slurry tank; 352. Clear water tank; 353. Slag and soil tank; 354. Filter press. Detailed Implementation

[0053] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, and not all of the structures.

[0054] In the description of this invention, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0055] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0056] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. In addition, the terms "first" and "second" are used only for distinction in description and have no special meaning.

[0057] like Figures 1 to 5 As shown, this embodiment provides a mud treatment system, including a mud treatment module 1, a transfer module 2, and a mud-making module 3. The mud treatment module 1 is connected to the pile foundation 100 via a first waste mud pipe 11, a first circulating mud pipe 12, and a first new mud pipe 13; the transfer module 2 is connected to the mud treatment module 1 via a second waste mud pipe 21, a second circulating mud pipe 22, and a second new mud pipe 23; and the mud-making module 3 is connected to the transfer module 2 via a third waste mud pipe 31, a third circulating mud pipe 32, and a third new mud pipe 33.

[0058] The mud treatment system provided in this embodiment, by setting up a mud treatment module 1, can immediately pump the waste mud and circulating mud generated during the construction of the pile foundation 100 into the mud treatment module 1 via the first waste mud pipe 11 and the first circulating mud pipe 12, respectively, so that the waste mud and circulating mud generated during the construction of the pile foundation 100 can be treated in a timely and effective manner to ensure the construction quality of the pile foundation 100; by setting up a transfer module 2, the waste mud and circulating mud in the mud treatment module 1 can be pumped into the transfer module 2 via the second waste mud pipe 21 and the second circulating mud pipe 22, respectively, to alleviate the storage pressure of the mud treatment module 1. Through the slurry-making module 3, the waste slurry and circulating slurry in the transfer module 2 can be pumped to the slurry-making module 3 via the third waste slurry pipe 31 and the third circulating slurry pipe 32, respectively. The slurry-making module 3 treats the waste slurry to prevent environmental pollution. In addition, the circulating slurry can be converted into new slurry through the slurry-making module 3, and then sequentially delivered to the pile foundation 100 for grouting through the third new slurry pipe 33, the second new slurry tank 26, the second new slurry pipe 23, the first new slurry tank 143, and the first new slurry pipe 13. This ensures the quality of the slurry and effectively improves the delivery efficiency of the new slurry, meeting the construction requirements of the pile foundation 100.

[0059] Optionally, such as Figure 2 As shown, the mud treatment module 1 includes a mud storage tank 14, which contains a first waste mud tank 141, a first circulating mud tank 142, and a first new mud tank 143. The first waste mud tank 141 is connected to the first waste mud pipe 11 and the second waste mud pipe 21. The first circulating mud tank 142 is connected to the first circulating mud pipe 12 and the second circulating mud pipe 22. The first new mud tank 143 is connected to the first new mud pipe 13 and the second new mud pipe 23. It is understood that waste mud generated during the construction of the pile foundation 100 can be promptly discharged through the first waste mud pipe 11 and temporarily stored in the first waste mud tank 141. Circulating mud generated during the construction of the pile foundation 100 can be promptly discharged through the first circulating mud pipe 12 and temporarily stored in the first circulating mud tank 142. New mud generated by the mud-making module 3 can flow to the first new mud tank 143 through the second new mud pipe 23 and then be pumped to the construction site of the pile foundation 100 through the first new mud pipe 13 to ensure timely replenishment of new mud during construction.

[0060] Specifically, in this embodiment, the mud storage tank 14 is composed of steel plates connected together, with a wall thickness of not less than 10mm, a height of not less than 1m, and a total volume of 30m³. 3 Furthermore, the first waste slurry tank 141, the first circulating slurry tank 142, and the first new slurry tank 143 are all the same size to ensure effective storage of waste slurry and circulating slurry. In addition, in this embodiment, the first new slurry tank 143 includes six new slurry pumping tanks of the same size, and the height of a single new slurry pumping tank does not exceed 3m. New slurry is stored in the new slurry pumping tanks, thereby enabling the new slurry to be stored in blocks to ensure the quality of the new slurry.

