A wire storage device for photovoltaic welding strip roll change
By designing a wire storage device for photovoltaic ribbon reel changing, and utilizing O-rings and connecting mechanisms to achieve stable connection and safe disassembly of the reel, the problem of the reel falling off during the reel changing process is solved, thus improving the safety and stability of the reel changing process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ZHEJIANG JINGYUAN PHOTOELECTRIC TECH CO LTD
- Filing Date
- 2024-01-31
- Publication Date
- 2026-06-26
AI Technical Summary
There is a risk of the existing photovoltaic welding ribbon reel falling off during the rewinding process, which can cause gaps between the welding ribbon and the shaft, resulting in problems such as loose welding ribbon wiring and wire jamming.
Design a wire storage device for photovoltaic ribbon reel changing, which adopts O-rings and lateral and longitudinal connection mechanisms. The lateral connection mechanism cooperates with the O-ring to achieve lateral connection, and the longitudinal connection mechanism cooperates with the O-ring to achieve longitudinal connection, ensuring the stability of the wire reel during placement and disassembly.
The combination of O-rings and connecting mechanisms prevents the reel from rolling and falling during placement, ensuring safe handling and disassembly, preventing the risk of dropping due to single-handed lifting, and improving the safety and stability of the reel changing process.
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Figure CN117819310B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of photovoltaic ribbon technology, specifically to a wire storage device for changing photovoltaic ribbon rolls. Background Technology
[0002] Photovoltaic solder ribbon, also known as tin-plated copper ribbon or tin-coated copper ribbon, is divided into busbars and interconnecting strips. It is used to connect the cells of photovoltaic modules and plays an important role in conducting electricity and concentrating energy. In use, photovoltaic solder ribbon is usually wound on a reel.
[0003] Existing reels have a simple structure, and multiple reels are placed together. This means that when changing reels, workers usually lift the reels with one hand, which carries a considerable risk of dropping them. Photovoltaic welding ribbon is different from other cables. If it falls, it will cause gaps between the welding ribbon and the reel, leading to problems such as loose welding ribbon wiring and wire jamming when customers start production. The same problem will also occur when the photovoltaic welding ribbon reels are placed vertically. To address this, we propose a wire storage device for changing photovoltaic welding ribbon reels. Summary of the Invention
[0004] One of the technical problems this application aims to solve is: how to ensure the safe removal of the reel used for photovoltaic ribbon bonding.
[0005] To solve the above-mentioned technical problems, this application provides a wire storage device for photovoltaic ribbon reel changing, including a wire reel body and side plates disposed on both sides of the wire reel body, and a cover plate is disposed on the side plates;
[0006] It also includes:
[0007] O-ring, the O-ring being disposed inside the side plate;
[0008] A transverse connecting mechanism is provided inside the side plate. The transverse connecting mechanism cooperates with the O-ring to enable transverse connection between different cover plates.
[0009] A longitudinal connecting mechanism is provided inside the side plate. The longitudinal connecting mechanism cooperates with the O-ring to complete the longitudinal connection between different cover plates.
[0010] In some embodiments, the transverse connecting mechanism includes a support rod that penetrates the surface of the cover plate. A wedge block is provided at one end of the support rod and is disposed inside the side plate. A jacking block is provided at the other end of the support rod. The jacking block has multiple inclined surfaces. A second embedding block is provided on one of the cover plates. The support rod is connected to multiple embedding components through the jacking block. The embedding components are disposed inside the second embedding block.
[0011] In some embodiments, the embedding component includes a sliding block slidably disposed within a second embedding block. One end of the sliding block is provided with an inclined surface parallel to an inclined surface on a push block. The other end of the sliding block is provided with an embedding rod penetrating the side wall of the second embedding block. A return spring is provided between the sliding block and the second embedding block, and the return spring is fitted onto the surface of the embedding rod.
