Molding die for automobile a-pillar garnish
By designing fixed and moving templates, combined with hot runner plates and electric heating wires, the problem of injection molding liquid not being able to completely fill the cavity and fabric was solved, achieving full filling of injection molding liquid and adhesion of fabric, thus improving the bonding strength and production efficiency of injection molded parts.
Patent Information
- Application Number
- CN202411896079.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2044-12-23
AI Technical Summary
Existing injection molds have difficulty effectively filling the cavity and fitting the fabric when casting injection molded parts, resulting in the injection liquid not being able to be completely injected into the space between the cavity and the fabric.
The design employs fixed and moving templates, combined with hot runner plates, manifolds, and electric heating wires. Molten material is injected into the space between the core plate and cavity plate through the main manifold and secondary manifolds. The fabric is automatically attached by hanging pins and connectors to ensure that the injection liquid fully fills the cavity and adheres to the fabric.
This process achieves full filling of the injection molding liquid and effective adhesion of the fabric, improving the bonding strength of the injection molded parts, simplifying the process flow, reducing manual operation, and improving production efficiency.
Smart Images

Figure CN119348075B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of automobile A-pillar production, in particular to a forming die for an automobile A-pillar upper trim plate. BACKGROUND
[0002] The A-pillar is a column on both sides of the front windshield of an automobile, and the A-pillar belongs to a vehicle body frame and can protect the members in the vehicle in a collision accident. The outer surface of the automobile A-pillar upper trim plate needs to be pasted with cloth.
[0003] A kind of automobile A-pillar upper trim plate injection molding machine is disclosed in Chinese patent with application No.CN202222931390.7, including cylinder, the upper side one end of the cylinder is installed with hopper, and one end of cylinder is installed with motor, the drive end of motor is fixed with screw rod extending to the inside of cylinder, the inside of screw rod and cylinder is rotatably connected, the outside of cylinder is installed with a plurality of heaters at equal intervals, further comprising: injection molding part composite mold;The injection molding part composite mold is arranged at the extrusion outlet end of cylinder;The injection molding part composite mold includes fixed mold.The utility model discloses novel design, through cloth needle to be needed to be bonded with the fabric pre-fixed in the inside of mold cavity, by motor driving screw rod rotation, melt raw material is extruded into the inside of injection molding part composite mold cavity, so that the fabric is bonded on the outside of injection molding part, can make the thickness of finished product smaller, improve the bonding firmness between fabric and injection molding part.
[0004] The above-mentioned existing injection mold does not disclose a pouring system when pouring the injection molding part, with reference to Figure 6 and Figure 7 For the A-pillar upper trim plate, how to injection mold so that the injection liquid fills the mold cavity and the cloth is attached together to form the A-pillar upper trim plate is a technical problem to be solved. Therefore, the applicant has developed a new technical solution in the actual production process to solve the above technical problems. SUMMARY
[0005] In view of the above technical deficiencies, the purpose of the present application is to provide a forming die for an automobile A-pillar upper trim plate, which has the advantages of facilitating injection liquid to fill the mold cavity and the cloth to be attached.
[0006] To solve the above technical problems, the application adopts the following technical solutions:
[0007] The application provides a forming die for an automobile A-pillar upper trim plate, comprising a fixed die plate and a movable die plate, a hot runner plate is arranged on the fixed die plate, a backing plate is arranged on the hot runner plate, two oppositely distributed die foot plates are arranged on the backing plate, a core plate is arranged on the side of the two die foot plates away from the backing plate, and a mold cavity plate matched with the core plate is arranged on the movable die plate.
[0008] The fixed code template is provided with a main runner, the hot runner plate is provided with a distribution plate, the distribution plate is provided with a main distribution channel communicated with the main runner, the main distribution channel is distributed along the length direction of the distribution plate, the length direction of the distribution plate is distributed along the length direction of the A column upper trim plate, the main distribution channel is provided with three secondary distribution channels, two ends of the three secondary distribution channels respectively extend out of the main distribution channel, both sides of the distribution plate are provided with distribution plates for distributing the three secondary distribution channels, the three secondary distribution channels are uniformly distributed on the main distribution channel, both ends of each secondary distribution channel are provided with pouring channels extending to the core plate, one end of the pouring channel extends to the core plate.
[0009] Both ends of the distribution plate are provided with main electric heating wires, the main electric heating wires are distributed on the distribution plate and the distribution plate along the cross-shaped edge.
[0010] The pouring channel is provided with a secondary electric heating wire.
