Intelligent setting device, method and equipment for tensile core of drag chain cable
By analyzing the fault and usage data of drag chain cables, the necessity of setting up tensile cores was determined, which solved the problem of whether drag chain cables need to be equipped with tensile cores, improved service life and saved costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- GUANGZHOU PANYU CABLE WORKS
- Filing Date
- 2024-03-15
- Publication Date
- 2026-07-03
AI Technical Summary
In the existing technology, the method for determining whether drag chain cables need to be equipped with tensile cores is not accurate enough, which leads to a shortened service life for drag chain cables with poor tensile strength and a waste of costs for drag chain cables with high tensile strength.
The fault information acquisition module, problem classification module, parameter acquisition module, and usage data acquisition module analyze the fault data, parameter information, and usage data of the drag chain cable to determine the necessity weight of setting up tensile cores, and generate prompt information for setting up tensile cores when necessary.
Accurately determine whether drag chain cables need to be equipped with tensile cores to improve the service life of drag chain cables with poor tensile strength, and avoid installing tensile cores for drag chain cables with high tensile strength, thus saving costs.
Smart Images
Figure CN118394805B_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of power facility technology, specifically relating to an intelligent setting device, method and equipment for the tensile core of a drag chain cable. Background Technology
[0002] Drag chain cables are used in applications requiring back-and-forth movement or frequent bending. Therefore, they not only need excellent flexibility to adapt to changing bending radii and movement trajectories, but also must possess superior mechanical properties such as abrasion resistance and tensile strength. Tensile-resistant cores provide excellent tensile support for the drag chain cable.
[0003] In current drag chain cable production processes, it's possible to choose not to install tensile cores in any drag chain cable, which would significantly shorten its service life. Alternatively, all drag chain cables could be equipped with tensile cores, but many drag chain cables inherently possess good tensile strength, resulting in wasted costs. Therefore, accurately determining whether drag chain cables require tensile cores is a problem that urgently needs to be solved by those skilled in the art. Summary of the Invention
[0004] The purpose of this application is to provide an intelligent setting device, method, and equipment for tensile cores of drag chain cables. The aim is to accurately determine whether drag chain cables need to be equipped with tensile cores, improve the service life of drag chain cables with poor tensile strength, and avoid setting tensile cores for drag chain cables with high tensile strength, thereby saving costs.
[0005] In a first aspect, embodiments of this application provide an intelligent setting device for the tensile strength core of a drag chain cable, the device comprising:
[0006] The fault information acquisition module is used to acquire summary fault data of drag chain cables that have been put into use;
[0007] The problem classification module is used to filter the fault summary data according to preset types to obtain filtered data of tensile fault types;
[0008] The parameter acquisition module is used to acquire parameter information of the drag chain cable corresponding to the filtered data;
[0009] The data acquisition module is used to acquire the usage data of the drag chain cable corresponding to the filtered data; wherein, the usage data includes usage environment data, single usage duration data, and drag chain operation cycle data when a failure occurs.
[0010] The fault analysis module is used to determine the necessity weight of setting up tensile cores based on the parameter information and the usage data.
[0011] The intelligent setting module is used to generate a prompt message for setting tensile cores during the production process of drag chain cables with the same parameter information, when the setting necessity weight is greater than a set threshold.
[0012] Secondly, embodiments of this application provide a method for intelligently setting the tensile strength core of a drag chain cable, the method comprising:
[0013] The fault information acquisition module obtains summary data on faults of drag chain cables that have been put into use;
[0014] The problem classification module filters the fault summary data according to preset types to obtain filtered data for tensile fault types;
[0015] The parameter acquisition module obtains the parameter information of the drag chain cable corresponding to the filtered data;
[0016] The usage data of the drag chain cable corresponding to the filtered data is obtained by using a data acquisition module; wherein, the usage data includes usage environment data, single usage duration data, and drag chain operation cycle data when a failure occurs;
[0017] The fault analysis module determines the necessity weight of setting up tensile cores based on the parameter information and the usage data.
[0018] When the necessity weight of the setting is greater than the set threshold, the intelligent setting module generates a prompt message for setting the tensile core during the production process of drag chain cables with the same parameter information.
[0019] Thirdly, embodiments of this application provide an electronic device including a processor, a memory, and a program or instructions stored in the memory and executable on the processor, wherein the program or instructions, when executed by the processor, implement the steps of the method described in the first aspect.
[0020] Fourthly, embodiments of this application provide a readable storage medium on which a program or instructions are stored, which, when executed by a processor, implement the steps of the method described in the first aspect.
[0021] Fifthly, embodiments of this application provide a chip, the chip including a processor and a communication interface, the communication interface being coupled to the processor, the processor being used to run programs or instructions to implement the method as described in the first aspect.
