A refining equipment for environmentally friendly soybean wax processing
By designing environmentally friendly soy wax processing refining equipment to detect and control the hydrogenation heating process in real time, the problem of improper heating rate and air pressure control is solved, and the stability and quality of soy wax is improved.
Patent Information
- Application Number
- CN202410773992.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2044-06-17
AI Technical Summary
In the prior art, improper heating rate control may lead to local overheating and bubble generation, affecting the uniformity of the oil and fat of the mixture, and excessive air pressure in the stirring chamber will lead to too fast reaction rate, reducing the stability and quality of soy wax.
Design an environmentally friendly soy wax processing refining equipment, including mixing mechanism, testing module and upper computer. Through the air pressure control unit and heating unit in the stirring chamber, combined with the state analysis unit and the process control unit, the hydrogenation heating process is detected and controlled in real time to ensure that the heating rate and air pressure are within the appropriate range.
Through real-time detection and control, the effect of hydrogenation heating is improved, the stability and quality of soy wax is ensured, local overheating and bubble generation are avoided, and the uniformity of the mixture is improved.
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Figure CN118703270B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of soybean wax processing, and in particular to refining equipment for environmentally friendly soybean wax processing. Background Art
[0002] As people's awareness of environmental protection increases and consumers' demand for healthy and environmentally friendly products grows, traditional petroleum-based paraffin wax is gradually replaced by more environmentally friendly products, which has promoted the development of the market for environmentally friendly candles such as soy wax. At the same time, with the development of technology, the processing and preparation technology of soy wax is also constantly improving, which has greatly improved the performance and quality of soy wax to meet the needs of more application scenarios.
[0003] Chinese Patent Publication No.: CN113201408A discloses a novel soybean wax and a preparation method and application thereof, and relates to the technical field of soybean wax. The novel soybean wax comprises the following raw materials in parts by weight: 70-80 parts of hydrogenated soybean oil, 10-50 parts of hydrogenated vegetable oil, and 1-10 parts of mono- and di-glycerol fatty acid esters. The novel soybean wax preparation method comprises the following steps: heating and melting hydrogenated soybean oil, adding hydrogenated vegetable oil, mixing and stirring, heating to react, then cooling, adding mono- and di-glycerol fatty acid esters, stirring evenly, and cooling to obtain the novel soybean wax.
[0004] However, the prior art still has the following problems: during the hydrogenation heating stage, improper control of the heating rate may cause local overheating and generate bubbles that affect the uniformity of the oil mixture; at the same time, the excessively high air pressure in the stirring chamber causes the reaction rate to be too fast, thereby affecting the effect of the hydrogenation heating and reducing the stability and quality of the soybean wax. Summary of the invention
[0005] To this end, the present invention provides an environmentally friendly refining equipment for soybean wax processing, which is used to overcome the problems in the prior art that in the hydrogenation heating stage, improper control of the heating rate may cause local overheating and generate bubbles that affect the uniformity of the mixed oil, and at the same time, the high air pressure in the stirring chamber causes the reaction rate to be too fast, thereby affecting the effect of hydrogenation heating and reducing the stability and quality of the soybean wax.
[0006] To achieve the above object, the present invention provides an environmentally friendly soybean wax processing refining equipment, which comprises:
[0007] A mixing mechanism, comprising a mixing chamber provided with a mixing space, an air pressure control unit arranged in the mixing chamber for controlling the air pressure in the chamber, a heating unit arranged in the mixing chamber for heating, and a stirring rod for stirring;
[0008] A detection module, comprising an air pressure detection unit disposed in the mixing chamber for detecting the air pressure in the chamber and an image detection unit for detecting an image of a surface of the mixture;
[0009] A host computer, which is connected to the mixing mechanism and the detection module respectively, and includes a state analysis unit and a process control unit;
[0010] The state analysis unit extracts hydrogenation characteristics based on the mixture surface image, and calculates hydrogenation stability characteristics parameters in combination with stirring pressure to classify the stability tendency of hydrogenation heating, wherein the hydrogenation characteristics include bubble coverage area and mixture brightness;
[0011] The process control unit is used to control the mixing mechanism to heat the mixture based on the stable tendency category of hydrogenation heating, including:
[0012] Constructing a time domain curve of the gas pressure change in the chamber, judging whether the hydrogenation heating meets the standard according to the difference in slope between each curve segment and the adjacent curve segment, so as to control the heating rate of the heating unit and the gas pressure in the chamber of the stirring chamber according to the hydrogenation stability characterization parameter;
[0013] Alternatively, the heating unit is controlled to maintain the initial heating rate.
