A heat insulation device for a barrel based on tail gas treatment
By designing a combination of intermediate cover, end cover and outer arc-shaped heat insulation cover, the problems of inconvenient installation and poor heat insulation effect of heat insulation device in the existing exhaust gas treatment system are solved, and more efficient heat insulation performance and convenient maintenance operation are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIANGYIN CHUANGBO MACHINERY MFG CO LTD
- Filing Date
- 2023-12-18
- Publication Date
- 2026-06-19
AI Technical Summary
The heat insulation devices in existing exhaust gas treatment systems are inconvenient to install and have poor heat insulation effect, making it difficult to meet maintenance needs.
A novel heat insulation device is designed, comprising an intermediate cover, a first end cover, a second end cover, a clamping mechanism, and an outer arc-shaped heat insulation cover. The device reduces heat radiation by completely enclosing the cylindrical structure and utilizing the external arc-shaped heat insulation cover. The clamping mechanism facilitates installation and removal.
It improves the heat insulation effect, simplifies the installation and dismantling process, facilitates inspection and maintenance, and enhances the positional stability of the device.
Smart Images

Figure CN117703576B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of exhaust gas treatment technology, and in particular relates to a heat insulation device for a cylinder based on exhaust gas treatment. Background Technology
[0002] For components such as catalytic converters and mufflers in exhaust gas treatment systems, heat insulation devices are required to provide heat insulation and blocking. Existing heat insulation devices are mainly divided into two types: one is a sleeve-type heat insulation cover that is fitted over the outer surface of the component to provide overall heat insulation and blocking; the other is an arc-shaped heat insulation cover type, with the inner wall fitting against the outer wall of the component and the outer wall fixed to the frame to achieve localized heat insulation in order to prevent heat from being conducted to the vehicle frame or to provide heat insulation and blocking for other surrounding components.
[0003] Existing insulation devices are relatively simple and still suffer from poor insulation performance. In addition, most insulation devices are fastened with screws or bolts, which, due to space limitations, makes installation and removal difficult, hindering the operation of workers and the maintenance and repair of the insulation device and the cylinder structure. Summary of the Invention
[0004] The purpose of this invention is to provide a heat insulation device for a cylinder body based on exhaust gas treatment. By designing a novel heat insulation device, the cylinder body structure can be completely wrapped by an intermediate cover, a first end cover, and a second end cover. At the same time, the design of an external arc-shaped heat insulation cover can further reduce heat radiation and further improve the heat insulation effect, thereby improving the heat insulation effect of the heat insulation device.
[0005] To solve the above-mentioned technical problems, the present invention is achieved through the following technical solution:
[0006] This invention is a heat insulation device for a cylinder body based on exhaust gas treatment, comprising a cylinder body and a heat insulation device body. The cylinder body includes a cylinder, a first end shell and a second end shell, and the first end shell and the second end shell are respectively fixed to both ends of the cylinder body by a first clamping mechanism.
[0007] The heat insulation device body includes an intermediate cover, a first end cover, a second end cover, a second clamping mechanism, two third clamping mechanisms, and an outer arc-shaped heat insulation cover;
[0008] The intermediate cover, the first end cover, and the second end cover are respectively fixed to the outside of the cylinder, the first end shell, and the second end shell;
[0009] The second clamping mechanism and a third clamping mechanism are fixed to the outside of both ends of the intermediate cover. The second clamping mechanism is located between the two third clamping mechanisms, and the other third clamping mechanism is fixed to the outside of the first end shell.
[0010] The second clamping mechanism includes a mounting base, on which an arc-shaped edge is provided to fit the intermediate cover with a gap. Both ends of the mounting base are connected to a second flexible band, and the two second flexible bands are connected at the ends away from the mounting base by a second fastener.
[0011] The third clamping mechanism includes a third flexible band body, the two ends of the third flexible band body are fixed together by a third fastener, and several threaded sleeves are fixed at intervals on the peripheral sides of the two third flexible band bodies.
[0012] The outer arc-shaped heat insulation cover has several mounting points. The outer arc-shaped heat insulation cover is concentrically arranged on the outside of the cylinder body. The mounting points are respectively attached to the outer end face of several threaded sleeves. The outer arc-shaped heat insulation cover is fixed to two third clamping mechanisms by fastening screws and threaded sleeves.
