A spraying device for nitrogen spring processing
By introducing sealing units, air-drying units and unloading mechanisms into the nitrogen spring processing and spraying device, the health risks caused by paint drifting and workers' contact are solved, and a safer working environment and automated unloading function are achieved.
Patent Information
- Application Number
- CN202411809474.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2044-12-10
AI Technical Summary
When the existing nitrogen spring processing and spraying device is used, the paint particles are prone to drift near the staff, resulting in an increase in health risks. At the same time, workers need to directly contact the newly sprayed spring when unloading, which increases the impact of paint on health.
A spraying device including a sealing unit, an air-drying unit and a discharge mechanism is designed. The sealing unit avoids the paint drift through semi-sealing treatment, the air-drying unit is used to accelerate paint drying, and the unloading mechanism realizes automatic unloading, reducing workers' contact with the paint.
It effectively avoids the small molecules of paint floating around the staff, reduces the risk of workers inhaling paint, and reduces the direct contact between workers and paint through automatic unloading, improving the health and safety of staff.
Smart Images

Figure CN119259352B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spraying devices, in particular to a spraying device used for nitrogen spring processing. Background Art
[0002] The spraying device is a device that uses fluid to be ejected at a certain speed through a nozzle and acts on the surrounding medium. When processing nitrogen springs, in order to spray paint on the surface of the nitrogen spring, the spraying device is generally used to spray the paint into mist-like tiny particles to evenly deposit a layer of paint film on the surface of the nitrogen spring.
[0003] At present, when the existing spraying device is in use, when the workers are spraying paint on the surface of the nitrogen spring, the paint particles will diffuse in the air and be inhaled into the lungs of the workers, which will affect the health of the workers and increase the threat to their health. In addition, after the spring is sprayed, the workers still need to disassemble it, which causes the workers to come into direct contact with the freshly sprayed spring when unloading, increasing the chance of the new paint affecting the health of the workers.
[0004] In view of the above problems, it is found that it is difficult to avoid the above problems at the same time when using the existing nitrogen spring processing spraying devices on the market, and even if they can be solved, they need to be solved with the cooperation of external tools, thus failing to achieve the desired effect. Therefore, we propose a spraying device for nitrogen spring processing. Summary of the invention
[0005] The object of the present invention is to provide a spraying device for nitrogen spring processing to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a spraying device for nitrogen spring processing, comprising a circular cylinder, the bottom end of which is fixedly connected to six supporting legs, the bottom surface of each supporting leg is fixedly connected to a bottom plate, the inner bottom wall of the circular cylinder is fixedly connected to a fixing seat, the inner wall of the fixing seat is fixedly connected to a stepping motor, the output end of the stepping motor is fixedly connected to a rotating shaft, the top end of the rotating shaft penetrates to the top of the circular cylinder and is rotatably connected to the inner wall of the circular cylinder, and a protective mechanism and a discharge mechanism are respectively arranged above the circular cylinder;
[0007] The protection mechanism includes a sealing unit, which is arranged above the circular cylinder and can semi-seal the space near the spraying equipment;
[0008] The protection mechanism further comprises an air drying unit, which is arranged above the circular cylinder. The sealing unit is used in conjunction with the air drying unit, and the air drying unit can perform air drying on the sprayed spring.
[0009] The unloading mechanism is arranged above the circular cylinder, and is used in conjunction with the protection mechanism. The unloading mechanism can automatically unload the processed springs.
