Airdrying treatment device for digital processing of winch drum and its control system and process

Abstract

This invention relates to the technical field of winch drum processing, and discloses a drying device and its control system and process for digital processing of winch drums. The device includes a guide frame assembly, which consists of vertical columns, horizontal columns, and L-shaped columns, forming vertical and horizontal channels. The device also includes a swing assembly, a buffer assembly, a tilting mechanism, and an intelligent drying control system. The swing assembly drives the drum to swing up and down via an irregular turntable, promoting the ejection of cutting fluid and the penetration of hot air. The tilting mechanism synchronously tilts the drum during descent. The intelligent drying control system includes a central control unit, various sensors, an adjustable hot air generator, and a touchscreen display, enabling real-time monitoring and parameter optimization. The process flow includes placing the drum on top of the vertical columns, allowing it to automatically fall into the vertical channel, initiating hot air drying, passing through the vertical channel into the horizontal channel, and finally being positioned within a positioning groove.

Description

Technical Field

[0001] This invention relates to the field of machining equipment technology, specifically to the field of metal parts surface treatment technology, and more specifically, to an intelligent air drying device and its control system and process for a digital machining center for winch drums. Background Technology

[0002] During machining operations, especially turning and drilling, winch drums require a large amount of coolant to control temperature and improve machining accuracy. However, this process generates a large amount of metal shavings (commonly known as "shavings") mixed with coolant. These mixtures accumulate on the outer circumference and inner drum of the winch drum, making cleaning difficult.

[0003] Due to its inherent viscosity, coolant causes metal shavings to adhere to the surface of the drum, especially those inside the drum, which are particularly difficult to remove quickly and effectively. This not only affects subsequent processing and assembly steps but can also reduce product quality and increase cleaning time and costs. Therefore, effectively solving the problem of coolant and metal shaving removal is crucial for improving production efficiency and product quality. Summary of the Invention

[0004] This invention provides an intelligent winch drum air-drying device, air-drying system, and process. Through the continuous flow of vertical and horizontal channels, the synergistic effect of swing and flipping mechanisms, and the real-time monitoring and adjustment of the intelligent control system, efficient and automated air-drying of the cutting fluid on the surface and inside of the winch drum is achieved.

[0005] To achieve the above objectives, the present invention proposes a drying treatment device for a digital machining center of winch drums, comprising:

[0006] Air guide frame assembly, the air guide frame assembly comprising:

[0007] Vertical columns, fixedly connected to the external structure;

[0008] A horizontal column is located on one side of the vertical column, with both ends fixedly connected to an external fixing body.

[0009] An L-shaped column is installed on one side of the top of the horizontal column;

[0010] A fixing bracket is used to fix both ends of the L-shaped column to an external fixing body or external structure, respectively.

[0011] A vertical channel is formed by the space between the L-shaped column and the vertical column;

[0012] A horizontal channel is formed by the space between the L-shaped column and the horizontal column, and the horizontal channel is internally connected to the vertical channel.

[0013] The horizontal channel has a positioning groove on the bottom wall of the end away from the vertical channel, and a discharge port is provided on the top wall of the horizontal channel at the position corresponding to the positioning groove.

[0014] In addition, the air-drying device for a digital machining center for winch drums proposed in the above application may also have the following additional technical features:

[0015] Preferably, the device also includes a swinging component, the swinging component comprising:

[0016] The carriage is vertically slidably connected to the outer surface of the vertical column;

[0017] The swing frame is slidably connected to the inner wall of the vertical channel and rotatably connected to one side surface of the carriage.

[0018] A synchronizing seat is rotatably connected to the other side surface of the slide and fixedly connected to one end of the central axis of the swing frame.

[0019] The adjusting shaft is symmetrically and fixedly connected to the bottom of the synchronizing seat;

[0020] The column is rotatably connected to the surface of the carriage and corresponds to the position of the synchronizing seat.

[0021] An irregular turntable is fixedly connected to the top of the column and slidably connected to the bottom of the adjusting shaft.

[0022] The design of this oscillating component effectively enables the roller to swing up and down, which helps to eject the cutting fluid from the hole and promotes the entry of hot air into the hole for drying, significantly improving drying efficiency and quality.

[0023] As a preferred option, irregular turntables include:

[0024] The disc body is fixedly connected to the top of the column.

[0025] The protrusion, the balancing part, and the recess are integrally formed and arranged in sequence on the top of the disc body;

[0026] The adjusting shaft is slidably connected to the surfaces of the protrusion, the balancing part, and the recess, respectively.

[0027] This irregular turntable design generates periodic height changes, which in turn drive the swing frame to swing up and down in a regular manner, ensuring that the surface and interior of the roller are thoroughly dried.

[0028] Preferably, a buffer component is also included, the buffer component comprising:

[0029] A limiting groove is formed on the surface of the horizontal column rod, located outside the positioning groove;

[0030] A rectangular slider is slidably connected to the inner wall of the limiting groove;

[0031] The second spring connects the rectangular slider to the inner wall of the limiting groove;

[0032] An elastic locking pin is threadedly connected to the top of one end of the rectangular slider and engages with the locking hole on the inner wall of the limiting groove for fixation.