[0011] Through the above technical scheme, the injection molding machine injects the molten material into the main runner in the fixed code template, the main runner injects the molten material into the three secondary distribution channels through the main distribution channel on the distribution plate, the three secondary distribution channels inject the molten material into the space between the core plate and the cavity plate through the pouring channel, the molten material is the injection liquid, at this time, since the main distribution channel is distributed along the length direction of the distribution plate, the length direction of the distribution plate is distributed along the length direction of the A column upper trim plate, therefore, the two pouring channels at two ends of the three secondary distribution channels are respectively used for injecting two A column upper trim plates, and the three pouring channels on the same A column upper trim plate are distributed along the length direction of the A column upper trim plate to inject glue, at this time, the three glue injection points on one A column upper trim plate facilitate the injection liquid to fill the cavity and the cloth to be attached, and the main electric heating wire and the secondary electric heating wire facilitate the injection liquid to be in a molten state and to be injected into the space between the core plate and the cavity plate.
[0012] Preferably, one side of the fixed code template and the movable code template is provided with a mounting block, the edge of each mounting block extends out of the edge of the fixed code template and the movable code template, and a guide rod is arranged in the extended part, the mounting block on the fixed code template is fixedly connected with the guide rod, the mounting block on the movable code template is slidingly connected with the guide rod, and the mounting block on the movable code template is driven to move by the oil cylinder on the side away from the movable code template.
[0013] Preferably, a push plate and a needle mounting plate are arranged between the two mold foot plates, the needle mounting plate is distributed close to the pad plate, a plurality of needles are arranged on the needle mounting plate, the push plate is fixed on the needle mounting plate, and each needle penetrates through the push plate into the core plate.
[0014] The installation block of the fixed weight template is provided with an oil cylinder two on each of the opposite sides of the fixed weight template, the piston rod of the oil cylinder two penetrates through the needle installation plate and is fixed with a push plate, the push plate is provided with a limiting column located around each needle on the side away from the needle installation plate.
[0015] Preferably, the plate surface of the cavity plate is provided with two cavities, and a plurality of needles are distributed around the periphery of the two cavities on the plate surface of the cavity plate, the needles located around the cavities are used for hanging the cloth, and the needles located between the two cavities are used for hanging the cloth on the two cavities.
[0016] Preferably, it further comprises a hanging piece for automatically hanging the cloth on the needle.
[0017] Preferably, the hanging piece comprises a stand column arranged on the ground, and a mounting shaft coaxially and rotatably connected to the top end of the stand column, the stand column is provided with a driving piece for driving the mounting shaft to rotate, the number of guide rods is four, the mounting shaft is located on one side of the four guide rods, and one side of the mounting shaft is vertically and slidably connected with a U-shaped sliding plate through a moving piece, the opening side of the sliding plate is vertically upwardly provided with two vertical plates, and a first clamping plate and a second clamping plate are arranged between the two vertical plates, the second clamping plate is fixedly connected with the two vertical plates, and the first clamping plate is horizontally slidably connected between the two vertical plates, and the two vertical plates are provided with a first cylinder for pushing the first clamping plate to move horizontally towards or away from the second clamping plate.
[0018] The first clamping plate and the second clamping plate are both provided with a plurality of communication grooves matched with the needles on the side away from the sliding plate, and the first clamping plate and the second clamping plate are both provided with two vertical grooves matched with the two cavities on the cavity plate on the side away from the sliding plate, the bottom end groove wall of the vertical groove on the first clamping plate is in communication with the bottom end of the first clamping plate, the bottom end groove wall of the vertical groove on the second clamping plate is in communication with the bottom end of the second clamping plate, the bottom end groove wall of each communication groove on the first clamping plate is in communication with the bottom end of the first clamping plate, and the bottom end groove wall of each communication groove on the second clamping plate is in communication with the bottom end of the second clamping plate, at this time, the communication groove above the vertical groove is in communication with the vertical groove.
[0019] The top end of each of the two vertical plates is provided with a top plate, and each of the two top plates is rotatably connected with a roller shaft on the side close to the first clamping plate, the two roller shafts are staggered, and a cloth roll is arranged on each of the two roller shafts, the two vertical plates are provided with a discharging piece for discharging the cloth on the cloth roll to the space between the first clamping plate and the second clamping plate, and the two vertical plates are provided with a cutting piece for cutting the cloth discharged from the cloth roll through the discharging piece.
