Automatic uniformizing and pouring system for combined ceramsite aerated concrete sandwich building blocks
By designing a combined ceramic aerated concrete sandwich block automatic equalization casting system, the reverse rotation and driving gear structure are used to remove air bubbles in the concrete, and the problem of bubbles affecting the strength and durability of the block in the prior art is solved, and the problem of bubbles affecting the strength and durability of the block is realized. Efficient casting and mixing are provided to ensure the quality of the blocks.
Patent Information
- Application Number
- CN202411251453.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-07
- Publication Date
- 2024-12-13
AI Technical Summary
The existing ceramic aerated concrete pouring system is prone to mix bubbles during the pouring process, affecting the strength and durability of the blocks.
A combined ceramic aerated concrete sandwich block automatic equalization casting system is designed, including an auxiliary mixing assembly and a casting assembly, and the bubbles doped in the concrete are reversely rotated by the second drive shaft and the second conveying blade. The air contacts and releases, combined with the structure of the drive gear and the limit sleeve, enables the self-sealing and during pouring.
It effectively avoids the problems of affecting the strength and durability of the block due to bubbles, realizes efficient casting and stirring of concrete, and ensures the quality of the block.
Smart Images

Figure CN119116131A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of concrete block production equipment, in particular to an automatic uniform material pouring system for combined ceramsite aerated concrete sandwich blocks. Background Art
[0002] Ceramic aerated concrete is widely used due to its light weight, heat insulation, sound insulation and other characteristics. When ceramsite aerated concrete is made into blocks, the ceramsite aerated concrete slurry needs to be poured into the molding cavity of the mold.
[0003] However, when the existing technology is actually used, the traditional pouring system is prone to mixing bubbles during the pouring process, affecting the strength and durability of the blocks. Summary of the invention
[0004] The purpose of the present invention is to provide a combined ceramsite aerated concrete sandwich block automatic uniform material pouring system to solve the problem that air bubbles are easily mixed into the block during the pouring process, thus affecting the strength and durability of the block.
[0005] To achieve the above object, the present invention provides the following technical solution: a combined ceramsite aerated concrete sandwich block automatic uniform material pouring system, comprising: An auxiliary stirring assembly, the auxiliary stirring assembly comprising a stirring chamber, a first driving shaft and a first conveying blade; A pouring assembly is arranged at one end of the auxiliary mixing assembly, and the pouring assembly is used to pour concrete and remove bubbles mixed in the concrete when not pouring. The pouring assembly includes a first discharge pipe, a tee pipe, a second discharge pipe and a first return pipe forming three fluid channels. The tee pipe is connected to the mixing bin through the first discharge pipe, the first return pipe is located at the top of the tee pipe, and the top of the first return pipe is fixedly connected to the second return pipe, the second return pipe and one end side wall of the first return pipe are fixedly embedded with a third return pipe, and the third return pipe is fixedly embedded at one end of the mixing bin, so that the first discharge pipe, the tee pipe, the second discharge pipe, the first The return pipe, the second return pipe and the third return pipe form two fluid channels for pouring and reflux. The second return pipe, the first return pipe, the tee pipe and the second discharge pipe are rotatably provided with a second drive shaft in the middle, and the second drive shaft is fixedly connected with a second conveying blade on the surface, so that concrete pouring is performed when the second conveying blade rotates forward, and reflux and bubble removal are performed when the second conveying blade rotates reversely. A fixed baffle is fixedly connected to the inner wall of the bottom of the tee pipe, and a rotating baffle is rotatably provided at the bottom of the fixed baffle. Through holes are respectively provided in the middle of the fixed baffle and the rotating baffle, so that the staggering and overlap of the third return pipe in the middle of the fixed baffle and the rotating baffle control the connectivity and closure of the fluid channel.
[0006] Preferably, the first drive shaft is rotatably connected to the bottom of the inner wall of the mixing bin through a bearing, the first drive shaft is driven by a forward and reverse motor, the first conveying blade is fixedly connected to the surface of the first drive shaft, the first discharge pipe is fixedly embedded in one end of the mixing bin corresponding to the position of the first drive shaft by bolts, and the first drive shaft is rotatably connected to the inner wall of the first discharge pipe.
[0007] Preferably, the top of the second drive shaft is rotatably connected to the inner wall of the second return pipe through a bearing bracket, and the top of the second drive shaft is rotatably connected to the middle part of the fixed baffle through a bearing, the inner diameter of the second return pipe is larger than the inner diameter of the first return pipe, and the third return pipe is arranged at an angle.