[0013] Furthermore, the intermediate cover, the first end cover, and the second end cover are all composed of two half-covers, which are connected by side folding. The folding part of the intermediate cover is provided with a third clearance opening that cooperates with the second clamping mechanism and the third clamping mechanism.
[0014] Furthermore, the second end cover has an end plate at the end away from the middle cover body, and concave edges are provided at both ends of the middle cover body, both ends of the first end cover, and the other end of the second end cover. A heat insulation layer is fixed to the inner wall of the middle cover body, the first end cover, and the second end cover, and the end of the heat insulation layer is attached to the inner wall of the concave edge.
[0015] Furthermore, a first air duct is provided on the peripheral side of the first end shell, a second air duct is concentrically fixed on the outer end of the second end shell, a fourth clearance opening is provided on the first end cover to cooperate with the first air duct, and a fifth clearance opening is provided on the end plate to cooperate with the second air duct.
[0016] Furthermore, the first clamping mechanism includes a first flexible band body, which is fixed between its two ends by a first fastener. A plurality of arc-shaped inner linings are fixed to the inner wall of the first flexible band body. The arc-shaped inner linings have a U-shaped cross-section. Both sides of the arc-shaped inner linings are provided with abutments, which are attached to the outer wall of the cylinder body.
[0017] Furthermore, both ends of the first flexible band, both ends of the third flexible band, and the end of the second flexible band away from the mounting base are provided with folding portions. The ends of the folding portions are arc-shaped. The first fastener includes a front rotating rod and a rear rotating rod, which are rotatably disposed in the two folding portions respectively. A sliding rod is fixed to the circumferential side of the front rotating rod. The sliding rod passes through the rear rotating rod and is slidably connected to the rear rotating rod. A nut is threaded to the end of the sliding rod. The front rotating rod and the rear rotating rod are tightened by the nut. The structural features of the second and third fasteners are consistent with the structural features of the first fastener.
[0018] Furthermore, the outer arc-shaped heat insulation cover is provided with several reinforcing ribs arranged side by side, and the outer arc-shaped heat insulation cover includes an inner plate, an outer plate, and a cotton layer disposed between the inner plate and the outer plate.
[0019] Furthermore, the outer arc-shaped heat insulation cover is provided with a first clearance opening on both sides, and the first clearance opening is opposite to the position of the second clamping mechanism.
[0020] Furthermore, the cylinder has retaining edges at both ends, and the first end shell and the second end shell have flanges on their circumferential sides near one end of the cylinder. The retaining edges and flanges are secured within the arc-shaped inner lining.
[0021] Furthermore, both the first end shell and the second end shell have external ports on their peripheral sides, and both the first end cover and the second end cover have second clearance openings that cooperate with the external ports.
[0022] The present invention has the following beneficial effects:
[0023] This invention designs a novel heat insulation device that can completely enclose the cylindrical structure through an intermediate cover, a first end cover, and a second end cover. At the same time, the design of an external arc-shaped heat insulation cover can further reduce heat radiation and improve the heat insulation effect, thereby improving the heat insulation effect of the heat insulation device.
[0024] The intermediate cover, first end cover, and second end cover of this invention are composed of two half-covers, which facilitates installation and removal. At the same time, the design of the second clamping mechanism and the third clamping mechanism can not only fasten the intermediate cover and end cover, improving positional stability, but also the design of the threaded sleeve facilitates the installation and removal of the outer arc-shaped heat insulation cover, making it convenient for operators to operate and for the inspection and maintenance of the cylinder structure and heat insulation device.