[0022] In this embodiment, a fault information acquisition module is used to acquire summary fault data of drag chain cables already in use; a problem classification module is used to filter the summary fault data according to preset types to obtain filtered data of tensile fault types; a parameter acquisition module is used to acquire parameter information of the drag chain cables corresponding to the filtered data; a usage data acquisition module is used to acquire usage data of the drag chain cables corresponding to the filtered data; wherein, the usage data includes usage environment data, single usage duration data, and drag chain operation cycle data when a fault occurs; a fault analysis module is used to determine the necessity weight of setting tensile cores based on the parameter information and the usage data; and an intelligent setting module is used to generate prompt information for setting tensile cores during the production process of drag chain cables with the same parameter information when the setting necessity weight is greater than a set threshold. The aforementioned intelligent setting device for the tensile core of the drag chain cable determines the necessity weight of setting the tensile core based on the information of the drag chain cable with tensile failure. This accurately determines whether the drag chain cable needs to be equipped with a tensile core, improves the service life of drag chain cables with poor tensile strength, and avoids setting tensile cores for drag chain cables with high tensile strength, thus saving costs. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the intelligent setting device for the tensile core of the drag chain cable provided in Embodiment 1 of this application;
[0024] Figure 2 This is a schematic diagram of the intelligent setting device for the tensile core of the drag chain cable provided in Embodiment 2 of this application;
[0025] Figure 3 This is a schematic diagram of the intelligent setting device for the tensile core of the drag chain cable provided in Embodiment 3 of this application;
[0026] Figure 4 This is a flowchart illustrating the intelligent setting method for the tensile core of the drag chain cable provided in Embodiment 4 of this application;
[0027] Figure 5 This is a schematic diagram of the structure of the electronic device provided in Embodiment 5 of this application. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of this application clearer, specific embodiments of this application will be described in further detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are merely for explaining this application and not for limiting it. It should also be noted that, for ease of description, only the parts relevant to this application are shown in the drawings, not all of them. Before discussing exemplary embodiments in more detail, it should be mentioned that some exemplary embodiments are described as processes or methods depicted as flowcharts. Although the flowcharts describe operations (or steps) as sequential processes, many of these operations can be performed in parallel, concurrently, or simultaneously. Furthermore, the order of the operations can be rearranged. The process can be terminated when its operation is completed, but may also have additional steps not included in the drawings. The process can correspond to a method, function, procedure, subroutine, subprogram, etc.
[0029] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.
[0030] The terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such use of data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and the number of objects is not limited; for example, a first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.
[0031] The intelligent setting device, method, and equipment for the tensile core of the drag chain cable provided in this application will be described in detail below with reference to the accompanying drawings and through specific embodiments and application scenarios.
[0032] Example 1
[0033] Figure 1 This is a schematic diagram of the intelligent setting device for the tensile strength core of the drag chain cable provided in Embodiment 1 of this application. Figure 1 As shown, the specific steps include the following:
[0034] The fault information acquisition module 110 is used to acquire summary data of faults of drag chain cables that have been put into use;
[0035] Problem classification module 120 is used to filter the fault summary data according to preset types to obtain filtered data of tensile fault types;
[0036] The parameter acquisition module 130 is used to acquire parameter information of the drag chain cable corresponding to the filtered data;
[0037] The data acquisition module 140 is used to acquire the usage data of the drag chain cable corresponding to the filtered data; wherein, the usage data includes usage environment data, single usage duration data, and drag chain operation cycle data when a fault occurs.
[0038] The fault analysis module 150 is used to determine the necessity weight of setting up tensile cores based on the parameter information and the usage data.
[0039] The intelligent setting module 160 is used to generate a prompt message for setting tensile cores during the production process of drag chain cables with the same parameter information when the setting necessity weight is greater than a set threshold.
[0040] This application applies to scenarios where it is necessary to determine whether tensile cores need to be installed. Specifically, the acquisition of screening data for tensile failure types, the determination of the necessity weight for setting tensile cores, and the generation of prompts for setting tensile cores can be performed by a smart terminal device. Based on the prompts for setting tensile cores, a drag chain cable with tensile cores is generated, thereby improving the tensile strength of the drag chain cable and extending its service life.
[0041] Based on the above usage scenarios, it is understood that the subject of this application can be a smart terminal device, such as a desktop computer, laptop computer, mobile phone, tablet computer, and interactive multimedia, etc., without further limitations.
[0042] The fault information acquisition module 110 is used to acquire summary data of faults of drag chain cables that have been put into use.
[0043] A drag chain cable is a cable assembly used for power and signal transmission in mechanical equipment. It is wrapped and protected by an external protective structure called a drag chain, which can refer to a chain structure composed of links made of flexible materials.
[0044] The fault summary data can be a summary of relevant information recorded and stored when drag chain cables that have been put into use before the current point in time experience a fault.