[0008] Preferably, it also includes a driving assembly arranged in the middle of the casting assembly and used to drive the second driving shaft to rotate, the driving assembly includes a first shell fixedly connected to one end of the relative surface position of the first discharge pipe and the tee, a second shell fixedly connected to one end of the relative surface position of the tee and the first return pipe, and a third shell fixedly connected to the bottom surface of the tee, so that the first discharge pipe, the tee, the second discharge pipe and the first return pipe form a stable structure, the second shell and the third shell are respectively fixedly connected to the top and bottom of the first shell, and the second shell and the third shell are respectively connected to the inside of the first shell, the inner wall of the first shell is rotatably connected to the first bevel gear, the inner wall of the second shell is rotatably connected to the second bevel gear, the inner wall of the third shell is rotatably connected to the third bevel gear, the surface of the first bevel gear is respectively meshed with the surfaces of the second bevel gear and the third bevel gear, the surface of the first driving shaft is fixedly connected to the inner wall of the first bevel gear through a bracket, and the surface of the second driving shaft and the second conveying blade is fixedly connected to the inner wall of the second bevel gear through a bracket, so that when the first driving shaft rotates, the first driving shaft drives the second driving shaft to rotate through the first bevel gear and the second bevel gear.
[0009] Preferably, the inner walls of the first shell, the second shell and the third shell are respectively fixedly connected with sealing rings, and the sealing rings are tightly fitted to the two ends of the first bevel gear, the second bevel gear and the third bevel gear respectively, so as to prevent the concrete from affecting the meshing of the first bevel gear, the second bevel gear and the third bevel gear.
[0010] Preferably, it also includes an opening and closing component arranged at the bottom of the tee pipe, and the opening and closing component is used to control the overlapping and staggered of the fixed baffle and the third return pipe in the middle of the rotating baffle according to the rotation direction of the first driving shaft, the opening and closing component includes an annular fixed frame fixedly connected to the bottom of the third shell body, and the annular fixed frame is fixedly connected to the top of the surface of the second discharge pipe, the bottom of the third bevel gear is fixedly connected to a driving gear, and the driving gear is rotatably connected to the inner wall of the annular fixed frame, the rotating baffle is rotatably connected to the inner wall of the annular fixed frame, and an installation groove is opened in the middle of the rotating baffle corresponding to the driving gear position, the inner wall of the installation groove is fixedly connected to a fixed shaft, the surface of the fixed shaft is rotatably connected to rotating teeth, the surface of the rotating teeth is rotatably connected to a limit sleeve for limiting the rotation of the rotating teeth, and the limit sleeve is rotatably connected to the surface of the fixed shaft, both ends of the rotating teeth are respectively fixedly connected to torsion springs, and the torsion spring is fixedly connected to the inner wall of the installation groove.
[0011] Preferably, the rotating tooth is a teardrop-shaped structure, and the limiting sleeve is a V-shaped structure, and the inner wall of one end of the limiting sleeve is tightly fitted with the surface of the rotating tooth, a guide groove is provided at the bottom of the annular fixed frame corresponding to the position of the limiting sleeve, and the surface of the limiting sleeve is tightly fitted with the inner wall of the guide groove, a through groove is provided in the middle of the guide groove, and the inner wall of the through groove is fixedly connected with an elastic sheet for assisting the rotation of the limiting sleeve.
[0012] Preferably, the movable end of the elastic sheet is arranged to be inclined upward, and there is a gap between the movable end of the elastic sheet and one end of the inner wall of the through slot, the width of the through slot is greater than the width of the limiting sleeve, and the length of the through slot is greater than the length of the elastic sheet.
