Cutting and laying integrated device for HPVC power pipe
By designing an integrated cutting and laying device for HPVC power pipes, the automated cutting, transportation, and connection of power pipes are realized, solving the problems of construction safety hazards and low efficiency caused by manual assistance in the existing technology, improving work efficiency and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- HANGZHOU JIALEI ENVIRONMENTAL PROTECTION TECH CO LTD
- Filing Date
- 2024-01-16
- Publication Date
- 2026-06-19
AI Technical Summary
The current technology requires a large amount of manpower to lay power pipes, which leads to significant safety hazards and low work efficiency.
Design an integrated cutting and laying device for HPVC power pipes, including a pipe cutting mechanism, a pipe transport mechanism, a connector insertion mechanism, and a pipe moving mechanism, to realize the automated cutting, transport, and connection of power pipes, and coordinate the operation of each mechanism through a control device.
It improved the efficiency of power pipe laying, reduced construction safety hazards, and reduced equipment purchase costs.
Smart Images

Figure CN117817739B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of power pipe cutting technology, and in particular to an integrated cutting and laying device for HPVC power pipes. Background Technology
[0002] In the actual process of laying power pipes, operators usually cut the power pipes to length according to the usage environment. During the laying process, it is often necessary to fix several power pipes and use cranes and other equipment to lift and move them to the designated position to complete the laying. However, the above process is not only costly in terms of labor time, but also requires a lot of manpower, resulting in great construction safety hazards and low work efficiency.
[0003] Therefore, there is a need to invent an integrated cutting and laying device for HPVC power pipes. This device can not only cut pipes as needed, but also automatically assemble connectors and remove the assembled pipes for easy manual laying. This not only improves work efficiency, but also integrates cutting and assembly equipment, thus avoiding the cost of purchasing multiple devices. Summary of the Invention
[0004] To address the problems in the background art, the present invention provides an integrated cutting and laying device for HPVC power pipes, the specific technical solution of which is as follows:
[0005] An integrated cutting and laying device for HPVC power conduits includes: a pipe cutting mechanism, a pipe transport mechanism, a connector insertion mechanism, a pipe moving mechanism, and a control device. The pipe cutting mechanism and the pipe transport mechanism are fixedly mounted on the moving device, which drives the device to move to the location where pipes need to be laid. The pipe cutting mechanism cuts the power conduits into appropriate sizes, and the pipe transport mechanism transports the power conduits to the designated location. The connector insertion mechanism is fixedly mounted on the pipe cutting mechanism to secure the power conduits from the pipe transport mechanism to the connectors. The pipe moving mechanism is fixedly mounted on the pipe cutting mechanism corresponding to the connector insertion mechanism and is used to deliver the pipes secured by the connectors to the designated location. The control device controls the operation of the entire integrated cutting and laying device for HPVC power conduits, excluding itself.
[0006] Furthermore, the pipe cutting mechanism includes: a fixed frame and a baffle; the fixed frame is fixedly mounted on the moving device; a conveying frame is fixedly mounted on the fixed frame; multiple power pipes are vertically placed inside the conveying frame, and the power pipes are moved downwards in sequence by a rotating actuating wheel mounted on the fixed frame; the baffle is rotatably mounted on the fixed frame corresponding to the lower end of the conveying frame, and is driven by a motor fixedly mounted on the fixed frame, for blocking the power pipes inside the conveying frame;
[0007] A sliding block is horizontally slidably mounted on the conveyor frame and driven by an electric lead screw device mounted on the conveyor frame; a cylinder is fixedly mounted on the sliding block; a blade is fixedly mounted on the output end of the cylinder; the blade is used to cut the power pipe inside the conveyor frame.
[0008] Furthermore, the pipe conveying mechanism includes: a second fixed frame; the second fixed frame is fixedly mounted on a moving device; a first sliding plate is horizontally slidably mounted on the second fixed frame and driven by an electric screw device first mounted on the second fixed frame; a lifting frame is fixedly mounted on the first sliding plate; a first mounting frame is fixedly mounted on the lifting frame; two rotating rods are symmetrically rotatably mounted on the first mounting frame and synchronously driven by a motor seventh fixedly mounted on the first mounting frame; rotating plates are fixedly connected to the outer sides of the two rotating rods; at least one clamping device first is slidably mounted on the rotating plate and driven by an electric screw device third mounted on the rotating plate; the clamping device first is used to fix the power pipe.
