A drawing and false twist texturing apparatus and process for light flat polyester filament
By designing automated cleaning and collection components, the problem of tedious and time-consuming cleaning of existing equipment has been solved, achieving fast and efficient cleaning of fiber debris and dust collection, thus improving the equipment's working efficiency and practicality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- HANGZHOU HENGYUE NEW MATERIAL CO LTD
- Filing Date
- 2024-10-15
- Publication Date
- 2026-04-28
AI Technical Summary
Existing stretching and texturing equipment is cumbersome and time-consuming in the cleaning process, which affects the overall work efficiency and its practicality is generally limited.
A device comprising a false twist assembly, an adjustment assembly, a cleaning assembly, a collection assembly, and a connecting assembly is designed. It quickly cleans fiber debris from the outside of the false twist roller using a soft brush and an air jet assembly, and collects airborne dust and debris using a fan and a filter frame, thus achieving automated cleaning.
It improved the cleaning efficiency of the equipment, reduced downtime, ensured yarn quality, simplified subsequent cleaning work, and enhanced overall work efficiency and practicality.
Smart Images

Figure CN119221162B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of textile technology, specifically to a stretching and texturing device and process for bright flat polyester filaments. Background Technology
[0002] Polyester filament is an important synthetic fiber material, made from polyester into fine filaments with lengths of over a kilometer. False twist texturing equipment is a key piece of equipment in the textile industry used to produce elastic and textured yarns. This type of equipment uses specific processes to give polyester filaments the required elasticity, bulkiness, and other physical properties.
[0003] Referring to patent application CN112342653B, a texturing device for DTY bright ultra-soft flat yarn is disclosed. The frame has a false twisting mechanism, a feeding mechanism, a discharging mechanism, and a detection mechanism fixedly installed on its front side. The feeding mechanism is located on the left side of the frame, the discharging mechanism on the right side, the false twisting mechanism between the feeding and discharging mechanisms, and the detection mechanism above the discharging mechanism. The detection mechanism includes a detection column, which is I-shaped. A wire block is fixedly connected to the top and bottom of the front side of the detection column. An annular groove is cut into the bottom middle of the detection column, and a spiral ring is fitted inside. Through the detection mechanism, the elasticity of the twisted yarn is automatically detected during the twisting process. This has the advantage of not requiring machine stoppage for detection and allows for continuous detection of the twisted yarn during processing, automatically transmitting signals back to the system, thus improving detection and processing efficiency and the twisting effect.
[0004] However, in the above-mentioned technology, after prolonged operation of the false twisting device for flat polyester yarn, fiber debris easily accumulates on the outside of the false twisting roller. These fine fiber debris not only affect the operating efficiency and accuracy of the false twisting roller, but may also adversely affect the overall quality of the yarn. This necessitates regular cleaning of the false twisting roller. Existing devices typically clean the false twister with a brush and air blower after shutdown, a cumbersome and time-consuming process that reduces overall work efficiency and limits its practicality. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a stretching and texturing equipment and process for bright flat polyester filaments, which solves the problems of cumbersome and time-consuming cleaning processes in existing stretching and texturing equipment, thereby reducing overall work efficiency and practicality.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a stretching and texturing device for bright flat polyester filaments, comprising a rear plate, a front plate fixedly mounted on the front side of the rear plate, a bottom plate fixedly mounted on the bottom surface of the front side of the rear plate, and a false twist texturing mechanism provided on the front side of the rear plate for performing false twist texturing on the bright flat polyester filaments, the false twist texturing mechanism comprising:
[0007] A false twist assembly is disposed on the top surface of the front plate for false twisting flat polyester filaments. The false twist assembly includes three connecting plates movably mounted on the top surface of the front plate, and a false twist roller is movably mounted on the top surface of each of the three connecting plates.
[0008] An adjustment component is provided inside the base plate for adjusting the position of the three connecting plates. The adjustment component includes a first movable groove opened inside the base plate, and a first bevel gear shaft is movably installed inside the first movable groove.
[0009] A cleaning assembly, located on the front side of the rear panel, is used to clean fiber debris from the outer sides of the three connecting plates. The cleaning assembly includes a fixed box fixedly installed on the front side of the rear panel, a movable plate movably installed on the front side of the fixed box, a chassis movably installed on the bottom surface of the movable plate, an insert cylinder fixedly installed on the bottom surface of the chassis, a fixed cylinder movably installed on the outer side of the insert cylinder, several soft brushes fixedly installed on the outer side of the fixed cylinder, a first bolt threaded onto the top surface of the front side of the fixed cylinder, a brush plate fixedly installed on the bottom surface of the fixed cylinder, an air jet assembly inside the fixed cylinder to improve the cleaning effect on the three connecting plates, and a drive assembly inside the movable plate to drive the soft brushes to rotate and clean the three connecting plates.
[0010] A collection component is located on the front side of the rear panel to prevent fiber debris from flying around;
[0011] The connecting component, located inside the rear plate, is used to drive the cleaning component to rise and fall, facilitating the cleaning of the false twist component.