[0061] Optionally, such as Figure 3 As shown, the transfer module 2 includes a second waste slurry tank 24, a second circulating slurry tank 25, a second new slurry tank 26, and a first pump 27. The second waste slurry tank 24 is connected to the second waste slurry pipe 21 and the third waste slurry pipe 31; the second circulating slurry tank 25 is connected to the second circulating slurry pipe 22 and the third circulating slurry pipe 32; the second new slurry tank 26 is connected to the second new slurry pipe 23 and the third new slurry pipe 33; the second waste slurry pipe 21, the second circulating slurry pipe 22, and the second new slurry pipe 23 are all equipped with the first pump 27. Understandably, the transfer module 2 serves as a transfer point for waste slurry and circulating slurry. The waste slurry in the first waste slurry tank 141 flows sequentially through the second waste slurry pipe 21, the second waste slurry tank 24, and the third waste slurry pipe 31 to the pulping module 3 for treatment, in order to prevent the waste slurry from polluting the environment. The circulating slurry in the first circulating slurry tank 142 flows sequentially through the second circulating slurry pipe 22, the second circulating slurry tank 25, and the third circulating slurry pipe 32 to the pulping module 3 for further processing, converting it into usable new slurry, thereby enabling the reuse of mud and saving resources.

[0062] Optionally, such as Figure 3 As shown, the third waste slurry pipe 31, the third circulating slurry pipe 32, and the third new slurry pipe 33 are all equipped with a second pump 28. It can be understood that the second pump 28 is set up as a backup pump so that if the first pump 27 fails, the waste slurry, circulating slurry, and new slurry can be transported through the second pump 28 to ensure the continuity of operation.

[0063] Specifically, in this embodiment, the volumes of the second waste slurry tank 24, the second circulating slurry tank 25, and the second new slurry tank 26 are all not less than 100m³. 3 To ensure sufficient storage capacity for waste slurry, circulating slurry, and fresh slurry. The power of the first pump 27 and the second pump 28 is not less than 40kW to ensure the conveying efficiency of waste slurry, circulating slurry, and fresh slurry; the inner diameter of the pipes of the second waste slurry pipe 21, the third waste slurry pipe 31, the second circulating slurry pipe 22, the third circulating slurry pipe 32, the second fresh slurry pipe 23, and the third fresh slurry pipe 33 is not less than 300mm to ensure a high conveying capacity for waste slurry, circulating slurry, and fresh slurry, further ensuring conveying efficiency.

[0064] Optionally, such as Figure 4 and Figure 5As shown, the slurry preparation module 3 includes a new slurry generation mechanism 34 and a waste slurry treatment mechanism 35. The new slurry generation mechanism 34 is connected to the third circulating slurry pipe 32 and the third new slurry pipe 33, and the waste slurry treatment mechanism 35 is connected to the third waste slurry pipe 31. The new slurry generation mechanism 34 can convert the circulating slurry into new slurry that meets the required specifications for use in the construction of the pile foundation 100; the waste slurry treatment mechanism 35 can separate the waste slurry from the sediment, reducing environmental pollution. Specifically, in this embodiment, the new slurry generation mechanism 34 and the waste slurry treatment mechanism 35 are separate and do not interfere with each other during operation, to prevent the waste slurry from mixing with the circulating slurry and affecting the quality of the new slurry.

[0065] Optionally, such as Figure 4 As shown, the new pulp generation mechanism 34 includes:

[0066] The first desanding machine 341 is connected to the third circulating slurry pipe 32.

[0067] Sand and soil pool 342 is used to collect the sand and soil separated by the first sand removal machine 341.

[0068] The transfer pool 343 is connected to the first sand remover 341, and the top of the transfer pool 343 is provided with an opening.

[0069] Sedimentation tank 344 is connected to transfer tank 343 through an opening.

[0070] Adjustment tank 345 is connected to sedimentation tank 344.

[0071] The pulping tank 346 is used to produce artificial fresh pulp. The artificial fresh pulp in the pulping tank 346 can be pumped to the conditioning tank 345 by a pump to mix with the circulating pulp to produce fresh pulp.

[0072] Storage tank 347 is connected to adjustment tank 345 to transfer new pulp from adjustment tank 345 to storage tank 347.

[0073] The slurry delivery tank 348 is connected to the storage tank 347 and the third new slurry pipe 33.

[0074] The third pump 349 is installed on the slurry delivery tank 348 and can pump new slurry into the third new slurry pipe 33.