[0010] Preferably, the sealing unit includes a rotating plate, the bottom surface of the rotating plate is fixedly connected to the top of the rotating shaft, the inner wall of the rotating plate is fixedly connected to six first clamping blocks, the upper surface of the rotating plate is fixedly connected to six transmission plates, the upper surface of the circular cylinder is fixedly connected to a sealing cylinder, the inner wall of the sealing cylinder is fixedly connected to a first fixed shaft, the inner wall of the sealing cylinder is rotatably connected to a second fixed shaft, the outer surface of the first fixed shaft is rotatably connected to two first transmission gear blocks, the two first transmission gear blocks are meshed with each other, the outer surface of one of the first transmission gear blocks is meshed with the outer surface of one of the transmission plates, the outer surface of the second fixed shaft is respectively fixedly connected to a second transmission gear block and a third transmission gear block, the outer surface of the second transmission gear block is meshed with the other first transmission gear block The outer surface of the movable gear block and the inner wall of the sealing cylinder are respectively provided with a first limit groove and a second limit groove, the first limit groove is slidably connected to the inside of the first limit groove, the front of the first limit block is fixedly connected to the first baffle, the inner wall of the sealing cylinder is fixedly connected to two rectangular plates, the left side of each of the rectangular plates is fixedly connected to a force spring, the left end of each of the force springs is fixedly connected to the right side of the first baffle, the second limit groove is slidably connected to the inside of the second limit groove, the back of the second limit block is fixedly connected to the second baffle, the back of the first baffle and the back of the second baffle are in contact with the inner wall of the sealing cylinder, the front of the first baffle and the back of the second baffle are fixedly connected to tooth plates, and the two tooth plates are meshed with the outer surface of the third transmission gear block.
[0011] Preferably, six fisheye bearings are fixedly connected to the bottom surface of the rotating plate, and the outer surface of each of the fisheye bearings is in contact with the top end of the circular cylinder.
[0012] Preferably, the top end of the sealing cylinder is fixedly connected to a storage box, the upper surface of the storage box is fixedly connected to an injection pipe, and the outer surface of the injection pipe is threadedly connected to a threaded cap.
[0013] Preferably, a gear pump is fixedly connected to the upper surface of the sealing cylinder, and the input end of the gear pump is fixedly connected to an extraction pipe, the left end of the extraction pipe passes through the storage box and extends to the interior of the storage box, and the output end of the gear pump is fixedly connected to a discharge pipe, the discharge pipe passes through the sealing cylinder and extends to the interior of the sealing cylinder, and the outer surface of the discharge pipe is fixedly connected to six nozzles.
[0014] Preferably, the air-drying unit includes an air-drying cylinder, the right side surface of the air-drying cylinder is fixedly connected to the left side surface of the sealing cylinder, the left side surface of the storage box is fixedly connected to a fixed block, the inner wall of the fixed block is fixedly connected to an air pump, the input end of the air-drying pump is fixedly connected to an air extraction pipe, the output end of the air-drying pump is fixedly connected to a three-way exhaust pipe, and the three-way exhaust pipe passes through the air-drying cylinder and extends to the interior of the air-drying cylinder.
[0015] Preferably, a transfer box is fixedly connected to the upper surface of the storage box, the left side of the transfer box is fixedly connected to the right end of the exhaust pipe, four rectangular blocks are fixedly connected to the inner wall of the transfer box, and a filter is provided inside the transfer box, and the left side of the filter is in contact with the right sides of the four rectangular blocks.
[0016] Preferably, the inner wall of the transfer box is rotatably connected to two rotating shafts, the right end of each rotating shaft is fixedly connected to a limiting plate, and the left side surface of each limiting plate is in contact with the right side surface of the filter screen.