[0012] Preferably, the jet assembly includes an inner cylinder fixedly installed on the bottom surface of the inner cavity of the fixed cylinder, with a plurality of ventilation holes on the outer side of the inner cylinder and a plurality of ventilation slots on the outer side of the fixed cylinder. An air inlet pipe is fixedly installed on the top surface of the movable plate. The top end of the inner cylinder movably penetrates the interior of the insert cylinder and extends into the interior of the insert cylinder. The top end of the insert cylinder penetrates the bottom surface of the chassis and extends into the top surface of the chassis. The rear end of the first bolt is threaded through the front side of the fixed cylinder and is tightly attached to the outer side of the insert cylinder. The bottom end of the air inlet pipe penetrates the top surface of the movable plate and extends into the bottom surface of the movable plate. The rear side of the movable plate movably penetrates the front side of the fixed box and extends into the interior of the fixed box.
[0013] Preferably, the drive assembly includes an annular groove formed inside the movable plate, a driven gear ring and a drive gear are movably installed inside the annular groove, a drive motor and a cross plate are fixedly installed on the top surface of the movable plate, a cylinder is fixedly installed on the top surface of the fixed box, the output end of the drive motor movably penetrates the top surface of the movable plate and is fixedly installed on the top surface of the drive gear, the outer side of the drive gear meshes with the outer side of the driven gear ring, the bottom surface of the driven gear ring movably penetrates the interior of the movable plate and is fixedly installed on the top surface of the chassis, and the output end of the cylinder is fixedly installed on the rear side of the cross plate.
[0014] Preferably, the false twist assembly further includes a circular groove formed inside the false twist roller, a fixing ring fixedly installed inside the circular groove, a pull rod movably installed inside the circular groove, a placement groove formed on the outer side of the pull rod, a retaining plate movably hinged to the bottom surface of the placement groove, a first spring fixedly installed on one side of the placement groove, a connecting ring fixedly installed at the bottom end of the pull rod, an insert block fixedly installed on the bottom surface of the connecting ring, an installation groove formed on the top surface of the front plate, a false twist drive seat fixedly installed on the bottom surface of the installation groove, three output shafts fixedly installed on the top surface of the false twist drive seat, and slots formed on the top surfaces of the three output shafts. Each side of the plate has a connecting groove on its bottom surface. A second spring is movably installed on the outer side of the pull rod. Two slots are opened on the top of the outer side of the false twist roller. A circular groove is opened on the top surface of the three connecting plates. The top surface of the circular groove penetrates the top surface of the three connecting plates and extends into the interior of the connecting groove. The bottom surface of the insert block movably penetrates the circular groove and extends into the interior of the slot. The bottom end of the second spring is fixedly installed on the top surface of the connecting ring. The top end of the second spring is fixedly installed on the bottom surface of the fixing ring. The top end of the pull rod movably penetrates the interior of the circular groove and extends into the top surface of the false twist roller. One end of the first spring is fixedly installed on the top of the side of the clamping plate.
[0015] Preferably, the adjustment assembly further includes a DC motor fixedly installed on the bottom surface of the base plate, a first screw movably installed on the top surface of the base plate, a movable cylinder threaded onto the outer side of the first screw, three adjustment plates movably hinged to the outer side of the movable cylinder, three sliding grooves opened on the top surface of the front plate, sliders fixedly installed on the bottom surfaces of the three connecting plates, the top end of the first bevel gear shaft movably passing through the interior of the first movable groove and fixedly installed on the bottom end of the first screw, the top end of the first screw movably installed on the bottom surface of the front plate, the bottom surfaces of the three sliding grooves passing through the top surface of the front plate and extending to the bottom surface of the front plate, the outer side of the slider slidably installed inside the three sliding grooves, and one end of each of the three adjustment plates movably hinged to the bottom surface of the slider.
[0016] Preferably, the collection assembly includes second movable slots at the left and right ends of the front side of the rear plate, a first movable block is slidably installed inside the second movable slot, an mounting plate is fixedly installed on the front side of the first movable block, a protective cover is fixedly installed on the front side of the mounting plate, a second bolt is threaded on the front side of the mounting plate, a vertical slot is opened on the front side of the protective cover, a side box is fixedly installed on the left side of the protective cover, a fan is fixedly installed on the left side of the side box, a filter frame is movably installed inside the side box, and buckles are fixedly installed on the top and bottom surfaces of the front side of the side box. The rear end of the second bolt is threaded through the front side of the mounting plate and closely attached to the front side of the rear plate, and the front side of the filter frame movably penetrates the interior of the side box and is movably installed on the rear side of the buckle.
[0017] Preferably, the connecting assembly includes a third movable slot formed inside the rear plate, a double-headed bevel gear shaft is movably installed inside the first movable slot, a first limiting block is movably installed outside the double-headed bevel gear shaft, a second limiting block is fixedly installed inside the third movable slot, a second bevel gear shaft is movably installed inside the second limiting block, a slot is fixedly installed at the top of the second bevel gear shaft, a second screw is provided on the front side of the rear plate, and a second movable block is fixedly installed on the rear side of the fixed box.