[0075] Understandably, the circulating slurry in the second circulating slurry tank 25 is transported to the first desander 341 via the third circulating slurry pipe 32 for desanding. The sand separated by the first desander 341 enters the sand tank 342 and is transported out by dump trucks. The separated circulating slurry flows to the transfer tank 343 for fine sand sedimentation. Since the first desander 341 can remove larger sand particles, the smaller fine sand particles, along with the circulating slurry, pass through the opening at the top of the transfer tank 343 and settle in the sedimentation tank 344. The sedimentation tank 344 also has an opening at the top of its wall, with a height and width of 15cm. The circulating slurry in the sedimentation tank 344 then flows into the adjustment tank 345 through the opening at the top of the sedimentation tank 344. At this point, the circulating slurry flowing out from the opening at the top of the sedimentation tank 344 no longer contains fine sand, and the artificial fresh slurry in the slurry-making tank 346 can be pumped out by a pump. The slurry is mixed with circulating slurry in the adjustment tank 345 to prepare new slurry that meets the requirements. The new slurry flows into the storage tank 347 for storage and later use. The slurry delivery tank 348 is connected to the storage tank 347 and the third new slurry pipe 33. When new slurry is needed at pile foundation 100, the new slurry in the storage tank 347 flows to the slurry delivery tank 348 and is pumped to the third new slurry pipe 33 by the third pump 349. The new slurry flows sequentially through the third new slurry pipe 33, the second new slurry tank 26, the second new slurry pipe 23, the first new slurry tank 143, and the first new slurry pipe 13 to reach pile foundation 100 for grouting. Specifically, in this embodiment, the first desander 341 should have a mud processing capacity of not less than 500m³. 3 / d. The power of the third pump, 349, shall not be less than 300kW.

[0076] Optionally, such as Figure 5 As shown, the waste slurry treatment unit 35 includes:

[0077] Waste slurry tank 351 is connected to the third waste slurry pipe 31.

[0078] Clear water tank 352 is located on one side of waste slurry tank 351.

[0079] Slag pit 353 is located on the other side of waste slurry pit 351.

[0080] The filter press 354 can filter the waste slurry in the waste slurry tank 351 to form slag and clean water. The slag falls into the slag tank 353, and the clean water flows into the clean water tank 352.

[0081] Understandably, the third waste slurry pipe 31 transports the waste slurry to the waste slurry tank 351, and a certain pressure is applied to the waste slurry through the filter press 354, causing the sand and water in the waste liquid to separate. The separated slag enters the slag tank 353 and is transported out by dump trucks; the separated clean water flows into the clean water tank 352, which can be directly used for site vehicle washing, road cleaning, and other work, improving the utilization rate of the waste liquid. Specifically, the filter press 354 in this embodiment is existing technology and will not be described in detail here. Furthermore, the sand tank 342 in this embodiment is made of concrete, with a height of 3m and a bottom area of ​​20m². 2 .

[0082] Optionally, such as Figure 2 As shown, the mud treatment module 1 is also equipped with a second desander 15 and a sand box 16. The second desander 15 is connected to the first circulating slurry pipe 12 and the first new slurry pipe 13. The sand box 16 is used to collect the sand separated by the second desander 15. Understandably, the second desanding machine 15 and sand tank 16 are not routinely used. However, due to the large construction site in this embodiment and the large amount of circulating slurry generated at pile foundation 100, when the efficiency of the new slurry generation mechanism 34 in converting circulating slurry into new slurry is less than the efficiency of the circulating slurry generated at pile foundation 100, the second desanding machine 15 and sand tank 16 can be activated to directly transport the circulating slurry generated at pile foundation 100 to the second desanding machine 15 through the first circulating slurry pipe 12. The second desanding machine 15 removes sand from the circulating slurry, and the sand separated by the second desanding machine 15 enters the sand tank. The separated circulating slurry flows through the first new slurry pipe 13 into the first new slurry tank 143 to mix with the new slurry, and then is pumped to the construction site of pile foundation 100 through the first new slurry pipe 13 to relieve the pressure on the new slurry generation mechanism 34. Specifically, in this embodiment, the second desanding machine 15 has a mud processing capacity of not less than 100m³. 3 / d.

[0083] Furthermore, this embodiment also provides a mud treatment method using the aforementioned mud treatment system, comprising:

[0084] Step S1: The waste slurry generated at pile foundation 100 is pumped to the first waste slurry tank 141 in real time via the first waste slurry pipe 11, and the circulating slurry generated at pile foundation 100 is pumped to the first circulating slurry tank 142 via the first circulating slurry pipe 12.

[0085] Step S2: The waste slurry in the first waste slurry tank 141 is transported to the second waste slurry tank 24 via the first pump 27 and the second waste slurry pipe 21. The circulating slurry in the first circulating slurry tank 142 is transported to the second circulating slurry tank 25 via the first pump 27 and the second circulating slurry pipe 22.