[0033] The fixing seat is bolted to the top of one end of the horizontal column rod, corresponding to the position of the locking hole;

[0034] A pneumatic push rod is threaded to the inner wall of the fixed base and connected to an external air source through an air supply pipe. One end of the push rod penetrates into the hole and abuts against one end of the elastic locking pin.

[0035] The introduction of the buffer assembly effectively reduces the impact force on the rollers during horizontal movement and lowers vibration. At the same time, automatic reset is achieved through the pneumatic push rod, which greatly improves the efficiency of continuously processing multiple rollers.

[0036] Preferably, a flipping mechanism is also included, the flipping mechanism comprising:

[0037] The toothed groove is formed on the side surface of the carriage near the vertical column;

[0038] The first gear is rotatably connected to the inner wall of the vertical column, with one end extending through the outside of the vertical column and meshing with the teeth of the inner wall of the tooth groove.

[0039] The second gear is rotatably connected to the inner wall of the vertical column and meshes with the first gear.

[0040] The third gear is rotatably connected to the inner wall of the vertical column and meshes with the second gear.

[0041] The drive roller is rotatably connected to the surface of the vertical column, with one end of its central shaft penetrating into the interior of the vertical column and fixedly connected to one end of the central shaft of the third gear.

[0042] The design of the flipping mechanism enables the roller to flip synchronously during the descent process, ensuring that the hot air can thoroughly dry the cutting fluid on both ends of the roller, greatly improving the uniformity and effectiveness of the drying process.

[0043] Preferably, it also includes an intelligent air-drying control system, which includes:

[0044] The central control unit is installed outside the air guide assembly;

[0045] Temperature and humidity sensors are installed in the vertical channel and the horizontal channel;

[0046] An infrared temperature sensor is installed in the vertical channel and the horizontal channel;

[0047] A weight sensor is installed at the bottom of the positioning slot;

[0048] Adjustable hot air generator;

[0049] An electric regulating valve is installed on the air supply pipe of the pneumatic push rod;

[0050] A touchscreen display is mounted on the outside of the air guide assembly.

[0051] The introduction of an intelligent air-drying control system enables real-time monitoring and parameter adjustment of the air-drying process. It automatically optimizes drying parameters based on the materials and sizes of the rollers, significantly improving drying quality and energy efficiency. Simultaneously, the system records and analyzes drying data, providing crucial information for process improvement and demonstrating its advanced digital and intelligent characteristics.

[0052] In summary, these optimized designs significantly improve the efficiency, quality, and automation of the air-drying process, while enhancing the adaptability and intelligence of the equipment, providing a comprehensive and efficient solution for the digital processing of winch drums.

[0053] To achieve the above objectives, the present invention also proposes a winch drum processing method using the above-mentioned air-drying device, comprising the following steps:

[0054] S1) Place the roller to be processed on the top of the vertical column, aligning it with the entrance of the vertical channel;

[0055] S2) Release the roller body, allowing it to fall into the vertical channel under gravity and move along the inner wall;

[0056] S3) Start the hot air dryer to dry the cutting fluid on both ends of the drum body;

[0057] S4) When the roller moves to the end position of the vertical channel, it automatically enters the interior of the horizontal channel;

[0058] S5) The roller moves along the inner wall of the horizontal channel to the end and partially sinks into the positioning groove for limiting.

[0059] The beneficial effects of this technical solution are as follows:

[0060] High degree of automation: The entire process, from placing the roller to final positioning, is completed automatically without human intervention, which greatly improves production efficiency.

[0061] Gravity utilization: Utilizing gravity to make the rollers fall and move saves on additional power devices, simplifies the equipment structure, and reduces energy consumption and costs.

[0062] Continuous processing: The design of the vertical channel to the horizontal channel enables continuous rotation of the rollers, improving processing speed and efficiency.

[0063] Full drying: The roller is dried in both vertical and horizontal directions, ensuring the fullness and uniformity of the drying process.

[0064] Precise positioning: The positioning groove limits the position of the rollers, ensuring the consistency of each roller's position during the drying process, which is beneficial for subsequent processing.

[0065] Flexible and adaptable: This design can adapt to rollers of different sizes; simply adjust the dimensions of the vertical and horizontal channels.

[0066] High safety: The movement of the rollers takes place within a closed channel throughout the entire process, reducing safety hazards.

[0067] Space saving: The combination of vertical and horizontal channels makes full use of space and is suitable for efficient processing in limited spaces.

[0068] Easy to maintain: The simple structure makes it easy to clean and maintain, reducing equipment downtime.

[0069] Preferably, when the air-drying device includes a oscillating assembly, it further includes the following steps:

[0070] S6) During the descent of the roller body, the swing frame and other components move;

[0071] S7) The first spring relieves the impact force of descent;

[0072] S8) The convex shaft moves along the limiting guide groove, driving the cylindrical tube to rotate;

[0073] S9) The irregular turntable and the adjusting shaft cause the swing frame and the roller to swing up and down to throw out the cutting fluid and allow it to air dry.

