A viscous waste liquid feeding system
By designing a viscous waste liquid feeding system consisting of a mixer, a feeding device, and a waste liquid spray gun, the problems of cumbersome operation and high safety risks in the existing technology have been solved. This system achieves refined feeding and safety control, thereby improving the efficiency and safety of waste liquid treatment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SINOCHEM HUANXIN ENVIRONMENTAL ENG (SHANGHAI CO LTD
- Filing Date
- 2024-05-17
- Publication Date
- 2026-06-19
Smart Images

Figure CN118529790B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of hazardous waste treatment, and more particularly to a viscous waste liquid feeding system. Background Technology
[0002] Viscous waste liquid feeding systems often employ simple manual or semi-automatic methods. For example, materials are manually poured into a pit and then fed to a solid material feeding system via a grab bucket. This method carries significant safety risks, easily leading to pit combustion and fires. Alternatively, after the supernatant is extracted, the residue in the tonne container is crushed along with the container and fed into the pit, then grabbed and fed. This crushing process can easily ignite, causing a fire. These systems are cumbersome to operate, labor-intensive, and difficult to precisely control the feed rate and volume of waste liquid, resulting in low processing efficiency, high safety risks, uneven equipment load, and waste liquid overflow pollution. This poses a serious threat to workers, equipment, and the environment. Existing feeding systems are inadequate in fire prevention, explosion protection, and emergency response, and their safety protection capabilities need improvement. Particulate matter and gel-like substances in viscous waste liquid easily deposit in feed pipes and processing devices, causing equipment blockages and affecting the normal operation of the system.
[0003] In addition, due to its high viscosity and low fluidity, viscous waste liquid is prone to causing blockages in the feeding system, which are difficult to clean. This places high demands on the conveying capacity, anti-blocking performance, and precise control of the feeding amount and speed of the feeding system. Summary of the Invention
[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a viscous waste liquid feeding system.
[0005] To achieve the above objectives, the technical solution adopted by the present invention is as follows:
[0006] A viscous waste liquid feeding system includes: a feeding device, a waste liquid temporary storage device, a feeding device, and a waste liquid spray gun.
[0007] The feeding device includes: an elevator and a feeding bucket, wherein the feeding bucket is detachably disposed inside the elevator;
[0008] The waste liquid temporary storage device includes: a silo, a silo filter, and a mixer. The silo filter is detachably installed at the bottom of the silo, and the mixer is fixedly installed at the bottom of the silo filter.
[0009] The feeding device includes a pressure feeder, a waste liquid pump, and a pipeline. One end of the pressure feeder is fixedly connected to the outlet of the mixer, and the other end of the pressure feeder is fixedly connected to the inlet of the waste liquid pump. One end of the pipeline is fixedly connected to the outlet of the waste liquid pump, and the other end of the pipeline is detachably connected to the feed inlet.
[0010] An automatic shut-off valve is installed between the pipe and the feed inlet.
[0011] Preferably, the elevator includes: an elevator frame, a material unloading seat disposed within the elevator frame, and a transmission device for driving the material unloading seat to move in the height direction, wherein the transmission device includes two conveyor chain systems and a conveyor track.
[0012] Each of the conveyor chain systems includes: two conveyor chain shafts rotatably connected to the hoist frame, a conveyor chain surrounding the two conveyor chain shafts, and a conveyor motor for driving at least one of the conveyor chain shafts to rotate.
[0013] Preferably, the material pouring seat includes a pulley connector, a rotating shaft connector, and a connector. The pulley connector is provided with a pulley, which is disposed in the conveying track. The rotating shaft connector is rotatably connected to the connector. One side of the connector is connected to the conveyor chain and moves with the conveyor chain.
[0014] The pulley is located in the first position, the rotating shaft connector is connected to the connector in the second position, and the first position and the second position are spaced apart in the height direction of the feed hopper.
[0015] Preferably, the conveyor track has a bend that bends toward the hopper, the end of the bend extending to the hopper, and the height of the conveyor chain is greater than the height of the bend.
[0016] Preferably, there is a gap between the two conveyor systems, and the feed hopper is disposed between the two conveyor systems.
[0017] Preferably, the silo filter is a double-layer filter.
[0018] The upper filter mesh of the dual-layer filter has a pore size of 30mm, and the lower filter mesh has a pore size of 10mm.