[0020] The top end of the sliding plate is provided with a fixed plate, and two opposite push plates are arranged on the fixed plate through a second air cylinder, the two push plates correspond to two vertical grooves on the first clamping plate respectively, two opposite placing grooves are vertically arranged on the side of the first clamping plate close to the second clamping plate, and the two placing grooves are located between the two vertical grooves on the first clamping plate, two round holes are formed in the groove bottom of the two placing grooves and correspond to each other in a vertical direction, and a sliding column is horizontally arranged in the two round holes on the two placing grooves, and the two sliding columns are connected through connecting plates on the side away from the second clamping plate, and the two connecting plates are provided with tension springs between the first clamping plate, and the two sliding columns on the placing grooves are connected through abutting plates on the side close to the second clamping plate, and the abutting plates are consistent with the shape of the placing grooves.
[0021] Preferably, the driving member comprises a gear ring coaxially arranged on the mounting shaft and a U-shaped support frame arranged on the stand, the support frame is provided with a servo motor, and the rotating shaft of the servo motor is provided with a gear meshing with the gear ring at one end, the mounting shaft is coaxially and rotatably connected with a rotating ring, and the outer wall of the rotating ring is fixedly connected with the support frame on one side;
[0022] The moving member comprises two suspension plates fixedly connected to the mounting shaft, and the two suspension plates correspond to each other in a vertical direction, the two suspension plates are connected through a U-shaped suspension frame at the ends away from the mounting shaft, the sliding plate is vertically and slidably connected between the opposite sides of the suspension frame, and the top end and the bottom end of the suspension frame are both provided with horizontal plates, the side of the sliding plate away from the first clamping plate is provided with a push block between the two horizontal plates, a first screw rod is rotatably connected between the two horizontal plates, one end of the first screw rod penetrates through the push block and is threadedly connected with the push block, and one of the horizontal plates is provided with a first motor for driving the first screw rod to rotate.
[0023] Preferably, the feeding member comprises two baffle plates arranged at the top ends of the two vertical plates, and a first rotating shaft and a second rotating shaft are rotatably connected between the two baffle plates, the first rotating shaft is opposite to the second rotating shaft, a first sleeve is coaxially and fixedly connected to the first rotating shaft, and a second sleeve is coaxially and fixedly connected to the second rotating shaft, the first sleeve and the second sleeve are misaligned, one end of the cloth of one of the cloth rolls passes between the first rotating shaft and the second sleeve, and the first rotating shaft and the second sleeve abut against the cloth, one end of the cloth of the other cloth roll passes between the second rotating shaft and the first sleeve, and the second rotating shaft and the first sleeve abut against the cloth, and the two cloths overlap on the side close to each other, and two second motors are arranged on one of the baffle plates for driving the first rotating shaft and the second rotating shaft to rotate respectively.
[0024] Preferably, the cutting piece comprises a U-shaped transverse plate arranged at the top of the two vertical plates, a sliding block is horizontally slidably connected to the horizontal edge of the inner side of the transverse plate, a cutting knife for cutting the cloth is arranged on the sliding block and located below the first rotating shaft and the second rotating shaft, and the end of the cutting knife away from the sliding block is located outside the transverse plate, a second screw rod is rotatably connected between the opposite sides of the transverse plate, one end of the second screw rod penetrates through the sliding block and is threadedly connected with the sliding block, and a third motor for driving the second screw rod to rotate is arranged on the transverse plate.
[0025] The beneficial effects of the present application are as follows: the injection molding machine injects the molten material into the main runner in the fixed weight mold plate, the main runner injects the molten material into three secondary runners through the main runner on the distribution plate, the three secondary runners inject the molten material into the space between the core plate and the cavity plate through the pouring channels, the molten material is injection liquid, at this time, since the main runner is distributed along the length direction of the distribution plate, the length direction of the distribution plate is distributed along the length direction of the A column upper trim plate, therefore, the two pouring channels at the two ends of the three secondary runners are used for injecting two A column upper trim plates respectively, and the three pouring channels on the same A column upper trim plate are distributed along the length direction of the A column upper trim plate, at this time, the three injection points on one A column upper trim plate facilitate the injection liquid to fill the mold cavity and adhere to the cloth, and the arrangement of the main electric heating wire and the secondary electric heating wire facilitates the injection liquid to be in a molten state and facilitates the injection liquid to be injected into the space between the core plate and the cavity plate. BRIEF DESCRIPTION OF DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort on the basis of these drawings.