[0013] Compared with the prior art, the present invention has the following beneficial effects: The present invention drives the second driving shaft and the second conveying blade to rotate in opposite directions through the second bevel gear, so that the second conveying blade conveys the concrete in the first discharge pipe and the tee pipe to the first return pipe, and makes the concrete surge upward in the second return pipe, so that the bubbles mixed in the concrete come into contact with the air and are released into the air, thereby avoiding the problem that the strength and durability of the concrete sandwich block are affected by the mixed bubbles. The present invention also drives the limit sleeve and the rotating baffle to rotate by rotating the teeth in cooperation with the fixed shaft when the driving gear rotates, until the limit sleeve moves to the position of the elastic sheet, and is blocked by the elastic sheet so that the limit sleeve rotates around the fixed shaft. At this time, the limit sleeve no longer hinders the rotating teeth from rotating toward one end of the driving gear in the rotation direction, but restricts the rotating teeth from rotating toward the end opposite to the rotation direction of the driving gear. That is, when the driving gear continues to rotate, the driving gear can no longer drive the rotating baffle to rotate by rotating the teeth in cooperation with the fixed shaft. At this time, the through holes in the middle of the fixed baffle and the rotating baffle completely overlap or completely intersect with each other, and conversely, the through holes in the middle of the fixed baffle and the rotating baffle completely intersect or completely overlap with each other, so that no additional driving source is required, and the closing and connection of the second discharge pipe are carried out synchronously with the change of the rotation direction of the first driving shaft, thereby achieving the purpose of self-sealing during stirring and connection during pouring. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The overall structure of the automatic uniform material pouring system for the combined ceramsite aerated concrete sandwich blocks of the present invention is shown in FIG. Figure 1 ; Figure 2 The overall structure of the automatic uniform material pouring system for the combined ceramsite aerated concrete sandwich blocks of the present invention is shown in FIG. Figure 2 ; Figure 3 It is a partial schematic diagram of the overall structure of the automatic uniform material pouring system for combined ceramsite aerated concrete sandwich blocks of the present invention; Figure 4 It is a partial cross-sectional view of the overall structure of the automatic uniform material pouring system for combined ceramsite aerated concrete sandwich blocks of the present invention; Figure 5 It is a partial schematic diagram of the pouring assembly structure of the automatic uniform pouring system for combined ceramsite aerated concrete sandwich blocks of the present invention; Figure 6 This is a schematic diagram of the structure of the driving components of the automatic uniform material pouring system for the combined ceramsite aerated concrete sandwich blocks of the present invention; Figure 7 It is an exploded view of the pouring assembly structure of the automatic uniform material pouring system for the combined ceramsite aerated concrete sandwich building block of the present invention; Figure 8 It is a partial exploded view of the opening and closing component structure of the automatic uniform material pouring system of the combined ceramsite aerated concrete sandwich building block of the present invention; Fig. 9 It is an exploded view of the rotating tooth structure of the automatic uniform material pouring system of the combined ceramsite aerated concrete sandwich building block of the present invention.
[0015] In the figure: 101, a mixing chamber; 102, a first driving shaft; 103, a first conveying blade; 201, first discharge pipe; 202, three-way pipe; 203, second discharge pipe; 204, first return pipe; 205, second return pipe; 206, second drive shaft; 207, second conveying blade; 208, fixed baffle; 209, rotating baffle; 210, third return pipe; 211, through hole; 301, first housing; 302, second housing; 303, third housing; 304, first bevel gear; 305, second bevel gear; 306, third bevel gear; 401, annular fixed frame; 402, driving gear; 403, mounting groove; 404, fixed shaft; 405, rotating teeth; 406, torsion spring; 407, limiting sleeve; 408, guide groove; 409, through groove; 410, elastic sheet. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] See also Figure 1-9 The present invention provides a technical solution: a combined ceramsite aerated concrete sandwich block automatic uniform material pouring system, comprising: Auxiliary stirring assembly, the auxiliary stirring assembly includes a stirring chamber 101, a first driving shaft 102 and a first conveying blade 103; A pouring assembly is arranged at one end of the auxiliary mixing assembly, and the pouring assembly is used to pour concrete and remove bubbles mixed in the concrete when not pouring. The pouring assembly includes a first discharge pipe 201, a three-way pipe 202, a second discharge pipe 203 and a first return pipe 204 forming three fluid channels. The three-way pipe 202 is connected to the mixing chamber 101 through the first discharge pipe 201. The first return pipe 204 is located at the top of the three-way pipe 202, and a second return pipe 205 is fixedly installed on the top of the first return pipe 204. The second return pipe 205 and one end side of the first return pipe 204 A third return pipe 210 is fixedly embedded in the wall, and the third return pipe 210 is fixedly embedded in one end of the mixing chamber 101, so that the first discharge pipe 201, the three-way pipe 202, the second discharge pipe 203, the first return pipe 204, the second return pipe 205 and the third return pipe 210 form two fluid channels for pouring and reflux, and a second drive shaft 206 is rotatably arranged in the middle of the second return pipe 205, the first return pipe 204, the three-way pipe 202 and the second discharge pipe 203, and a second conveying blade 207 is fixedly installed on the surface of the second drive shaft 