[0014] Furthermore, the state analysis unit calculates the hydrogenation stability characterization parameter according to formula (1):
[0015]
[0016] In formula (1), H represents the hydrogenation stability characterization parameter, S represents the bubble coverage area, S0 represents the preset bubble coverage area standard threshold, C represents the mixture brightness, C0 represents the preset mixture brightness standard threshold, Pi represents the stirring pressure detected for the i-th time, ΔP represents the average stirring pressure of the hydrogenation heating process, and n represents the number of stirring pressure detections during the hydrogenation heating process.
[0017] Furthermore, the state analysis unit divides the stable tendency categories of hydrogenation heating into the following categories:
[0018] If the hydrogenation stability characterization parameter is greater than or equal to the preset hydrogenation stability characterization standard threshold, the stability tendency category of hydrogenation heating is determined to be a weak stability tendency category;
[0019] If the hydrogenation stability characterization parameter is less than a preset hydrogenation stability characterization standard threshold, the stability tendency category of hydrogenation heating is determined to be a strong stability tendency category.
[0020] Furthermore, the process control unit controls the mixing mechanism to heat the mixture, including:
[0021] If the stability tendency category of hydrogenation heating is a weak stability tendency category, a time-domain change curve of the gas pressure in the chamber is constructed, and whether the hydrogenation heating meets the standard is determined according to the difference in slope between each curve segment and the adjacent curve segment, so as to control the heating rate of the heating unit and the gas pressure in the chamber of the stirring chamber according to the hydrogenation stability characterization parameter;
[0022] If the stability tendency category of the hydrogenation heating is a strong stability tendency category, the heating unit is controlled to maintain the initial heating rate.
[0023] Furthermore, the process control unit constructs a time domain change curve of the air pressure in the bin, including:
[0024] Acquiring the air pressure data in the warehouse collected by the air pressure detection unit;
[0025] A rectangular coordinate system is constructed with time as the horizontal axis and the air pressure in the warehouse as the vertical axis;
[0026] Marking the coordinate points of the air pressure in the warehouse at each moment in the rectangular coordinate system;
[0027] The coordinate points are connected with a smooth curve to obtain the time domain variation curve of the air pressure in the warehouse.
[0028] Furthermore, the process control unit calculates the slope difference between the curve segment and the adjacent curve segment, including:
[0029] The process control unit is used to determine the average slope of each curve segment, and compare the average slope of each curve segment with the average slope of an adjacent curve segment to calculate a slope difference.
[0030] Furthermore, the process control unit determines whether the hydrogenation heating meets the standard, including:
[0031] If the difference in slope between a curve segment and an adjacent curve segment is less than the standard threshold value of the slope difference, it is determined that the hydrogenation heating meets the standard.
[0032] Further, the process control unit controls the heating rate of the heating unit, including:
[0033] The heating rate is reduced, and the reduction value of the heating rate is positively correlated with the hydrogenation stability characterization parameter.
[0034] Furthermore, the process control unit controls the gas pressure in the mixing bin, including:
[0035] The gas pressure in the bin is reduced, and the reduction value of the gas pressure in the bin is positively correlated with the hydrogenation stability characterization parameter.
[0036] Furthermore, it also includes a display module, which is connected to the detection module to display the data detected by the detection module.
[0037] Compared with the prior art, the present invention sets a mixing mechanism, a detection module and a host computer, performs heating and stirring operations through the mixing mechanism, the detection module detects the air pressure in the stirring chamber and the surface image of the mixture, the host computer extracts the hydrogenation characterization features based on the surface image of the mixture and calculates the hydrogenation stability characterization parameters in combination with the stirring pressure, divides the stable tendency categories of hydrogenation heating, and then adaptively controls the mixing mechanism to heat the mixture. Through the above process, the present invention can improve the hydrogenation heating effect and ensure the stability and quality of soybean wax.