[0027] Figure 1 It is a structural schematic view of the present embodiment;
[0028] Figure 2 It is a structural schematic view of the present embodiment for embodying the hanging needle;
[0029] Figure 3 It is a structural schematic view of the present embodiment for embodying the distribution plate;
[0030] Figure 4 It is a structural schematic view of the present embodiment for embodying the main runner
[0031] Figure 5 It is a structural schematic view of the present embodiment for embodying the secondary electric heating wire
[0032] Figure 6Structure diagram for embodying the side of the A-pillar garnish facing the cloth;
[0033] Figure 7 Structure diagram for embodying the side of the A-pillar garnish facing away from the cloth;
[0034] Figure 8 Structure diagram for embodying the oil cylinder of the present embodiment;
[0035] Figure 9 Structure diagram for embodying the support frame of the present embodiment;
[0036] Figure 10 Structure diagram for embodying the fixed plate of the present embodiment;
[0037] Figure 11 Structure diagram for embodying the slide plate of the present embodiment;
[0038] Figure 12 Structure diagram for embodying the vertical plate of the present embodiment;
[0039] Figure 13 Structure diagram for embodying the vertical groove of the present embodiment;
[0040] Figure 14 Structure diagram for embodying the round hole of the present embodiment;
[0041] Figure 15 Figure 9 Structure diagram for embodying the A-pillar garnish of the present embodiment;
[0042] Explanation of Reference Signs:
[0043] In the figure: 1, stand; 11, mounting shaft; 2, sliding plate; 21, vertical plate; 211, first clamping plate; 212, second clamping plate; 213, first air cylinder; 214, communication groove; 215, vertical groove; 216, top plate; 217, roller shaft; 218, cloth roll; 22, fixed plate; 221, second air cylinder; 222, pushing plate; 3, placing groove; 31, round hole; 312, sliding column; 313, connecting plate; 314, tension spring; 315, abutting plate; 112, gear ring; 113, support frame; 114, servo motor; 115, gear; 116, rotating ring; 117, suspension plate; 4, suspension; 41, horizontal plate; 411, push block; 412, first lead screw; 413, first motor; 5, baffle; 51, first rotating shaft; 52, second rotating shaft; 511, first sleeve; 521, second sleeve; 53, second motor; 6, cross plate; 61, sliding block; 611, cutting knife; 62, second lead screw; 63, third motor; 7, fixed code template; 71, hot runner plate; 72, backing plate; 73, die foot plate; 731, push plate; 732, thimble mounting plate; 733, oil cylinder two; 734, limiting column; 74, core plate; 75, main runner; 76, distribution plate; 761, main distribution channel; 762, secondary distribution channel; 763, distribution plate; 77, pouring channel; 78, main electric heating wire; 79, secondary electric heating wire; 8, movable code template; 81, cavity plate; 811, needle; 82, mounting block; 83, guide rod; 84, oil cylinder one; 9, A column upper trim plate; 91, cloth. DETAILED DESCRIPTION
[0044] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.
[0045] A forming die for an A column upper trim plate of an automobile, like Figure 1 and Figure 2 , comprises a fixed code template 7 and a movable code template 8, the fixed code template 7 is provided with a hot runner plate 71, the hot runner plate 71 is provided with a backing plate 72, the backing plate 72 is provided with two oppositely distributed die foot plates 73, the two die foot plates 73 are provided with a core plate 74 away from the backing plate 72, and the movable code template 8 is provided with a cavity plate 81 matched with the core plate 74; the core plate 74 and the cavity plate 81 are matched with the outer shape design of the A column upper trim plate 9, and the core and the cavity on the core plate 74 and the cavity plate 81 are two.
[0046] The fixed code template 7 and the movable code template 8 are the leftmost or rightmost templates of the die, which are used for mounting the die to the required position.