[0019] Preferably, the mixer is a double-helix mixer.
[0020] Preferably, the waste liquid spray gun further includes: a gun body, a hydraulic device, and a cooling device.
[0021] The outlet end of the feed inlet is fixedly located on the upper part of the gun body, the hydraulic device is connected to one end of the gun body, and the cooling device is sleeved on the outer wall of the other end of the gun body.
[0022] The gun body has a material channel.
[0023] Preferably, the hydraulic device includes: a hydraulic cylinder, a material clearing pusher, a first hydraulic oil interface, and a second hydraulic oil interface.
[0024] One end of the material cleaning pusher is fixedly connected to one end of the piston rod of the hydraulic cylinder, and one end of the material cleaning pusher is slidably sleeved in the material channel. The first hydraulic oil interface is located at the end of the hydraulic cylinder away from the furnace body, and the second hydraulic oil interface is located at the end of the hydraulic cylinder close to the furnace body.
[0025] Preferably, the cooling device includes a cooling air inlet, a cooling air duct, and cooling air guide vanes.
[0026] The cooling air duct is sleeved on the outer surface of the gun body. The cooling air inlet is fixedly located at the end of the cooling air duct away from the furnace body. The cooling air guide vane is fixedly located between the cooling air duct and the gun body. The inner edge of the cooling air guide vane is fixedly connected to the gun body. The cooling air guide vane is annular. The inner edge of the cooling air guide vane faces the cooling air inlet. The outer edge of the cooling air guide vane forms a guide channel with the inner wall of the cooling air duct.
[0027] The present invention adopts the above technical solution and has the following technical effects compared with the prior art:
[0028] This invention utilizes a mixer design in its viscous waste liquid feeding system. The resulting extrusion pressure helps overcome the problems of high viscosity and poor flowability of the waste liquid, enhancing mixing and reducing the risk of blockage. This ensures smooth entry of the waste liquid into the waste liquid pump, lowering equipment failure rates, extending equipment lifespan, and guaranteeing stable system operation. The waste liquid spray gun design, along with its cleaning hydraulic cylinder, facilitates the removal of residues within the spray gun's feed channel, preventing backfire. Furthermore, the system enables refined feeding and multi-frequency feeding modes, reducing idle time, lowering energy consumption, and maximizing equipment utilization. This invention significantly improves the processing capacity, enhancing both resource utilization efficiency and safety in waste liquid treatment. The addition of a shut-off valve allows for rapid closure after feeding stops, effectively preventing waste liquid backflow, leakage, or accidental combustion during non-operational periods, thus reducing safety hazards. It also facilitates equipment maintenance, cleaning, and component replacement, improving maintenance efficiency. This invention effectively solves the problems of difficult feeding control, high safety risks, and easy equipment blockage in traditional viscous waste liquid treatment, significantly improving waste liquid treatment efficiency, equipment stability, and safety. It provides strong support for the resource-based, volume-reduced, and harmless treatment of viscous waste liquid. Attached Figure Description
[0029] Figure 1 This is a side view of the viscous waste liquid feeding system of the present invention.
[0030] Figure 2 This is a front view of the viscous waste liquid feeding system of the present invention.
[0031] Figure 3 This is a cross-sectional view of the waste liquid spray gun of the present invention.
[0032] Figure 4 This is a diagram showing the extreme positions of the pusher head for the waste liquid spray gun in this invention.
[0033] Figure 5 This is an enlarged view of the pouring seat of the present invention.
[0034] 1. Feeding device; 2. Waste liquid temporary storage device; 3. Feeding device; 4. Waste liquid spray gun; 7. Furnace body; 11. Elevator; 12. Feed hopper; 22. Hopper; 23. Hopper filter; 24. Mixer; 34. Press; 35. Waste liquid pump; 36. Pipeline; 41. Feed inlet; 42. Gun body; 43. Hydraulic device; 44. Cooling device; 45. Material channel; 111. Transmission device; 112. Discharge seat; 113. Conveyor track; 114. Elevator frame; 431. Hydraulic cylinder; 44. Cleaning pusher. 32; First hydraulic oil interface 433; Second hydraulic oil interface 434; Cooling air inlet 441; Cooling air duct 442; Cooling air guide vane 443; Conveyor chain shaft 1112; Conveyor motor 1113; Pulley connector 1124; Rotary shaft connector 1125; Connector 1122; Pulley 1121; Bending part 11222; Vertical part 1131; Arc-shaped part 11223; Horizontal part 11224; Conveyor chain 11121. Detailed Implementation
[0035] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0036] It should be noted that, unless otherwise specified, the embodiments and features described in the present invention can be combined with each other.