[0018] Preferably, the front end of the double-ended bevel gear shaft meshes with the outer side of the first bevel gear shaft, the bottom surface of the first limiting block is fixedly installed on the bottom surface of the first movable groove, the bottom surface of the second limiting block penetrates the interior of the rear plate and extends into the interior of the first movable groove, the bottom end of the second bevel gear shaft meshes with the rear end of the double-ended bevel gear shaft, the rear end of the second movable block movably penetrates the second screw and is slidably installed in the interior of the third movable groove, and the top end of the groove is threaded through the bottom surface of the second movable block and extends to the top surface of the third movable groove.
[0019] This invention also discloses a stretching and texturing process for bright flat polyester filaments, specifically including the following steps:
[0020] Step 1: Install the device in a suitable position, then pass one end of the smooth flat polyester filament through the false twist assembly and fix it on the take-up device. At this time, start the false twist assembly to perform false twist processing on the smooth flat polyester filament.
[0021] Step 2: When cleaning the false twist assembly after processing, open the false twist assembly to release the limit on the false twist roller, and at the same time pull the cleaning assembly so that it is directly above the false twist assembly.
[0022] Step 3: Then, start the adjustment component to open the false twist component. The false twist component will then drive the cleaning component to descend through the connecting component. At this time, start the cleaning component to clean the debris generated by the false twist component during the false twisting process of the flat polyester filament.
[0023] Step 4: Simultaneously activate the collection component to collect the dust and debris that fly up during the cleaning process.
[0024] Preferably, when the adjustment component is activated to open the false twist component, the cleaning component can be lowered synchronously via the connecting component, which facilitates the cleaning of the false twist component.
[0025] Beneficial effects
[0026] This invention provides a stretching and texturing device and process for bright flat polyester filaments.
[0027] Compared with existing technologies, it has the following advantages:
[0028] 1. This is a stretching and texturing equipment and process for bright flat polyester filaments. The equipment features a soft brush and an inner cylinder for easy cleaning of the false twist components. When cleaning is required, the drive motor is activated to rotate the driven gear ring, which in turn rotates the driven gear ring. The driven gear ring then drives the fixed cylinder to clean the fiber debris on the outside of the false twist roller through the soft brush and brush disc. At the same time, the air injected through the soft brush enters the inner cylinder and is ejected from the ventilation holes and ventilation slots, improving the efficiency of cleaning debris and dust. This method is convenient, quick, and improves the overall work efficiency.
[0029] 2. This is a stretching and texturing equipment and process for bright flat polyester filaments. The first screw and slider facilitate the separation and cleaning of the false twist rollers. In use, the DC motor is started to drive the first bevel gear shaft to rotate the first screw. Then, the first screw drives the movable cylinder to move the slider through the adjusting plate. At this time, the slider drives the false twister drive seat to separate the false twist rollers. After the DC motor is turned off and the position of the slider is fixed, the false twist rollers can be cleaned. This facilitates subsequent cleaning and makes it easy to observe the wear of the false twist rollers. It is practical.
[0030] 3. This stretching and texturing equipment and process for bright flat polyester filaments uses a fan and filter frame to collect flying dust and fiber debris. When the cleaning component cleans the false twist component, the fan will draw air outward. The suction generated by the fan will draw the dust inside the protective cover into the side box. The filter frame can filter out the fiber debris and dust for collection, preventing the fiber debris and dust from scattering everywhere and further reducing the difficulty of subsequent cleaning work. Attached Figure Description
[0031] Figure 1This is a three-dimensional schematic diagram of the present invention;
[0032] Figure 2 This is a rear cross-sectional perspective view of the present invention.
[0033] Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle;
[0034] Figure 4 This is a front cross-sectional perspective view of the present invention.
[0035] Figure 5 For the present invention Figure 4 Enlarged view of section B in the middle;
[0036] Figure 6 This is a top-view cross-sectional perspective view of the present invention.
[0037] Figure 7 This is a side view cross-sectional perspective view of the present invention.
[0038] Figure 8 This is a top-view cross-sectional perspective view of the collection component of the present invention.
[0039] Figure 9 This is a three-dimensional view of the cleaning component of the present invention;
[0040] Figure 10 This is a three-dimensional cross-sectional view of the cleaning component of the present invention;
[0041] Figure 11 For the present invention Figure 10 Enlarged view of the appearance at point C.