[0025] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0026] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0027] Figure 1 This is a schematic diagram of the structure of a heat insulation device for a cylinder based on exhaust gas treatment according to the present invention;
[0028] Figure 2 for Figure 1 A magnified view of a section at point A in the middle;
[0029] Figure 3This is a schematic diagram of the structure of the cylinder body;
[0030] Figure 4 A schematic diagram of the structure of the intermediate cover, the first end cover, and the second end cover;
[0031] Figure 5 A schematic diagram of the second clamping mechanism, the third clamping mechanism, and the outer arc-shaped heat insulation cover;
[0032] The attached diagram lists the components represented by each number as follows:
[0033] 1-Cylinder body, 2-First clamping mechanism, 3-Intermediate cover, 4-First end cover, 5-Second end cover, 6-Second clamping mechanism, 7-Third clamping mechanism, 8-Outer arc-shaped heat insulation cover, 101-Cylinder body, 102-First end shell, 103-Second end shell, 104-First air duct, 105-Second air duct, 106-Clamping edge, 107-Flange, 108-External port, 201-First flexible belt, 202-First fastener, 203-Arc-shaped inner liner, 204-Rib edge, 205-Folding part, 206- Front rotating rod, 207-Rear rotating rod, 208-Sliding rod, 209-Nut, 301-Third clearance opening, 401-Fourth clearance opening, 402-Second clearance opening, 501-End plate, 502-Concave edge, 503-Fifth clearance opening, 601-Mounting base, 602-Arc edge, 603-Second flexible band, 604-Second fastener, 701-Third flexible band, 702-Third fastener, 703-Threaded sleeve, 801-Mounting point, 802-Fastening screw, 803-Reinforcing rib, 804-First clearance opening. Detailed Implementation
[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0035] Please see Figure 1-5 As shown, the present invention is a heat insulation device for a cylinder body based on exhaust gas treatment, including a cylinder body 1 and a heat insulation device body. The cylinder body 1 includes a cylinder 101, a first end shell 102 and a second end shell 103. The first end shell 102 and the second end shell 103 are respectively fixed to both ends of the cylinder 101 by a first clamping mechanism 2.
[0036] The heat insulation device body includes an intermediate cover 3, a first end cover 4, a second end cover 5, a second clamping mechanism 6, two third clamping mechanisms 7, and an outer arc-shaped heat insulation cover 8;
[0037] The intermediate cover 3, the first end cover 4, and the second end cover 5 are respectively fixed to the outside of the cylinder 101, the first end shell 102, and the second end shell 103;
[0038] The second clamping mechanism 6 and the third clamping mechanism 7 are fixed to the outside of both ends of the intermediate cover 3. The second clamping mechanism 6 is located between the two third clamping mechanisms 7, and the other third clamping mechanism 7 is fixed to the outside of the first end shell 102.
[0039] The second clamping mechanism 6 includes a mounting base 601, on which an arc-shaped edge 602 is provided that fits with the intermediate cover 3 with a clearance. Both ends of the mounting base 601 are connected to second soft bands 603, and the ends of the two second soft bands 603 away from the mounting base 601 are connected by second fasteners 604.
[0040] The third clamping mechanism 7 includes a third flexible band 701, which is fixed between its two ends by a third fastener 702, and a number of threaded sleeves 703 are fixed at intervals on the periphery of the two third flexible bands 701.
[0041] The outer arc-shaped heat insulation cover 8 has several mounting points 801. The outer arc-shaped heat insulation cover 8 is concentrically arranged on the outside of the cylinder body 1. The mounting points 801 are respectively attached to the outer end face of several threaded sleeves 703. The outer arc-shaped heat insulation cover 8 is fixed to the two third clamping mechanisms 7 by fastening screws 802 and threaded sleeves 703.
[0042] Among them, such as Figure 1 and Figure 4 As shown, the intermediate cover 3, the first end cover 4, and the second end cover 5 are all composed of two half-covers. The two half-covers are connected by side folding. The folding part of the intermediate cover 3 is provided with a third clearance opening 301 that cooperates with the second clamping mechanism 6 and the third clamping mechanism 7.
[0043] Among them, such as Figure 1 and Figure 4 As shown, the second end cover 5 is provided with an end plate 501 at the end away from the middle cover 3. The two ends of the middle cover 3, the two ends of the first end cover 4, and the other end edge of the second end cover 5 are all provided with concave edges 502. The inner walls of the middle cover 3, the first end cover 4, and the second end cover 5 are all fixed with heat insulation layers, and the ends of the heat insulation layers are attached to the inner walls of the concave edges 502.
[0044] Among them, such as Figure 1 and Figure 3-4 As shown, a first air duct 104 is provided on the circumferential side of the first end shell 102, and a second air duct 105 is concentrically fixed on the outer end of the second end shell 103. A fourth clearance opening 401 that cooperates with the first air duct 104 is provided on the first end cover 4, and a fifth clearance opening 503 that cooperates with the second air duct 105 is provided on the end plate 501.