[0037] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the scope of the invention.
[0038] Example 1
[0039] A viscous waste liquid feeding system includes: a feeding device 1, a waste liquid temporary storage device 2, a feeding device 3, and a waste liquid spray gun 4.
[0040] The feeding device 1 includes an elevator 11 and a feeding bucket 12, wherein the feeding bucket 12 is detachably disposed inside the elevator 11.
[0041] The waste liquid temporary storage device 2 includes: a hopper 22, a hopper filter 23, and a mixer 24. The hopper filter 23 is detachably disposed at the bottom end of the hopper 22, and the mixer 24 is fixedly disposed at the bottom end of the hopper filter 23.
[0042] The feeding device 3 includes a pressure device 34, a waste liquid pump 35, and a pipe 36. One end of the pressure device 34 is fixedly connected to the outlet of the mixer 24, and the other end of the pressure device 34 is fixedly connected to the inlet of the waste liquid pump 35. One end of the pipe 36 is fixedly connected to the outlet of the waste liquid pump 35, and the other end of the pipe 36 is detachably connected to the feed inlet 41.
[0043] An automatic shut-off valve is installed between the pipe 36 and the feed inlet 41. After the automatic shut-off valve stops feeding, the shut-off valve closes, which can better improve the safety of waste incineration.
[0044] The waste liquid spray gun is made of high-temperature resistant material.
[0045] The waste liquid pump 35 is a single-cylinder plunger pump with a plunger diameter of 180mm, a push stroke of 800mm, a single push volume of 20L, and a push rate of 50kg / h for conveying viscous waste liquid, thus avoiding drastic fluctuations in the rotary kiln due to the instantaneous entry of a large amount of high-calorific-value material.
[0046] The silo filter 23 is a double-layer filter, with the upper filter screen having a pore size of 30mm and the lower filter screen having a pore size of 10mm.
[0047] The mixer 24 is a double-helix mixer. The double-helix mixer ensures uniform distribution of waste liquid components through strong shearing force and tumbling effect, improves the consistency and stability of treatment effect, realizes full mixing and stirring of waste liquid, and can provide a certain extrusion force to squeeze the waste liquid into the waste liquid pump inlet, which is conducive to the efficient operation of subsequent treatment processes.
[0048] The transmission device 111 includes two transmission chain systems and a transmission track 113.
[0049] The elevator 11 includes: an elevator frame 114, a material unloading seat 112 disposed within the elevator frame 114, and a transmission device 111 for driving the material unloading seat 112 to move in the height direction.
[0050] Each of the conveyor chain systems includes: two conveyor chain shafts 1112 rotatably connected to the elevator frame 114, a conveyor chain 11121 surrounding the two conveyor chain shafts 1112, and a conveyor motor 1113 driving at least one of the conveyor chain shafts 1112 to rotate.
[0051] The material pouring seat 112 includes a pulley connector 1124, a rotating shaft connector 1125, and a connector 1122. The pulley connector 1124 is provided with a pulley 1121, which is disposed on the conveying track 113. The rotating shaft connector 1125 is rotatably connected to the connector 1122. One side of the connector 1122 is connected to the conveyor chain 11121 and moves with the conveyor chain 11121.
[0052] Wherein, the pulley 1121 is located in the first position, the connection position of the rotating shaft connector 1125 and the connector 1122 is the second position, and the first position and the second position are spaced apart in the height direction of the feed barrel 12.
[0053] The conveyor track 113 has a bent portion 11222, which bends toward the hopper 22. The horizontal length of the bent portion 11222 is such that it reaches the upper end of the outer edge of the hopper 22. The height of the conveyor chain 11121 is greater than the height of the bent portion, and the bending angle of the bent portion 11222 is 90°.
[0054] Specifically, as a preferred embodiment, please refer to Figure 5 As shown, the conveyor track 113 includes a vertical portion 1131 and a bent portion 11222 connected to the vertical portion 1131. The bent portion 11222 includes an arc-shaped portion 11223 connected to the vertical portion 1131 and a horizontal portion 11224 connected to the arc-shaped portion 11223. The conveyor chain system, in cooperation with the pouring seat 112, flips the pouring bucket 12 to an angle greater than 135°, causing the viscous waste liquid in the pouring bucket 12 to be poured into the silo 22. The internal storage volume of the silo 22 is 1 m³. 3 .