[0045] One way to obtain fault summary data is to acquire data on the location and symptoms of a fault in a drag chain cable that is already in use, and then associate and store this data to obtain the fault summary data.
[0046] Problem classification module 120 is used to filter the fault summary data according to preset types to obtain filtered data of tensile fault types.
[0047] The preset type can refer to the fault type classified according to the cause of the drag chain cable failure. Tensile failure is one of the preset types. Tensile failure can refer to damage or breakage caused by excessive tensile force on the drag chain cable during use.
[0048] Filtered data can refer to relevant fault information belonging to the tensile fault type in the fault summary data.
[0049] The method for filtering to obtain tensile failure type filtering data can be achieved by filtering the failure location data and failure performance data according to preset types.
[0050] In this technical solution, optionally, the fault information acquisition module is specifically used for:
[0051] To obtain data on the location and manifestation of a fault when a drag chain cable already in use experiences a failure;
[0052] The fault location data and the fault manifestation data are associated and stored to obtain fault summary data;
[0053] Accordingly, the problem classification module is specifically used for:
[0054] The fault location data and fault performance data are filtered according to preset types to obtain the filtered data for tensile fault types.
[0055] Fault location data refers to the part of the drag chain cable where an abnormality or fault occurs; fault manifestation data refers to the phenomena and characteristics exhibited when a drag chain cable fails. When a drag chain cable already in use fails, it can be detected by personnel or specialized sensors to obtain fault location data and fault manifestation data.
[0056] By establishing a relational database table with fields such as cable chain number, fault location data, fault manifestation data, and fault time, and using the cable chain number and fault time as a combined primary key, it is possible to achieve associated storage of fault location data and fault manifestation data. The relational database can be a database that uses a relational model to organize data, storing data in rows and columns for easy user understanding; the fields can be the headers of each column in the data table; and the primary key can be a field or combination of fields that uniquely identifies each record in the data table.
[0057] The following is a sample code demonstrating how to implement the associated storage of fault location data and fault performance data:
[0058]
[0059]
[0060] The method of filtering fault location data and fault performance data according to preset types to obtain tensile fault type screening data can be adopted by identifying records where the fault location data is conductor and / or insulation layer and the fault performance data is rupture and / or breakage as tensile fault type screening data.
[0061] The advantage of this scheme is that by filtering the fault summary data, we can obtain data that is only related to tensile failures, providing accurate and reliable data reference for determining whether to install tensile cores.
[0062] The parameter acquisition module 130 is used to acquire parameter information of the drag chain cable corresponding to the filtered data.
[0063] Parameter information refers to the physical properties or characteristics of the drag chain cable, which may include information such as the number of conductors, conductor radius, insulation material, and insulation layer thickness. This parameter information can be stored in association with the drag chain cable's serial number.
[0064] By using the cable number in the filtered data as the query condition, the file containing the parameter information of all cable chains is retrieved, and the query result is the parameter information of the cable chain corresponding to the filtered data.
[0065] The data acquisition module 140 is used to acquire the usage data of the drag chain cable corresponding to the filtered data.
[0066] Usage data can describe the usage of the cable chain, including environmental data, duration of a single use, and cable chain operation cycle data during malfunctions. Environmental data can describe the environmental conditions in which the cable chain is used, including temperature and humidity data. Duration of a single use can be the average time between the start and end of each operation of the equipment connected to the cable chain. Cable chain operation cycle data during malfunctions can be the recurrence interval of the event of the cable chain being used during a malfunction.
[0067] Usage data can be stored in association with cable chain numbers. By using the cable chain number in the filtered data as a query condition, the file containing all cable chain usage data can be retrieved, and the query results will be the usage data of the cable chain corresponding to the filtered data.
[0068] The fault analysis module 150 is used to determine the necessity weight of setting up tensile cores based on the parameter information and the usage data.
[0069] Setting a necessity weight can be a numerical value used to measure the necessity of setting a tensile core in the production process of drag chain cables. The tensile core can be a high-strength synthetic fiber material used as a reinforcing material in the cable, providing additional tensile strength and durability.
[0070] The method for determining the necessity weight can be as follows: determine the tensile strength of the drag chain cable corresponding to the screening data based on parameter information and usage environment data; determine the service strength of the drag chain cable corresponding to the screening data based on single use duration data and drag chain operation cycle data when a failure occurs; and determine the necessity weight of the tensile core based on the tensile strength and service strength.
[0071] The intelligent setting module 160 is used to generate a prompt message for setting tensile cores during the production process of drag chain cables with the same parameter information when the setting necessity weight is greater than a set threshold.
[0072] The threshold can be a lower limit representing the necessity weight of setting tensile cores in the production process of drag chain cables, and can be set based on work experience.