[0045] Among them, such as Figure 1-2As shown, the first clamping mechanism 2 includes a first flexible band 201. The two ends of the first flexible band 201 are fixed together by a first fastener 202. Several arc-shaped inner linings 203 are fixed on the inner wall of the first flexible band 201. The cross-section of the arc-shaped inner linings 203 is a U-shaped structure. The outer sides of both sides of the arc-shaped inner linings 203 are provided with abutments 204, which are attached to the outer wall of the cylinder body 1.
[0046] Among them, such as Figure 1-2 and Figure 5 As shown, both ends of the first flexible band 201, both ends of the third flexible band 701, and the end of the second flexible band 603 away from the mounting base 601 are provided with folding portions 205. The ends of the folding portions 205 are arc-shaped. The first fastener 202 includes a front rotating rod 206 and a rear rotating rod 207. The front rotating rod 206 and the rear rotating rod 207 are respectively rotatably disposed in the two folding portions 205. A sliding rod 208 is fixed to the circumferential side of the front rotating rod 206. The sliding rod 208 passes through the rear rotating rod 207 and is slidably connected to the rear rotating rod 207. A nut 209 is threaded to the end of the sliding rod 208. The front rotating rod 206 and the rear rotating rod 207 are tightened by the nut 209. The structural features of the second fastener 604 and the third fastener 702 are consistent with the structural features of the first fastener 202.
[0047] Among them, such as Figure 1 and Figure 5 As shown, the outer arc-shaped heat insulation cover 8 is provided with several reinforcing ribs 803 arranged side by side. The outer arc-shaped heat insulation cover 8 includes an inner plate, an outer plate, and a cotton layer disposed between the inner plate and the outer plate.
[0048] Among them, such as Figure 1 and Figure 5 As shown, the outer arc-shaped heat insulation cover 8 is provided with a first clearance opening 804 on both sides, and the first clearance opening 804 is opposite to the second clamping mechanism 6.
[0049] Among them, such as Figure 1 and Figure 4 As shown, the cylinder 101 has a retaining edge 106 at both ends, and the first end shell 102 and the second end shell 103 have a flange 107 on the circumferential side near one end of the cylinder 101. The retaining edge 106 and the flange 107 are engaged in the arc-shaped inner liner 203.
[0050] Among them, such as Figure 1 and Figure 3-4 As shown, both the first end shell 102 and the second end shell 103 have external ports 108 on their peripheral sides, and both the first end cover 4 and the second end cover 5 have second clearance openings 402 that cooperate with the external ports 108.
[0051] The working principle of this invention is as follows:
[0052] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0053] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims
1. A heat insulation device for a cylinder body based on exhaust gas treatment, comprising a cylinder body (1) and a heat insulation device body, wherein the cylinder body (1) comprises a cylinder (101), a first end shell (102) and a second end shell (103), the first end shell (102) and the second end shell (103) being respectively fixed to both ends of the cylinder body (101) by a first clamping mechanism (2), characterized in that: The heat insulation device body includes an intermediate cover (3), a first end cover (4), a second end cover (5), a second clamping mechanism (6), two third clamping mechanisms (7), and an outer arc-shaped heat insulation cover (8). The intermediate cover (3), the first end cover (4), and the second end cover (5) are respectively fixed to the outside of the cylinder (101), the first end shell (102), and the second end shell (103); The second clamping mechanism (6) and a third clamping mechanism (7) are fixed to the outside of both ends of the intermediate cover (3). The second clamping mechanism (6) is located between the two third clamping mechanisms (7), and the other third clamping mechanism (7) is fixed to the outside of the first end shell (102). The second clamping mechanism (6) includes a mounting base (601), the mounting base (601) is provided with an arc-shaped edge (602) that fits with the intermediate cover (3) with a gap, and the mounting base (601) is connected to two ends of a second soft band (603), and the two ends of the second soft bands (603) away from the mounting base (601) are connected by a second fastener (604). The third clamping mechanism (7) includes a third flexible band (701), which is fixed between its two ends by a third fastener (702), and a plurality of threaded sleeves (703) are fixed at intervals on the periphery of the two third flexible bands (701). The outer arc-shaped heat insulation cover (8) is provided with several mounting points (801). The outer arc-shaped heat insulation cover (8) is concentrically arranged on the outside of the cylinder body (1). The several mounting points (801) are respectively attached to the outer end face of several threaded sleeves (703). The outer arc-shaped heat insulation cover (8) is fixed to two third clamping mechanisms (7) by fastening screws (802) and threaded sleeves (703).