[0055] There is a gap between the two conveyor chain systems, and the feed hopper 12 is disposed between the two conveyor chain systems.
[0056] The waste liquid spray gun 4 further includes: a gun body 42, a hydraulic device 43, and a cooling device 44.
[0057] The outlet end of the feed inlet 41 is fixedly located on the upper part of the gun body 42 to facilitate the smooth entry of waste liquid into the spray gun body. The hydraulic device 43 is connected to one end of the gun body 42, and the cooling device 44 is sleeved on the outer wall of the other end of the gun body 42. The outlet end of the feed inlet 41 is at a 45° angle to the gun body to facilitate the smooth entry of waste liquid into the spray gun body. The gun body 42 has a material channel 45 inside.
[0058] The hydraulic device 43 includes: a hydraulic cylinder 431, a material cleaning pusher 432, a first hydraulic oil interface 433, and a second hydraulic oil interface 434.
[0059] One end of the material cleaning pusher 432 is fixedly connected to one end of the piston rod of the hydraulic cylinder 431, and one end of the material cleaning pusher 432 is slidably sleeved in the material channel 45. The first hydraulic oil interface 433 is located at the lower end of the hydraulic cylinder 431 away from the furnace body 7, and the second hydraulic oil interface 434 is located at the lower end of the hydraulic cylinder 431 close to the furnace body 7.
[0060] Specifically, the piston rod of the hydraulic cylinder 431 reciprocates along the axial direction of the material channel 45 to drive the cleaning pusher 432 to reciprocate along the axial direction of the material channel 45.
[0061] Specifically, the material channel 45 includes a first area A and a second area B, wherein the feed inlet 41 is located between the first area A and the second area B. The cleaning pusher 432 is located in the first area A.
[0062] More specifically, the axial length of the material clearing pusher 432 is the same as the length of the first region A.
[0063] More specifically, the viscous waste liquid enters the area between the first zone A and the second zone B through the feed inlet 41, and the cleaning pusher 432 reciprocates within the first zone A to push the viscous waste liquid into the second zone B.
[0064] The cooling device 44 includes a cooling air inlet 441, a cooling air duct 442, and a cooling air guide vane 443.
[0065] The cooling air duct 442 is sleeved on the outer surface of the gun body 42. The cooling air inlet 441 is fixedly disposed at the upper part of the cooling air duct 442 away from the furnace body 7. The cooling air guide vane 443 is fixedly disposed between the cooling air duct 442 and the gun body 42. The inner edge of the cooling air guide vane 443 is fixedly connected to the gun body 42. The cooling air guide vane 443 is annular. The inner edge of the cooling air guide vane 443 faces the cooling air inlet 441. The outer edge of the cooling air guide vane 443 forms a guide channel with the inner wall of the cooling air duct 442.
[0066] Specifically, the cooling air duct 442 is fitted onto the outer surface of the second region B.
[0067] Example 2
[0068] A viscous waste liquid feeding system includes: a feeding device 1, a waste liquid temporary storage device 2, a feeding device 3, and a waste liquid spray gun 4.
[0069] The feeding device 1 includes an elevator 11 and a feeding bucket 12, wherein the feeding bucket 12 is detachably disposed inside the elevator 11.
[0070] The waste liquid temporary storage device 2 includes: a hopper 22, a hopper filter 23, and a mixer 24. The hopper filter 23 is detachably disposed at the bottom end of the hopper 22, and the mixer 24 is fixedly disposed at the bottom end of the hopper filter 23.
[0071] The feeding device 3 includes a pressure device 34, a waste liquid pump 35, and a pipe 36. One end of the pressure device 34 is fixedly connected to the outlet of the mixer 24, and the other end of the pressure device 34 is fixedly connected to the inlet of the waste liquid pump 35. One end of the pipe 36 is fixedly connected to the outlet of the waste liquid pump 35, and the other end of the pipe 36 is detachably connected to the feed inlet 41.
[0072] An automatic shut-off valve is installed between the pipe 36 and the feed inlet 41. After the automatic shut-off valve stops feeding, the shut-off valve closes, which can better improve the safety of waste incineration.