[0017] Preferably, the unloading mechanism includes an extrusion plate and six buffer springs, the top end of each buffer spring is fixedly connected to a second clamping block, the outer surface of each second clamping block contacts the inner wall of the rotating plate, the upper surface of the extrusion plate is fixedly connected to the inner top wall of the air-drying cylinder, the bottom surface of the extrusion plate contacts the upper surface of one of the second clamping blocks, the inner wall of the air-drying cylinder is fixedly connected to two guide plates, the inner wall of one of the guide plates is fixedly connected to the outer surface of the extrusion plate, the inner wall of the air-drying cylinder is fixedly connected to a guide block, the front side of the guide block and the back side of the guide block are respectively fixedly connected to a side surface of the two guide plates close to each other.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. The present invention provides a sealing unit, and the working space of the spraying equipment can be sealed by the sealing unit, thereby preventing the mist paint from drifting to the space near the staff, thereby ensuring that the staff will not cause physical damage without taking preventive measures;
[0020] 2. The present invention provides an air-drying unit, which can be used to air-dry the surface of the spring that has just been sprayed. In combination with the sealing unit, it can more comprehensively ensure that the undried small molecule paint will only exist inside the sealing cylinder and will not appear in the space around the staff, thereby greatly reducing the possibility that the staff will inhale paint molecules into their bodies;
[0021] 3. The present invention provides a discharging mechanism, which can be used to automatically unload the processed springs, thereby reducing the contact between workers and paint. The coordinated use of the sealing unit, the air-drying unit and the discharging mechanism can effectively solve the problem that when the device is in use, tiny paint molecules are easily inhaled into the lungs of workers, posing a threat to the physical and mental health of the workers. The purpose of automatic unloading can be achieved, thereby greatly avoiding the contact between workers and paint and ensuring that the workers' physical health is not threatened. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 It is a structural schematic diagram of the rotating plate of the present invention;
[0024] Figure 3 It is a structural schematic diagram of a stepping motor of the present invention;
[0025] Figure 4 It is a structural schematic diagram of the air extraction pump of the present invention;
[0026] Figure 5 It is a left-side structural schematic diagram of the air extraction pipe of the present invention;
[0027] Figure 6 It is a structural schematic diagram of the filter screen of the present invention;
[0028] Figure 7 It is a schematic diagram of the structure of the gear pump of the present invention;
[0029] Figure 8 It is a right side structural schematic diagram of the injection pipe of the present invention;
[0030] Fig. 9 It is a structural schematic diagram of the sealing cylinder of the present invention;
[0031] Fig.10 It is a right side structural schematic diagram of the first transmission gear block of the present invention;
[0032] Fig.11 It is a right side structural schematic diagram of the second transmission gear block of the present invention;
[0033] Fig.12 It is a schematic diagram of the left structural view of the second limiting block of the present invention.
[0034] In the figure: 1, circular cylinder; 11, supporting leg; 12, bottom plate; 13, fixed seat; 14, stepping motor; 15, rotating shaft; 2, protective mechanism; 21, sealing unit; 2101, rotating plate; 2102, fisheye bearing; 2103, first clamping block; 2104, sealing cylinder; 2105, storage box; 2106, threaded cover; 2107, injection pipe; 2108, extraction pipe; 2109, gear pump; 2110, discharge pipe; 2111, nozzle; 2112, first baffle; 2113, force spring; 2114, second fixed shaft; 2115, first fixed shaft; 2116, transmission plate; 2117, first transmission gear block; 2118, first limiting groove; 2119, rectangular plate; 2120, third transmission gear block; 2121, first limit block; 2122, second transmission gear block; 2123, second baffle plate; 2124, second limit block; 2125, second limit groove; 2126, tooth plate; 22, air drying unit; 2201, air drying cylinder; 2202, three-way exhaust pipe; 2203, vacuum pump; 2204, vacuum pipe; 2205, fixed block; 2206, transfer box; 2207, filter screen; 2208, limit plate; 2209, rotating shaft; 2210, rectangular block; 3, unloading mechanism; 301, guide plate; 302, second clamping block; 303, buffer spring; 304, guide block; 305, extrusion plate. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] Example 1: Please refer to Figure 1-12 The present invention provides a technical solution: a spraying device for nitrogen spring processing. The present invention makes corresponding improvements to the technical problems mentioned in the background technology, including a circular cylinder 1, six supporting legs 11 are fixedly connected to the bottom end of the circular cylinder 1, and the bottom surface of each supporting leg 11 is fixedly connected to a bottom plate 12, and the inner bottom wall of the circular cylinder 1 is fixedly connected to a fixing seat 13, and the inner wall of the fixing seat 13 is fixedly connected to a stepping motor 14, and the output end of the stepping motor 14 is fixedly connected to a rotating shaft 15, and the top end of the rotating shaft 15 passes through the top of the circular cylinder 1 and is rotatably connected to the inner wall of the circular cylinder 1, and a protective mechanism 2 and a discharge mechanism 3 are respectively arranged above the circular cylinder 1;
[0037] The protection mechanism 2 includes a sealing unit 21, which is disposed above the circular cylinder 1. The sealing unit 21 can semi-seal the space near the spraying equipment.