[0009] Furthermore, the clamping device includes: a sliding base and a clamping plate; the sliding base is horizontally slidably mounted on the rotating plate and driven by an electric lead screw device; the sliding base is provided with a semi-circular groove for placing the power pipe; the clamping plate is rotatably mounted on the sliding base and driven by a motor fixedly mounted on the sliding base; the clamping plate is used to clamp the power pipe placed in the sliding base.
[0010] Further, the connector insertion mechanism includes: a fixed frame three, a fixed frame four, and a cylinder two; the fixed frame four is fixedly mounted on the fixed frame one; the fixed frame three is fixedly mounted on the fixed frame four; the connector is placed inside the fixed frame three; a push plate is slidably mounted on the fixed frame three corresponding to the connector, and is driven by an electric lead screw device six mounted on the fixed frame three; one end of the fixed frame three is provided with a connector outlet, and the push plate is used to push the connectors on the fixed frame three sequentially to the connector outlet position; the cylinder two is fixedly mounted on the fixed frame four, and a limit frame is fixedly mounted on its output end; the limit frame corresponds to the connector outlet on the fixed frame three and is used to fix the connector; clamping devices two are respectively mounted on the fixed frame four at both ends corresponding to the limit frame; the clamping devices two are used to drive the connectors on the limit frame to move.
[0011] Furthermore, the clamping device two includes: a fixed frame; the fixed frame is fixedly installed on the fixed frame four corresponding to the limiting frame, and a sliding block two is horizontally slidably installed on the fixed frame and driven by an electric lead screw device four installed on the fixed frame; a clamping plate is horizontally slidably installed on the sliding block two and driven by a motor five fixedly installed on the sliding block two; the clamping plate is used to clamp the connecting piece.
[0012] Furthermore, the pipe moving mechanism includes: a fixed frame five; the fixed frame five is fixedly installed on the fixed frame one; a sliding plate two is horizontally slidably installed on the fixed frame five and driven by an electric screw device five installed on the fixed frame five; a mounting frame three is vertically slidably installed on the sliding plate two and driven by a motor eight fixedly installed on the sliding plate two; at least two grippers are rotatably installed on the mounting frame three and driven by a motor six fixedly installed on the mounting frame three, for clamping the power pipe after the connected parts are fixed.
[0013] Compared with the prior art, the advantages of the present invention are: the present invention can automatically complete the cutting and laying of power pipes, effectively improving work efficiency and reducing construction safety hazards. Attached Figure Description
[0014] Figure 1-2 This is a schematic diagram of the overall assembly structure of the present invention;
[0015] Figure 3-4 This is a schematic diagram of the assembly structure of the pipe cutting mechanism of the present invention;
[0016] Figure 5 For the present invention Figure 4 Enlarged structural diagram at point A;
[0017] Figure 6 This is a schematic diagram of the assembly structure of part of the pipe cutting mechanism of the present invention;
[0018] Figure 7-8 This is a schematic diagram of the assembly structure of the pipe conveying mechanism of the present invention;
[0019] Figure 9-10 This is a schematic diagram of the assembly structure of part of the pipe conveying mechanism of the present invention;
[0020] Figure 11 This is an exploded structural diagram of part of the pipe conveying mechanism of the present invention;
[0021] Figure 12 This is a schematic diagram of the structure of the mounting bracket of the present invention;
[0022] Figure 13 For the present invention Figure 12 Enlarged structural diagram at point B;
[0023] Figure 14 This is a schematic diagram of the assembly structure of the rotating plate and the electric lead screw device three of the present invention;
[0024] Figure 15 For the present invention Figure 14 Enlarged structural diagram at point C;
[0025] Figure 16This is a schematic diagram of the assembly structure of the clamping device of the present invention;