[0073] The waste liquid spray gun is made of high-temperature resistant material.
[0074] The waste liquid pump 35 is a single-cylinder plunger pump with a plunger diameter of 180mm, a pushing stroke of 800mm, a single pushing volume of 20L, and a pushing rate of 100kg / h for conveying viscous waste liquid, thus avoiding drastic fluctuations in the rotary kiln due to the instantaneous entry of a large amount of high-calorific-value material.
[0075] The silo filter 23 is a double-layer filter, with the upper filter screen having a pore size of 30mm and the lower filter screen having a pore size of 10mm.
[0076] The elevator 11 includes: an elevator frame 114, a material pouring seat 112 disposed inside the elevator frame 114, and a transmission device 111 for driving the material pouring seat 112 to move in the height direction.
[0077] The mixer 24 is a double-helix mixer. The double-helix mixer ensures uniform distribution of waste liquid components through strong shearing force and tumbling effect, improves the consistency and stability of treatment effect, realizes full mixing and stirring of waste liquid, and can provide a certain extrusion force to squeeze the waste liquid into the waste liquid pump inlet, which is conducive to the efficient operation of subsequent treatment processes.
[0078] The transmission device 111 includes two transmission chain systems and a transmission track 113.
[0079] Each of the conveyor chain systems includes: two conveyor chain shafts 1112 rotatably connected to the elevator frame 114, a conveyor chain 11121 surrounding the two conveyor chain shafts 1112, and a conveyor motor 1113 driving at least one of the conveyor chain shafts 1112 to rotate.
[0080] The material pouring seat 112 includes a pulley connector 1124, a rotating shaft connector 1125, and a connector 1122. The pulley connector 1124 is provided with a pulley 1121, which is disposed on the conveying track 113. The rotating shaft connector 1125 is rotatably connected to the connector 1122. One side of the connector 1122 is connected to the conveyor chain 11121 and moves with the conveyor chain 11121.
[0081] Wherein, the pulley 1121 is located in the first position, the connection position of the rotating shaft connector 1125 and the connector 1122 is the second position, and the first position and the second position are spaced apart in the height direction of the feed barrel 12.
[0082] The conveyor track 113 has a bent portion 11222, which bends toward the hopper 22. The horizontal length of the bent portion 11222 is exactly at the upper end of the middle of the hopper 22. The height of the conveyor chain 11121 is greater than the height of the bent portion, and the bending angle of the bent portion 11222 is 100°.
[0083] The conveyor chain system, in cooperation with the pouring seat 112, flips the pouring bucket 12 to an angle greater than 120°, allowing the viscous waste liquid in the pouring bucket 12 to be poured into the silo 22. The internal storage volume of the silo 22 is 2m³. 3 .
[0084] There is a gap between the two conveyor chain systems, and the feed hopper 12 is disposed between the two conveyor chain systems.
[0085] The waste liquid spray gun 4 also includes: gun body 42, hydraulic device 43, and cooling device 44.
[0086] The outlet end of the feed inlet 41 is fixedly located on the upper part of the gun body 42 to facilitate the smooth entry of waste liquid into the spray gun body. The hydraulic device 43 is connected to one end of the gun body 42, and the cooling device 44 is sleeved on the outer wall of the other end of the gun body 42. The outlet end of the feed inlet 41 is at a 45° angle to the gun body to facilitate the smooth entry of waste liquid into the spray gun body.
[0087] The gun body 42 has a material channel 45 inside.
[0088] The hydraulic device 43 includes: a hydraulic cylinder 431, a material cleaning pusher 432, a first hydraulic oil interface 433, and a second hydraulic oil interface 434.
[0089] One end of the material cleaning pusher 432 is fixedly connected to one end of the piston rod of the hydraulic cylinder 431, and one end of the material cleaning pusher 432 is slidably sleeved in the material channel 45. The first hydraulic oil interface 433 is located at the lower end of the hydraulic cylinder 431 away from the furnace body 7, and the second hydraulic oil interface 434 is located at the lower end of the hydraulic cylinder 431 close to the furnace body 7.
[0090] The cooling device 44 includes a cooling air inlet 441, a cooling air duct 442, and a cooling air guide vane 443.