[0038] In particular, the present invention constructs a state analysis unit, extracts hydrogenation characterization features based on the surface image of the mixture, and calculates hydrogenation stability characterization parameters in combination with stirring pressure. During the hydrogenation heating stage, bubbles are generated due to the influence of hydrogenation reaction and stirring. More bubbles increase the contact area between the mixture and the air, accelerating the oxidation process of the mixture. In particular, the above problems will be aggravated when the hydrogenation reaction is in a violent reaction stage. Moreover, if the heating temperature is too high or the heating is uneven, it may cause local overheating of the oil, which will also form bubbles and affect the uniformity of the mixture. In addition, the soybean oil mixture at this stage will change color significantly as the hydrogenation reaction proceeds. For example, after the reaction is completed, After being made, the soybean oil mixture will appear transparent light yellow. The above phenomenon can be used to judge the degree of hydrogenation heating. Therefore, the present application constructs a state analysis unit and calculates the hydrogenation stability characterization parameters, taking into account the bubble coverage area and the brightness of the mixture into the calculation. The phenomenon presented by the change of the above parameters is obvious. The data collected in this way is highly representative and can more explicitly characterize the stability of the hydrogenation heating process. The hydrogenation stability characterization parameters provide data support for the subsequent classification of the stability tendency category of hydrogenation heating, so as to facilitate the subsequent adaptive control of the mixing mechanism to heat the mixture, thereby improving the hydrogenation heating effect and ensuring the stability and quality of the soybean wax.
[0039] In particular, the present invention divides the stable tendency categories of hydrogenation heating, and adaptively controls the relevant parameters of the mixing mechanism when heating the mixture. In actual situations, if the hydrogenation heating is in the weakly stable tendency category, the subsequent hydrogenation reaction is prone to abnormalities, resulting in a sudden change in the reaction rate, affecting the effect of the hydrogenation heating process. Therefore, the above phenomenon is characterized by abnormal changes in the air pressure in the stirring chamber, and timely monitoring and adjustment of relevant parameters are carried out to ensure the stability of the heating process. Therefore, the present application specifically controls the relevant parameters of the mixing mechanism when heating the mixture, and effectively deals with situations that do not meet the standards, for example, a sudden change in the air pressure in the stirring chamber leads to a sudden change in the reaction rate, and adaptive adjustments are made, thereby improving the hydrogenation heating effect and ensuring the stability and quality of the soybean wax. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1It is a structural schematic diagram of an environmentally friendly soybean wax processing refining equipment according to an embodiment of the invention;
[0041] Figure 2 A logical decision diagram for classifying the stable tendency of hydrogenation heating for the inventive embodiment;
[0042] Figure 3 A logic decision diagram for controlling a mixing mechanism to heat a mixture according to an embodiment of the invention;
[0043] Figure 4 A logical decision diagram for determining whether hydrogenation heating meets the standards according to an embodiment of the invention. DETAILED DESCRIPTION
[0044] In order to make the objects and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with embodiments; it should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0045] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.
[0046] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0047] See also Figures 1 to 4 As shown, Figure 1 This is a schematic diagram of the structure of the refining equipment for environmentally friendly soybean wax processing according to an embodiment of the invention. Figure 2 A logical decision diagram for classifying the stable tendency of hydrogenation heating for an embodiment of the invention, Figure 3 This is a logic decision diagram for controlling the mixing mechanism to heat the mixture according to the embodiment of the invention. Figure 4 The invention embodiment is a logic determination diagram for determining whether hydrogenation heating meets the standard. The environmentally friendly soybean wax processing refining equipment of the invention embodiment comprises:
[0048] A mixing mechanism, comprising a mixing chamber provided with a mixing space, an air pressure control unit arranged in the mixing chamber for controlling the air pressure in the chamber, a heating unit arranged in the mixing chamber for heating, and a stirring rod for stirring;
[0049] A detection module, comprising an air pressure detection unit disposed in the mixing chamber for detecting the air pressure in the chamber and an image detection unit for detecting an image of a surface of the mixture;
[0050] A host computer, which is connected to the mixing mechanism and the detection module respectively, and includes a state analysis unit and a process control unit;
[0051] The state analysis unit extracts hydrogenation characteristics based on the mixture surface image, and calculates hydrogenation stability characteristics parameters in combination with stirring pressure to classify the stability tendency of hydrogenation heating, wherein the hydrogenation characteristics include bubble coverage area and mixture brightness;
[0052] The process control unit is used to control the mixing mechanism to heat the mixture based on the stable tendency category of hydrogenation heating, including:
[0053] Constructing a time domain curve of the gas pressure change in the chamber, judging whether the hydrogenation heating meets the standard according to the difference in slope between each curve segment and the adjacent curve segment, so as to control the heating rate of the heating unit and the gas pressure in the chamber of the stirring chamber according to the hydrogenation stability characterization parameter;
[0054] Alternatively, the heating unit is controlled to maintain the initial heating rate.