[0073] Setting the tensile strength conductor information can be used to remind workers that information about the tensile strength conductor needs to be set during the production process of the drag chain cable. This information can include the production parameters of the drag chain cable and the number of tensile strength conductors.
[0074] The method for generating a prompt message for setting tensile strength conductors can be by comparing the necessity weight of setting with the set threshold. If the necessity weight of setting is greater than the set threshold, the smart terminal device will pop up a prompt window, which will display the prompt message for setting tensile strength conductors.
[0075] In this application example, a fault information acquisition module is used to acquire summary fault data of drag chain cables already in use; a problem classification module is used to filter the summary fault data according to preset types to obtain filtered data of tensile fault types; a parameter acquisition module is used to acquire parameter information of the drag chain cables corresponding to the filtered data; a usage data acquisition module is used to acquire usage data of the drag chain cables corresponding to the filtered data; wherein, the usage data includes usage environment data, single usage duration data, and drag chain operation cycle data when a fault occurs; a fault analysis module is used to determine the necessity weight of setting tensile cores based on the parameter information and the usage data; an intelligent setting module is used to generate a prompt message for setting tensile cores during the production process of drag chain cables with the same parameter information when the setting necessity weight is greater than a set threshold. This technical solution, by determining the necessity weight of setting tensile cores based on the information of drag chain cables with tensile faults, can accurately determine whether drag chain cables need to be set with tensile cores, improve the service life of drag chain cables with poor tensile strength, and avoid setting tensile cores for drag chain cables with high tensile strength, thus saving costs.
[0076] Example 2
[0077] Figure 2 This is a schematic diagram of the intelligent setting device for the tensile core of the drag chain cable provided in Embodiment 2 of this application. This solution makes further improvements based on the above embodiments, specifically: the fault analysis module includes: a tensile strength analysis unit, used to determine the tensile strength of the drag chain cable corresponding to the screening data based on the parameter information and the usage environment data; a usage strength analysis unit, used to determine the usage strength of the drag chain cable corresponding to the screening data based on the single usage duration data and the drag chain operation cycle data when a fault occurs; and a weight determination unit, used to determine the necessity weight of setting the tensile core based on the tensile strength and the usage strength.
[0078] like Figure 2 As shown, the device includes:
[0079] The fault information acquisition module 210 is used to acquire summary data of faults of drag chain cables that have been put into use;
[0080] Problem classification module 220 is used to filter the fault summary data according to preset types to obtain filtered data of tensile fault types;
[0081] The parameter acquisition module 230 is used to acquire parameter information of the drag chain cable corresponding to the filtered data;
[0082] The data acquisition module 240 is used to acquire the usage data of the drag chain cable corresponding to the filtered data; wherein, the usage data includes usage environment data, single usage duration data, and drag chain operation cycle data when a fault occurs.
[0083] The fault analysis module 250 is used to determine the necessity weight of setting up tensile cores based on the parameter information and the usage data.
[0084] The intelligent setting module 260 is used to generate a prompt message for setting tensile cores during the production process of drag chain cables with the same parameter information when the setting necessity weight is greater than a set threshold.
[0085] The fault analysis module 250 includes:
[0086] The tensile strength analysis unit 2501 is used to determine the tensile strength of the drag chain cable corresponding to the screening data based on the parameter information and the usage environment data.
[0087] The strength analysis unit 2502 is used to determine the service strength of the cable chain cable corresponding to the screening data based on the single use duration data and the cable chain operation cycle data when the failure occurs.
[0088] The weight determination unit 2503 is used to determine the necessity weight of setting the tensile core based on the tensile strength and the service strength.
[0089] Tensile strength is a numerical value used to describe the ability of a drag chain cable corresponding to the selected data to withstand tensile forces. Tensile strength can be determined by: first, by determining the tensile strength of the drag chain cable's cores based on the number and radius of the cores included in the parameter information; second, by determining the insulation strength based on the insulation material information included in the parameter information; third, by determining the insulation layer tensile strength based on the insulation material strength, usage environment data, and insulation layer thickness information included in the parameter information; and finally, by determining the tensile strength of the drag chain cable corresponding to the selected data based on both the core tensile strength and the insulation layer tensile strength.
[0090] Usage intensity can be a numerical value describing the degree of use of the cable chain corresponding to the screening data. Usage intensity can be determined by using single-use duration data to determine single-use intensity, or by using single-use intensity and cable chain operation cycle data at the time of failure to determine the usage intensity of the cable chain corresponding to the screening data.
[0091] One way to determine the necessity weight of setting up tensile cores is to normalize the tensile strength and the service strength, and then subtract the normalized tensile strength from the normalized service strength. The result is the necessity weight of setting up tensile cores.
[0092] The advantage of this scheme is that by determining the necessity weight of setting up tensile cores based on parameter information and usage data, the necessity of setting up tensile cores can be made more intuitive and accurate, which facilitates providing numerical reference for the production process of drag chain cables.