[0091] The cooling air duct 442 is sleeved on the outer surface of the gun body 42. The cooling air inlet 441 is fixedly disposed at the upper part of the cooling air duct 442 away from the furnace body 7. The cooling air guide vane 443 is fixedly disposed between the cooling air duct 442 and the gun body 42. The inner edge of the cooling air guide vane 443 is fixedly connected to the gun body 42. The cooling air guide vane 443 is annular. The inner edge of the cooling air guide vane 443 faces the cooling air inlet 441. The outer edge of the cooling air guide vane 443 forms a guide channel with the inner wall of the cooling air duct 442.
[0092] As a preferred embodiment, the actual delivery volume of the single-cylinder low-flow plunger pump can be adjusted by regulating the number of times the cylinder operates per unit time.
[0093] In one preferred embodiment, the viscous waste liquid feeding system can be controlled locally by a PLC and remotely controlled by a host computer in the central control room.
[0094] The working methods of Examples 1 and 2 are as follows:
[0095] In use, the feed bucket 12 to be processed is placed into the elevator 11. The elevator 11 can lift the feed bucket 12 to the upper part of the hopper 22 and rotate the feed bucket 12 to a greater than 135° angle to facilitate the pouring of the viscous waste liquid remaining at the bottom of the bucket into the hopper 22. After the viscous waste liquid is poured out, the conveyor motor 1113 rotates in the opposite direction, rotates the feed bucket 12 in the opposite direction and lowers it to the initial position. After the feed bucket 12 is removed, the next feed bucket 12 can be put into the elevator 11 for the next cycle operation. The viscous waste liquid passes through the upper filter screen of the silo filter 23 with a pore size of 30mm, which intercepts large solid particles in the viscous waste liquid. It then passes through the lower filter screen with a pore size of 10mm, which intercepts solid particles larger than 10mm. After passing through the silo filter 23, the viscous waste liquid enters the double-helix blade mixer 24. The double-helix blades stir the viscous waste liquid, ensuring it is evenly mixed, preventing solidification and clumping. The mixture is then propelled by the blades through the silo filter 23 and the double-helix blade mixer 24. The helical blades of the mixer 24 transport the viscous waste liquid to the press 34. The press 34, through the reciprocating motion of the piston rod of the hydraulic cylinder, squeezes the viscous waste liquid into the cavity of the waste liquid pump 35. Through the reciprocating pushing action of the cylinder inside the waste liquid pump 35, the waste liquid is pumped through the pipeline into the waste liquid spray gun 4, and then enters the rotary kiln for incineration through the waste liquid spray gun 4. An automatic shut-off valve is installed between the pipeline 36 and the feed inlet 41 to perform emergency shut-off in case of backfire.
[0096] The mixing system for viscous waste liquid feed utilizes a mixer design to generate pressure that helps overcome the problems of high viscosity and poor flowability of the waste liquid. This enhances mixing, reduces the risk of blockage, ensures smooth entry of the waste liquid into the pump, lowers equipment failure rates, extends equipment lifespan, and guarantees stable system operation. The waste liquid spray gun design, with its cleaning hydraulic cylinder, effectively removes residue from the spray gun's feed channel, preventing backfire. It also enables refined feeding and multi-frequency feeding modes, reducing idle time, lowering energy consumption, maximizing equipment processing capacity, and improving both resource utilization efficiency and safety in waste liquid treatment. The addition of a shut-off valve allows for rapid closure after feeding stops, effectively preventing backflow, leakage, or accidental combustion during non-operational periods, reducing safety hazards. It also facilitates equipment maintenance, cleaning, and component replacement, improving maintenance efficiency. This invention effectively solves the problems of difficult feeding control, high safety risks, and easy blockage in traditional viscous waste liquid treatment, significantly improving waste liquid treatment efficiency, equipment stability, and safety. It provides strong support for achieving resource recovery, volume reduction, and harmless treatment of waste liquid.
[0097] The above description is merely a preferred embodiment of the present invention and does not limit the implementation and protection scope of the present invention. Those skilled in the art should realize that any equivalent substitutions and obvious changes made based on the description and illustrations of the present invention should be included within the protection scope of the present invention.