[0038] As a further definition of the sealing unit 21 of the present invention, the sealing unit 21 includes a rotating plate 2101, the bottom surface of the rotating plate 2101 is fixedly connected to the top of the rotating shaft 15, the inner wall of the rotating plate 2101 is fixedly connected with six first clamping blocks 2103, the upper surface of the rotating plate 2101 is fixedly connected with six transmission plates 2116, the upper surface of the circular cylinder 1 is fixedly connected with a sealing cylinder 2104, the inner wall of the sealing cylinder 2104 is fixedly connected with a first fixed shaft 2115, the inner wall of the sealing cylinder 2104 is rotatably connected with a second fixed shaft 2114, and the first fixed shaft 211 The outer surface of the second fixed shaft 2114 is rotatably connected to two first transmission gear blocks 2117, the two first transmission gear blocks 2117 are meshed with each other, the outer surface of one of the first transmission gear blocks 2117 is meshed with the outer surface of one of the transmission plates 2116, the outer surface of the second fixed shaft 2114 is respectively fixedly connected to the second transmission gear block 2122 and the third transmission gear block 2120, the outer surface of the second transmission gear block 2122 is meshed with the outer surface of the other first transmission gear block 2117, and the inner wall of the sealing cylinder 2104 is respectively provided with a first limiting groove 2118 and a second limiting groove 2125 The first limiting groove 2118 is internally slidably connected with a first limiting block 2121, and the front of the first limiting block 2121 is fixedly connected with a first baffle 2112. The inner wall of the sealing cylinder 2104 is fixedly connected with two rectangular plates 2119, and the left side of each rectangular plate 2119 is fixedly connected with a force spring 2113, and the left end of each force spring 2113 is fixedly connected with the right side of the first baffle 2112. The second limiting groove 2125 is internally slidably connected with a second limiting block 2124, and the back of the second limiting block 2124 is fixedly connected with a second baffle 2112. 23. The back side of the first baffle plate 2112 and the back side of the second baffle plate 2123 are in contact with the inner wall of the sealing cylinder 2104. The front side of the first baffle plate 2112 and the back side of the second baffle plate 2123 are fixedly connected with tooth plates 2126. Both tooth plates 2126 are meshed with the outer surface of the third transmission gear block 2120. By setting a sealing unit, the working space of the spraying equipment can be sealed by the sealing unit, thereby preventing the mist paint from floating to the space near the staff, thereby ensuring that the staff will not cause physical damage without taking preventive measures.
[0039] Six fisheye bearings 2102 are fixedly connected to the bottom surface of the rotating plate 2101, and the outer surface of each fisheye bearing 2102 is in contact with the top of the circular cylinder 1. By providing the fisheye bearings 2102, the fisheye bearings 2102 can provide support force to the rotating plate 2101 and the equipment above the rotating plate 2101, thereby reducing the pressure on the rotating shaft 15.
[0040] The top of the sealing cylinder 2104 is fixedly connected to a storage box 2105, the upper surface of the storage box 2105 is fixedly connected to an injection pipe 2107, the outer surface of the injection pipe 2107 is threadedly connected to a threaded cover 2106. By providing the storage box 2105, the injection pipe 2107 and the threaded cover 2106, the storage box 2105 can be used to store a large amount of paint, and the injection pipe 2107 can replenish the paint into the interior of the storage box 2105 at any time, and the threaded cover 2106 can ensure that no impurities enter the interior of the storage box 2105 when the injection pipe 2107 is not in use.
[0041] A gear pump 2109 is fixedly connected to the upper surface of the sealing cylinder 2104, and an extraction pipe 2108 is fixedly connected to the input end of the gear pump 2109. The left end of the extraction pipe 2108 passes through the storage box 2105 and extends to the interior of the storage box 2105. The output end of the gear pump 2109 is fixedly connected to a discharge pipe 2110. The discharge pipe 2110 passes through the sealing cylinder 2104 and extends to the interior of the sealing cylinder 2104. Six nozzles 2111 are fixedly connected to the outer surface of the discharge pipe 2110. By providing the gear pump 2109, the extraction pipe 2108, the discharge pipe 2110 and the nozzles 2111, the paint can be extracted by using the gear pump 2109, the extraction pipe 2108 and the discharge pipe 2110, and finally sprayed to the periphery of the nitrogen spring through the nozzles 2111, thereby achieving the purpose of spraying.