[0012] In some embodiments, the longitudinal connecting mechanism includes a second support rod that penetrates the surface of the cover plate. A second wedge is provided at one end of the second support rod and is disposed within the side plate. A mounting block is provided at the other end of the second support rod. A groove is provided on the mounting block. A first embedding block is slidably disposed on the mounting block. A connecting spring is provided between the mounting block and the first embedding block and is disposed within the groove of the mounting block. A second return spring is provided between the second wedge and the cover plate and is sleeved on the surface of the second support rod.
[0013] In some embodiments, the O-ring is slidably disposed within the side plate, a connecting block is provided at the upper end of the O-ring, the connecting block penetrates through the cover plate, a lifting handle is provided after the connecting block penetrates through the cover plate, and multiple pressing blocks are provided on the O-ring, the O-ring abuts against wedge one and wedge two through the pressing blocks.
[0014] In some embodiments, a receiving cavity is provided in the side plate, and the transverse connecting mechanism, the longitudinal connecting mechanism and the O-ring are all disposed in the receiving cavity.
[0015] In some embodiments, the main body of the reel extends through the sidewall of the side plate into the receiving cavity, and the O-rings are sleeved at both ends of the main body of the reel.
[0016] In some embodiments, the cover plate has an clearance groove, the connecting block passes through the cover plate through the clearance groove, the cover plate has a longitudinal connecting groove, the first embedding block can be embedded in the longitudinal connecting groove, one of the cover plates has a transverse connecting groove, the second embedding block can be embedded in the transverse connecting groove, the transverse connecting groove has holes on both sides, and the embedding rod can be embedded in its holes.
[0017] In some embodiments, the second embedding block and the transverse connecting groove are not disposed on the same cover plate.
[0018] In some embodiments, both the longitudinal connecting groove and the first embedding block are configured as a fan-shaped structure.
[0019] This invention has at least the following beneficial effects:
[0020] Unlike existing technologies, in actual use, the O-ring and the horizontal connecting mechanism work together with the vertical connecting mechanism to connect multiple reels together, preventing them from rolling and falling when placed. Furthermore, when separating multiple reels, the O-ring must be lifted simultaneously using the handle to completely separate the reels, preventing them from falling due to single-handed handling. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0022] Figure 2 For the present invention Figure 1 Another perspective structural diagram;
[0023] Figure 3 For the present invention Figure 1 Schematic diagram of the horizontal connection structure;
[0024] Figure 4 For the present invention Figure 1 Schematic diagram of the longitudinal connection structure;
[0025] Figure 5 For the present invention Figure 1 Schematic diagram of the split structure;
[0026] Figure 6 For the present invention Figure 5 Enlarged structural diagram at point A in the middle;
[0027] Figure 7 For the present invention Figure 5 Enlarged structural diagram at point B;
[0028] Figure 8 This is a schematic diagram of the O-ring structure of the present invention;
[0029] Figure 9 This is a schematic diagram of the cover plate structure of the present invention;
[0030] Figure 10 This is a schematic diagram showing the comparative structure of the two cover plates of the present invention;
[0031] Figure 11 For the present invention Figure 10 Enlarged structural diagram at point C;
[0032] Figure 12 This is a schematic diagram of the first embedded block structure of the present invention.
[0033] In the diagram: 1-Spindle body; 2-Side plate; 21-Cover plate; 211-Allowing groove; 212-Longitudinal connecting groove; 213-Transverse connecting groove; 22-Receiving cavity; 3-O-ring; 31-Connecting block; 32-Squeezing block; 4-Lifting handle; 5-First embedding block; 6-Second embedding block; 7-Transverse connecting mechanism; 71-Support rod one; 72-Pushing block; 73-Embedding assembly; 731-Sliding block; 732-Reset spring one; 733-Embedding rod; 74-Wedge block one; 8-Longitudinal connecting mechanism; 81-Support rod two; 82-Wedge block two; 83-Mounting block; 84-Connecting spring; 85-Reset spring two. Detailed Implementation
[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, those skilled in the art who have not made any innovative embodiments are all within the scope of protection of the present invention.