[0026] Figure 17-24 This is a schematic diagram of the assembly structure of the connector insertion mechanism of the present invention;
[0027] Figure 25-28 This is a schematic diagram of the assembly structure of the pipe moving mechanism of the present invention;
[0028] In the diagram: 1-Pipe cutting mechanism (101-Fixed frame one, 102-Conveying frame, 103-Actuating wheel, 104-Motor one, 105-Motor two, 106-Electric screw device one, 107-Sliding block one, 108-Cylinder one, 109-Blade, 110-Baffle); 2-Pipe conveying mechanism [201-Fixed frame two, 202-Electric screw device two, 203-Sliding plate one, 204-Guide telescopic rod, 205-Lifting frame, 206-Mounting frame one, 207-Rotating plate, 208-Rotating rod, 209-Electric screw device three, 210-Clamping device one (2101-Sliding base frame, 2102-Clamping plate, 2103-Clamping plate, 2104-Clamping plate, 2105-Clamping plate, 2106-Electric screw device one, 2107-Rotating plate, 2108-Rotating rod, 2109-Electric screw device three, 2101-Clamping device one (2101-Sliding base frame, 2102-Clamping plate, 2103-Clamping plate, 2104-Clamping plate, 2105-Clamping plate, 2106-Clamping plate, 2107-Clamping plate, 2108-Clamping plate, 2109-Clamping plate, 2101 ... 3-Motor III); 3-Connector insertion mechanism [301-Fixed frame III, 302-Push plate, 303-Electric screw device VI, 304-Limit frame, 305-Fixed frame IV, 306-Clamping device II (3061-Fixed frame, 3062-Electric screw device IV, 3063-Sliding block II, 3064-Mounting frame II, 3065-Clamping plate, 3066-Motor V, 3067-Gear I, 307-Cylinder II]; 4-Pipe moving mechanism (401-Fixed frame V, 402-Electric screw device V, 403-Sliding plate II, 404-Mounting frame III, 405-Gear II, 406-Clamping claw, 407-Motor VI). Detailed Implementation
[0029] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of the present invention.
[0030] Example:
[0031] An integrated cutting and laying device for HPVC power pipes, such as Figure 1-2As shown, the device includes: a pipe cutting mechanism 1, a pipe conveying mechanism 2, a connector insertion mechanism 3, a pipe moving mechanism 4, and a control device. The pipe cutting mechanism 1 and the pipe conveying mechanism 2 are fixedly installed on the moving device. In one specific embodiment, the moving device is a vehicle, which drives the device to move it to the location where pipes need to be laid. The pipe cutting mechanism 1 cuts the power pipes into appropriate sizes, and the pipe conveying mechanism 2 transports the power pipes to the designated location. The connector insertion mechanism 3 is fixedly installed on the pipe cutting mechanism 1 and is used to fix the power pipes on the pipe conveying mechanism 2 to the connectors. The pipe moving mechanism 4 is fixedly installed on the pipe cutting mechanism 1 corresponding to the connector insertion mechanism 3 and is used to deliver the pipes fixed by the connectors to the designated location. The control device is used to control the operation of the entire HPVC power pipe cutting and laying integrated device, excluding itself.
[0032] Specifically, such as Figure 3-6 As shown, the pipe cutting mechanism 1 includes: a fixed frame 101 and a baffle 110; the fixed frame 101 is fixedly installed in the truck bed of a car; a conveying frame 102 is fixedly installed on the fixed frame 101; multiple power pipes can be vertically placed inside the conveying frame 102; a clearance opening is provided on one side of the conveying frame 102; a turning wheel 103 is rotatably installed on the fixed frame 101 and driven by a motor 9 fixedly installed on the fixed frame 101; one side of the turning wheel 103 passes through the clearance opening, and by rotating the turning wheel 103, the power pipes inside the conveying frame 102 are sequentially conveyed out of the conveying frame 102; the width of the conveying frame 102 is just enough to accommodate only one power pipe moving downwards under the drive of the turning wheel 103;
[0033] The baffle 110 is rotatably mounted on the fixed frame 101 at the lower end of the conveyor frame 102 and is driven by the motor 105 fixedly mounted on the fixed frame 101. It is used to block the power pipe inside the conveyor frame 102. A sliding block 107 is horizontally slidably mounted on the conveyor frame 102 and is driven by the electric screw device 106 mounted on the conveyor frame 102. A cylinder 108 is fixedly mounted on the sliding block 107. A blade 109 is fixedly mounted on the output end of the cylinder 108. The blade 109 is used to cut the power pipe inside the conveyor frame 102.