[0074] Preferably, when the air-drying apparatus includes a buffer assembly, it further includes the following steps:

[0075] S10) When the roller enters the horizontal channel, it first contacts the rectangular slider;

[0076] S11) The rectangular slider is pressed into the limiting groove, compressing the second spring;

[0077] S12) The elastic locking post moves with the rectangular slider and engages with and is fixed when it reaches the locking hole position;

[0078] S13) The roller continues to move into the positioning groove, partially sinking into it to achieve a limiting position;

[0079] S14) Activate the pneumatic push rod, and its output end extends out to contact the elastic locking post, squeezing it back into the rectangular slider;

[0080] S15) Under the action of the second spring force, the rectangular slider resets and extends out of the limiting groove.

[0081] Preferably, when the air-drying device includes a flipping mechanism, it further includes the following step:

[0082] S16) The roller body descends, causing the swing frame and the slide to descend along the surface of the vertical column;

[0083] S17) During the descent of the carriage, the teeth on the inner wall of the tooth groove contact and mesh with multiple sets of the first gears;

[0084] S18) The rotation of the first gear drives the rotation of the second gear, which in turn drives the rotation of the third gear;

[0085] S19) The rotation of the third gear drives the drive roller to rotate;

[0086] S20) The drive roller contacts the surface of the drum body and drives the drum body to rotate through friction, which facilitates the drying of the surface cutting fluid.

[0087] Preferably, when the air-drying device includes an intelligent air-drying control system, it further includes the following steps:

[0088] S21) Input parameters such as the material type and size of the roller body via a touch screen display;

[0089] S22) The central control unit sets the initial drying parameters based on the input parameters;

[0090] S23) After the roller enters the system, the temperature and humidity sensor and the infrared temperature sensor begin to monitor the environment and the surface condition of the roller in real time.

[0091] S24) The central control unit adjusts the parameters of the adjustable hot air generator in real time based on sensor data;

[0092] S25) After the roller enters the horizontal channel, the weight sensor begins to detect weight changes;

[0093] S26) The central control unit determines the drying progress based on the weight change rate. When the weight change rate is lower than the set threshold, the hot air temperature is reduced and the cooling stage is entered.

[0094] S27) After drying is complete, the central control unit controls the electric regulating valve to open and starts the pneumatic push rod to reset the buffer assembly;

[0095] S28) The touch screen display shows the drying progress, temperature curve and other information in real time, and records the drying data of each roller.

[0096] To achieve the above objectives, the present invention also proposes an intelligent air-drying control system for a digital machining center for winch drums, comprising:

[0097] The central control unit is installed outside the air guide assembly;

[0098] Temperature and humidity sensors are installed in the vertical channel and the horizontal channel;

[0099] An infrared temperature sensor is installed in the vertical channel and the horizontal channel;

[0100] A weight sensor is installed at the bottom of the positioning slot;

[0101] Adjustable hot air generator;

[0102] An electric regulating valve is installed on the air supply pipe of the pneumatic push rod;

[0103] A touchscreen display is mounted externally to the air guide assembly;

[0104] The intelligent air-drying control system operates through the following steps:

[0105] S1) Input the material type and size parameters of the roller body through the touch screen display;

[0106] S2) The central control unit sets the initial drying parameters according to the input parameters;

[0107] S3) After the roller enters the system, the temperature and humidity sensor and the infrared temperature sensor begin to monitor the environment and the surface condition of the roller in real time;

[0108] S4) The central control unit adjusts the parameters of the adjustable hot air generator in real time based on sensor data;

[0109] S5) After the roller enters the horizontal channel, the weight sensor begins to detect weight changes;

[0110] S6) The central control unit determines the drying progress based on the weight change rate. When the weight change rate is lower than the set threshold, the hot air temperature is reduced and the cooling stage is entered.

[0111] S7) After drying is complete, the central control unit controls the electric regulating valve to open and starts the pneumatic push rod to reset the buffer assembly;

[0112] S8) The touch screen display shows the drying progress, temperature curve and other information in real time, and records the drying data of each roller.

[0113] Compared with the prior art, the technical solution of the present invention has the following advantages:

[0114] 1. High efficiency and automation: The continuous flow design of vertical and horizontal channels enables automated processing of the winch drum, which greatly improves production efficiency.

[0115] 2. Thorough air drying: The synergistic effect of the swing assembly and the flipping mechanism ensures thorough air drying of the roller surface and internal holes, significantly improving the drying quality.

[0116] 3. Precise control: The intelligent air-drying control system enables real-time monitoring and parameter adjustment of the air-drying process. It automatically optimizes the air-drying parameters according to the different materials and sizes of the rollers, ensuring the accuracy and consistency of the processing.

[0117] 4. Energy efficiency: The combined use of an adjustable hot air generator and an intelligent control system optimizes energy utilization and reduces production costs.

[0118] 5. Reduce vibration damage: The buffer assembly effectively reduces the impact and vibration of the roller body during movement, protecting the quality of the workpiece.

[0119] 6. High adaptability: The system can handle winch drums of different materials and sizes, and has good adaptability and flexibility.

[0120] 7. Data analysis capability: The system can record and analyze air-drying data, providing important basis for process improvement and quality control.

[0121] 8. Easy maintenance: The modular design of each component facilitates maintenance and replacement, reducing equipment maintenance costs.