[0047] As Figure 3 And Figure 4 And Figure 5 The main runner 75 is arranged on the code template 7, the hot runner plate 71 is internally provided with a distribution plate 76, the distribution plate 76 is internally provided with a main distribution channel 761 communicated with the main runner 75, the main distribution channel 761 is distributed along the length direction of the distribution plate 76, the length direction of the distribution plate 76 is distributed along the length direction of the A column upper trim plate 9, the main distribution channel 761 is provided with three secondary distribution channels 762, the two ends of the three secondary distribution channels 762 respectively extend out of the main distribution channel 761, at this time, the three secondary distribution channels 762 are distributed transversely through the main distribution channel 761, the distribution plate 76 is provided with a distribution plate 763 on both sides for the distribution of the three secondary distribution channels 762, the three secondary distribution channels 762 are uniformly distributed on the main distribution channel 761, the two ends of each secondary distribution channel 762 are provided with a pouring channel 77 extending to the core plate 74, one end of the pouring channel 77 extends to the core plate 74;
[0048] As Figure 3 And Figure 4 And Figure 5 The upper and lower ends of the distribution plate 76 are provided with a main electric heating wire 78, the main electric heating wire 78 is distributed on the distribution plate 76 and the distribution plate 763 along the cross-shaped edge, the purpose is to heat the injection liquid in the main distribution channel 761 and the three secondary distribution channels 762;
[0049] As Figure 3 And Figure 4 And Figure 5 The pouring channel 77 is provided with a secondary electric heating wire 79 wound on the outer wall, the pouring channel 77 is provided with a protective cylinder covering the secondary electric heating wire 79, one end of the protective cylinder is threadedly connected with the outer wall of the pouring channel 77, that is, the inner wall of the protective cylinder at the threaded connection is threadedly connected with the outer wall of the pouring channel 77, the inner wall of the remaining part of the protective cylinder and the outer wall of the pouring channel 77 exist a space for storing the secondary electric heating wire 79, the purpose of the secondary electric heating wire 79 is to heat the injection liquid in the pouring channel 77.
[0050] As Figure 3 And Figure 4 And Figure 5, the injection molding machine injects the molten material into the main runner 75 in the fixed weight mold plate 7, the main runner 75 injects the molten material into three sub-runners 762 through the main sub-runner 761 on the distribution plate 76, the three sub-runners 762 inject the molten material into the space between the core plate 74 and the cavity plate 81 through the pouring channel 77, the distance from the two ends of each of the three sub-runners 762 to the main sub-runner 761 is consistent, the molten material is injection liquid, at this time, since the main sub-runner 761 is distributed along the length direction of the distribution plate 76, the length direction of the distribution plate 76 is distributed along the length direction of the A-column upper trim plate 9, therefore, the two pouring channels 77 at the two ends of the three sub-runners 762 are used to inject two A-column upper trim plates 9 respectively, and the three pouring channels 77 on the same A-column upper trim plate 9 are distributed along the length direction of the A-column upper trim plate 9, at this time, the three injection points on one A-column upper trim plate 9 facilitate the filling of the injection liquid in the cavity and the adhesion with the cloth 91, the setting of the main electric heating wire 78 and the secondary electric heating wire 79 facilitates the molten state of the injection liquid, and facilitates the injection of the injection liquid into the space between the core plate 74 and the cavity plate 81.
[0051] As Figure 1 and Figure 8 , the side away from the fixed weight mold plate 7 and the movable weight mold plate 8 is provided with a mounting block 82, the edge of each mounting block 82 extends beyond the edge of the fixed weight mold plate 7 and the movable weight mold plate 8, and a guide rod 83 is arranged in the extended part, the two ends of the guide rod 83 are fixed on the fixed wall surface, the mounting block 82 on the fixed weight mold plate 7 is fixedly connected with the guide rod 83, the mounting block 82 on the movable weight mold plate 8 is slidingly connected with the guide rod 83, and the mounting block 82 on the movable weight mold plate 8 is driven to move by an oil cylinder one 84 on the side away from the movable weight mold plate 8. The oil cylinder one 84 drives the mounting block 82 on the movable weight mold plate 8 to slide on the guide rod 83, thereby facilitating the combination of the cavity plate 81 and the core plate 74 on the movable weight mold plate 8, and thereby facilitating the opening and closing of the mold.
[0052] As Figure 1 , the two mold foot plates 73 are provided with a push plate 731 and a ejector pin mounting plate 732, the ejector pin mounting plate 732 is distributed close to the pad plate 72, the ejector pin mounting plate 732 is provided with a plurality of ejector pins, each ejector pin is distributed along the edge of the A-column upper trim plate 9, and is used to eject the injected A-column upper trim plate 9, the push plate 731 is fixed on the ejector pin mounting plate 732 and each ejector pin passes through the push plate 731 and enters the core plate 74;
[0053] As Figure 1 , the mounting block 82 of the fixed weight mold plate 7 is provided with an oil cylinder two 733 on the opposite sides of the fixed weight mold plate 7, the piston rod of the oil cylinder two 733 passes through the ejector pin mounting plate 732 and is fixed with the push plate 731, and the push plate 731 is provided with a limiting column 734 around each ejector pin on the side away from the ejector pin mounting plate 732.