[0034] Motor 9 is started, and the rotating actuating wheel 103 drives the power pipe in the conveying frame 102 to move downwards, so that the lowest power pipe moves below the actuating wheel 103 and is blocked by the baffle 110; the remaining power pipes are blocked by the actuating wheel 103; the electric screw device 106 is started, and according to the actual required length of the power pipe, it drives the blade 109 to move to the designated position; the cylinder 108 is started, pushing the blade 109 to move towards the power pipe, cutting the power pipe to the required length; motor 2105 is started, driving the baffle 110 to rotate, so that the cut power pipe and the remaining pipe waste fall into the pipe conveying mechanism 2, and then the waste is manually removed and collected.
[0035] Specifically, such as Figure 7-16 As shown, the pipe conveying mechanism 2 includes: a fixed frame 201; the fixed frame 201 is fixedly installed in the truck bed; a sliding plate 203 is horizontally slidably installed on the fixed frame 201 and driven by an electric screw device 106 installed on the fixed frame 201; a lifting frame 205 is fixedly installed on the sliding plate 203; a mounting frame 206 is fixedly installed on the lifting frame 205; the lifting frame 205 drives the mounting frame 206 to move up and down; at the same time, in order to make the up and down movement of the mounting frame 206 more stable, both ends of the mounting frame 206 are connected to the sliding plate 203 through guide telescopic rods 204.
[0036] Two rotating rods 208 are symmetrically and rotatably mounted on mounting bracket 206. Gear 3 is fixedly mounted on one end of each rotating rod 208. The two gears 3 mesh with each other. Motor 7 (not shown in the figure) is fixedly mounted on mounting bracket 206. The output end of motor 7 is fixedly connected to one of the rotating rods 208. Motor 7 drives the two rotating rods 208 to rotate synchronously.
[0037] Rotating plates 207 are fixedly connected to the outer sides of the two rotating rods 208; a semi-circular groove is provided on the mounting bracket 206 corresponding to the two rotating plates 207, and one end of the rotating plate 207 slides in the semi-circular groove; two clamping devices 210 are slidably installed on each rotating plate 207 and driven by an electric lead screw device 209 installed on the rotating plate 207; the power pipe is fixed by the two clamping devices 210, which can stably fix the power pipe on the rotating plate 207;
[0038] As a specific implementation method of this embodiment, such as Figure 16As shown, the clamping device 210 includes a sliding base 2101 and a clamping plate 2102. The sliding base 2101 is horizontally slidably mounted on the rotating plate 207 and driven by the electric lead screw device 209. To ensure the horizontal sliding of the sliding base 2101 is more stable and prevents rotation, a sliding rod is fixedly mounted on the rotating plate 207 corresponding to the electric lead screw device 209. The sliding base 2101 slides simultaneously on both the electric lead screw device 209 and the sliding rod. The sliding base 2101 is provided with two semi-circular grooves for placing power pipes. These semi-circular grooves can limit the movement of the power pipes, effectively preventing them from moving when they fall from the conveyor frame 102 onto the sliding base 2101. Two power pipes can be placed on the base frame 2101; the clamping plate 2102 is rotatably mounted on the sliding base frame 2101 and driven by the motor 2103 fixedly mounted on the sliding base frame 2101; the clamping plate 2102 is provided with a semi-circular groove 2 corresponding to the semi-circular groove 1 on the sliding base frame 2101; a rubber pad to increase friction is provided on the surface of the semi-circular groove 2; the power pipe is fixed between the semi-circular groove 1 and the semi-circular groove 2; the rubber pad on the semi-circular groove 2 can increase the friction between the power pipe and the clamping plate 2102, making the power pipe more firmly fixed, and at the same time, the rubber pad has a certain elasticity, which can effectively prevent the outer surface of the power pipe from directly contacting the clamping plate 2102, thereby causing damage.