[0035] Example 1
[0036] Please see Figure 1-10 The present invention provides a technical solution: a wire storage device for photovoltaic ribbon reel replacement, comprising a wire reel body 1 and side plates 2 disposed on both sides of the wire reel body 1, wherein a cover plate 21 is disposed on the side plate 2, and further comprising: an O-ring 3 disposed in the side plate 2 and a transverse connecting mechanism 7 disposed in the side plate 2, wherein the transverse connecting mechanism 7 cooperates with the O-ring 3 to achieve transverse connection between different cover plates 21, and a longitudinal connecting mechanism 8 disposed in the side plate 2, wherein the longitudinal connecting mechanism 8 cooperates with the O-ring 3 to achieve longitudinal connection between different cover plates 21.
[0037] The transverse connecting mechanism 7 includes a support rod 71 that penetrates the surface of the cover plate 21. One end of the support rod 71 is provided with a wedge block 74, which is disposed inside the side plate 2. The other end of the support rod 71 is provided with a push block 72, which has multiple inclined surfaces. One of the cover plates 21 is provided with a second embedding block 6. The support rod 71 is connected to multiple embedding components 73 through the push block 72. The embedding components 73 are disposed inside the second embedding block 6.
[0038] The embedded component 73 includes a sliding block 731, which is slidably disposed within the second embedded block 6. One end of the sliding block 731 is provided with an inclined surface, which is parallel to the inclined surface opened on the actuating block 72. The other end of the sliding block 731 is provided with an embedded rod 733, which penetrates through the side wall of the second embedded block 6. A return spring 732 is provided between the sliding block 731 and the second embedded block 6, and the return spring 732 is sleeved on the surface of the embedded rod 733.
[0039] By providing multiple inclined surfaces on the actuating block 72, multiple sliding blocks 731 can be simultaneously contacted when the actuating block 72 moves. The inclined surfaces on the sliding blocks 731 allow the sliding blocks 731 to move in a specified direction when contacted. Displacement is generated by the contact between the inclined surfaces, thus avoiding excessive costs due to the linkage structure of other instruments. The reset spring 732 ensures that the embedded rod 733 can be reset when the sliding blocks 731 are not under force.
[0040] The longitudinal connecting mechanism 8 includes a second support rod 81 that penetrates the surface of the cover plate 21. A second wedge block 82 is provided at one end of the second support rod 81 and is located inside the side plate 2. A mounting block 83 is provided at the other end of the second support rod 81. A groove is provided on the mounting block 83. A first embedded block 5 is slidably mounted on the mounting block 83. A connecting spring 84 is provided between the mounting block 83 and the first embedded block 5 and is located in the groove of the mounting block 83. A second return spring 85 is provided between the second wedge block 82 and the cover plate 21 and is sleeved on the surface of the second support rod 81. By sliding the first embedded block 5 on the mounting block 83, it can be ensured that the first embedded block 5 can be moved to both sides by the support rod 81. By placing the connecting spring 84 in the groove of the mounting block 83, the space occupied by the connecting spring 84 can be avoided.
[0041] The O-ring 3 is slidably disposed inside the side plate 2. A connecting block 31 is provided at the upper end of the O-ring 3. The connecting block 31 penetrates through the cover plate 21. After penetrating the cover plate 21, a lifting handle 4 is provided. Multiple pressing blocks 32 are provided on the O-ring 3. The O-ring 3 abuts against the first wedge 74 and the second wedge 82 through the pressing blocks 32. By setting the O-ring 3 as an O-shaped structure and fitting it onto the main body of the reel 1, the movement distance of the O-ring 3 can be limited.
[0042] The side plate 2 has a receiving cavity 22, and the transverse connecting mechanism 7, the longitudinal connecting mechanism 8 and the O-ring 3 are all set in the receiving cavity 22.