[0042] In the diagram: 1-Back plate, 2-False twist texturing mechanism, 21-False twist assembly, 211-False twist drive seat, 212-Connecting plate, 213-Mounting groove, 214-Connecting groove, 215-Output shaft, 216-False twist roller, 217-Slot, 218-Pull rod, 219-First spring, 2110-Slot plate, 2111-Circular groove, 2112-Fixing ring, 2113-Second spring, 2114-Connecting ring, 2115-Insertion block 2116-Slot, 2117-Circular Slot, 2118-Placement Slot, 22-Adjustment Component, 221-DC Motor, 222-First Bevel Gear Shaft, 223-Moving Cylinder, 224-First Screw, 225-Adjustment Plate, 226-Slider, 227-Slide Groove, 228-First Movable Slot, 23-Cleaning Component, 231-Fixed Box, 232-Cylinder, 233-Horizontal Plate, 234-Drive Motor, 235-Intake Pipe 236-Moving plate, 237-Soft brush, 238-Fixed cylinder, 239-Brush disc, 2310-Driving gear, 2311-Annular groove, 2312-Driven gear ring, 2313-Chassis, 2314-Insert cylinder, 2315-First bolt, 2316-Ventilation slot, 2317-Ventilation hole, 2318-Inner cylinder, 24-Collection assembly, 241-Second bolt, 242-Second movable groove, 243-First movable block 244-Side box, 245-Mounting plate, 246-Protective cover, 247-Vertical slot, 248-Fan, 249-Filter frame, 2410-Snap fastener, 25-Connecting assembly, 251-Second movable block, 252-Third movable slot, 253-First limiting block, 254-Double-headed bevel gear shaft, 255-Second bevel gear shaft, 256-Second limiting block, 257-Second screw, 258-Slot, 3-Base plate, 4-Front plate. Detailed Implementation
[0043] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0044] See Figures 1-10 This invention provides three technical solutions:
[0045] First embodiment: A stretching and texturing device for bright flat polyester filaments, comprising a rear plate 1, a front plate 4 fixedly mounted on the front side of the rear plate 1, a bottom plate 3 fixedly mounted on the bottom surface of the front side of the rear plate 1, and a texturing mechanism 2 provided on the front side of the rear plate 1 for texturing the bright flat polyester filaments by means of a false twist. The texturing mechanism 2 includes:
[0046] The false twist assembly 21 is disposed on the top surface of the front plate 4 for false twisting the flat polyester filament. The false twist assembly 21 includes three connecting plates 212 movably mounted on the top surface of the front plate 4, and false twist rollers 216 are movably mounted on the top surface of each of the three connecting plates 212.
[0047] An adjustment component 22 is set inside the base plate 3 for adjusting the position of the three connecting plates 212. The adjustment component 22 includes a first movable groove 228 opened inside the base plate 3, and a first bevel gear shaft 222 is movably installed inside the first movable groove 228.
[0048] The cleaning component 23 is located on the front side of the rear plate 1 and is used to clean the fiber debris on the outside of the three connecting plates 212. The cleaning component 23 includes a fixed box 231 fixedly installed on the front side of the rear plate 1. A movable plate 236 is movably installed on the front side of the fixed box 231. A chassis 2313 is movably installed on the bottom surface of the movable plate 236. An insert cylinder 2314 is fixedly installed on the bottom surface of the chassis 2313. A fixed cylinder 238 is movably installed on the outside of the insert cylinder 2314. Several soft brushes 237 are fixedly installed on the outside of the fixed cylinder 238, and the soft brushes 237 are evenly distributed in a circle on the outside of the fixed cylinder 238. A first bolt 2315 is threaded on the top surface of the front side of the fixed cylinder 238. A brush plate 239 is fixedly installed on the bottom surface of the fixed cylinder 238. An air jet component is provided inside the fixed cylinder 238 to improve the cleaning effect on the three connecting plates 212. A drive component is provided inside the movable plate 236 to drive the soft brushes 237 to rotate and clean the three connecting plates 212.
[0049] Collection component 24 is located on the front side of the rear plate 1 to prevent fiber debris from flying;
[0050] The connecting component 25, located inside the rear plate 1, is used to drive the cleaning component 23 to move up and down for easy cleaning of the false twist component 21. The air jet component includes an inner cylinder 2318 fixedly installed on the bottom surface of the inner cavity of the fixed cylinder 238. Several ventilation holes 2317 are opened on the outer side of the inner cylinder 2318, and these ventilation holes 2317 are evenly distributed circumferentially on the outer side of the fixed cylinder 238. Several ventilation grooves 2316 are opened on the outer side of the fixed cylinder 238, and these ventilation grooves 2316 are evenly distributed circumferentially on the outer side of the fixed cylinder 238. The top surface of the movable plate 236 is fixedly mounted... The device is equipped with an intake pipe 235. The top end of the inner cylinder 2318 extends through the interior of the insert cylinder 2314 and into the interior of the insert cylinder 2314. The top end of the insert cylinder 2314 extends through the bottom surface of the chassis 2313 and into the top surface of the chassis 2313. Rotating the first bolt 2315 can abut against the outside of the insert cylinder 2314 to fix the outside of the fixed cylinder 238. The rear thread of the first bolt 2315 extends through the front side of the fixed cylinder 238 and is tightly against the outside of the insert cylinder 2314. The bottom end of the intake pipe 235 extends through the top surface of the movable plate 236 and into the movable plate 236. The bottom surface of the movable plate 236 is such that its rear side extends through the front side of the fixed box 231 and into the interior of the fixed box 231, and the fixed box 231 can restrict the position of the movable plate 236. The drive assembly includes an annular groove 2311 formed inside the movable plate 236. A driven gear ring 2312 and a drive gear 2310 are movably installed inside the annular groove 2311. A drive motor 234 and a cross plate 233 are fixedly installed on the top surface of the movable plate 236. A cylinder 232 is fixedly installed on the top surface of the fixed box 231. The output end of the drive motor 234 is movable. The top surface of the movable plate 236 is penetrated and fixedly installed on the top surface of the drive gear 2310. The outer side of the drive gear 2310 meshes with the outer side of the driven gear ring 2312. The bottom surface of the driven gear ring 2312 movably penetrates the interior of the movable plate 236 and is fixedly installed on the top surface of the chassis 2313. Starting the drive motor 234 can drive the drive gear 2310 to rotate the chassis 2313 through the driven gear ring 2312. The output end of the cylinder 232 is fixedly installed on the rear side of the horizontal plate 233, and starting the cylinder 232 can drive the movable plate 236 to move.