206, so that the second conveying blade 207 Concrete pouring is performed during forward rotation, and backflow and bubble removal are performed during reverse rotation. A fixed baffle 208 is fixedly installed on the inner wall at the bottom of the three-way pipe 202, and a rotating baffle 209 is rotatably provided at the bottom of the fixed baffle 208. Through holes 211 are respectively provided in the middle of the fixed baffle 208 and the rotating baffle 209, so that the interlacing and overlap of the third return pipe 210 in the middle of the fixed baffle 208 and the rotating baffle 209 control the connection and closing of the fluid channel. The first drive shaft 102 is rotatably connected to the bottom of the inner wall of the mixing chamber 101 through a bearing. The first drive shaft 102 is driven by a forward and reverse motor. The delivery blade 103 is fixedly mounted on the surface of the first drive shaft 102, the first discharge pipe 201 is fixedly embedded in one end of the mixing chamber 101 corresponding to the position of the first drive shaft 102 by bolts, and the first drive shaft 102 is rotatably connected to the inner wall of the first discharge pipe 201, the top of the second drive shaft 206 is rotatably connected to the inner wall of the second return pipe 205 through a bearing bracket, and the top of the second drive shaft 206 is rotatably connected to the middle part of the fixed baffle 208 through a bearing, the inner diameter of the second return pipe 205 is larger than the inner diameter of the first return pipe 204, and the third return pipe 210 is tilted; When the above structure is in use, when the first driving shaft 102 is driven by the forward and reverse motor to rotate clockwise, the first driving shaft 102 drives the first conveying blade 103 to rotate to assist in mixing the concrete. At the same time, when the first driving shaft 102 rotates clockwise, the second driving shaft 206 also rotates forward, and the second driving shaft 206 drives the second conveying blade 207 to rotate forward, and the concrete entering the inside of the tee pipe 202 through the first discharge pipe 201 is transported to the second discharge pipe 203, and the concrete passes through the overlapping through holes 211 in the fixed baffle 208 and the rotating baffle 209, and is discharged from the bottom of the second discharge pipe 203 to complete the pouring work; When the forward and reverse motor drives the first drive shaft 102 to rotate counterclockwise, the second drive shaft 206 and the second conveying blade 207 rotate in the opposite direction, which will cause the second conveying blade 207 to convey the concrete inside the first discharge pipe 201 and the three-way pipe 202 to the first return pipe 204, and make the concrete surge upward in the second return pipe 205, and then return to the inside of the mixing bin 101 through the third return pipe 210. Since the inner diameter of the first return pipe 204 is smaller than that of the mixing bin 101, that is, the cross-section is smaller, and during the surging of the concrete, the bubbles mixed in the concrete will come into contact with the air and release the bubbles into the air, thereby avoiding the problem of the strength and durability of the concrete sandwich blocks being affected by the mixed bubbles.
[0018] The third housing 303 is a housing 306 that is fixedly mounted on the top and bottom of the first housing 301. The third housing 303 is a housing 306 that is fixedly mounted on the top and bottom of the first housing 301. The third housing 303 is a housing 306 that is fixedly mounted on the top and bottom of the first housing 301. The third housing 303 is a housing 306 that is fixedly mounted on the top and bottom of the first housing 301. The third housing 303 is a housing 306 that is fixedly mounted on the top and bottom of the first housing 301. The third housing 303 is a housing 306 that is fixedly mounted on the top and bottom of the first housing 301. The third housing 303 is a housing 306 that is fixedly mounted on the top and bottom of the first housing 301. The inner wall is rotatably connected with the third bevel gear 306, the surface of the first bevel gear 304 is meshed with the surfaces of the second bevel gear 305 and the third bevel gear 306 respectively, the surface of the first drive shaft 102 is fixedly mounted on the inner wall of the first bevel gear 304 through a bracket, and the surfaces of the second drive shaft 206 and the second conveying blade 207 are fixedly mounted on the inner wall of the second bevel gear 305 through a bracket, so that when the first drive shaft 102 rotates, the first drive shaft 102 drives the second drive shaft 206 to rotate through the first bevel gear 304 and the second bevel gear 305, and the inner walls of the first housing 301, the second housing 302 and the third housing 303 are respectively fixedly mounted with sealing rings, and the sealing rings are respectively tightly fitted with the two ends of the first bevel gear 304, the second bevel gear 305 and the third bevel gear 306, so as to prevent the concrete from affecting the meshing of the first bevel gear 304, the second bevel gear 305 and the third bevel gear 306; When the above structure is in use, when the forward and reverse motor drives the first drive shaft 102 to rotate clockwise, the clockwise rotation of the first drive shaft 102 will drive the first bevel gear 304 to rotate clockwise, and the first bevel gear 304 drives the second bevel gear 305 and the third bevel gear 306 to rotate respectively, and the second bevel gear 305 and the third bevel gear 306 rotate in opposite directions, and when the first drive shaft 102 rotates clockwise and drives the second bevel gear 305 to rotate forwardly through the first bevel gear 304, the second bevel gear 305 will drive the second drive shaft 206 to rotate forwardly, and the second drive shaft 206 will drive the second conveying blade 207 to rotate forwardly, so that when the first drive shaft 102 rotates clockwise, the second drive shaft 206 rotates forwardly, and conversely when the first drive shaft 102 rotates counterclockwise, the second drive shaft 206 rotates reversely, so that the mixing and pouring work can be achieved through the forward and reverse rotation of the first drive shaft 102.