2. The heat insulation device for a cylinder body based on exhaust gas treatment according to claim 1, characterized in that, The intermediate cover (3), the first end cover (4) and the second end cover (5) are each composed of two half-covers. The two half-covers are connected by side folding. The folding part of the intermediate cover (3) is provided with a third clearance opening (301) that cooperates with the second clamping mechanism (6) and the third clamping mechanism (7).
3. The heat insulation device for a cylinder body based on exhaust gas treatment according to claim 1, characterized in that, The second end cover (5) is provided with an end plate (501) at one end away from the middle cover (3). The middle cover (3), the first end cover (4), and the other end of the second end cover (5) are all provided with concave edges (502). The middle cover (3), the first end cover (4), and the second end cover (5) are all fixed with heat insulation layers. The end of the heat insulation layer is attached to the inner wall of the concave edge (502).
4. A heat insulation device for a cylinder body based on exhaust gas treatment according to claim 3, characterized in that, The first end shell (102) is provided with a first air duct (104) on its circumferential side, and the second end shell (103) is concentrically fixed with a second air duct (105) at its outer end. The first end cover (4) is provided with a fourth clearance opening (401) that cooperates with the first air duct (104), and the end plate (501) is provided with a fifth clearance opening (503) that cooperates with the second air duct (105).
5. A heat insulation device for a cylinder body based on exhaust gas treatment according to claim 1, characterized in that, The first clamping mechanism (2) includes a first soft band (201), which is fixed between its two ends by a first fastener (202). The inner wall of the first soft band (201) is fixed with a plurality of arc-shaped inner linings (203). The arc-shaped inner linings (203) have a U-shaped cross-section. The outer sides of both sides of the arc-shaped inner linings (203) are provided with abutments (204), which are attached to the outer wall of the cylinder body (1).
6. A heat insulation device for a cylinder body based on exhaust gas treatment according to claim 5, characterized in that, Both ends of the first flexible band (201), both ends of the third flexible band (701), and the end of the second flexible band (603) away from the mounting base (601) are provided with folding portions (205). The ends of the folding portions (205) are arc-shaped. The first fastener (202) includes a front rotating rod (206) and a rear rotating rod (207). The front rotating rod (206) and the rear rotating rod (207) are respectively rotatably disposed in the two folding portions (205). 206) A slide rod (208) is fixed on the periphery. The slide rod (208) passes through the rear rotating rod (207) and is slidably connected to the rear rotating rod (207). A nut (209) is threaded to the end of the slide rod (208). The front rotating rod (206) and the rear rotating rod (207) are tightened by the nut (209). The structural features of the second fastener (604) and the third fastener (702) are consistent with the structural features of the first fastener (202).
7. A heat insulation device for a cylinder body based on exhaust gas treatment according to claim 1, characterized in that, The outer arc-shaped heat insulation cover (8) is provided with several reinforcing ribs (803) arranged side by side. The outer arc-shaped heat insulation cover (8) includes an inner plate, an outer plate and a cotton layer disposed between the inner plate and the outer plate.
8. A heat insulation device for a cylinder body based on exhaust gas treatment according to claim 1, characterized in that, The outer arc-shaped heat insulation cover (8) is provided with a first clearance opening (804) on both sides, and the first clearance opening (804) is opposite to the second clamping mechanism (6).
9. A heat insulation device for a cylinder body based on exhaust gas treatment according to claim 5, characterized in that, Both ends of the cylinder (101) are provided with retaining edges (106), and the first end shell (102) and the second end shell (103) are provided with flanges (107) on the circumferential side of one end of the cylinder (101). The retaining edges (106) and flanges (107) are fitted into the arc-shaped inner lining (203).
10. A heat insulation device for a cylinder body based on exhaust gas treatment according to claim 1, characterized in that, The first end shell (102) and the second end shell (103) are provided with external ports (108) on their peripheral sides, and the first end cover (4) and the second end cover (5) are provided with second clearance openings (402) that cooperate with the external ports (108).