[0043] The main body 1 of the reel penetrates the side wall of the side plate 2 and extends into the receiving cavity 22. O-rings 3 are fitted at both ends of the main body 1 of the reel.
[0044] The cover plate 21 has a clearance groove 211, and the connecting block 31 passes through the cover plate 21 through the clearance groove 211. The cover plate 21 has a longitudinal connecting groove 212, and the first embedding block 5 can be embedded in the longitudinal connecting groove 212. One of the cover plates 21 has a transverse connecting groove 213, and the second embedding block 6 can be embedded in the transverse connecting groove 213. Holes are provided on both sides of the transverse connecting groove 213, and the embedding rod 733 can be embedded in its holes. The width of the second embedding block 6 can be appropriately increased to ensure that there is enough space between the main bodies 1 of the coil to lift the handle 4 when the second embedding block 6 is embedded in the transverse connecting groove 213.
[0045] The second embedded block 6 and the transverse connecting groove 213 are not located on the same cover plate 21.
[0046] In use, by pulling the first embedding block 5 to both sides a certain distance and pulling the first embedding block 5 forward, the connecting spring 84 is stretched, thereby embedding the first embedding block 5 into the longitudinal connecting groove 212 on the other cover plate 21. At this time, the other pair of cover plates 21 are clamped by the first embedding blocks 5 on both sides, realizing the longitudinal connection between different coil bodies 1. By embedding the second embedding block 6 into the transverse connecting groove 213 and embedding the embedding rod 733 into the hole of the transverse connecting groove 213, the transverse connection between different coil bodies 1 can be realized.
[0047] When it is necessary to separate multiple coil bodies 1, by pulling the lifting handles 4 on both sides, the position of the lifting handles 4 rises. At this time, the O-rings 3 rise synchronously under the action of the lifting handles 4. This causes the squeezing blocks 32 to press against the wedges 82 and 74, causing the support rods 71 and 81 to move. This moves the mounting blocks 83 to both sides, causing the first embedded block 5, which is slidably set on the mounting blocks 83, to release its clamping grip on another coil body 1, thus separating the two longitudinally connected coil bodies 1. Furthermore, as the O-ring 3 rises, the support rod 71 abuts against the sliding block 731 through the push block 72. The inclined surface on its surface causes the sliding blocks 731 on the other two sides to move inward, disengaging the sliding blocks 731 from the holes of the transverse connecting groove 213. This allows the transversely connected coil body 1 to be separated. Thus, when multiple coil bodies 1 are connected and placed, both lifting handles 4 need to be lifted simultaneously to separate the coil body 1 from the other coil bodies 1, thereby avoiding the risk of dropping when lifting with one hand during coil replacement.
[0048] Example 2
[0049] Please see Figure 1-12 The present invention provides a technical solution: a storage device for photovoltaic ribbon rewinding, wherein embodiment 2 is an optimization based on embodiment 1;
[0050] Both the longitudinal connecting groove 212 and the first embedded block 5 are configured as a fan-shaped structure.
[0051] By setting the longitudinal connecting groove 212 and the first embedded block 5 as a fan-shaped structure, it is not necessary to make the longitudinal connecting groove 212 completely fit the shape of the first embedded block 5. This avoids the longitudinal connecting groove 212 being too close to the center of the cover plate 21, which would cause the first embedded block 5 to extend too long to connect with the longitudinal connecting groove 212. This makes it easier to connect the first embedded block 5 with the longitudinal connecting groove 212.