[0051] The soft brush 237 and inner cylinder 2318 facilitate the cleaning of the false twist assembly 21. When cleaning is required, the drive motor 234 is started to drive the drive gear 2310 to rotate the driven gear ring 2312. Then, the driven gear ring 2312 drives the fixed cylinder 238 to clean the fiber debris on the outside of the false twist roller 216 through the soft brush 237 and brush plate 239. At the same time, the air injected through the soft brush 237 enters the inner cylinder 2318 and is sprayed out from the ventilation hole 2317 and ventilation groove 2316 to improve the efficiency of cleaning debris and dust. It is convenient, quick and easy, and improves the overall work efficiency.
[0052] The second embodiment differs from the first embodiment in that: the false twist assembly 21 further includes a circular groove 2111 formed inside the false twist roller 216. A fixing ring 2112 is fixedly installed inside the circular groove 2111, and a pull rod 218 is movably installed inside the circular groove 2111. A placement groove 2118 is formed on the outer side of the pull rod 218. A retaining plate 2110 is movably hinged to the bottom surface of the placement groove 2118, and the top of the retaining plate 2110 is L-shaped. A first spring 219 is fixedly installed on one side of the placement groove 2118. A connecting ring 2114 is fixedly installed at the bottom end of the pull rod 218. An insert block 2115 is fixedly installed on the bottom surface of the connecting ring 2114. An installation groove 213 is formed on the top surface of the front plate 4, and a false twist drive is fixedly installed on the bottom surface of the installation groove 213. The false twister drive seat 211 and the false twist roller 216 are existing mechanisms and will not be described in detail here. Three output shafts 215 are fixedly mounted on the top surface of the false twister drive seat 211. Each of the three output shafts 215 has a rectangular slot 2116 on its top surface. A connecting groove 214 is provided on the bottom surface of one side of each of the three connecting plates 212. A second spring 2113 is movably mounted on the outside of the pull rod 218. Two rectangular slots 217 are provided on the top of the outer side of the false twist roller 216. Circular grooves 2117 are provided on the top surfaces of the three connecting plates 212. The top surface of the circular grooves 2117 penetrates the top surfaces of the three connecting plates 212 and extends into the interior of the connecting grooves 214. The bottom surface of the insert block 2115 movably penetrates... The second spring 2113 passes through the interior of the circular groove 2111 and the circular groove 2117 and extends into the interior of the slot 2116. The bottom end of the second spring 2113 is fixedly installed on the top surface of the connecting ring 2114, and the top end of the second spring 2113 is fixedly installed on the bottom surface of the fixing ring 2112. The elastic force of the second spring 2113 can drive the connecting ring 2114 to press down and insert the insert block 2115 into the interior of the slot 2116. The top end of the pull rod 218 moves through the interior of the circular groove 2111 and extends into the top surface of the false twist roller 216. One end of the first spring 219 is fixedly installed on the top end of one side of the clamping plate 2110. The elastic force of the first spring 219 can drive the clamping plate 2110 to lock into the interior of the two clamping slots 217 and fix the position of the pull rod 218. The adjusting assembly 22 also includes A DC motor 221 is fixedly installed on the bottom surface of the base plate 3. A first screw 224 is movably installed on the top surface of the base plate 3. A movable cylinder 223 is threaded onto the outer side of the first screw 224. Three adjusting plates 225 are movably hinged to the outer side of the movable cylinder 223, and the three adjusting plates 225 are evenly circumferentially hinged to the outer side of the movable cylinder 223. Three sliding grooves 227 are opened on the top surface of the front plate 4, and the sliding grooves 227 are evenly distributed circumferentially on the top surface of the front plate 4. A slider 226 is fixedly installed on the bottom surface of each of the three connecting plates 212, and the slider 226 is cross-shaped. The top end of the first bevel gear shaft 222 movably passes through the interior of the first movable groove 228 and is fixedly installed on the bottom end of the first screw 224. The top end of the first screw 224 is movably installed on the bottom surface of the front plate 4.The bottom surfaces of the three grooves 227 all penetrate the top surface of the front plate 4 and extend to the bottom surface of the front plate 4. The outer side of the slider 226 is slidably mounted inside the three grooves 227. One end of each of the three adjusting plates 225 is movably hinged to the bottom surface of the slider 226. When the DC motor 221 is started, it drives the first bevel gear shaft 222 to rotate the first screw 224. Then, the first screw 224 drives the movable cylinder 223 to pull the slider 226 through the adjusting plates 225. At this time, the slider 226 drives the false twist drive seat 211 to separate the false twist roller 216.