[0086] Step S3: The waste slurry in the second waste slurry tank 24 is transported to the waste slurry treatment mechanism 35 via the third waste slurry pipe 31. The waste slurry in the waste slurry pool 351 is filtered by the filter press 354 to form slag and clean water. The slag falls into the slag pool 353, and the clean water flows into the clean water pool 352. The circulating slurry in the second circulating slurry tank 25 is transported to the new slurry generation mechanism 34 via the third circulating slurry pipe 32. Sand is removed by the first sand remover 341. The sand separated by the first sand remover 341 enters the sand pool 342. The separated circulating slurry passes through the transfer pool 343 and the sedimentation pool 344 in sequence and then enters the adjustment pool 345. The artificial new slurry produced by the slurry making pool 346 is pumped into the adjustment pool 345 and mixed with the circulating slurry to form new slurry. Then the new slurry is transported to the storage pool 347 for later use.

[0087] Step S4: When new grout is needed at pile foundation 100, the new grout in storage tank 347 is transported to grout delivery tank 348, and then pumped to the third new grout pipe 33 by the third pump 349. The new grout flows sequentially through the third new grout pipe 33, the second new grout tank 26, the second new grout pipe 23, the first new grout tank 143, and the first new grout pipe 13 to reach pile foundation 100 for grouting.

[0088] The mud treatment method provided in this embodiment can promptly remove the waste mud and circulating mud generated during the construction of the pile foundation 100, preventing adverse effects on the construction quality of the pile foundation 100. The waste mud can be treated by the waste mud treatment device 35 to form slag and clean water, effectively preventing the waste mud from polluting the environment. The circulating mud can be converted into new mud by the new mud generation device 34 for recycling, which not only effectively saves resources, but also ensures the quality of the new mud through the new mud generation device 34, thereby meeting the construction requirements of the pile foundation 100.

[0089] Optionally, in step S3, when the efficiency of the new slurry generation mechanism 34 in converting the circulating slurry into new slurry is less than the efficiency of the circulating slurry generated at the pile foundation 100, the second desander 15 is activated, and part of the circulating slurry in the first circulating slurry pipe 12 is transported to the second desander 15 for desanding. The sand separated by the second desander 15 enters the sand box, and the separated circulating slurry flows into the first new slurry tank 143 through the first new slurry pipe 13 to mix with the new slurry.

[0090] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. Those skilled in the art will be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the claims of the present invention.

Claims

1. A mud treating system characterized by, include: The mud treatment module (1) is connected to the pile foundation (100) by a first waste slurry pipe (11), a first circulating slurry pipe (12) and a first new slurry pipe (13). The transfer module (2) is connected to the mud treatment module (1) by a second waste slurry pipe (21), a second circulating slurry pipe (22), and a second new slurry pipe (23). The pulping module (3) is connected to the transfer module (2) by a third waste pulp pipe (31), a third circulating pulp pipe (32) and a third new pulp pipe (33). The pulping module (3) includes a new pulp generation mechanism (34) and a waste pulp treatment mechanism (35). The new pulp generation mechanism (34) is connected to the third circulating pulp pipe (32) and the third new pulp pipe (33). The waste pulp treatment mechanism (35) is connected to the third waste pulp pipe (31). The new pulp generation mechanism (34) includes: The first desanding machine (341) is connected to the third circulating slurry pipe (32); Sand and soil pool (342), the sand and soil pool (342) is used to hold the sand and soil separated by the first sand remover (341); A transfer pool (343) is connected to the first sand remover (341), and an opening is provided at the top of the transfer pool (343); A sedimentation tank (344) is connected to the transfer tank (343) through the opening; An adjustment tank (345) is connected to the sedimentation tank (344); The pulping tank (346) is used to produce artificial new pulp, and the artificial new pulp in the pulping tank (346) can be pumped to the conditioning tank (345) by a pump to mix with the circulating pulp to produce new pulp; A storage tank (347) is connected to the adjustment tank (345) to transport the new pulp in the adjustment tank (345) to the storage tank (347); The slurry delivery tank (348) is connected to the storage tank (347) and the third new slurry pipe (33); The third pump (349) is installed on the slurry tank (348) and can pump the new slurry into the third new slurry pipe (33); The mud treatment module (1) includes a mud storage tank (14), which is equipped with a first waste mud tank (141), a first circulating mud tank (142) and a first new mud tank (143). The first waste mud tank (141) is connected to the first waste mud pipe (11) and the second waste mud pipe (21). The first circulating mud tank (142) is connected to the first circulating mud pipe (12) and the second circulating mud pipe (22). The first new mud tank (143) is connected to the first new mud pipe (13) and the second new mud pipe (23). The transit module (2) includes: The second waste slurry tank (24) is connected to the second waste slurry pipe (21) and the third waste slurry pipe (31); The second circulating slurry tank (25) is connected to the second circulating slurry pipe (22) and the third circulating slurry pipe (32); The second new pulp tank (26) is connected to the second new pulp pipe (23) and the third new pulp pipe (33); The first pump (27) is installed in the second waste slurry pipe (21), the second circulating slurry pipe (22) and the second new slurry pipe (23).