[0019] The third bevel gear 306 is provided with a driving gear 402 fixedly mounted on the bottom of the third housing 303, and the driving gear 402 is rotatably connected to the inner wall of the annular fixed frame 401, and the rotating baffle 209 is rotatably connected to the inner wall of the annular fixed frame 401, and a mounting groove 403 is provided in the middle of the rotating baffle 209 corresponding to the position of the driving gear 402, and a fixed shaft 404 is fixedly mounted on the inner wall of the mounting groove 403, and a rotating tooth 405 is rotatably connected to the surface of the rotating tooth 405, and a limiting sleeve 407 for limiting the rotation of the rotating tooth 405 is rotatably connected to the surface of the rotating tooth 405. , and the limiting sleeve 407 is rotatably connected to the surface of the fixed shaft 404, the two ends of the rotating tooth 405 are respectively fixedly installed with a torsion spring 406, and the torsion spring 406 is fixedly installed on the inner wall of the installation groove 403, the rotating tooth 405 is a teardrop-shaped structure, and the limiting sleeve 407 is a V-shaped structure, and the inner wall of one end of the limiting sleeve 407 is tightly fitted with the surface of the rotating tooth 405, and the bottom of the annular fixed frame 401 corresponding to the position of the limiting sleeve 407 is provided with a guide groove 40 8, and the surface of the limiting sleeve 407 is closely fitted with the inner wall of the guide groove 408, a through groove 409 is opened in the middle of the guide groove 408, and an elastic sheet 410 for assisting the rotation of the limiting sleeve 407 is fixedly installed on the inner wall of the through groove 409, the movable end of the elastic sheet 410 is tilted upward, and there is a gap between the movable end of the elastic sheet 410 and one end of the inner wall of the through groove 409, the width of the through groove 409 is greater than the width of the limiting sleeve 407, and the length of the through groove 409 is greater than the length of the elastic sheet 410; When the above structure is in use, when the second bevel gear 305 rotates forward, that is, when the pouring operation is performed, the third bevel gear 306 rotates in the reverse direction, and drives the driving gear 402 to rotate in the reverse direction, and the driving gear 402 drives the rotating baffle 209 to rotate by rotating the teeth 405 in cooperation with the fixed shaft 404, until the rotating baffle 209 drives the through hole 211 to coincide with the through hole 211 of the fixed baffle 208, so that when the first driving shaft 102 rotates clockwise, the through hole 211 in the middle of the fixed baffle 208 and the rotating baffle 209 is coincident with each other. The holes 211 overlap with each other. On the contrary, when the second bevel gear 305 rotates in the opposite direction, that is, the third bevel gear 306 rotates forward, the third bevel gear 306 drives the rotating baffle 209 to rotate forward through the driving gear 402 in cooperation with the rotating teeth 405 and the fixed shaft 404, and the through hole 211 in the middle of the rotating baffle 209 and the through hole 211 in the middle of the fixed baffle 208 are staggered, so that a sealing structure is formed at the bottom of the second discharge pipe 203, thereby achieving self-sealing during stirring and achieving communication during pouring. By providing the torsion spring 406 , the rotating teeth 405 will always fit the bottom of the driving gear 402 , so as to meet the need of driving the rotating baffle 209 to rotate by cooperating with the fixed shaft 404 when the driving gear 402 rotates forward and reversely.
[0020] Working principle: When in use, the invention realizes mixing and pouring by driving the first driving shaft 102 and the first conveying blade 103 to rotate through the forward and reverse motors, wherein the main function of the first driving shaft 102 driving the first conveying blade 103 to rotate forward and reverse is to assist other mixing equipment in performing material mixing operations on concrete. When the forward and reverse motors drive the first driving shaft 102 to rotate clockwise, the first driving shaft 102 drives the first conveying blade 103 to rotate to assist in mixing concrete. At the same time, the clockwise rotation of the first driving shaft 102 drives the first bevel gear 304 to rotate clockwise, and the first bevel gear 304 drives the second bevel gear 305 and the third bevel gear 306 respectively. The gear 306 rotates, and the second bevel gear 305 and the third bevel gear 306 rotate in opposite directions. When the first drive shaft 102 rotates clockwise through the first bevel gear 304 to drive the second bevel gear 305 to rotate forward, the second bevel gear 305 drives the second drive shaft 206 to rotate forward, and the second drive shaft 206 drives the second conveying blade 207 to rotate forward, and the concrete entering the inside of the tee pipe 202 through the first discharge pipe 201 is conveyed to the second discharge pipe 203, and the concrete passes through the overlapping through holes 211 in the fixed baffle 208 and the rotating baffle 209, and is discharged from the bottom of the second discharge pipe 203 to complete the pouring work; When the forward and reverse motor drives the first driving shaft 102 to rotate counterclockwise, the first driving shaft 102 drives