[0053] The first screw 224 and slider 226 facilitate the separation of the false twist roller 216 for cleaning. In use, the DC motor 221 is started to drive the first bevel gear shaft 222 to rotate the first screw 224. Then, the first screw 224 will drive the movable cylinder 223 to pull the slider 226 through the adjusting plate 225. At this time, the slider 226 will drive the false twister drive seat 211 to separate the false twist roller 216. After the DC motor 221 is turned off and the position of the slider 226 is fixed, the false twist roller 216 can be cleaned. This facilitates subsequent cleaning and makes it easy to observe the wear of the false twist roller 216, making it highly practical.
[0054] The third embodiment differs from the second embodiment in that: the collecting component 24 includes second movable slots 242 at the left and right ends of the front side of the rear plate 1; a first movable block 243 is slidably installed inside the second movable slots 242; a mounting plate 245 is fixedly installed on the front side of the first movable block 243; a protective cover 246 is fixedly installed on the front side of the mounting plate 245; a second bolt 241 is threaded onto the front side of the mounting plate 245; a vertical slot 247 is provided on the front side of the protective cover 246; a side box 244 is fixedly installed on the left side of the protective cover 246; a fan 248 is fixedly installed on the left side of the side box 244; a filter frame 249 is movably installed inside the side box 244; and the side box 244... 44. Buckles 2410 are fixedly installed on the top and bottom surfaces of the front side. A filter frame 249 is movably installed inside the side box 244. The rear thread of the second bolt 241 passes through the front side of the mounting plate 245 and is tightly attached to the front side of the rear plate 1. Rotating the second bolt 241 can fix the position of the mounting plate 245. The front side of the filter frame 249 movably passes through the interior of the side box 244 and is movably installed on the rear side of the buckle 2410. The position of the filter frame 249 can be fixed by the buckle 2410. When cleaning is required, the filter frame 249 can be pulled out of the interior of the side box 244. The connecting component 25 includes a third movable groove 252 opened inside the rear plate 1 and a first movable groove 228. A double-headed bevel gear shaft 254 is internally mounted, and a first limiting block 253 is movably mounted on the outer side of the double-headed bevel gear shaft 254. A second limiting block 256 is fixedly mounted inside the third movable groove 252, and a second bevel gear shaft 255 is movably mounted inside the second limiting block 256. A slot 258 is fixedly mounted at the top of the second bevel gear shaft 255. A second screw 257 is provided on the front side of the rear plate 1, and a second movable block 251 is fixedly mounted on the rear side of the fixed box 231. The front end of the double-headed bevel gear shaft 254 meshes with the outer side of the first bevel gear shaft 222. The bottom surface of the first limiting block 253 is fixedly mounted on the bottom surface of the first movable groove 228, and the first limiting block 253... The position of the double-headed bevel gear shaft 254 can be restricted. The bottom surface of the second limiting block 256 penetrates the interior of the rear plate 1 and extends into the interior of the first movable groove 228. The position of the second bevel gear shaft 255 can be restricted by the second limiting block 256. The bottom end of the second bevel gear shaft 255 is engaged with the rear end of the double-headed bevel gear shaft 254. The rear end of the second movable block 251 movably penetrates the second screw 257 and is slidably installed inside the third movable groove 252. The top end of the groove 258 is threaded through the bottom surface of the second movable block 251 and extends to the top surface of the third movable groove 252. When the second bevel gear shaft 255 rotates, it can drive the groove 258 to rotate, causing the second movable block 251 to rise and fall.
[0055] The fan 248 and filter frame 249 can collect flying dust and fiber debris. When the cleaning component 23 cleans the false twist component 21, the fan 248 will draw air outward. At this time, the suction generated by the fan 248 will draw the dust inside the protective cover 246 into the side box 244. The filter frame 249 can filter out the fiber debris and dust for collection, preventing the fiber debris and dust from scattering everywhere and further reducing the difficulty of subsequent cleaning work.
[0056] This invention also discloses a stretching and texturing process for bright flat polyester filaments, specifically including the following steps:
[0057] Step 1: When using the device, install it in a suitable position through the rear plate 1 and connect the air inlet pipe 235 to the external air pump. Then, pass one end of the smooth flat polyester filament through the guide block on the front side of the movable plate 236 and the guide block on the front side of the base plate 3. Then, drive the three output shafts 215 to rotate through the false twister drive seat 211. Then, the three output shafts 215 will drive the insert block 2115 through the slot 2116 to rotate the pull rod 218. Then, the pull rod 218 will drive the clamping plate 2110 through the two clamping slots 217 to rotate the false twist roller 216 to perform false twisting processing on the smooth flat polyester filament.