[0042] The specific implementation of this embodiment is as follows: first, the stepper motor 14 and the gear pump 2109 are connected to the power supply respectively. When the power supply is connected, the device can be used normally. The operation of the stepper motor 14 will drive the rotating shaft 15 fixed at the output end and the rotating plate 2101 fixed at the top of the rotating shaft 15 to rotate, and the first clamping block 2103 is fixed to the inner wall of the rotating plate 2101. The first clamping block 2103 cooperates with the second clamping block 302 to clamp and limit the nitrogen spring to be sprayed, and cooperates with the rotation of the rotating plate 2101 to drive the nitrogen spring to move to the inside of the sealing cylinder 2104. When the rotating plate 2101 drives the first clamping block 2103 to rotate, the gear pump 2109 can be used as a gear pump. The movable plate 2116 will rotate synchronously. When the transmission plate 2116 rotates to the position of one of the first transmission gear blocks 2117, the transmission plate 2116 will push one of the first transmission gear blocks 2117 to rotate. One of the first transmission gear blocks 2117 can transmit power to the other first transmission gear block 2117 under the drive of the transmission plate 2116, and cooperate with the meshing relationship between the second transmission gear block 2122 and the other first transmission gear block 2117 to drive the second fixed shaft 2114 to rotate, thereby driving the third transmission gear block 2120 fixed on the outer surface of the second fixed shaft 2114 to rotate. Because the outer surface of the third transmission gear block 2120 is in contact with the two tooth plates 2126, The outer surface of the gear plate 2126 is meshed, thereby pushing the two tooth plates 2126 and the first baffle plate 2112 and the second baffle plate 2123 fixedly connected to one side of the tooth plate 2126 to move to the two sides away from the third transmission tooth block 2120. After the nitrogen spring rotates ninety degrees, the stepper motor 14 will stop running. At this time, the transmission plate 2116 will also stop transmitting the first transmission tooth block 2117, and at this time, the first baffle plate 2112 and the second baffle plate 2123 will block the two gaps opened on one side of the sealing cylinder 2104 under the push of the third transmission tooth block 2120, and then control the gear pump 2109 to run, and the gear pump 2109 drives the paint on the inner wall of the storage box 2105 to the discharge pipe 211 through the extraction pipe 2108. 0 until it is sprayed onto the surface of the nitrogen spring through the nozzle 2111. When the spraying is completed, the stepper motor 14 runs again. At this time, the transmission plate 2116 will be completely disengaged from the meshing relationship with the first transmission tooth block 2117, and the first baffle plate 2112 will return to its original position under the action of the force spring 2113. When the first baffle plate 2112 is pulled back by the force spring 2113, it will also drive the third transmission tooth block 2120, the second baffle plate 2123, the second transmission tooth block 2122 and the first transmission tooth block 2117 to rotate to their original positions, thereby effectively avoiding the problem that small molecules of paint will float into the space around the staff when the device is in use, causing damage to the staff's body.
[0043] Example 2: Please refer to Figure 1-12The present invention provides a technical solution: a spraying device for nitrogen spring processing. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. The protection mechanism 2 also includes an air-drying unit 22, which is arranged above the circular cylinder 1. The sealing unit 21 is used in conjunction with the air-drying unit 22. The air-drying unit 22 can air-dry the sprayed spring.
[0044] As a further limitation of the air-drying unit 22 of the present invention, the air-drying unit 22 includes an air-drying cylinder 2201, the right side surface of the air-drying cylinder 2201 is fixedly connected to the left side surface of the sealing cylinder 2104, the left side surface of the storage box 2105 is fixedly connected to a fixed block 2205, the inner wall of the fixed block 2205 is fixedly connected to an exhaust pump 2203, the input end of the exhaust pump 2203 is fixedly connected to an exhaust pipe 2204, the output end of the exhaust pump 2203 is fixedly connected to a three-way exhaust pipe 2202, the three-way exhaust pipe 2202 runs through the air-drying cylinder 2201 and extends to the interior of the air-drying cylinder 2201. By setting up the air-drying unit, the air-drying unit can be used to air-dry the surface of the spring that has just been sprayed. In conjunction with the sealing unit, it can be more comprehensively ensured that the undried small molecule paint will only exist inside the sealing cylinder and will not appear in the space around the staff, thereby greatly reducing the possibility that the staff will inhale paint molecules into their bodies.