[0055] Specifically, there is no limitation on the specific structure of the mixing chamber, and it is only necessary to provide an internal space for heating, stirring and mixing. This is the prior art and will not be described in detail.
[0056] Specifically, there is no limitation on the equipment for controlling the air pressure in the mixing chamber. It is only necessary to provide an instrument for controlling the air pressure value in the mixing chamber, such as an air pressure pump. Of course, other forms can also be used, which will not be elaborated here.
[0057] Specifically, there is no limitation on the equipment for detecting the force value of the stirring rod during the hydrogenation heating process. It is only necessary to provide an instrument for measuring the pressure exerted on the stirring rod, for example, a pressure sensor. The pressure sensor can be set on the stirring rod to detect the force value of the stirring rod. The pressure sensor detects the force value of the stirring rod at a predetermined frequency. Of course, other forms can also be used, which will not be elaborated here.
[0058] Specifically, there is no limitation on the device for detecting the surface image of the mixture. Preferably, an industrial CCD camera can be used to obtain an image with higher precision, which will not be described in detail.
[0059] Specifically, the present invention does not limit the specific structure of the state analysis unit and the process control unit, which can be composed of logic components or a combination of logic components. The logic components include a field programmable processor, a computer or a microprocessor in a computer.
[0060] Specifically, the state analysis unit calculates the hydrogenation stability characterization parameter according to formula (1):
[0061]
[0062] In formula (1), H represents the hydrogenation stability characterization parameter, S represents the bubble coverage area, S0 represents the preset bubble coverage area standard threshold, C represents the mixture brightness, C0 represents the preset mixture brightness standard threshold, Pi represents the stirring pressure detected for the i-th time, ΔP represents the average stirring pressure of the hydrogenation heating process, and n represents the number of stirring pressure detections during the hydrogenation heating process.
[0063] Specifically, in this embodiment, the average stirring pressure ΔP of the hydrogenation heating process is obtained by averaging the stirring pressure values at each moment of the real-time hydrogenation heating process. The standard threshold value S0 of the bubble coverage area and the standard threshold value C0 of the mixture brightness are preset. The data of the mixture that has completed hydrogenation heating for several times are obtained to solve the average bubble coverage area ΔS0 and the average mixture brightness ΔC0. It is set that S0=r1×ΔS0, C0=r2×ΔC0, r1 represents the first accuracy coefficient, r2 represents the second accuracy coefficient, 1.1<r1<1.15, 1.05<r2<1.1.
[0064] Specifically, the present invention constructs a state analysis unit, extracts hydrogenation characterization features based on the surface image of the mixture, and calculates hydrogenation stability characterization parameters in combination with stirring pressure. During the hydrogenation heating stage, bubbles are generated due to the influence of hydrogenation reaction and stirring. More bubbles increase the contact area between the mixture and the air, accelerating the oxidation process of the mixture. In particular, the above problems will be aggravated when the hydrogenation reaction is in a violent reaction stage. Moreover, if the heat temperature is too high or the heating is uneven, it may cause local overheating of the oil, which will also form bubbles and affect the uniformity of the mixture. In addition, the soybean oil mixture at this stage will change color significantly as the hydrogenation reaction proceeds. For example, the reaction After completion, the soybean oil mixture will appear transparent light yellow. The above phenomenon can be used to determine the degree of hydrogenation heating. Therefore, the present application constructs a state analysis unit and calculates the hydrogenation stability characterization parameters, taking into account the bubble coverage area and the brightness of the mixture into the calculation. The phenomenon presented by the change of the above parameters is obvious. The data collected in this way is highly representative and can more explicitly characterize the stability of the hydrogenation heating process. The hydrogenation stability characterization parameters provide data support for the subsequent classification of the stability tendency category of hydrogenation heating, so as to facilitate the subsequent adaptive control of the mixing mechanism to heat the mixture, thereby improving the hydrogenation heating effect and ensuring the stability and quality of the soybean wax.
[0065] Specifically, the state analysis unit classifies the stable tendency categories of hydrogenation heating, including:
[0066] If the hydrogenation stability characterization parameter is greater than or equal to the preset hydrogenation stability characterization standard threshold, the stability tendency category of hydrogenation heating is determined to be a weak stability tendency category;
[0067] If the hydrogenation stability characterization parameter is less than a preset hydrogenation stability characterization standard threshold, the stability tendency category of hydrogenation heating is determined to be a strong stability tendency category.