[0039] After the power pipe is cut, the electric lead screw device 202 starts, driving the sliding plate 203 to move. The sliding plate 203 drives the mounting frame 206 to move. The mounting frame 206 drives the rotating plate 207 to the designated position, aligning the semi-circular groove 1 on the sliding base 2101 with the bottom of the conveying frame 102. The electric lead screw device 209 starts, driving the two clamping devices 210 to move, so that the two clamping devices 210 correspond to the power pipe. The motor 2 105 starts, driving the baffle 110 to rotate, so that the cut power pipe falls into the semi-circular groove 1 on the sliding base 2101. Repeat the above operation. Through the cooperation of the pipe cutting mechanism 1 and the pipe conveying mechanism 2, two power pipes are placed on each rotating plate 207, that is, one power pipe is placed in each semi-circular groove. Then, the motor 3 2103 is started, which drives the clamping plate 2102 to rotate and clamp the power pipes. The motor 7 is started, which drives the two rotating rods 208 to rotate 90 degrees, and then drives the two rotating plates 207 to rotate 90 degrees, so that the four power pipes form a square. The lifting frame 205 is started, which drives the mounting frame 206 to move, and then drives the four power pipes to move to the position where the connector can be inserted.
[0040] Specifically, such as Figure 17-24As shown, the connector insertion mechanism 3 includes: a fixing frame three 301, a fixing frame four 305, and a cylinder two 307; the fixing frame four 305 is fixedly installed on the fixing frame one 101; the fixing frame three 301 is fixedly installed on the fixing frame four 305; multiple connectors are placed inside the fixing frame three 301; the connectors are provided with four through holes, which can fix four power pipes; a push plate 302 is slidably installed on the fixing frame three 301 corresponding to the connectors, and is driven by an electric screw device six 303 installed on the fixing frame three 301; one end of the fixing frame three 301 is provided with a connector outlet, and the push plate 302... The cylinder 307 is used to push the connectors on the fixed frame 301 to the connector outlet position in sequence; the cylinder 307 is fixedly installed on the fixed frame 305, and the limit frame 304 is fixedly installed on the output end; the limit frame 304 corresponds to the connector outlet on the fixed frame 301 and is used to fix the connectors; the limit frame 304 is provided with a groove for the connector to fit, which can fix the connectors on the limit frame 304; the fixed frame 305 is equipped with clamping device 306 at both ends corresponding to the limit frame 304; the clamping device 306 is used to drive the connectors on the limit frame 304 to move.
[0041] As a specific implementation method of this embodiment, such as Figure 19-21 As shown in Figure 23, the clamping device 2 306 includes: a fixed frame 3061; the fixed frame 3061 is fixedly mounted on the fixed frame 4 305 corresponding to the limiting frame 304; a sliding block 2 3063 is horizontally slidably mounted on the fixed frame 3061 and driven by an electric screw device 4 3062 mounted on the fixed frame 3061; a mounting frame 2 3064 is fixedly mounted on the sliding block 2 3063; a clamping plate 3065 is slidably mounted on the mounting frame 2 3064, and a rack 1 is provided on the clamping plate 3065; a gear 1 3067 is rotatably mounted on the mounting frame 2 3064, and the gear 1 3067 is fixedly connected to the output end of a motor 5 3066 fixedly mounted on the mounting frame 2 3064; the gear 1 3067 meshes with the rack 1 on the clamping plate 3065; the motor 5 3066 rotates, causing the clamping plate 3065 to slide horizontally, thereby clamping or releasing the connecting piece;