the first bevel gear 304 to rotate counterclockwise, and the first bevel gear 304 drives the second bevel gear 305 to rotate in the opposite direction. At this time, the through holes 211 in the middle of the fixed baffle 208 and the rotating baffle 209 are intertwined with each other, and the communication state at the bottom of the second discharge pipe 203 is closed, that is, when the second bevel gear 305 drives the second driving shaft 206 and the second conveying blade 207 to rotate in the opposite direction, the second conveying blade 207 will convey the concrete in the first discharge pipe 201 and the three-way pipe 202 to the first return pipe 204, and the concrete is conveyed upward. To the second return pipe 205, and then return to the mixing chamber 101 through the third return pipe 210. Since the concrete is transported upward in the first return pipe 204, it can be understood that the concrete is transported upward by the second transport blade 207, and then returns to the mixing chamber 101 through the third return pipe 210. Since the inner diameter of the first return pipe 204 is smaller than that of the mixing chamber 101, that is, the cross section is smaller, and during the surging of the concrete, the bubbles mixed in the concrete will contact with the air and release the bubbles into the air, thereby avoiding the problem of the mixed bubbles affecting the strength and durability of the concrete sandwich block; When the second bevel gear 305 rotates forward, that is, during the pouring operation, the rotation direction of the third bevel gear 306 is opposite to that of the second bevel gear 305, that is, the third bevel gear 306 rotates in the opposite direction, and when the third bevel gear 306 rotates in the opposite direction, the third bevel gear 306 will drive the driving gear 402 to rotate in the opposite direction, and the driving gear 402 drives the rotating baffle 209 to rotate by rotating the teeth 405 in cooperation with the fixed shaft 404, until the rotating baffle 209 drives the through hole 211 to coincide with the through hole 211 of the fixed baffle 208, so that When the first driving shaft 102 rotates clockwise, the through holes 211 in the middle of the fixed baffle 208 and the rotating baffle 209 coincide with each other. On the contrary, when the second bevel gear 305 rotates in the opposite direction, that is, when the third bevel gear 306 rotates forward, the third bevel gear 306 drives the rotating baffle 209 to rotate forward through the driving gear 402 in cooperation with the rotating teeth 405 and the fixed shaft 404, and the through holes 211 in the middle of the rotating baffle 209 and the through holes 211 in the middle of the fixed baffle 208 are interlaced, so that a sealing structure is formed at the bottom of the second discharge pipe 203; The function of the limiting sleeve 407 is that when the driving gear 402 rotates, the inner wall of the limiting sleeve 407 and the driving gear 402 at one end in the rotation direction will fit tightly with the rotating tooth 405. At the same time, since the bottom of the limiting sleeve 407 fits tightly with the inner wall of the guide groove 408, when the driving gear 402 rotates, the driving gear 402 will move the rotating tooth 405. Since the limiting sleeve 407 and the inner wall of the driving gear 402 at one end in the rotation direction will fit tightly with the rotating tooth 405, the limiting sleeve 407 can be used to prevent the rotating tooth 405 from rotating. The bottom of 07 is tightly fitted with the inner wall of the guide groove 408, that is, the limit sleeve 407 cannot rotate around the fixed shaft 404, and the limit sleeve 407 prevents the rotating tooth 405 from rotating in one end of the driving gear 402. That is, when the driving gear 402 rotates, the rotating tooth 405 cooperates with the fixed shaft 404 to drive the limit sleeve 407 and the rotating baffle 209 to rotate until the limit sleeve 407 moves to the position of the elastic sheet 410, wherein the movable end of the elastic sheet 410 is tilted upward, which makes the limit sleeve 407 The angle position of the bottom of the sleeve 407 will be blocked by the elastic sheet 410, and under the action of the elastic sheet 410, one corner of the limiting sleeve 407 moves to the gap position formed by the through groove 409 and the elastic sheet 410, that is, at this time, under the action of the elastic sheet 410 blocking the limiting sleeve 407, the limiting sleeve 407 will rotate around the fixed shaft 404 until the other end of the limiting sleeve 407 is tightly fitted with the bottom of the inner wall of the guide groove 408, and at this time, the limiting sleeve 407 no longer hinders the rotating tooth 405 from moving toward the driving gear 4 02, the rotating teeth 405 are restricted from rotating toward the end opposite to the rotation direction of the driving gear 402, that is, when the driving gear 402 continues to rotate, the rotating teeth 405 will rotate around the fixed shaft 404 toward the end of the driving gear 402, so that the driving gear 402 can no longer drive the rotating baffle 209 to rotate by cooperating with the fixed shaft 404 through the rotating teeth 405. At this time, the through holes 211 in the middle of the fixed baffle 208 and the rotating baffle 209 completely overlap or completely intersect with each other; On the contrary, when the driving gear 402 rotates in the reverse direction, the limiting