2. The mud treating system of claim 1, wherein, The waste slurry treatment facility (35) includes: Waste slurry tank (351), which is connected to the third waste slurry pipe (31); A clear water tank (352) is located on one side of the waste slurry tank (351); A slag pit (353) is located on the other side of the waste slurry pit (351); A filter press (354) is used to filter the waste slurry in the waste slurry tank (351) to form slag and clean water. The slag falls into the slag tank (353) and the clean water flows into the clean water tank (352).

3. The mud treatment system according to any one of claims 1-2, characterized in that, The mud treatment module (1) is also equipped with a second desander (15) and a sand box (16). The second desander (15) is connected to the first circulating slurry pipe (12) and the first new slurry pipe (13). The sand box (16) is used to hold the sand separated by the second desander (15).

4. The mud treating system according to any one of claims 1-2, wherein, The third waste slurry pipe (31), the third circulating slurry pipe (32), and the third new slurry pipe (33) are all equipped with a second pump (28).

5. A method for treating mud, characterized in that, Using the mud treatment system according to any one of claims 1-4, comprising: Step S1: The waste slurry generated at the pile foundation (100) is pumped to the first waste slurry tank (141) in real time through the first waste slurry pipe (11), and the circulating slurry generated at the pile foundation (100) is pumped to the first circulating slurry tank (142) through the first circulating slurry pipe (12). Step S2: The waste slurry in the first waste slurry tank (141) is transported to the second waste slurry tank (24) through the second waste slurry pipe (21) via the first pump (27), and the circulating slurry in the first circulating slurry tank (142) is transported to the second circulating slurry tank (25) through the second circulating slurry pipe (22) via the first pump (27). Step S3: The waste slurry in the second waste slurry tank (24) is transported to the waste slurry treatment mechanism (35) via the third waste slurry pipe (31). The waste slurry in the waste slurry pool (351) is filtered by a filter press (354) to form slag and clean water. The slag falls into the slag pool (353), and the clean water flows into the clean water pool (352). The circulating slurry in the second circulating slurry tank (25) is transported to the new slurry generation mechanism (34) via the third circulating slurry pipe (32). Sand removal is carried out through the first sand remover (341). The sand separated by the first sand remover (341) enters the sand and soil pool (342). The separated circulating slurry passes through the transfer pool (343) and the sedimentation pool (344) in sequence before entering the adjustment pool (345). The artificial new slurry produced by the slurry making pool (346) is pumped into the adjustment pool (345) and mixed with the circulating slurry to form new slurry. Then the new slurry is transported to the storage pool (347) for later use. Step S4: When new grout is needed at the pile foundation (100), the new grout in the storage tank (347) is transported to the grout delivery tank (348), and the new grout is pumped to the third new grout pipe (33) by the third pump (349). The new grout flows through the third new grout pipe (33), the second new grout tank, the second new grout pipe (23), the first new grout tank (143), and the first new grout pipe (13) in sequence to reach the pile foundation (100) for grouting.

6. The method of claim 5, wherein, In step S3, when the efficiency of the new slurry generation mechanism (34) in converting the circulating slurry into new slurry is less than the efficiency of the circulating slurry generated at the pile foundation (100), the second desander (15) is activated, and part of the circulating slurry in the first circulating slurry pipe (12) is transported to the second desander (15) for desanding. The sand separated by the second desander (15) enters the sand box (16), and the separated circulating slurry flows into the first new slurry tank (143) through the first new slurry pipe (13) to mix with the new slurry.

Citation Information

Patent Citations

  • Comprehensive recycling treatment method for mud and sand of cast-in-situ bored pile

    CN113856319A

  • Pile foundation engineering slurry purification treatment system

    CN219991354U