[0054] As Figure 1After the core plate 74 and the cavity plate 81 are opened, that is, after a certain distance, at this time, the oil cylinder two 733 drives the push plate 731 and the needle mounting plate 732 to move together to the core plate 74 direction, so that each needle moves to the core plate 74 direction with the needle mounting plate 732, and then the A column upper trim panel 9 is pushed out of the core plate 74 until the limiting column 734 abuts against the plate surface of the core plate 74, at this time, the movement of the needle is limited, and then the needle pushes the A column upper trim panel 9 out of the core plate 74. Since the cloth 91 is hung on the cavity plate 81, the cavity plate 81 does not need to be demolded.
[0055] As Figure 1 and Figure 2 The plate surface of the cavity plate 81 is provided with two cavities, and a plurality of hanging needles 811 are distributed around the periphery of the two cavities on the plate surface of the cavity plate 81. The hanging needle 811 located at the periphery of the cavity is used for hanging the cloth 91, and the hanging needle 811 located between the two cavities is used for hanging the cloth 91 on the two cavities. Before the core plate 74 and the cavity plate 81 are closed, the cloth 91 needs to be hung on the plate surface of the cavity plate 81. The hanging needle 811 is used for fixing the cloth 91.
[0056] As Figure 1 and Figure 2 and Figure 8 The forming mold for the automobile A column upper trim panel 9 further comprises a hanging piece for automatically hanging the cloth 91 on the hanging needle 811, thereby saving labor and improving automation and intelligence.
[0057] As Figure 8 and Figure 9 and Figure 10 and Figure 11 The hanging piece comprises a stand column 1 arranged on the ground, and a mounting shaft 11 coaxially and rotatably connected to the top end of the stand column 1. The stand column 1 is provided with a driving piece for driving the mounting shaft 11 to rotate. The number of guide rods is four, and the mounting shaft 11 is located on one side of the four guide rods. One side of the mounting shaft 11 is vertically and slidingly connected to a U-shaped sliding plate 2 through a moving piece. The opening side of the sliding plate 2 is vertically upwardly provided with two vertical plates 21, and a first clamping plate 211 and a second clamping plate 212 are arranged between the two vertical plates 21. The second clamping plate 212 is fixedly connected to the two vertical plates 21, and the first clamping plate 211 is horizontally slidingly connected between the two vertical plates 21. The two vertical plates 21 are provided with a first air cylinder 213 for pushing the first clamping plate 211 to move horizontally towards or away from the second clamping plate 212.
[0058] As Figure 9 and Figure 10 and Figure 11 and Figure 13The first clamping plate 211 and the second clamping plate 212 are provided with a plurality of communication grooves 214 on the side away from the sliding plate 2 and matched with the hanging needles 811, and the first clamping plate 211 and the second clamping plate 212 are provided with two vertical grooves 215 on the side away from the sliding plate 2 and matched with the two cavities on the cavity plate, the bottom end groove wall of the vertical groove 215 on the first clamping plate 211 is communicated with the bottom end of the first clamping plate 211, the bottom end groove wall of the vertical groove 215 on the second clamping plate 212 is communicated with the bottom end of the second clamping plate 212, the bottom end groove wall of each communication groove 214 on the first clamping plate 211 is communicated with the bottom end of the first clamping plate 211, and the bottom end groove wall of each communication groove 214 on the second clamping plate 212 is communicated with the bottom end of the second clamping plate 212, at this time, the communication groove 214 above the vertical groove 215 is communicated with the vertical groove 215;
[0059] As Figure 11 The top ends of the two vertical plates 21 are provided with top plates 216, the two top plates 216 are rotationally connected with roller shafts 217 on the side close to the first clamping plate 211, the two roller shafts 217 are staggered, and the two roller shafts 217 are provided with cloth rolls 218, the two vertical plates 21 are provided with material releasing elements for releasing the cloth on the cloth roll 218 to the space between the first clamping plate 211 and the second clamping plate 212, and the two vertical plates 21 are provided with cutting elements for cutting the cloth released by the material releasing elements on the cloth roll 218;
[0060] As Figure 11 and Figure 12 and Figure 13 and Figure 14 The top end of the sliding plate 2 is provided with a fixed plate 22, the fixed plate 22 is provided with two opposite push plates 222 through a second air cylinder 221, the two push plates 222 correspond to the two vertical grooves 215 on the first clamping plate 211, the side of the first clamping plate 211 close to the second clamping plate 212 is vertically provided with two opposite placing grooves 3, the two placing grooves 3 are located between the two vertical grooves 215 on the first clamping plate 211, two round holes 31 are formed in the groove bottom of the two placing grooves 3 and correspond to each other in up and down directions, two slide columns 312 are horizontally arranged in the two round holes 31 on the two placing grooves 3, the side of the two slide columns 312 away from the second clamping plate 212 is connected through a connecting plate 313, a stretching spring 314 is arranged between the two connecting plates 313 and the first clamping plate 211, and the end of the two slide columns 312 on the placing groove 3 close to the second clamping plate 212 is connected through a contact plate 315, and the contact plate 315 is consistent with the shape of the placing groove 3;