[0093] In this technical solution, optionally, the tensile strength analysis unit is specifically used for:
[0094] Based on the number of wire cores and the wire core radius information included in the parameter information, the tensile strength of the drag chain cable corresponding to the screening data is determined;
[0095] The strength of the insulation material is determined based on the insulation material information included in the parameter information;
[0096] Based on the strength of the insulation material, the usage environment data, and the insulation layer thickness information included in the parameter information, the tensile strength of the insulation layer of the drag chain cable corresponding to the screening data is determined.
[0097] Based on the tensile strength of the conductor and the tensile strength of the insulation layer, the tensile strength of the drag chain cable corresponding to the screening data is determined.
[0098] The number of conductors refers to the number of wires wrapped inside the drag chain cable; the conductor radius refers to the cross-sectional radius perpendicular to the length of the conductor. The conductor tensile strength is a numerical value describing the ability of the drag chain cable conductor to withstand tensile force. The conductor tensile strength can be estimated using the following formula:
[0099] Tensile strength of wire core = N × π × r 2
[0100] Where N represents the number of wire cores and r represents the wire core radius.
[0101] Insulation material information can refer to the materials used in the insulation layer of the drag chain cable. Insulation material strength can refer to the ability of the insulation material to resist fracture when subjected to tension. The insulation material strength can be determined by referring to GB / T 228.1-2010 "Metallic materials - Tensile testing - Part 1: Test method at room temperature" or ASTM E8 / E8M-2016 "Metallic materials - Tensile testing - Standard test method".
[0102] Insulation thickness information refers to the difference between the outer and inner diameters of the drag chain cable insulation layer. The tensile strength of the drag chain cable insulation layer refers to its ability to resist fracture when subjected to tension. The tensile strength of the insulation layer can be calculated using the following estimation formula:
[0103] Insulation layer tensile strength
[0104] = Insulation material strength × Insulation layer thickness information × Temperature correction factor × Humidity correction factor
[0105] The temperature correction factor can be determined based on the temperature data in the data on the strength of the insulation material and the usage environment, and the humidity correction factor can be determined based on the humidity data in the data on the strength of the insulation material and the usage environment.
[0106] To determine the tensile strength of the drag chain cable corresponding to the screened data, the tensile strength of the conductor and the tensile strength of the insulation layer can be normalized. The normalized tensile strength of the conductor and the tensile strength of the insulation layer are then added together, and the result is the tensile strength of the drag chain cable corresponding to the screened data.
[0107] The advantage of this scheme is that by determining the tensile strength of the drag chain cable corresponding to the screening data based on parameter information and usage environment data, a data basis can be provided for determining the necessity weight of setting it, thereby improving the accuracy of the judgment result on whether or not to set tensile core.
[0108] In this technical solution, optionally, the use of the intensity analysis unit is specifically used for:
[0109] The intensity of a single use is determined based on the duration data of a single use.
[0110] The usage intensity of the cable chain cable corresponding to the screening data is determined based on the single-use intensity and the cable chain operation cycle data when the failure occurs.
[0111] Single-use intensity can be a numerical value describing the degree of use of a single drag chain cable corresponding to the screened data. Single-use intensity can be calculated using the following estimation formula:
[0112] Single-use intensity = Single-use duration data / Service life
[0113] Service life refers to the duration that the drag chain cable is expected to be used continuously under normal operating conditions. Service life can be obtained by consulting the production report of the drag chain cable corresponding to the screening data.
[0114] The strength of the drag chain cable corresponding to the screened data can be calculated using the following estimation formula:
[0115] Usage intensity = Single use intensity × Cable chain operation cycle data at the time of failure
[0116] The advantage of this scheme is that by determining the usage intensity of the cable chain cable corresponding to the screening data based on the duration of a single use and the cable chain operation cycle data when a failure occurs, a data basis can be provided for determining the necessity weight of setting it, thereby improving the accuracy of the judgment result on whether or not to set the tensile core.
[0117] Optionally, in this technical solution, the data used may also include bending radius data;
[0118] Accordingly, the intensity analysis unit is also used for:
[0119] The intensity of a single use is determined based on the duration of a single use and the bending radius of use.
[0120] The usage intensity of the cable chain cable corresponding to the screening data is determined based on the single-use intensity and the cable chain operation cycle data when the failure occurs.
[0121] The bending radius data can refer to the minimum radius of curvature of the drag chain cable during use.
[0122] The intensity of a single use can be calculated using the following estimation formula:
[0123]
[0124] The strength of the drag chain cable corresponding to the screened data can be calculated using the following estimation formula:
[0125] Usage intensity = Single use intensity × Cable chain operation cycle data at the time of failure
[0126] The advantage of this approach is that by considering the impact of bending radius data on the strength of the cable, the strength of the drag chain cable corresponding to the selected data can be determined, which can further improve the accuracy of the judgment on whether or not to install tensile cores.