[0042] After the pipe conveying mechanism 2 conveys the power pipe to the designated position, the electric screw device 303 starts, driving the push plate 302 to slide. The push plate 302 moves and pushes the connector placed in the fixed frame 301 to move, pushing the connector to the connector outlet position of the fixed frame 301. The connector falls from the connector outlet onto the limit frame 304. The cylinder 307 starts, driving the limit frame 304 to move downward, thereby driving the connector to move downward. After the connector moves to the designated position, the motor 3066 starts, driving the clamping plate 3065 to slide. The two clamping plates 3065 fix the connector. The cylinder 307 drives the limit frame 304 to continue to move downward, causing the connector to disengage from the limit frame 304. The electric screw device 3062 starts, driving the connector to move towards the power pipe fixed on the pipe conveying mechanism 2, so that one end of the four power pipes is inserted into the four through holes of the connector. Then the electric screw device 3062 closes. Motor 2103 starts, causing clamping plate 2102 to rotate at a certain angle, thus loosening the power pipe; electric screw device 3 209 starts, causing clamping device 1 210 to move, moving clamping device 1 210 to the other end of the power pipe; motor 3 2103 starts, causing clamping plate 2102 to clamp the power pipe again; electric screw device 4 3062 starts, causing connecting piece to move to the center position of the power pipe to fix the power pipe; motor 3 2103 starts, causing clamping plate 2102 to loosen the power pipe; electric screw device 4 3062 starts, causing clamping device 1 210 to disengage from the power pipe; motor 7 drives rotating plate 207 to rotate 90 degrees, so that the two rotating plates 207 return to a horizontal state; motor 3 2103 drives clamping plate 2102 to rotate to a horizontal state to avoid affecting the new power pipe falling into sliding base 2101; then the pipe moving mechanism 4 drives the fixed power pipe to the designated position.
[0043] The connector is fixed at the center of the power pipe, which makes the power pipe more stable and less prone to loosening.
[0044] Specifically, such as Figure 25-28 As shown, the pipe moving mechanism 4 includes: a fixed frame 401; the fixed frame 401 is fixedly mounted on a fixed frame 101; a sliding plate 403 is horizontally slidably mounted on the fixed frame 401 and driven by an electric screw device 402 mounted on the fixed frame 401; a mounting frame 404 is vertically slidably mounted on the sliding plate 403, and a rack 2 is fixedly mounted on the mounting frame 404; a gear 405 is rotatably mounted on the sliding plate 403 and driven by a motor 8 fixedly mounted on the sliding plate 403; the gear 2 405 meshes with the rack 2 on the mounting frame 404; the motor 8 rotates to drive the mounting frame 404 to move up and down.
[0045] Four grippers 406 are rotatably mounted on mounting bracket 3 404 and driven by motor 6 407 fixedly mounted on mounting bracket 3 404, used to clamp the electron tube after the connected parts are fixed.
[0046] The electric lead screw device 402 starts, moving the mounting bracket 404 to directly above the power pipe; the motor 8 starts, moving the mounting bracket 404 downwards to the designated position; the motor 6 starts, rotating the four grippers 406 to fix the power pipe; the grippers 406 have arc-shaped grooves corresponding to the power pipe, which can more stably fix the power pipe on the grippers 406; then the electric lead screw device 402 starts, moving the power pipe fixed by the connecting parts to directly above the designated position; the motor 8 starts, moving the power pipe down to the position where the power pipe is to be laid; the motor 6 starts, moving the grippers 406 to release the power pipe; the motor 8 moves the mounting bracket 404 back to its original position; then the vehicle moves, moving the equipment to the next position where the power pipe needs to be laid, repeating the above operation to complete the laying of the power pipe.
[0047] Motor 1 (104), Motor 2 (105), Electric Screw Device 1 (106), Cylinder 1 (108), Electric Screw Device 2 (202), Lifting Frame (205), Electric Screw Device 3 (209), Motor 3 (2103), Electric Screw Device 6 (303), Electric Screw Device 4 (3062), Motor 5 (3066), Cylinder 2 (307), Electric Screw Device 5 (402), Motor 6 (407), Motor 7, and Motor 8 are all electrically connected to the control device.
[0048] Working principle:
[0049] The first step is for the operator to place multiple power tubes in the conveyor frame 102, start the motor 104, drive the actuating wheel 103 to rotate and move the bottom power tube below the actuating wheel 103, start the electric screw device 106, drive the blade 109 to move to the designated position, start the cylinder 108, drive the blade 109 to cut the power tube.