[0061] As Figure 9The driving member comprises a gear ring 112 coaxially arranged on the mounting shaft 11 and a U-shaped support frame 113 arranged on the column 1, the support frame 113 is provided with a servo motor 114, one end of a rotating shaft of the servo motor 114 is provided with a gear 115 engaged with the gear ring 112, the mounting shaft 11 is coaxially and rotatably connected with a rotating ring 116, and one side of an outer wall of the rotating ring 116 is fixedly connected with the support frame 113;
[0062] As Figure 9 and Figure 10 The moving member comprises two suspension plates 117 fixedly connected with the mounting shaft 11, the two suspension plates 117 are correspondingly arranged above and below, the two suspension plates 117 are connected through a U-shaped suspension frame 4 away from the mounting shaft 11, the sliding plate 2 is vertically and slidably connected between opposite sides of the suspension frame 4, the top end and the bottom end of the suspension frame 4 are both provided with horizontal plates 41, the side of the sliding plate 2 away from the first clamping plate 211 is provided with a push block 411 between the two horizontal plates 41, the first screw rod 412 is rotatably connected between the two horizontal plates 41, one end of the first screw rod 412 penetrates through the push block 411 and is threadedly connected with the push block 411, and the horizontal plate 41 is provided with a first motor 413 for driving the first screw rod 412 to rotate;
[0063] As Figure 9 and Figure 10 and Figure 11 The discharging member comprises two baffle plates 5 arranged at the top ends of the two vertical plates 21, the first rotating shaft 51 and the second rotating shaft 52 are rotatably connected between the two baffle plates 5, the first rotating shaft 51 is opposite to the second rotating shaft 52, the first sleeve 511 is coaxially and fixedly connected with the first rotating shaft 51, the second sleeve 521 is coaxially and fixedly connected with the second rotating shaft 52, the first sleeve 511 and the second sleeve 521 are staggered, one end of the cloth of one of the cloth rolls 218 passes between the first rotating shaft 51 and the second sleeve 521, and the first rotating shaft 51 and the second sleeve 521 are in contact with the cloth, one end of the cloth of the other cloth roll 218 passes between the second rotating shaft 52 and the first sleeve 511, and the second rotating shaft 52 and the first sleeve 511 are in contact with the cloth, the two cloths are overlapped on the side close to each other, and the two second motors 53 are arranged on the baffle plate 5 for driving the first rotating shaft 51 and the second rotating shaft 52 to rotate, respectively;
[0064] As Figure 9 and Figure 10 and Figure 11 and Figure 15The cutting piece comprises a U-shaped horizontal plate 6 arranged at the top end of the two vertical plates 21, a sliding block 61 is horizontally slidably connected to the horizontal side of the inner side of the horizontal plate 6, a cutting knife 611 used for cutting the cloth is arranged on the sliding block 61 in a slanting manner, the cutting knife 611 is located below the first rotating shaft 51 and the second rotating shaft 52, one end of the cutting knife 611 away from the sliding block 61 is located outside the horizontal plate 6, a second screw rod 62 is rotatably connected between the opposite sides of the horizontal plate 6, one end of the second screw rod 62 penetrates through the sliding block 61 and is threadedly connected with the sliding block 61, and a third motor 63 used for driving the second screw rod 62 to rotate is arranged on the horizontal plate 6.
[0065] As Figure 8 and Figure 9 and Figure 10 and Figure 11 and Figure 12 and Figure 13 and Figure 14 and Figure 15 When the moving die template is far away from the fixed die template, and then the cloth needs to be hung on the hanging needle 811:
[0066] Firstly, the servo motor 114 is turned on, the rotating shaft of the servo motor 114 drives the gear 115 to rotate, the gear 115 drives the mounting shaft 11 to rotate through the tooth ring 112 engaged with the gear 115, at this time, the suspension plate 117 and the suspension 4 and the sliding plate 2 will rotate along the rotating axis of the mounting shaft 11, until the mounting shaft 11 rotates by 90 degrees, so that the suspension 4 is turned into the moving die template and the fixed die template from between the two guide rods corresponding to the upper and lower (such as Figure 1 ), at this time, the communication groove 214 on the first clamping plate 211 and the second clamping plate 212 will be corresponding to the hanging needle 811 on the cavity plate of the moving die template.