[0127] Example 3
[0128] Figure 3This is a schematic diagram of the intelligent setting device for the tensile core of the drag chain cable provided in Embodiment 3 of this application. This solution makes a further improvement on Embodiment 1, specifically: the intelligent setting module is further configured to: determine the number of tensile cores with the same parameter information in the drag chain cable production process, based on the setting necessity weight and the parameter information, when the setting necessity weight is greater than a set threshold.
[0129] like Figure 3 As shown, the device includes:
[0130] The fault information acquisition module 310 is used to acquire summary data of faults of drag chain cables that have been put into use;
[0131] Problem classification module 320 is used to filter the fault summary data according to preset types to obtain filtered data of tensile fault types;
[0132] The parameter acquisition module 330 is used to acquire parameter information of the drag chain cable corresponding to the filtered data;
[0133] The data acquisition module 340 is used to acquire the usage data of the drag chain cable corresponding to the filtered data; wherein, the usage data includes usage environment data, single usage duration data, and drag chain operation cycle data when a failure occurs.
[0134] The fault analysis module 350 is used to determine the necessity weight of setting up tensile cores based on the parameter information and the usage data.
[0135] The intelligent setting module 360 is used to generate a prompt message for setting tensile cores during the production process of drag chain cables with the same parameter information when the setting necessity weight is greater than a set threshold.
[0136] The intelligent setting module 360 is further used for:
[0137] If the necessity weight is greater than the set threshold, the number of tensile cores with the same parameter information in the drag chain cable production process is determined according to the necessity weight and the parameter information.
[0138] The number of tensile cores in the production process of drag chain cables with identical parameter information can be determined by calculating using the following formula:
[0139]
[0140] Below is a simple example code demonstrating how to calculate the number of tensile cores in the drag chain cable production process based on the set necessity weights and parameter information:
[0141] def calculate_tensile_core_count(weight,threshold,core_count_info):
[0142] difference = weight - threshold
[0143] ratio = difference / threshold
[0144] tensile_core_count=ratio*core_count_info
[0145] return int(tensile_core_count)
[0146] #Set necessity weights, set thresholds, and specify the number of wire cores.
[0147] weight = 0.8
[0148] threshold = 0.5
[0149] core_count_info = 10
[0150] # Calculate the number of tensile cores in the drag chain cable production process
[0151] tensile_core_count=calculate_tensile_core_count(weight,threshold,core_count_info)
[0152] print(tensile_core_count)
[0153] The advantage of this scheme is that by determining the number of tensile cores with the same parameter information in the production process of drag chain cables based on the necessary weights and parameter information, it can provide direct data reference for the production of drag chain cables and improve production efficiency.
[0154] Example 4
[0155] Figure 4 This is a flowchart illustrating the intelligent setting method for the tensile strength core of the drag chain cable provided in Embodiment 4 of this application. Figure 4 As shown, the specific steps include the following:
[0156] S401. Obtain summary data of faults of drag chain cables that have been put into use through the fault information acquisition module;
[0157] S402. The fault summary data is filtered according to preset types by the problem classification module to obtain the filtered data of tensile fault types;
[0158] S403. Obtain the parameter information of the drag chain cable corresponding to the filtered data through the parameter acquisition module;
[0159] S404. Obtain the usage data of the drag chain cable corresponding to the filtered data using the data acquisition module; wherein, the usage data includes usage environment data, single usage duration data, and drag chain operation cycle data when a fault occurs.
[0160] S405. The fault analysis module determines the necessity weight of setting up tensile cores based on the parameter information and the usage data.
[0161] S406. When the setting necessity weight is greater than the set threshold, the intelligent setting module generates a prompt message for setting tensile cores during the production process of drag chain cables with the same parameter information.
[0162] In this embodiment, a fault information acquisition module acquires summary fault data of drag chain cables already in use; a problem classification module filters the summary fault data according to preset types to obtain filtered data for tensile fault types; a parameter acquisition module acquires parameter information of the drag chain cables corresponding to the filtered data; a data acquisition module acquires usage data of the drag chain cables corresponding to the filtered data; wherein, the usage data includes usage environment data, single usage duration data, and drag chain operation cycle data when a fault occurs; a fault analysis module determines the necessity weight of setting tensile cores based on the parameter information and the usage data; and an intelligent setting module generates a prompt message for setting tensile cores during the production process of drag chain cables with the same parameter information when the setting necessity weight is greater than a set threshold. The above-mentioned intelligent setting method for tensile cores of drag chain cables determines the necessity weight of setting tensile cores based on the information of drag chain cables with tensile failures. This can accurately determine whether drag chain cables need tensile cores, improve the service life of drag chain cables with poor tensile strength, and avoid setting tensile cores for drag chain cables with high tensile strength, thus saving costs.