[0058] Step 2: When the false twist assembly 21 needs to be cleaned after processing, press the clamping plate 2110 to squeeze it out of the lower clamping groove 217, and then pull the pull rod 218 to drive the connecting ring 2114 to pull the insert 2115 out of the slot 2116. At this time, the pull rod 218 will drive the clamping plate 2110 to the position of the upper clamping groove 217. Then, the elastic force of the first spring 219 will drive the clamping plate 2110 to be locked inside the upper clamping groove 217 to fix the position of the pull rod 218. Then, start the cylinder 232 to drive the horizontal plate 233 to move the movable plate 236 forward. Then, the movable plate 236 will drive the fixed cylinder 238 to move above the false twist assembly 21.
[0059] Step 3: Then, start the DC motor 221 to drive the first bevel gear shaft 222, causing the first screw 224 to rotate. The first screw 224 then drives the movable cylinder 223 to pull the slider 226 via the adjusting plate 225. At this time, the slider 226 drives the false twist drive seat 211, causing the false twist roller 216 to separate. Simultaneously, the DC motor 221 drives the first bevel gear shaft 222 to rotate, which in turn drives the double-headed bevel gear shaft 254 to rotate. The double-headed bevel gear shaft 254 then drives the second bevel gear shaft 255, causing the slot 258 to rotate and lowering the output shaft 215. Then, the second movable block 251 drives the fixed box 231. The movable plate 236 is lowered synchronously. At this time, the movable plate 236 will drive the fixed cylinder 238 to insert between the false twist rollers 216. Then, the DC motor 221 is turned off to fix the position of the movable plate 236. Then, the drive motor 234 is started to drive the drive gear 2310 to rotate the driven gear ring 2312. Then, the driven gear ring 2312 will drive the fixed cylinder 238 to clean the fiber debris on the outside of the false twist rollers 216 through the soft brush 237 and the brush plate 239. At the same time, the gas injected through the soft brush 237 will enter the inner cylinder 2318 and be sprayed out from the ventilation hole 2317 and the ventilation groove 2316 to improve the efficiency of cleaning debris and dust.
[0060] Step 4: When cleaning component 23 cleans false twist component 21, fan 248 will draw air outward. At this time, the suction generated by fan 248 will draw the dust inside protective cover 246 into side box 244. Then, the filter frame 249 can filter out fiber debris and dust, preventing fiber debris and dust from flying and affecting the working environment.
[0061] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0062] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0063] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A stretching and texturing device for bright flat polyester filaments, comprising a back plate, characterized in that: A front plate is fixedly installed on the front side of the rear plate, and a bottom plate is fixedly installed on the bottom surface of the front side of the rear plate. A false twist texturing mechanism is provided on the front side of the rear plate for false twist texturing processing of the smooth flat polyester filament. The false twist texturing mechanism includes: A false twist assembly is disposed on the top surface of the front plate for false twisting flat polyester filaments. The false twist assembly includes three connecting plates movably mounted on the top surface of the front plate, and a false twist roller is movably mounted on the top surface of each of the three connecting plates. The false twist assembly also includes a circular groove formed inside the false twist roller. A fixing ring is fixedly installed inside the circular groove, and a pull rod is movably installed inside the circular groove. A placement groove is formed on the outer side of the pull rod. A retaining plate is movably hinged to the bottom surface of the placement groove. A first spring is fixedly installed on one side of the placement groove. A connecting ring is fixedly installed at the bottom end of the pull rod. An insert block is fixedly installed on the bottom surface of the connecting ring. An installation groove is formed on the top surface of the front plate. A false twist drive seat is fixedly installed on the bottom surface of the installation groove. Three output shafts are fixedly installed on the top surface of the false twist drive seat. Each of the three output shafts has a slot on its top surface. The three connecting plates... The bottom surface of each side is provided with a connecting groove. A second spring is movably installed on the outer side of the pull rod. Two slots are provided at the top of the outer side of the false twist roller. A circular groove is provided on the top surface of the three connecting plates. The top surface of the circular groove penetrates the top surface of the three connecting plates and extends into the interior of the connecting groove. The bottom surface of the insert block movably penetrates the circular groove and extends into the interior of the slot. The bottom end of the second spring is fixedly installed on the top surface of the connecting ring. The top end of the second spring is fixedly installed on the bottom surface of the fixing ring. The top end of the pull rod movably penetrates the interior of the circular groove and extends into the top surface of the false twist roller. One end of the first spring is fixedly installed on the top of one side of the card plate. An adjustment component is provided inside the base plate for adjusting the position of the three connecting plates. The adjustment component includes a first movable groove opened inside the base plate, and a first bevel gear shaft is movably installed inside the first movable groove. The adjustment assembly also includes a DC motor fixedly installed on the bottom surface of the base plate. A first screw is movably installed on the top surface of the base plate. A movable cylinder is threaded onto the outer side of the first screw. Three adjustment plates are movably hinged to the outer side of the movable cylinder. Three sliding grooves are opened on the top surface of the front plate. Slider blocks are fixedly installed on the bottom surface of the three connecting plates. The top end of the first bevel gear shaft movably passes through the interior of the first movable groove and is fixedly installed at the bottom end of the first screw. The top end of the first screw is movably installed on the bottom surface of the front plate. The