[0068] Specifically, the process control unit controls the mixing mechanism to heat the mixture, including:
[0069] If the stability tendency category of hydrogenation heating is a weak stability tendency category, a time-domain change curve of the gas pressure in the chamber is constructed, and whether the hydrogenation heating meets the standard is determined according to the difference in slope between each curve segment and the adjacent curve segment, so as to control the heating rate of the heating unit and the gas pressure in the chamber of the stirring chamber according to the hydrogenation stability characterization parameter;
[0070] If the stability tendency category of the hydrogenation heating is a strong stability tendency category, the heating unit is controlled to maintain the initial heating rate.
[0071] Specifically, the present invention divides the stable tendency categories of hydrogenation heating, and adaptively controls the relevant parameters of the mixing mechanism when heating the mixture. In actual situations, if the hydrogenation heating is in the weakly stable tendency category, the subsequent hydrogenation reaction is prone to abnormalities, resulting in a sudden change in the reaction rate, affecting the effect of the hydrogenation heating process. Therefore, the above phenomenon is characterized by abnormal changes in the air pressure in the stirring chamber, and timely monitoring and adjustment of relevant parameters are carried out to ensure the stability of the heating process. Therefore, the present application specifically controls the relevant parameters of the mixing mechanism when heating the mixture, and effectively deals with non-compliant situations, such as a sudden change in the air pressure in the stirring chamber leading to a sudden change in the reaction rate, and adaptively adjusts, thereby improving the hydrogenation heating effect and ensuring the stability and quality of the soybean wax.
[0072] Specifically, the process control unit constructs the time domain change curve of the air pressure in the warehouse, including:
[0073] Acquiring the air pressure data in the warehouse collected by the air pressure detection unit;
[0074] A rectangular coordinate system is constructed with time as the horizontal axis and the air pressure in the warehouse as the vertical axis;
[0075] Marking the coordinate points of the air pressure in the warehouse at each moment in the rectangular coordinate system;
[0076] The coordinate points are connected with a smooth curve to obtain the time domain variation curve of the air pressure in the warehouse.
[0077] Specifically, the process control unit calculates the slope difference between the curve segment and the adjacent curve segment, including:
[0078] The process control unit is used to determine the average slope of each curve segment, and compare the average slope of each curve segment with the average slope of an adjacent curve segment to calculate a slope difference.
[0079] Specifically, the process control unit determines whether the hydrogenation heating meets the standard, including:
[0080] If the difference in slope between a curve segment and an adjacent curve segment is less than the standard threshold value of the slope difference, it is determined that the hydrogenation heating meets the standard.
[0081] The slope difference standard threshold is obtained by pre-measurement, wherein the average slopes of several curve segments and adjacent curve segments during the hydrogenation heating process are measured multiple times in advance, the difference is calculated to determine the slope difference, and the slope difference is used as the slope difference standard threshold.
[0082] Specifically, the process control unit controls the heating rate of the heating unit, including:
[0083] The heating rate is reduced, and the reduction value of the heating rate is positively correlated with the hydrogenation stability characterization parameter.
[0084] In this embodiment, optionally,
[0085] The hydrogenation stability characterization parameter H is compared with the first hydrogenation stability characterization parameter comparison threshold value H1 and the second hydrogenation stability characterization parameter comparison threshold value H2,
[0086] If H>H2, the heating rate reduction value is determined to be the first heating rate reduction value f1, and f1=0.3f0;
[0087] If H1≤H≤H2, the heating rate reduction value is determined to be the second heating rate reduction value f2, and f2=0.2f0 is set;
[0088] If H
[0089] Where f0 represents the initial heating rate, H1=1.2H0, H2=1.4H0.
[0090] H0 represents the standard threshold value of hydrogenation stability characterization parameter, which is selected in the interval [1.2,1.4].
[0091] Specifically, the process control unit controls the gas pressure in the mixing bin, including:
[0092] The gas pressure in the bin is reduced, and the reduction value of the gas pressure in the bin is positively correlated with the hydrogenation stability characterization parameter.
[0093] The hydrogenation stability characterization parameter H is compared with the first hydrogenation stability characterization parameter comparison threshold value H1 and the second hydrogenation stability characterization parameter comparison threshold value H2,
[0094] If H>H2, the pressure reduction value in the warehouse is determined to be the pressure reduction value in the first warehouse q1, and q1=0.3q0;
[0095] If H1≤H≤H2, the pressure reduction value in the warehouse is determined to be the pressure reduction value in the second warehouse q2, and q2=0.2q0 is set;
[0096] If H
[0097] Among them, q0 represents the initial air pressure in the warehouse, H1=1.2H0, H2=1.4H0.