[0163] The intelligent setting method for the tensile core of the drag chain cable provided in this application corresponds to the intelligent setting device for the tensile core of the drag chain cable provided in the above embodiments. It has the same functional modules and beneficial effects, and will not be described again here to avoid repetition.
[0164] Example 5
[0165] like Figure 5As shown, this application embodiment also provides an electronic device 500, including a processor 501, a memory 502, and a program or instructions stored in the memory 502 and executable on the processor 501. When the program or instructions are executed by the processor 501, they implement the various processes of the above-described intelligent setting device embodiment for the tensile core of the drag chain cable and achieve the same technical effect. To avoid repetition, they will not be described again here.
[0166] It should be noted that the electronic devices in the embodiments of this application include the mobile electronic devices and non-mobile electronic devices described above.
[0167] Example 6
[0168] This application also provides a readable storage medium storing a program or instructions. When the program or instructions are executed by a processor, they implement the various processes of the above-described intelligent setting device for the tensile core of the drag chain cable and achieve the same technical effect. To avoid repetition, they will not be described again here.
[0169] The processor is the processor in the electronic device described in the above embodiments. The readable storage medium includes computer-readable storage media, such as computer read-only memory (ROM), random access memory (RAM), magnetic disk, or optical disk.
[0170] Example 7
[0171] This application embodiment also provides a chip, which includes a processor and a communication interface. The communication interface and the processor are coupled. The processor is used to run programs or instructions to implement the various processes of the above-described intelligent setting device embodiment for the tensile core of the drag chain cable, and can achieve the same technical effect. To avoid repetition, it will not be described again here.
[0172] It should be understood that the chip mentioned in the embodiments of this application may also be referred to as a system-on-a-chip, system chip, chip system, or system-on-a-chip, etc.
[0173] It should be noted that, in this document, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. Furthermore, it should be noted that the scope of the methods and apparatuses in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions substantially simultaneously or in the reverse order, depending on the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.
[0174] Through the above description of the embodiments, those skilled in the art can clearly understand that the methods of the above embodiments can be implemented by means of software plus necessary general-purpose hardware platforms. Of course, they can also be implemented by hardware, but in many cases the former is a better implementation method. Based on this understanding, the technical solution of this application, in essence, or the part that contributes to the prior art, can be embodied in the form of a computer software product. This computer software product is stored in a storage medium (such as ROM / RAM, magnetic disk, optical disk) and includes several instructions to cause a terminal (which may be a mobile phone, computer, server, or network device, etc.) to execute the methods described in the various embodiments of this application.
[0175] The embodiments of this application have been described above with reference to the accompanying drawings. However, this application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.
[0176] The above description is merely a preferred embodiment and the technical principles employed in this application. This application is not limited to the specific embodiments described herein, and various obvious changes, readjustments, and substitutions that can be made by those skilled in the art will not depart from the scope of protection of this application. Therefore, although this application has been described in detail through the above embodiments, this application is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of this application, the scope of which is determined by the scope of the claims.
Claims
1. An intelligent setting device for a tensile core of a drag chain cable, characterized in that The device includes: The fault information acquisition module is used to acquire summary fault data of drag chain cables that have been put into use; The problem classification module is used to filter the fault summary data according to preset types to obtain filtered data of tensile fault types; The parameter acquisition module is used to acquire parameter information of the drag chain cable corresponding to the filtered data; The data acquisition module is used to acquire the usage data of the drag chain cable corresponding to the filtered data; wherein, the usage data includes usage environment data, single usage duration data, and drag chain operation cycle data when a failure occurs. The fault analysis module is used to determine the necessity weight of setting up tensile cores based on the parameter information and the usage data. The fault analysis module includes: a tensile strength analysis unit, used to determine the tensile strength of the drag chain cable corresponding to the screening data based on the parameter information and the usage environment data; a usage strength analysis unit, used to determine the usage strength of the drag chain cable corresponding to the screening data based on the single usage duration data and the drag chain operation cycle data when the fault occurs; and a weight determination unit, used to normalize the tensile strength and the usage strength, and subtract the normalized tensile strength from the normalized usage strength to obtain the necessity weight of setting the tensile core. The tensile strength analysis unit is specifically used for: determining the tensile strength of the drag chain cable corresponding to the screening data based on the number of cores and the core radius information included in the parameter information; determining the insulation material strength based on the insulation material information included in the parameter information; determining the insulation layer tensile strength of the drag chain cable corresponding to the screening data based on the insulation material strength, the usage environment data, and the insulation layer thickness information included in the parameter information; normalizing the tensile strength of the cores and the tensile strength of the insulation layer, and summing the normalized tensile strength of the cores and the tensile strength of the insulation layer to obtain the tensile strength of the drag chain cable corresponding to the screening data; The usage intensity analysis unit is specifically used to: determine the single usage intensity based on the single usage duration data; and determine the usage intensity of the drag chain cable corresponding to the screening data based on the single usage intensity and the drag chain operation cycle data when the fault occurs. The intelligent setting module is used to generate a prompt message for setting tensile cores during the production process of drag chain cables with the same parameter information, when the setting necessity weight is greater than a set threshold.