[0122] 9. Technological Innovation: The innovative design of swinging and flipping effectively solves the problem of internal holes that are difficult to handle with traditional air drying methods.

[0123] In summary, this invention not only significantly improves the efficiency and quality of winch drum drying, but also achieves a precise, energy-saving, and environmentally friendly production process through intelligent control. It represents a significant exploration in the development of metal parts surface treatment technology towards digitalization and intelligence, providing a reference and solution for technological upgrading in related industries. Attached Figure Description

[0124] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, wherein:

[0125] Figure 1 This is a flowchart of the processing technology of Example 1;

[0126] Figure 2 This is a logic block diagram of the intelligent air-drying control system in Example 2;

[0127] Figure 3 This is a schematic diagram of the air guide frame assembly structure in Example 1;

[0128] Figure 4 This is a schematic diagram of the swing component structure in Example 1;

[0129] Figure 5 This is a schematic diagram of the irregular turntable structure in Example 1;

[0130] Figure 6 This is a schematic diagram of the buffer component structure in Example 1;

[0131] Figure 7 This is a schematic diagram of the flipping mechanism structure in Example 1;

[0132] Figure 8 This is a schematic diagram of the first gear structure in Example 1.

[0133] As shown in the figure:

[0134] Roller body 100, guide frame assembly 13, vertical column 131, horizontal column 132, L-shaped column 133, fixing frame 134, vertical channel 135, horizontal channel 136, positioning groove 01, discharge port 02.

[0135] Swing assembly 14, slide 141, swing frame 142, synchronization seat 143, adjusting shaft 144, column cylinder 145, irregular turntable 146, disc body 461, protrusion 462, balancing part 463, recessed part 464, fixing rod 147, convex shaft 148, limiting guide groove 149, upper vertical section 491, middle spiral section 492, lower vertical section 493, first spring 03, rotating seat 04.

[0136] Buffer assembly 16, limiting groove 161, rectangular slider 162, second spring 163, elastic locking post 164, fixed base 165, pneumatic push rod 166.

[0137] The flipping mechanism 15 includes a toothed groove 151, a first gear 152, a second gear 153, a third gear 154, and a drive roller 155. Detailed Implementation

[0138] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the invention, and should not be construed as limiting the invention. Rather, embodiments of the invention include all variations, modifications, and equivalents falling within the spirit and scope of the appended claims.

[0139] The embodiments of the present invention will now be described with reference to the accompanying drawings.

[0140] like Figures 3-8 As shown, the present invention provides a drying device for a digital machining center of a winch drum. The device includes a guide frame assembly 13, which mainly comprises the following parts:

[0141] 1. Vertical column 131: Fixed connection to the external structure.

[0142] 2. Horizontal column 132: Located on one side of the vertical column 131; both ends are fixedly connected to external fixing bodies.

[0143] 3. L-shaped column 133: installed on one side of the top of the horizontal column 132.

[0144] 4. Fixing bracket 134: Used to fix both ends of the L-shaped column 133 to the external fixing body or external structure respectively.

[0145] 5. Vertical channel 135: formed by the space between L-shaped column 133 and vertical column 131.

[0146] 6. Horizontal channel 136: formed by the space between L-shaped column 133 and horizontal column 132.

[0147] The horizontal channel 136 is internally connected to the vertical channel 135. A positioning groove 01 is provided on the inner bottom wall of the end of the horizontal channel 136 away from the vertical channel 135, and a discharge port 02 is provided on the inner top wall of the horizontal channel 136 at a position corresponding to the positioning groove 01.

[0148] Vertical column 131, horizontal column 132, and L-shaped column 133 are all located on the side of the hot air dryer, facilitating the air drying operation on both ends of the drum body 100. The height of the horizontal channel 136 is greater than the width of the vertical channel 135, allowing the drum body 100 to automatically enter the interior of the horizontal channel 136.

[0149] In use, the roller 100 is moved to the top of the vertical column 131, aligned with the entrance of the vertical channel 135, and then released. Under gravity, the roller 100 falls into the vertical channel 135 and moves along the inner wall. Simultaneously, the hot air dryer operates to dry the cutting fluid on both ends of the roller 100. When the roller 100 reaches its end position, it automatically enters the horizontal channel 136 and moves along the inner wall to its end, partially settling into the positioning groove 01 for positioning.

[0150] In one embodiment (such as) Figures 3-4 As shown), the air deflector assembly 13 also includes a swing assembly 14. The swing assembly 14 includes the following parts:

[0151] 1. Carriage 141: It is vertically slidably connected to the outer surface of the vertical column 131.

[0152] 2. Swing frame 142: Slidably connected to the inner wall of the vertical channel 135, and rotatably connected to one side surface of the slide 141.

[0153] 3. Synchronous seat 143: Rotatably connected to the other side surface of the slide 141, and fixedly connected to one end of the central shaft of the swing frame 142.

[0154] 4. Adjusting shaft 144: symmetrically fixedly connected to the bottom of the synchronous seat 143.

[0155] 5. Column 145: Rotatably connected to the surface of slide 141, corresponding to the position of synchronous seat 143.

[0156] 6. Irregular turntable 146: Fixedly connected to the top of the column 145 and slidably connected to the bottom of the adjusting shaft 144.