bottom surfaces of the three sliding grooves all pass through the top surface of the front plate and extend to the bottom surface of the front plate. The outer side of the slider is slidably installed inside the three sliding grooves. One end of each of the three adjustment plates is movably hinged to the bottom surface of the slider. A cleaning assembly, located on the front side of the rear panel, is used to clean fiber debris from the outer sides of the three connecting plates. The cleaning assembly includes a fixed box fixedly installed on the front side of the rear panel, a movable plate movably installed on the front side of the fixed box, a chassis movably installed on the bottom surface of the movable plate, an insert cylinder fixedly installed on the bottom surface of the chassis, a fixed cylinder movably installed on the outer side of the insert cylinder, several soft brushes fixedly installed on the outer side of the fixed cylinder, a first bolt threaded onto the top surface of the front side of the fixed cylinder, a brush plate fixedly installed on the bottom surface of the fixed cylinder, an air jet assembly inside the fixed cylinder to improve the cleaning effect on the three connecting plates, and a drive assembly inside the movable plate to drive the soft brushes to rotate and clean the three connecting plates. A collection component is located on the front side of the rear panel to prevent fiber debris from flying around; The connecting component, located inside the rear plate, is used to drive the cleaning component to rise and fall, facilitating the cleaning of the false twist component; The connecting assembly includes a third movable slot inside the rear plate. A double-ended bevel gear shaft is movably installed inside the first movable slot. A first limiting block is movably installed on the outer side of the double-ended bevel gear shaft. A second limiting block is fixedly installed inside the third movable slot. A second bevel gear shaft is movably installed inside the second limiting block. A slot is fixedly installed at the top of the second bevel gear shaft. A second screw is provided on the front side of the rear plate. A second movable block is fixedly installed on the rear side of the fixed box. The front end of the double-ended bevel gear shaft meshes with the outer side of the first bevel gear shaft. The bottom surface of the first limiting block is fixedly installed on the bottom surface of the first movable slot. The bottom surface of the second limiting block penetrates the interior of the rear plate and extends into the interior of the first movable slot. The bottom end of the second bevel gear shaft meshes with the rear end of the double-ended bevel gear shaft. The rear end of the second movable block movably passes through the second screw and slides inside the third movable slot. The top of the slot is threaded through the bottom surface of the second movable block and extends to the top surface of the third movable slot.
2. The stretching and texturing equipment for bright flat polyester filaments according to claim 1, characterized in that: The jet assembly includes an inner cylinder fixedly installed on the bottom surface of the inner cavity of the fixed cylinder. The outer side of the inner cylinder has several ventilation holes, and the outer side of the fixed cylinder has several ventilation slots. An air inlet pipe is fixedly installed on the top surface of the movable plate. The top end of the inner cylinder movably penetrates the interior of the insert cylinder and extends into the interior of the insert cylinder. The top end of the insert cylinder penetrates the bottom surface of the chassis and extends into the top surface of the chassis. The rear end of the first bolt is threaded through the front side of the fixed cylinder and is tightly attached to the outer side of the insert cylinder. The bottom end of the air inlet pipe penetrates the top surface of the movable plate and extends into the bottom surface of the movable plate. The rear side of the movable plate movably penetrates the front side of the fixed box and extends into the interior of the fixed box.
3. The stretching and texturing equipment for bright flat polyester filaments according to claim 1, characterized in that: The drive assembly includes an annular groove formed inside the movable plate. A driven gear ring and a drive gear are movably installed inside the annular groove. A drive motor and a cross plate are fixedly installed on the top surface of the movable plate. A cylinder is fixedly installed on the top surface of the fixed box. The output end of the drive motor movably passes through the top surface of the movable plate and is fixedly installed on the top surface of the drive gear. The outer side of the drive gear meshes with the outer side of the driven gear ring. The bottom surface of the driven gear ring movably passes through the interior of the movable plate and is fixedly installed on the top surface of the chassis. The output end of the cylinder is fixedly installed on the rear side of the cross plate.
4. The stretching and texturing equipment for bright flat polyester filament as described in claim 1, characterized in that: The collection assembly includes second movable slots at the left and right ends of the front side of the rear plate. A first movable block is slidably installed inside the second movable slot. An installation plate is fixedly installed on the front side of the first movable block. A protective cover is fixedly installed on the front side of the installation plate. A second bolt is threaded on the front side of the installation plate. A vertical slot is opened on the front side of the protective cover. A side box is fixedly installed on the left side of the protective cover. A fan is fixedly installed on the left side of the side box. A filter frame is movably installed inside the side box. Buckles are fixedly installed on the top and bottom surfaces of the front side of the side box. The rear end of the second bolt is threaded through the front side of the installation plate and closely attached to the front side of the rear plate. The front side of the filter frame movably penetrates the interior of the side box and is movably installed on the rear side of the buckle.
Citation Information
Patent Citations
A texturing device for DTY bright ultra-soft flat yarn
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False twist texturing machine
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Novel add bullet machine
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