[0050] The second step is to start the electric lead screw device 202, which drives the sliding base 2101 to move to the designated position. Then, start the electric lead screw device 209, which drives the clamping device 210 to slide to the designated position. Then, start the motor 105, which drives the baffle 110 to rotate, so that the cut power pipe falls onto the sliding base 2101.
[0051] Third, repeat the above operation to make the four power pipes fall onto the corresponding sliding base 2101;
[0052] Fourth step: Start motor three 2103, which drives clamping plate 2102 to rotate and clamp the power pipe; start motor seven, which drives the two rotating plates 207 to rotate 90 degrees; start lifting frame 205, which drives the power pipe to move to the designated position;
[0053] Fifth step, start the electric lead screw device 303, which drives the push plate 302 to slide and push the connecting piece into the limit frame 304; start the cylinder 307, which drives the connecting piece to move downward. When the connecting piece moves to the designated position, the motor 3066 starts, which drives the clamping plate 3065 to fix the connecting piece; the cylinder 307 continues to move, so that the connecting piece is disengaged from the limit frame 304.
[0054] Step 6: After clamp 3065 fixes the connector, electric screw device 4 3062 starts and drives the connector to move towards the power pipe; the electric screw device 4 3062 cooperates with the pipe conveying mechanism 2 to fix the four power pipes on the connector.
[0055] Step 7: The electric lead screw device 5 402 starts, moving the mounting bracket 3 404 to directly above the power pipe; the motor 8 starts, moving the mounting bracket 3 404 downward to the designated position; the motor 6 407 starts, rotating the gripper 406 to fix the four power pipes; the electric lead screw device 5 402 starts, moving the power pipe to the designated position; the motor 8 moves the power pipe down to the position where the power pipe is to be laid; the motor 6 407 starts, moving the gripper 406 to release the power pipe; the motor 8 moves the mounting bracket 3 404 back to its original position; the vehicle moves, moving the equipment to the next position where the power pipe needs to be laid, repeating the above operations to complete the laying of the power pipe.
[0056] The above are merely preferred embodiments of this example, but the scope of protection of this example is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this example, based on the technical solution and inventive concept of this example, should be covered within the scope of protection of this example.
Claims
1. A cutting and laying integrated device for HPVC power pipes, characterized in that, include: The device comprises a pipe cutting mechanism (1), a pipe conveying mechanism (2), a connector insertion mechanism (3), a pipe moving mechanism (4), and a control device. The pipe cutting mechanism (1) and the pipe conveying mechanism (2) are fixedly installed on the moving device, which drives the equipment to move to the location where pipes need to be laid. The pipe cutting mechanism (1) cuts the power pipe into appropriate sizes, and the pipe conveying mechanism (2) transports the power pipe to the designated location. The connector insertion mechanism (3) is fixedly installed on the pipe cutting mechanism (1) and is used to fix the power pipe on the pipe conveying mechanism (2) to the connector. The pipe moving mechanism (4) is fixedly installed on the pipe cutting mechanism (1) corresponding to the connector insertion mechanism (3) and is used to send the pipe fixed by the connector to the designated location. The control device is used to control the operation of the entire HPVC power pipe cutting and laying integrated device except for itself. The pipe cutting mechanism (1) includes a fixed frame (101); The connector insertion mechanism (3) includes: a fixed frame three (301), a fixed frame four (305), and a cylinder two (307); the fixed frame four (305) is fixedly installed on the fixed frame one (101); the fixed frame three (301) is fixedly installed on the fixed frame four (305); the connector is placed inside the fixed frame three (301); a push plate (302) is slidably installed on the fixed frame three (301) corresponding to the connector, and is driven by an electric screw device six (303) installed on the fixed frame three (301); one end of the fixed frame three (301) is provided with a connector outlet, and the push plate (302) is slidably installed on the fixed frame three (301) corresponding to the connector. The movable plate (302) is used to push the connectors on the fixed frame three (301) to the connector outlet position in sequence; the cylinder two (307) is fixedly installed on the fixed frame four (305), and a limit frame (304) is fixedly installed on the output end; the limit frame (304) corresponds to the connector outlet on the fixed frame three (301) and is used to fix the connectors; the fixed frame four (305) is equipped with clamping devices two (306) at both ends corresponding to the limit frame (304); the clamping devices two (306) are used to drive the connectors on the limit frame (304) to move.