[0157] 7. Fixing rod 147: It is fixedly connected to the inner wall of the column groove, and one end penetrates into the inside of the column tube 145.

[0158] 8. Protruding shaft 148: It is fixedly connected to the end of the fixed rod 147 and located in the limiting guide groove 149 opened on the surface of the column 145.

[0159] 9. First spring 03: Sleeved on the outside of fixed rod 147.

[0160] 10. Rotating seat 04: Rotatably connected to the bottom of the column 145 and fixedly connected to one end of the first spring 03.

[0161] The swing assembly 14 is used to mitigate the impact force when the roller body 100 descends, allowing it to fall smoothly, and to drive the end of the roller body 100 to swing up and down, facilitating the entry of cutting fluid and hot air from the hole for drying. The swing frame 142 is adapted to the external dimensions of the roller body 100 and is used to support and limit the roller body 100.

[0162] In use, the roller 100 is placed on the swing frame 142. Under the action of gravity, the roller 100 and the swing frame 142 descend together, driving the movement of other components. The first spring 03 relieves the impact force of descent, and the cam shaft 148 moves along the limiting guide groove 149 to drive the column cylinder 145 to rotate. In turn, the irregular turntable 146 and the adjusting shaft 144 cause the swing frame 142 and the roller 100 to swing up and down, which facilitates the discharge of cutting fluid and air drying.

[0163] In one embodiment of the present invention, such as Figures 4-5 As shown, the structure of the irregular turntable 146 includes:

[0164] 1. Disc 461: Fixedly connected to the top of column 145.

[0165] 2. Protrusion 462, balancing part 463 and recessed part 464: are integrally formed on the top of the disc body 461 in sequence.

[0166] 3. The adjusting shaft 144 is slidably connected to the surfaces of the protrusion 462, the balancing part 463 and the recess 464 respectively.

[0167] 4. The structure of the limiting guide groove 149 includes: an upper vertical section 491, a middle spiral section 492, and a lower vertical section 493.

[0168] These three parts are sequentially opened on the surface of the column 145 from top to bottom and are interconnected.

[0169] In the initial state, the adjusting shaft 144 is located at the top of the balance part 463.

[0170] The specific work process is as follows:

[0171] The rotation of the S1 column 145 drives the disk 461 to rotate, which in turn drives the protrusion 462, the balancing part 463 and the recessed part 464 to move.

[0172] Since the positions of the two sets of adjusting shafts 144 are fixed, when the disc 461 rotates, one set of adjusting shafts 144 will slide in connection with the surface of the protrusion 462, and the other set will slide in connection with the surface of the recess 464.

[0173] The height change of the two sets of adjusting shafts 144 in S3 caused the synchronous seat 143 to become unbalanced and tilt to one side.

[0174] As the disc 461 rotates rapidly, the height of the adjusting shaft 144 changes more quickly, causing the synchronizing seat 143 to swing up and down.

[0175] The swing of the S5 synchronous seat 143 drives the swing frame 142 and the roller 100 to swing up and down, which is beneficial for throwing out the cutting fluid in the hole and for hot air to enter the hole for drying.

[0176] When the S6 cam shaft 148 moves within the upper vertical section 491 and the lower vertical section 493, it will not cause the column cylinder 145 to rotate, so that the roller body 100 falls smoothly.

[0177] When the S7 cam shaft 148 moves within the middle helical section 492, it will drive the cylinder 145 to rotate.

[0178] This design effectively enables the roller 100 to fall smoothly and oscillate periodically, improving the drying effect.

[0179] In one embodiment of the present invention, such as Figure 6 As shown, the air deflector assembly 13 also includes a buffer assembly 16. The buffer assembly 16 includes the following parts:

[0180] 1. Limiting groove 161: It is formed on the surface of the horizontal column 132 and is located outside the positioning groove 01.

[0181] 2. Rectangular slider 162: Sliding connection to the inner wall of the limiting groove 161.

[0182] 3. Second spring 163: connects the rectangular slider 162 to the inner wall of the limiting groove 161.

[0183] 4. Elastic locking post 164: Threaded connection to the top of one end of the rectangular slider 162, and engaged and fixed with the locking hole on the inner wall of the limiting groove 161.

[0184] 5. Fixing seat 165: The bolt is fastened to the top of one end of the horizontal column 132, corresponding to the position of the locking hole.

[0185] 6. Pneumatic push rod 166: Threaded to the inner wall of the fixed base 165, and connected to an external air source through an air supply pipe. One end of the push rod penetrates into the locking hole and abuts against one end of the elastic locking post 164.

[0186] The pneumatic actuator 166 has a solenoid valve on its air supply pipe, which is electrically connected to an external controller.

[0187] The buffer assembly 16 is used to buffer the impact force when the roller body 100 moves horizontally, reducing vibration. The pneumatic push rod 166 is used to trigger the rectangular slider 162 to reset.

[0188] The usage process is as follows:

[0189] When the S1 roller 100 enters the horizontal channel 136, it first contacts the rectangular slider 162.

[0190] S2 rectangular slider 162 is pressed into the limiting groove 161, compressing the second spring 163.