[0045] The upper surface of the storage box 2105 is fixedly connected to a transfer box 2206, the left side surface of the transfer box 2206 is fixedly connected to the right end of the exhaust pipe 2204, the inner wall of the transfer box 2206 is fixedly connected to four rectangular blocks 2210, and a filter 2207 is provided inside the transfer box 2206, the left side surface of the filter 2207 is in contact with the right side surfaces of the four rectangular blocks 2210, and by providing the filter 2207, the air entering the transfer box 2206 can be filtered by the filter 2207 to prevent dust from entering the interior of the transfer box 2206.
[0046] The inner wall of the transfer box 2206 is rotatably connected to two rotating shafts 2209, and the right end of each rotating shaft 2209 is fixedly connected to a limiting plate 2208. The left side of each limiting plate 2208 is in contact with the right side of the filter 2207. By setting the limiting plate 2208 and the rotating shaft 2209, the rotating shaft 2209 can be used to drive the limiting plate 2208 to rotate, thereby deciding whether to limit the filter 2207, thereby facilitating the disassembly of the filter 2207.
[0047] The specific implementation method of this embodiment is as follows: after the paint is sprayed, the sprayed nitrogen spring will be driven by the rotating plate 2101 to rotate to the inside of the air drying cylinder 2201, and then the vacuum pump 2203 can be controlled to operate. The operation of the vacuum pump 2203 will drive the vacuum pipe 2204 to draw the outside air into the interior of the vacuum pump 2203, and then the gas can be discharged to the surrounding area of the nitrogen spring that has just been sprayed with paint through the three-way exhaust pipe 2202, thereby accelerating the air flow and speeding up the drying of the paint on the outer surface of the nitrogen spring, thereby effectively avoiding the problem that when the device is in use, there will be a large number of undried paint molecules on the surface and surrounding area of the nitrogen spring that has just been processed, which will still cause damage to the workers' lungs.
[0048] Example 3: Please refer to Figure 1-12 The present invention provides a technical solution: a spraying device for nitrogen spring processing. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. The unloading mechanism 3 is arranged above the circular cylinder 1. The unloading mechanism 3 is used in conjunction with the protective mechanism 2. The unloading mechanism 3 can automatically unload the processed spring.
[0049] As a further limitation of the unloading mechanism 3 of the present invention, the unloading mechanism 3 includes an extrusion plate 305 and six buffer springs 303, the top of each buffer spring 303 is fixedly connected to a second clamping block 302, the outer surface of each second clamping block 302 is in contact with the inner wall of the rotating plate 2101, the upper surface of the extrusion plate 305 is fixedly connected to the inner top wall of the air-drying cylinder 2201, the bottom surface of the extrusion plate 305 is in contact with the upper surface of one of the second clamping blocks 302, the inner wall of the air-drying cylinder 2201 is fixedly connected to two guide plates 301, the inner wall of one of the guide plates 301 is fixedly connected to the outer surface of the extrusion plate 305, and the inner wall of the air-drying cylinder 2201 is fixedly connected There is a guide block 304, the front side of the guide block 304 and the back side of the guide block 304 are respectively fixedly connected to the side of the two guide plates 301 close to each other. By setting up a discharge mechanism 3, the discharge mechanism 3 can be used to automatically discharge the processed springs, reducing the contact between workers and paint. Through the coordinated use of the sealing unit 21, the air-drying unit 22 and the discharge mechanism 3, the problem that when the device is in use, the tiny paint molecules are easily inhaled into the lungs by the workers, posing a threat to the physical and mental health of the workers can be effectively solved, and the purpose of automatic unloading can be achieved, thereby greatly avoiding the contact between workers and paint and ensuring that the workers' physical health is not threatened.