sleeve 407 no longer prevents the rotating tooth 405 from rotating in the direction of rotation of the driving gear 402, but restricts the rotating tooth 405 from rotating in the opposite direction of rotation of the driving gear 402. That is, when the driving gear 402 continues to rotate, that is, when the driving gear 402 rotates in the reverse direction, the limiting sleeve 407 will prevent the rotating tooth 405 from rotating in the direction of rotation of the driving gear 402, which will cause the driving gear 402 to drive the rotating baffle 209 to rotate in the reverse direction through the fixed shaft 404. In this process, the limiting sleeve 407 will squeeze the elastic sheet 410 and will not be affected by the elastic sheet 410. The gap between the elastic sheet 410 and the through groove 409 is affected until the limiting sleeve 407 moves to another position of the elastic sheet 410 inclined toward the blocking movement of the limiting sleeve 407, which will cause the limiting sleeve 407 to rotate, so that the driving gear 402 can no longer drive the rotating baffle 209 to rotate. At this time, the through holes 211 in the middle of the fixed baffle 208 and the rotating baffle 209 are completely staggered or completely overlapped with each other, so that no additional driving source is required, and the closing and connection of the second discharge pipe 203 are synchronously carried out with the change of the rotation direction of the first drive shaft 102, thereby achieving the purpose of self-sealing during stirring and achieving connection during pouring; By providing the torsion spring 406 , the rotating teeth 405 will always fit the bottom of the driving gear 402 , so as to meet the need of driving the rotating baffle 209 to rotate by cooperating with the fixed shaft 404 when the driving gear 402 rotates forward and reversely.
[0021] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0022] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Combined ceramsite aerated concrete sandwich block automatic uniform material pouring system, characterized by: include: An auxiliary stirring assembly, the auxiliary stirring assembly comprising a stirring chamber (101), a first driving shaft (102) and a first conveying blade (103); A pouring assembly is arranged at one end of the auxiliary stirring assembly, and the pouring assembly is used to pour concrete and remove bubbles mixed in the concrete when not pouring. The pouring assembly comprises a first discharge pipe (201), a three-way pipe (202), a second discharge pipe (203) and a first return pipe (204) forming three fluid channels. The three-way pipe (202) is connected to the stirring bin (101) through the first discharge pipe (201). The first return pipe (204) The third return pipe (210) is fixedly embedded in the side wall of one end of the second return pipe (205) and the first return pipe (204), and the third return pipe (210) is fixedly embedded in one end of the mixing chamber (101), so that the first discharge pipe (201), the three-way pipe (202), the second discharge pipe (203), the first return pipe (204) and the first return pipe (205) are connected to each other. 04), the second return pipe (205) and the third return pipe (210) form two fluid channels for pouring and reflux, and the second return pipe (205), the first return pipe (204), the three-way pipe (202) and the second discharge pipe (203) are rotatably provided with a second drive shaft (206) in the middle, and the surface of the second drive shaft (206) is fixedly connected with a second conveying blade (207), so that concrete is poured when the second conveying blade (207) rotates forward and reversely. The inner wall at the bottom of the three-way pipe (202) is fixedly connected to a fixed baffle (208), and a rotating baffle (209) is rotatably provided at the bottom of the fixed baffle (208). Through holes (211) are respectively provided in the middle of the fixed baffle (208) and the rotating baffle (209), so that the staggered and overlapped third return pipes (210) in the middle of the fixed baffle (208) and the rotating baffle (209) control the connection and closure of the fluid channel.
2. The automatic uniform material pouring system for combined ceramsite aerated concrete sandwich blocks according to claim 1 is characterized in that: The first drive shaft (102) is rotatably connected to the bottom of the inner wall of the mixing chamber (101) via a bearing, the first drive shaft (102) is driven by a forward and reverse motor, the first conveying blade (103) is fixedly connected to the surface of the first drive shaft (102), the first discharge pipe (201) is fixedly embedded in one end of the mixing chamber (101) corresponding to the position of the first drive shaft (102) via bolts, and the first drive shaft (102) is rotatably connected to the inner wall of the first discharge pipe (201).
3. The automatic uniform material pouring system for combined ceramsite aerated concrete sandwich blocks according to claim 2 is characterized in that: The top of the second drive shaft (206) is rotatably connected to the inner wall of the second return pipe (205) via a bearing bracket, and the top of the second drive shaft (206) is rotatably connected to the middle part of the fixed baffle (208) via a bearing, the inner diameter of the second return pipe (205) is larger than the inner diameter of the first return pipe (204), and the third return pipe (210) is arranged at an angle.