[0191] The S3 elastic locking post 164 moves with the rectangular slider 162 and engages with the locking hole when it reaches the locking position.

[0192] S4 roller 100 continues to move to positioning groove 01, partially sinking into it to achieve a limit. At this time, the position of roller 100 corresponds to the discharge port 02.

[0193] S5 prepares for the next round of buffering, and the pneumatic push rod 166 operates, with its output end extending.

[0194] The output end of S6 contacts the elastic retaining post 164, squeezing it back into the rectangular slider 162.

[0195] Under the elastic force of the second spring 163, the rectangular slider 162 resets and extends out of the limiting groove 161.

[0196] This design achieves effective buffering and accurate positioning of the roller body 100, while the pneumatic push rod 166 enables the automatic reset of the buffer mechanism, providing convenience for the continuous processing of multiple roller bodies 100.

[0197] In one embodiment of the present invention, such as Figure 1 , Figures 4-8 As shown, the swing assembly 14 also includes a flipping mechanism 15. The flipping mechanism 15 includes the following parts:

[0198] 1. Gear 151: It is formed on the side surface of the carriage 141 near the vertical column 131.

[0199] 2. First gear 152: Rotatably connected to the inner wall of the vertical column 131, with one end extending through the outside of the vertical column 131 and meshing with the teeth of the inner wall of the tooth groove 151.

[0200] 3. Second gear 153: Rotatably connected to the inner wall of the vertical column 131, meshing with the first gear 152.

[0201] 4. Third gear 154: Rotatably connected to the inner wall of the vertical column 131, meshing with the second gear 153.

[0202] 5. Drive roller 155: Rotatably connected to the surface of the vertical column 131 and in contact with the surface of the roller body 100. One end of its central shaft passes through the interior of the vertical column 131 and is fixedly connected to one end of the central shaft of the third gear 154.

[0203] The flipping mechanism 15 is provided in multiple sets, which correspond to the positions of the upper vertical section 491 and the lower vertical section 493 in the limiting guide groove 149, respectively.

[0204] The flipping mechanism 15 is used to synchronously drive the roller body 100 to flip during the descent of the roller body 100, so that the hot air can thoroughly dry the cutting fluid on both ends of the roller body 100.

[0205] The work process is as follows:

[0206] The S1 roller 100 descends, causing the swing frame 142 and slide 141 to descend along the surface of the vertical column 131.

[0207] During the descent of the S2 carriage 141, the teeth on the inner wall of the tooth groove 151 contact and mesh with multiple sets of first gears 152.

[0208] The rotation of the first gear 152 in S3 drives the rotation of the second gear 153, which in turn drives the rotation of the third gear 154.

[0209] The rotation of the third gear 154 in S4 drives the drive roller 155 to rotate.

[0210] S5 drives the roller 155 to contact the surface of the drum body 100, and drives the drum body 100 to rotate through friction, which facilitates the drying of the cutting fluid on the surface.

[0211] The setup of multiple flipping mechanisms 15 enables the following functions:

[0212] 1. Tilting mechanism 15 at the upper vertical section 491: After the roller body 100 enters the vertical channel 135, its outer surfaces at both ends are initially air-dried.

[0213] 2. Intermediate oscillation stage: The drum body oscillates 100 degrees, throwing out the cutting fluid in the hole, while hot air enters the hole to dry it.

[0214] 3. Tilting mechanism 15 at the lower vertical section 493: to perform secondary air drying on the residual cutting fluid that may flow back to the outer surfaces of both ends of the roller body 100 after swinging.

[0215] This design ensures that the cutting fluid on and inside the roller body 100 is fully dried, improving the drying effect.

[0216] Example 2: An intelligent air-drying control system is formed based on Example 1.

[0217] like Figure 2 As shown, this embodiment adds the following components to the original structure:

[0218] Central control unit: Installed outside the flow guide assembly 13, used to coordinate and control the operation of the entire system.

[0219] Temperature and humidity sensors: installed in vertical channel 135 and horizontal channel 136 to monitor the air-drying environment in real time.

[0220] Infrared temperature sensor: installed in vertical channel 135 and horizontal channel 136, used to monitor the surface temperature of roller body 100.

[0221] Weight sensor: Installed at the bottom of positioning slot 01, used to detect changes in the weight of roller body 100.

[0222] Adjustable hot air generator: Replaces the original hot air dryer, and the air temperature and speed can be adjusted as needed.

[0223] Electric regulating valve: installed on the air supply pipeline of pneumatic push rod 166, replacing the original solenoid valve.

[0224] Touch screen display: mounted on the outside of the air guide assembly 13, used for human-computer interaction and system status display.

[0225] Workflow:

[0226] S1. The operator inputs parameters such as the material type and size of the roller 100 via a touch screen display.

[0227] S2. The central control unit sets the initial drying parameters (such as temperature, wind speed, time, etc.) based on the input parameters.

[0228] S3. After the roller body 100 enters the system, the temperature and humidity sensor and the infrared temperature sensor begin to monitor the environment and the surface condition of the roller body 100 in real time.

[0229] S4. During the descent of the vertical channel 135, the central control unit adjusts the parameters of the adjustable hot air generator in real time based on sensor data to ensure the best drying effect.