[0098] Specifically, it also includes a display module, which is connected to the detection module to display the data detected by the detection module.
[0099] Specifically, there is no limitation on the specific device of the display module. It is only necessary to provide an instrument for displaying the data detected by the detection module, such as an electronic display screen, which will not be described in detail.
[0100] So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.
Claims
1. A refining equipment for environmentally friendly soybean wax processing, characterized in that: include: A mixing mechanism, comprising a mixing chamber provided with a mixing space, an air pressure control unit arranged in the mixing chamber for controlling the air pressure in the chamber, a heating unit arranged in the mixing chamber for heating, and a stirring rod for stirring; A detection module, comprising an air pressure detection unit disposed in the mixing chamber for detecting the air pressure in the chamber and an image detection unit for detecting an image of a surface of the mixture; A host computer, which is connected to the mixing mechanism and the detection module respectively, and includes a state analysis unit and a process control unit; The state analysis unit extracts hydrogenation characteristics based on the mixture surface image, and calculates hydrogenation stability characteristics parameters in combination with stirring pressure to classify the stability tendency of hydrogenation heating, wherein the hydrogenation characteristics include bubble coverage area and mixture brightness; The process control unit is used to control the mixing mechanism to heat the mixture based on the stable tendency category of hydrogenation heating, including: If the stability tendency category of hydrogenation heating is a weak stability tendency category, a time-domain change curve of the gas pressure in the chamber is constructed, and whether the hydrogenation heating meets the standard is determined according to the difference in slope between each curve segment and the adjacent curve segment, so as to control the heating rate of the heating unit and the gas pressure in the chamber of the stirring chamber according to the hydrogenation stability characterization parameter; If the stability tendency category of hydrogenation heating is a strong stability tendency category, controlling the heating unit to maintain the initial heating rate; The state analysis unit calculates the hydrogenation stability characterization parameter according to formula (1): (1) In formula (1), H represents the hydrogenation stability characterization parameter, S represents the bubble coverage area, S0 represents the preset bubble coverage area standard threshold, C represents the mixture brightness, C0 represents the preset mixture brightness standard threshold, Pi represents the stirring pressure detected for the i-th time, represents the mean value of stirring pressure during hydrogenation heating process, and n represents the number of stirring pressure detections during hydrogenation heating process; The state analysis unit classifies the stable tendency of hydrogenation heating into categories, including: If the hydrogenation stability characterization parameter is greater than or equal to the preset hydrogenation stability characterization standard threshold, the stability tendency category of hydrogenation heating is determined to be a weak stability tendency category; If the hydrogenation stability characterization parameter is less than the preset hydrogenation stability characterization standard threshold, the stability tendency category of hydrogenation heating is determined to be a strong stability tendency category; The process control unit calculates the difference in slope between the curve segment and the adjacent curve segment, including: The process control unit is used to determine the average slope of each curve segment, and compare the average slope of each curve segment with the average slope of an adjacent curve segment to calculate a slope difference; The process control unit determines whether the hydrogenation heating meets the standard, including: If the difference in slope between a curve segment and an adjacent curve segment is less than the standard threshold of the slope difference, it is determined that the hydrogenation heating meets the standard; The process control unit constructs a time domain change curve of the air pressure in the bin, including: Acquiring the air pressure data in the warehouse collected by the air pressure detection unit; A rectangular coordinate system is constructed with time as the horizontal axis and the air pressure in the warehouse as the vertical axis; Marking the coordinate points of the air pressure in the warehouse at each moment in the rectangular coordinate system; The coordinate points are connected with a smooth curve to obtain the time domain variation curve of the air pressure in the warehouse.
2. The environmentally friendly soybean wax refining equipment according to claim 1, characterized in that: The process control unit controls the heating rate of the heating unit, including, The heating rate is reduced, and the reduction value of the heating rate is positively correlated with the hydrogenation stability characterization parameter.
3. The environmentally friendly soybean wax processing refining equipment according to claim 1, characterized in that: The process control unit controls the gas pressure in the mixing bin. include, The gas pressure in the bin is reduced, and the reduction value of the gas pressure in the bin is positively correlated with the hydrogenation stability characterization parameter.
4. The environmentally friendly soybean wax refining equipment according to claim 1, characterized in that: It also includes a display module, which is connected to the detection module to display the data detected by the detection module.
Citation Information
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