[0050] The specific implementation of this embodiment is as follows: when the paint is dried, the nitrogen spring will rotate between the two guide plates 301 under the drive of the rotating plate 2101, and during the movement, the second clamping block 302 that fixes the nitrogen spring will gradually be squeezed toward the position of the buffer spring 303 under the action of the extrusion plate 305, until the second clamping block 302 loses its effect of clamping the nitrogen spring. At this time, the position of the extrusion plate 305 will not limit the nitrogen spring. The nitrogen spring will be tilted toward the inside of the guide block 304 under the action of the wind discharged from the three-way exhaust pipe 2202, and slide downward along the guide block 304 until it slides into a nitrogen spring storage device prepared separately, thereby effectively avoiding the problem that the device does not have an automatic unloading function when in use, and the workers need to manually remove the processed nitrogen springs, which is inconvenient and increases the length of time the workers are in contact with the paint.
[0051] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A spraying device for nitrogen spring processing, comprising a circular cylinder (1), characterized in that: The bottom end of the circular cylinder (1) is fixedly connected to six supporting legs (11), the bottom surface of each supporting leg (11) is fixedly connected to a bottom plate (12), the inner bottom wall of the circular cylinder (1) is fixedly connected to a fixing seat (13), the inner wall of the fixing seat (13) is fixedly connected to a stepping motor (14), the output end of the stepping motor (14) is fixedly connected to a rotating shaft (15), the top end of the rotating shaft (15) passes through the top of the circular cylinder (1) and is rotatably connected to the inner wall of the circular cylinder (1), and a protection mechanism (2) and a discharge mechanism (3) are respectively arranged above the circular cylinder (1); The protection mechanism (2) comprises a sealing unit (21), wherein the sealing unit (21) is arranged above the circular cylinder (1), and the sealing unit (21) is capable of performing a semi-sealing treatment on the space near the spraying equipment; The protection mechanism (2) further comprises an air drying unit (22), wherein the air drying unit (22) is arranged above the circular cylinder (1), and the sealing unit (21) is used in conjunction with the air drying unit (22), and the air drying unit (22) can perform air drying on the sprayed spring; The unloading mechanism (3) is arranged above the circular cylinder (1), and the unloading mechanism (3) is used in conjunction with the protection mechanism (2). The unloading mechanism (3) can automatically unload the processed springs; The sealing unit (21) comprises a rotating plate (2101), the bottom surface of the rotating plate (2101) being fixedly connected to the top of the rotating shaft (15), the inner wall of the rotating plate (2101) being fixedly connected to six first clamping blocks (2103), the upper surface of the rotating plate (2101) being fixedly connected to six transmission plates (2116), the upper surface of the circular cylinder (1) being fixedly connected to a sealing cylinder (2104), the inner wall of the sealing cylinder (2104) being fixedly connected to a first fixed shaft (2115), and the inner wall of the sealing cylinder (2104) being rotatably connected to a second fixed shaft (2116). 2114), the outer surface of the first fixed shaft (2115) is rotatably connected to two first transmission gear blocks (2117), the two first transmission gear blocks (2117) are meshed with each other, the outer surface of one of the first transmission gear blocks (2117) is meshed with the outer surface of one of the transmission plates (2116), the outer surface of the second fixed shaft (2114) is respectively fixedly connected to a second transmission gear block (2122) and a third transmission gear block (2120), the outer surface of the second transmission gear block (2122) is meshed with the outer surface of another first transmission gear block (2117), The inner wall of the sealing cylinder (2104) is respectively provided with a first limiting groove (2118) and a second limiting groove (2125); the first limiting groove (2118) is slidably connected to the inside thereof with a first limiting block (2121); the front of the first limiting block (2121) is fixedly connected to a first baffle plate (2112); the inner wall of the sealing cylinder (2104) is fixedly connected to two rectangular plates (2119); the left side of each rectangular plate (2119) is fixedly connected to a force spring (2113); the left end of each force spring (2113) is connected to the first baffle plate (2112). The second limit groove (2125) is fixedly connected to the right side thereof, the second limit block (2124) is slidably connected inside thereof, the back of the second limit block (2124) is fixedly connected to the second baffle plate (2123), the back of the first baffle plate (2112) and the back of the second baffle plate (2123) are in contact with the inner wall of the sealing cylinder (2104), the front of the first baffle plate (2112) and the back of the second baffle plate (2123) are fixedly connected to the tooth plate (2126), and the two tooth plates (2126) are meshed with the outer surface of the third transmission tooth block (2120).