4. The automatic uniform material pouring system for combined ceramsite aerated concrete sandwich blocks according to claim 3 is characterized in that: The invention also includes a driving assembly arranged in the middle of the casting assembly and used to drive the second driving shaft (206) to rotate, wherein the driving assembly includes a first shell (301) fixedly connected to one end of the first discharge pipe (201) and the three-way pipe (202) at a relative surface position, a second shell (302) fixedly connected to one end of the three-way pipe (202) and the first return pipe (204) at a relative surface position, and a third shell (303) fixedly connected to the bottom surface of the three-way pipe (202), so that the first discharge pipe (201), the three-way pipe (202), the second discharge pipe (203) and the first return pipe (204) form a stable structure, the second shell (302) and the third shell (303) are respectively fixedly connected to the top and bottom of the first shell (301), and the second shell (302) and the third shell (303) are respectively connected to the inside of the first shell (301). The inner wall of the first housing (301) is rotatably connected to a first bevel gear (304), the inner wall of the second housing (302) is rotatably connected to a second bevel gear (305), and the inner wall of the third housing (303) is rotatably connected to a third bevel gear (306). The surface of the first bevel gear (304) is respectively meshed with the surfaces of the second bevel gear (305) and the third bevel gear (306). The surface of the first drive shaft (102) is fixedly connected to the inner wall of the first bevel gear (304) through a bracket, and the surfaces of the second drive shaft (206) and the second conveying blade (207) are fixedly connected to the inner wall of the second bevel gear (305) through a bracket, so that when the first drive shaft (102) rotates, the first drive shaft (102) drives the second drive shaft (206) to rotate through the first bevel gear (304) and the second bevel gear (305).
5. The automatic uniform material pouring system for combined ceramsite aerated concrete sandwich blocks according to claim 4 is characterized in that: The inner walls of the first housing (301), the second housing (302) and the third housing (303) are respectively fixedly connected with sealing rings, and the sealing rings are respectively tightly fitted with the two ends of the first bevel gear (304), the second bevel gear (305) and the third bevel gear (306), so as to prevent the concrete from affecting the meshing of the first bevel gear (304), the second bevel gear (305) and the third bevel gear (306).
6. The automatic uniform material pouring system for combined ceramsite aerated concrete sandwich blocks according to claim 5 is characterized in that: The invention also includes an opening and closing component arranged at the bottom of the three-way pipe (202), and the opening and closing component is used to control the fixed baffle (208) and the third return pipe (210) in the middle of the rotating baffle (209) to overlap and interlace with each other according to the rotation direction of the first drive shaft (102). The opening and closing component includes an annular fixed frame (401) fixedly connected to the bottom of the third shell (303), and the annular fixed frame (401) is fixedly connected to the top of the surface of the second discharge pipe (203). The bottom of the third bevel gear (306) is fixedly connected to a driving gear (402), and the driving gear (402) is rotatably connected to the inner wall of the annular fixed frame (401). The rotating baffle (209) is rotatably connected to the annular fixed frame (401). An inner wall of the fixed frame (401) and a middle part of the rotating baffle (209) corresponding to the position of the driving gear (402) are provided with a mounting groove (403); a fixed shaft (404) is fixedly connected to the inner wall of the mounting groove (403); a rotating tooth (405) is rotatably connected to the surface of the fixed shaft (404); a limiting sleeve (407) for limiting the rotation of the rotating tooth (405) is rotatably connected to the surface of the rotating tooth (405); and the limiting sleeve (407) is rotatably connected to the surface of the fixed shaft (404); and torsion springs (406) are respectively fixedly connected to both ends of the rotating tooth (405); and the torsion spring (406) is fixedly connected to the inner wall of the mounting groove (403).
7. The automatic uniform material pouring system for combined ceramsite aerated concrete sandwich blocks according to claim 6 is characterized in that: The rotating tooth (405) is a teardrop-shaped structure, and the limiting sleeve (407) is a V-shaped structure, and the inner wall of one end of the limiting sleeve (407) is tightly fitted with the surface of the rotating tooth (405), and a guide groove (408) is provided at the bottom of the annular fixed frame (401) corresponding to the position of the limiting sleeve (407), and the surface of the limiting sleeve (407) is tightly fitted with the inner wall of the guide groove (408), and a through groove (409) is provided in the middle of the guide groove (408), and the inner wall of the through groove (409) is fixedly connected with an elastic sheet (410) for assisting the rotation of the limiting sleeve (407).
8. The automatic uniform material pouring system for combined ceramsite aerated concrete sandwich blocks according to claim 7 is characterized in that: The movable end of the elastic sheet (410) is arranged to be inclined upward, and there is a gap between the movable end of the elastic sheet (410) and one end of the inner wall of the through slot (409), the width of the through slot (409) is greater than the width of the limiting sleeve (407), and the length of the through slot (409) is greater than the length of the elastic sheet (410).