2. The intelligent setting device for the tensile core of the drag chain cable according to claim 1, characterized in that, The fault information acquisition module is specifically used for: To obtain data on the location and manifestation of a fault when a drag chain cable already in use experiences a failure; The fault location data and the fault manifestation data are associated and stored to obtain fault summary data; Accordingly, the problem classification module is specifically used for: The fault location data and fault performance data are filtered according to preset types to obtain the filtered data for tensile fault types.
3. The intelligent setup device of drag chain cable's tensile core according to claim 1, characterized in that, The usage data also includes data on the bending radius. Accordingly, the intensity analysis unit is also used for: The intensity of a single use is determined based on the duration of a single use and the bending radius of use. The usage intensity of the cable chain cable corresponding to the screening data is determined based on the single-use intensity and the cable chain operation cycle data when the failure occurs.
4. The intelligent setup device of drag chain cable's tensile core according to claim 1, characterized in that, The intelligent setting module is also used for: If the necessity weight is greater than the set threshold, the number of tensile cores with the same parameter information in the drag chain cable production process is determined according to the necessity weight and the parameter information.
5. A method of intelligently setting the tensile core of a drag chain cable, characterized by, The method includes: The fault information acquisition module obtains summary data on faults of drag chain cables that have been put into use; The problem classification module filters the fault summary data according to preset types to obtain filtered data for tensile fault types; The parameter acquisition module obtains the parameter information of the drag chain cable corresponding to the filtered data; The usage data of the drag chain cable corresponding to the filtered data is obtained by using a data acquisition module; wherein, the usage data includes usage environment data, single usage duration data, and drag chain operation cycle data when a failure occurs; The fault analysis module determines the necessity weight of setting up tensile cores based on the parameter information and the usage data. The step of determining the necessity weight of setting up tensile cores through the fault analysis module based on the parameter information and the usage data includes: determining the tensile strength of the drag chain cable corresponding to the screening data through the tensile strength analysis unit based on the parameter information and the usage environment data; determining the usage intensity of the drag chain cable corresponding to the screening data through the strength analysis unit based on the single usage duration data and the drag chain operation cycle data when the fault occurs; and normalizing the tensile strength and the usage intensity through the weight determination unit, and subtracting the normalized tensile strength from the normalized usage intensity to obtain the necessity weight of setting up tensile cores. The step of determining the tensile strength of the drag chain cable corresponding to the selected data using the tensile strength analysis unit based on the parameter information and the usage environment data includes: determining the tensile strength of the drag chain cable cores corresponding to the selected data based on the core number and core radius information included in the parameter information; determining the insulation material strength based on the insulation material information included in the parameter information; determining the insulation layer tensile strength of the drag chain cable corresponding to the selected data based on the insulation material strength, the usage environment data, and the insulation layer thickness information included in the parameter information; normalizing the core tensile strength and the insulation layer tensile strength, and summing the normalized core tensile strength and the insulation layer tensile strength to obtain the tensile strength of the drag chain cable corresponding to the selected data; The step of determining the usage intensity of the cable chain cable corresponding to the screening data by using the intensity analysis unit based on the single usage duration data and the cable chain operation cycle data when the failure occurs includes: determining the single usage intensity based on the single usage duration data; and determining the usage intensity of the cable chain cable corresponding to the screening data based on the single usage intensity and the cable chain operation cycle data when the failure occurs. When the necessity weight of the setting is greater than the set threshold, the intelligent setting module generates a prompt message for setting the tensile core during the production process of drag chain cables with the same parameter information.
6. The intelligent method of setting the tensile core of a drag chain cable according to claim 5, characterized in that, The fault information acquisition module obtains summary fault data for drag chain cables already in use, including: To obtain data on the location and manifestation of a fault when a drag chain cable already in use experiences a failure; The fault location data and the fault manifestation data are associated and stored to obtain fault summary data; Accordingly, the fault summary data is filtered according to preset types by the problem classification module to obtain filtered data on tensile fault types, including: The fault location data and fault performance data are filtered according to preset types to obtain the filtered data for tensile fault types.
7. An electronic device, comprising: It includes a processor, a memory, and a program or instructions stored in the memory and executable on the processor, wherein the program or instructions, when executed by the processor, implement the steps of the intelligent setting method for the tensile core of the drag chain cable as described in any one of claims 5-6.