2. A spraying device for nitrogen spring processing according to claim 1, characterized in that: Six fisheye bearings (2102) are fixedly connected to the bottom surface of the rotating plate (2101), and the outer surface of each of the fisheye bearings (2102) is in contact with the top end of the circular cylinder (1).
3. The spraying device for nitrogen spring processing according to claim 1, characterized in that: The top end of the sealing cylinder (2104) is fixedly connected to a storage box (2105), the upper surface of the storage box (2105) is fixedly connected to an injection pipe (2107), and the outer surface of the injection pipe (2107) is threadedly connected to a threaded cap (2106).
4. A spraying device for nitrogen spring processing according to claim 3, characterized in that: The upper surface of the sealing cylinder (2104) is fixedly connected to a gear pump (2109); the input end of the gear pump (2109) is fixedly connected to an extraction pipe (2108); the left end of the extraction pipe (2108) passes through the storage box (2105) and extends to the interior of the storage box (2105); the output end of the gear pump (2109) is fixedly connected to a discharge pipe (2110); the discharge pipe (2110) passes through the sealing cylinder (2104) and extends to the interior of the sealing cylinder (2104); and the outer surface of the discharge pipe (2110) is fixedly connected to six nozzles (2111).
5. The spraying device for nitrogen spring processing according to claim 3 is characterized in that: The air-drying unit (22) comprises an air-drying cylinder (2201), the right side surface of the air-drying cylinder (2201) is fixedly connected to the left side surface of the sealing cylinder (2104), the left side surface of the storage box (2105) is fixedly connected to a fixed block (2205), the inner wall of the fixed block (2205) is fixedly connected to an air pump (2203), the input end of the air pump (2203) is fixedly connected to an air extraction pipe (2204), and the output end of the air extraction pump (2203) is fixedly connected to a three-way exhaust pipe (2202), and the three-way exhaust pipe (2202) passes through the air-drying cylinder (2201) and extends to the interior of the air-drying cylinder (2201).
6. A spraying device for nitrogen spring processing according to claim 5, characterized in that: The upper surface of the storage box (2105) is fixedly connected to a transfer box (2206), the left side surface of the transfer box (2206) is fixedly connected to the right end of the exhaust pipe (2204), the inner wall of the transfer box (2206) is fixedly connected to four rectangular blocks (2210), and a filter screen (2207) is arranged inside the transfer box (2206), and the left side surface of the filter screen (2207) is in contact with the right side surfaces of the four rectangular blocks (2210).
7. A spraying device for nitrogen spring processing according to claim 6, characterized in that: The inner wall of the transfer box (2206) is rotatably connected to two rotating shafts (2209), the right end of each rotating shaft (2209) is fixedly connected to a limiting plate (2208), and the left side surface of each limiting plate (2208) is in contact with the right side surface of the filter screen (2207).
8. The spraying device for nitrogen spring processing according to claim 5, characterized in that: The unloading mechanism (3) comprises an extrusion plate (305) and six buffer springs (303), the top end of each buffer spring (303) being fixedly connected to a second clamping block (302), the outer surface of each second clamping block (302) being in contact with the inner wall of the rotating plate (2101), the upper surface of the extrusion plate (305) being fixedly connected to the inner top wall of the air-drying cylinder (2201), the bottom surface of the extrusion plate (305) being in contact with the upper surface of one of the second clamping blocks (302), the inner wall of the air-drying cylinder (2201) being fixedly connected to two guide plates (301), the inner wall of one of the guide plates (301) being fixedly connected to the outer surface of the extrusion plate (305), the inner wall of the air-drying cylinder (2201) being fixedly connected to a guide block (304), the front surface of the guide block (304) and the back surface of the guide block (304) being respectively fixedly connected to a side surface of the two guide plates (301) close to each other.
Citation Information
Patent Citations
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