2. The cutting and laying integrated device for HPVC power pipes according to claim 1, characterized in that: The pipe cutting mechanism (1) also includes a baffle (110); the first fixed frame (101) is fixedly installed on the moving device; a conveying frame (102) is fixedly installed on the first fixed frame (101); multiple power pipes are vertically placed inside the conveying frame (102), and the power pipes are driven to move downwards in sequence by the rotating wheel (103) rotatably installed on the first fixed frame (101); the baffle (110) is rotatably installed on the first fixed frame (101) corresponding to the lower end of the conveying frame (102), and is driven by the second motor (105) fixedly installed on the first fixed frame (101), and is used to block the power pipes inside the conveying frame (102); A sliding block (107) is horizontally slidably mounted on the conveying frame (102) and driven by an electric lead screw device (106) mounted on the conveying frame (102); a cylinder (108) is fixedly mounted on the sliding block (107); a blade (109) is fixedly mounted on the output end of the cylinder (108); the blade (109) is used to cut the power pipe inside the conveying frame (102).
3. The cutting and laying integrated device for HPVC power tube according to claim 1, characterized in that: The pipe conveying mechanism (2) includes: a second fixed frame (201); the second fixed frame (201) is fixedly installed on the moving device; a first sliding plate (203) is horizontally slidably installed on the second fixed frame (201) and driven by an electric screw device (106) installed on the second fixed frame (201); a lifting frame (205) is fixedly installed on the first sliding plate (203); a first mounting frame (206) is fixedly installed on the lifting frame (205); two rotating rods (208) are symmetrically rotatably installed on the first mounting frame (206) and synchronously driven by a motor seven fixedly installed on the first mounting frame (206); a rotating plate (207) is fixedly connected to the outer side of the two rotating rods (208); at least one clamping device (210) is slidably installed on the rotating plate (207) and driven by an electric screw device three (209) installed on the rotating plate (207); the clamping device (210) is used to fix the power pipe.
4. The integrated cutting and laying device for HPVC power pipes according to claim 3, characterized in that: The clamping device 1 (210) includes: a sliding base frame (2101) and a clamping plate (2102); the sliding base frame (2101) is horizontally slidably mounted on the rotating plate (207) and driven by the electric lead screw device 3 (209); the sliding base frame (2101) is provided with a semi-circular groove 1 for placing the power pipe; the clamping plate (2102) is rotatably mounted on the sliding base frame (2101) and driven by the motor 3 (2103) fixedly mounted on the sliding base frame (2101); the clamping plate (2102) is used to clamp the power pipe placed in the sliding base frame (2101).
5. The integrated cutting and laying device for HPVC power pipes according to claim 1, characterized in that: The clamping device two (306) includes: a fixed frame (3061); the fixed frame (3061) is fixedly installed on the fixed frame four (305) corresponding to the limiting frame (304); a sliding block two (3063) is horizontally slidably installed on the fixed frame (3061) and driven by an electric lead screw device four (3062) installed on the fixed frame (3061); a clamping plate (3065) is horizontally slidably installed on the sliding block two (3063) and driven by a motor five (3066) fixedly installed on the sliding block two (3063); the clamping plate (3065) is used to clamp the connecting piece.
6. The integrated cutting and laying device for HPVC power pipes according to claim 1, characterized in that: The pipe moving mechanism (4) includes: a fixed frame five (401); the fixed frame five (401) is fixedly installed on the fixed frame one (101); a sliding plate two (403) is horizontally slidably installed on the fixed frame five (401) and driven by an electric screw device five (402) installed on the fixed frame five (401); a mounting frame three (404) is vertically slidably installed on the sliding plate two (403) and driven by a motor eight fixedly installed on the sliding plate two (403); at least two grippers (406) are rotatably installed on the mounting frame three (404) and driven by a motor six (407) fixedly installed on the mounting frame three (404) for clamping the power pipe after the connected parts are fixed.