[0052] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A wire storage device for photovoltaic ribbon reel changing, comprising a wire reel body (1) and side plates (2) disposed on both sides of the wire reel body (1), characterized in that: A cover plate (21) is provided on the side plate (2); It also includes: O-ring (3), the O-ring (3) is disposed inside the side plate (2); A transverse connecting mechanism (7) is provided inside the side plate (2). The transverse connecting mechanism (7) cooperates with the O-ring (3) to make the transverse connection between different cover plates (21) complete. The longitudinal connection mechanism (8) is set inside the side plate (2). The longitudinal connection mechanism (8) cooperates with the O-ring (3) to make the longitudinal connection between different cover plates (21) complete. The transverse connecting mechanism (7) includes a support rod (71) that penetrates the surface of the cover plate (21). A wedge block (74) is provided at one end of the support rod (71) and is located inside the side plate (2). A push block (72) is provided at the other end of the support rod (71). Multiple inclined surfaces are provided on the push block (72). A second embedded block (6) is provided on one of the cover plates (21). Multiple embedded components (73) are connected to the support rod (71) through the push block (72). The embedded components (73) are located inside the second embedded block (6). The embedded component (73) includes a sliding block (731), which is slidably disposed in the second embedded block (6). One end of the sliding block (731) is provided with an inclined surface, which is parallel to the inclined surface opened on the push block (72). The other end of the sliding block (731) is provided with an embedded rod (733), which penetrates the side wall of the second embedded block (6). A return spring (732) is provided between the sliding block (731) and the second embedded block (6), and the return spring (732) is sleeved on the surface of the embedded rod (733). The longitudinal connecting mechanism (8) includes a second support rod (81), which penetrates the surface of the cover plate (21). A second wedge (82) is provided at one end of the second support rod (81). A plurality of extrusion blocks (32) are provided on the O-ring (3). The O-ring (3) abuts against the first wedge (74) and the second wedge (82) through the extrusion blocks (32). One of the cover plates (21) has a transverse connecting groove (213), and the second embedding block (6) can be embedded in the transverse connecting groove (213).
2. The wire storage device for photovoltaic ribbon reel changing according to claim 1, characterized in that: The second wedge (82) is set inside the side plate (2). The other end of the second support rod (81) is provided with an installation block (83). The installation block (83) has a groove. The first embedded block (5) is slidably set on the installation block (83). A connecting spring (84) is provided between the installation block (83) and the first embedded block (5). The connecting spring (84) is set in the groove of the installation block (83). A reset spring (85) is provided between the second wedge (82) and the cover plate (21). The reset spring (85) is sleeved on the surface of the second support rod (81).
3. The wire storage device for photovoltaic ribbon reel changing according to claim 2, characterized in that: The O-ring (3) is slidably disposed in the side plate (2). A connecting block (31) is provided at the upper end of the O-ring (3). The connecting block (31) penetrates the cover plate (21). A lifting handle (4) is provided after the connecting block (31) penetrates the cover plate (21).
4. The wire storage device for photovoltaic ribbon reel changing according to claim 3, characterized in that: The side plate (2) has a receiving cavity (22), and the transverse connecting mechanism (7), the longitudinal connecting mechanism (8) and the O-ring (3) are all located in the receiving cavity (22).
5. The wire storage device for photovoltaic ribbon reel changing according to claim 4, characterized in that: The main body of the coil (1) extends through the side wall of the side plate (2) and into the receiving cavity (22). The O-ring (3) is sleeved on both ends of the main body of the coil (1).
6. The wire storage device for photovoltaic ribbon reel changing according to claim 5, characterized in that: The cover plate (21) has an avoidance groove (211), and the connecting block (31) passes through the cover plate (21) through the avoidance groove (211). The cover plate (21) has a longitudinal connecting groove (212), and the first embedding block (5) can be embedded in the longitudinal connecting groove (212). The transverse connecting groove (213) has holes on both sides, and the embedding rod (733) can be embedded in its holes.
7. The wire storage device for photovoltaic ribbon reel changing according to claim 6, characterized in that: The second embedded block (6) and the transverse connecting groove (213) are not located on the same cover plate (21).
8. The wire storage device for photovoltaic ribbon reel changing according to claim 7, characterized in that: Both the longitudinal connecting groove (212) and the first embedded block (5) are configured as fan-shaped structures.