[0230] S5. When the swing assembly 14 is working, the central control unit adjusts the swing frequency and amplitude according to the data from the infrared temperature sensor to optimize the internal drying effect.

[0231] S6. After the roller 100 enters the horizontal channel 136, the weight sensor begins to detect weight changes. The central control unit determines the drying progress based on the rate of weight change.

[0232] S7. If the weight change rate is lower than the set threshold, it indicates that the drying process is nearing completion, and the system will reduce the hot air temperature and enter the cooling stage.

[0233] S8. After air drying is completed, the central control unit controls the electric regulating valve to open and starts the pneumatic push rod 166 to reset the buffer assembly 16.

[0234] S9. Throughout the process, the touch screen display shows information such as drying progress and temperature curve in real time.

[0235] S10. The system can also record the drying data of each roller 100 for subsequent analysis and process optimization.

[0236] This new embodiment achieves the following improvements by introducing intelligent control and sensor networks:

[0237] 1. The drying parameters are automatically adjusted according to the different materials and sizes of the roller body 100 to improve adaptability.

[0238] 2. Monitor and adjust the drying process in real time to ensure optimal results and energy efficiency.

[0239] 3. Provides detailed process data to facilitate quality control and process optimization.

[0240] 4. It enhances the automation level of the system and reduces human intervention.

[0241] 5. Through precise control, the overall drying time may be shortened, and production efficiency may be improved.

[0242] This intelligent air-drying control system not only improves air-drying quality and efficiency, but also provides a data foundation for process improvement, meeting the requirements of modern manufacturing for intelligence and digitalization.

Claims

1. A drying device for a digital machining center of winch drums, characterized in that, include: Hot air dryer; The guide frame assembly (13) further includes a swinging assembly (14) disposed on the guide frame assembly (13) for mitigating the impact force when the roller body (100) descends, allowing it to fall smoothly, and for driving the end of the roller body (100) to swing up and down to facilitate the discharge of cutting fluid from the hole and the entry of hot air into the hole for drying. The guide frame assembly (13) includes: Vertical column (131) is fixedly connected to the external structure; A horizontal column (132) is located on one side of the vertical column (131), and its two ends are fixedly connected to an external fixing body. L-shaped column (133) is provided on one side of the top of the horizontal column (132); The fixing bracket (134) is used to fix the two ends of the L-shaped column (133) to the external fixing body or external structure respectively; A vertical channel (135) is formed by the space between the L-shaped column (133) and the vertical column (131); A horizontal channel (136) is formed by the space between the L-shaped column (133) and the horizontal column (132), and the horizontal channel (136) is internally connected to the vertical channel (135); The hot air dryer is used to dry the cutting fluid on both ends of the roller (100) that moves along the vertical channel (135) and the horizontal channel (136); a positioning groove (01) is provided on the inner bottom wall of the end of the horizontal channel (136) away from the vertical channel (135), and a discharge port (02) is provided on the inner top wall of the horizontal channel (136) corresponding to the position of the positioning groove (01).

2. The air-drying apparatus according to claim 1, characterized in that, The swing assembly (14) includes: a slide (141), which is vertically slidably connected to the outer surface of the vertical column (131); a swing frame (142), which is slidably connected to the inner wall of the vertical channel (135) and rotatably connected to one side surface of the slide (141); a synchronization seat (143), which is rotatably connected to the other side surface of the slide (141) and fixedly connected to one end of the central axis of the swing frame (142); an adjusting shaft (144), which is symmetrically fixedly connected to the bottom of the synchronization seat (143); a column (145), which is rotatably connected to the surface of the slide (141) and corresponds to the position of the synchronization seat (143); an irregular turntable (146), which is fixedly connected to the top of the column (145) and slidably connected to the bottom of the adjusting shaft (144); and a fixing rod (147), which is fixedly connected to the column (145). A convex shaft (148) is fixedly connected to the end of the fixed rod (147) and located in the limiting guide groove (149) opened on the surface of the column (145); a first spring (03) is sleeved on the outside of the fixed rod (147).

3. The air-drying apparatus according to claim 2, characterized in that, The irregular turntable (146) includes: a disc body (461) fixedly connected to the top of the column (145); a protrusion (462), a balancing part (463) and a recess (464) integrally formed on the top of the disc body (461) in sequence; wherein the adjusting shaft (144) is slidably connected to the surfaces of the protrusion (462), the balancing part (463) and the recess (464) respectively.

4. The air-drying apparatus according to claim 3, characterized in that, It also includes a buffer assembly (16), which includes: a limiting groove (161) formed on the surface of the horizontal column (132) and located outside the positioning groove (01); a rectangular slider (162) slidably connected to the inner wall of the limiting groove (161); a second spring (163) connecting the rectangular slider (162) and the inner wall of the limiting groove (161); an elastic locking post (164) threadedly connected to the top of one end of the rectangular slider (162) and engaged and fixed with the locking hole in the inner wall of the limiting groove (161); a fixing seat (165) bolted to the top of one end of the horizontal column (132) and corresponding to the locking hole; and a pneumatic push rod (166) threadedly connected to the inner wall of the fixing seat (165), connected to an external air source through an air supply pipe, one end of which penetrates into the locking hole and abuts against one end of the elastic locking post (164).