Claims
1. A viscous liquid feed system characterized by, include: Feeding device (1), waste liquid temporary storage device (2), feeding device (3), and waste liquid spray gun (4). The feeding device (1) includes: a hoist (11) and a feeding bucket (12), wherein the feeding bucket (12) is detachably disposed inside the hoist (11); The waste liquid temporary storage device (2) includes: a silo (22), a silo filter (23), and a mixer (24). The silo filter (23) is detachably disposed at the bottom end of the silo (22), and the mixer (24) is fixedly disposed at the bottom end of the silo filter (23). The feeding device (3) includes a pressure feeder (34), a waste liquid pump (35), and a pipe (36). One end of the pressure feeder (34) is fixedly connected to the outlet of the mixer (24), and the other end of the pressure feeder (34) is fixedly connected to the inlet of the waste liquid pump (35). One end of the pipe (36) is fixedly connected to the outlet of the waste liquid pump (35), and the other end of the pipe (36) is detachably connected to the feed inlet (41). An automatic shut-off valve is provided between the pipe (36) and the feed inlet (41); The waste liquid spray gun (4) also includes: gun body (42), hydraulic device (43), and cooling device (44). The outlet end of the feed port (41) is fixedly located on the upper part of the gun body (42), the hydraulic device (43) is connected to one end of the gun body (42), and the cooling device (44) is sleeved on the outer wall of the other end of the gun body (42). The gun body (42) has a material channel (45) inside. The hydraulic device (43) includes: a hydraulic cylinder (431), a material clearing pusher (432), a first hydraulic oil interface (433), and a second hydraulic oil interface (434). One end of the material clearing pusher (432) is fixedly connected to one end of the piston rod of the hydraulic cylinder (431), and one end of the material clearing pusher (432) is slidably sleeved in the material channel (45). The first hydraulic oil interface (433) is located at the end of the hydraulic cylinder (431) away from the furnace body (7), and the second hydraulic oil interface (434) is located at the end of the hydraulic cylinder (431) close to the furnace body (7). The cooling device (44) includes a cooling air inlet (441), a cooling air duct (442), and a cooling air guide vane (443). The cooling air duct (442) is sleeved on the outer surface of the gun body (42). The cooling air inlet (441) is fixedly disposed at the end of the cooling air duct (442) away from the furnace body (7). The cooling air guide vane (443) is fixedly disposed between the cooling air duct (442) and the gun body (42). The inner edge of the cooling air guide vane (443) is fixedly connected to the gun body (42). The cooling air guide vane (443) is annular. The inner edge of the cooling air guide vane (443) is disposed towards the cooling air inlet (441). The outer edge of the cooling air guide vane (443) and the inner wall of the cooling air duct (442) form a flow channel.
2. The viscous liquid feed system of claim 1, wherein, The elevator (11) includes: an elevator frame (114), a material pouring seat (112) disposed in the elevator frame (114), and a transmission device (111) for driving the material pouring seat (112) to move in the height direction, wherein the transmission device (111) includes two conveyor chain systems and a conveyor track (113). Each of the conveyor chain systems includes: two conveyor chain shafts (1112) rotatably connected to the hoist frame (114), a conveyor chain (11121) surrounding the two conveyor chain shafts (1112), and a conveyor motor (1113) for driving at least one of the conveyor chain shafts (1112) to rotate.
3. The viscous liquid feed system of claim 2, wherein, The material pouring seat (112) includes a pulley connector (1124), a rotating shaft connector (1125), and a connector (1122). The pulley connector (1124) is provided with a pulley (1121), which is located in the conveying track (113). The rotating shaft connector (1125) is rotatably connected to the connector (1122). One side of the connector (1122) is connected to the conveyor chain (11121) and moves with the conveyor chain (11121). Wherein, the pulley (1121) is located in the first position, the connection position between the rotating shaft connector (1125) and the connector (1122) is the second position, and the first position and the second position are spaced apart in the height direction of the feed hopper (12).
4. The viscous liquid feed system of claim 3, wherein, The conveyor track (113) has a bend (11222) that bends toward the hopper (22) and the end of the bend (11222) extends to the hopper (22). The height of the conveyor chain (11121) is greater than the height of the bend.
5. The viscous waste liquid feeding system according to claim 2, characterized in that, There is a gap between the two conveyor systems, and the feed hopper (12) is disposed between the two conveyor systems.
6. The viscous waste liquid feeding system according to claim 1, characterized in that, The aforementioned silo filter (23) is a double-layer filter. The upper filter mesh of the dual-layer filter has a pore size of 30mm, and the lower filter mesh has a pore size of 10mm.
7. The viscous liquid feed system of claim 1, wherein, The mixer (24) is a double-helix mixer.