5. The air-drying apparatus according to claim 4, characterized in that, It also includes a flipping mechanism (15), which includes: a toothed groove (151) formed on the side surface of the carriage (141) near the vertical column (131); a first gear (152) rotatably connected to the inner wall of the vertical column (131), with one end extending through the outside of the vertical column (131) and meshing with the teeth of the inner wall of the toothed groove (151); a second gear (153) rotatably connected to the inner wall of the vertical column (131) and meshing with the first gear (152); a third gear (154) rotatably connected to the inner wall of the vertical column (131) and meshing with the second gear (153); and a drive roller (155) rotatably connected to the surface of the vertical column (131) and in contact with the surface of the roller body (100), with one end of its central shaft extending into the interior of the vertical column (131) and fixedly connected to one end of the central shaft of the third gear (154).

6. The air-drying apparatus according to claim 5, characterized in that, It also includes an intelligent air-drying control system, which includes: a central control unit installed outside the air guide assembly (13); a temperature and humidity sensor installed in the vertical channel (135) and the horizontal channel (136); an infrared temperature sensor installed in the vertical channel (135) and the horizontal channel (136); a weight sensor installed at the bottom of the positioning slot (01); an adjustable hot air generator; an electric regulating valve installed on the air supply pipe of the pneumatic push rod (166); and a touch screen display installed outside the air guide assembly (13).

7. A winch drum processing method using the air-drying apparatus of claim 6, characterized in that, Includes the following steps: S1) Place the roller body (100) to be processed on the top of the vertical column (131) and align it with the entrance of the vertical channel (135); S2) Release the roller body (100) so that it falls into the vertical channel (135) under the action of gravity and moves along the inner wall; S3) Start the hot air dryer to dry the cutting fluid on both ends of the roller body (100); S4) When the roller body (100) moves to the end position of the vertical channel (135), it automatically enters the interior of the horizontal channel (136); S5) The roller body (100) moves along the inner wall of the horizontal channel (136) to the end and partially sinks into the positioning groove (01) for limiting.

8. The processing technology according to claim 7, characterized in that, When the air-drying device includes a swing assembly (14), it further includes the following steps: S6) During the descent of the roller (100), the swing frame (142) and other components are driven to move; S7) The first spring (03) relieves the impact force of descent; S8) The convex shaft (148) moves along the limiting guide groove (149) and drives the column (145) to rotate; S9) The swing frame (142) and roller (100) are made to swing up and down through the irregular turntable (146) and the adjusting shaft (144) to throw out the cutting fluid and air dry.

9. The processing technology according to claim 8, characterized in that, When the air-drying device includes a buffer assembly (16), it further includes the following steps: S10) When the roller (100) enters the horizontal channel (136), it first contacts the rectangular slider (162); S11) The rectangular slider (162) is squeezed into the limiting groove (161) and compresses the second spring (163); S12) The elastic pin (164) moves with the rectangular slider (162) and is engaged and fixed when it reaches the pin hole position; S13) The roller (100) continues to move to the positioning groove (01) and partially sinks into it to achieve limiting; S14) The pneumatic push rod (166) is activated, and its output end extends out and contacts the elastic pin (164), squeezing it back into the rectangular slider (162); S15) Under the elastic force of the second spring (163), the rectangular slider (162) resets and extends out of the limiting groove (161).

10. The processing technology according to claim 9, characterized in that, When the air-drying device includes a flipping mechanism (15), it further includes the following steps: S16) The roller body (100) descends, causing the swing frame (142) and the slide (141) to descend along the surface of the vertical column (131); S17) During the descent of the slide (141), the teeth on the inner wall of the tooth groove (151) contact and mesh with multiple sets of the first gears (152); S18) The rotation of the first gear (152) causes the second gear (153) to rotate, which in turn causes the third gear (154) to rotate; S19) The rotation of the third gear (154) causes the drive roller (155) to rotate; S20) The drive roller (155) contacts the surface of the roller body (100) and drives the roller body (100) to rotate through friction, which facilitates the air drying of the surface cutting fluid.

11. The processing technology according to claim 10, characterized in that, When the air-drying device includes an intelligent air-drying control system, it further includes the following steps: S21) Inputting parameters such as the material type and size of the roller (100) through a touch screen display; S22) The central control unit sets the initial air-drying parameters according to the input parameters; S23) After the roller (100) enters the system, the temperature and humidity sensor and the infrared temperature sensor begin to monitor the environment and the surface condition of the roller (100) in real time; S24) The central control unit adjusts the parameters of the adjustable hot air generator in real time according to the sensor data; S25) After the roller (100) enters the horizontal channel (136), the weight sensor begins to detect the weight change; S26) The central control unit judges the air-drying progress according to the weight change rate. When the weight change rate is lower than the set threshold, the hot air temperature is reduced, and the cooling stage is entered; S27) After the air-drying is completed, the central control unit controls the electric regulating valve to open and starts the pneumatic push rod (166) to realize the reset of the buffer component (16); S28) The touch screen display shows the drying progress, temperature curve and other information in real time, and records the drying data of each roller (100).

Images