[0067] Secondly, the two second motors 53 are turned on, the rotating shafts of the two second motors 53 drive the first rotating shaft 51 and the second rotating shaft 52 to rotate synchronously, the rotating directions of the first rotating shaft 51 and the second rotating shaft 52 are opposite, at this time, through the cooperation of the first sleeve 511 and the second sleeve 521 with the rotating first rotating shaft 51 and the second rotating shaft 52, the cloth on the two cloth rolls 218 can be put out to the first clamping plate 211 and the second clamping plate 212, and the cloth put out from the two cloth rolls 218 can be overlapped.
[0068] Third step, after the cloth is put out between the first clamping plate 211 and the second clamping plate 212, the two second motors 53 stop working, at this time the overlapping part of the two cloths is located between the abutting plate 315 and the second clamping plate 212, then the piston rod of the first cylinder 213 pushes the first clamping plate 211 to move close to the second clamping plate 212, at this time the slide column 312, the connecting plate 313, the tension spring 314 and the abutting plate 315 will move with the first clamping plate 211, until the abutting plate 315 tightly abuts the overlapping part of the two cloths on the second clamping plate 212.
[0069] Fourth step, open the second cylinder 221, the piston rod of the second cylinder 221 drives the two push plates 222 to move away from the fixed plate 22, until the two push plates 222 pass through the two vertical grooves 215 on the first clamping plate 211 and the second clamping plate, at this time the push plate 222 will make the cloth between the first clamping plate 211 and the second clamping plate 212 protrude from the vertical groove 215 on the second clamping plate 212, then the piston rod of the first cylinder 213 pushes the first clamping plate 211 to move close to the second clamping plate 212 again, at this time the abutting plate 315 will enter the placing groove 3, the tension spring 314 is pulled by the pull rope, until the first clamping plate 211 tightly presses the cloth on the second clamping plate.
[0070] Fifth step, through the oil cylinder, the movable die template moves close to the fixed die template, at this time the movable die template moves close to the second clamping plate 212, until one end of the hanging needle 811 on the cavity plate in the movable die template passes through the communication groove 214 on the first clamping plate 211 and the second clamping plate 212, at this time the hanging needle 811 will pierce the cloth, and the cloth protruding from the vertical groove 215 on the second clamping plate 212 will enter the cavity on the cavity plate.
[0071] Sixth step, through the cooperation of the rotating first rotating shaft 51 and the second rotating shaft 52 and the first sleeve 511 and the second sleeve 521, the cloth below the first rotating shaft 51 and the second rotating shaft 52 is conveyed upward, the cloth is tightened, then the third motor 63 is opened, the rotating shaft of the third motor 63 drives the second screw rod 62 to rotate, at this time because one end of the second screw rod 62 passes through the sliding block 61 and is threadedly connected with the sliding block 61, so when the second screw rod 62 rotates, it can drive the sliding block 61 to move horizontally on the horizontal plate 6, when the sliding block 61 moves horizontally, the sliding block 61 passes through one side of the cloth, at this time the cutting knife 611 on the sliding block 61 can cut the cloth tightened below the first rotating shaft 51 and the second rotating shaft 52, after the cloth below the first rotating shaft 51 and the second rotating shaft 52 is cut, the rotating shaft of the third motor 63 drives the second screw rod 62 to rotate reversely, so that the sliding block 61 moves back to the original position.
[0072] Seventh step, through the piston rod of the second cylinder 221 drive two push plate 222 close to the fixed plate 22, until two push plate 222 are moved to the first clamping plate 211 away from the second clamping plate 212 one side, and through the first cylinder 213 make the first clamping plate 211 away from the second clamping plate 212, release the clamping of cloth.
[0073] Eighth step, open the first motor 413, the rotating shaft of the first motor 413 drive the first screw 412 clockwise, at this time because the first screw 412 one end through the push block 411 and with push block 411 screw connection, and push block 411 along with in the slide plate 2, so when the first screw 412 clockwise rotation can be through the push block 411 drive the slide plate 2 in the suspension 4 vertical upward movement, at this time the vertical plate 21 and the first clamping plate 211 and the second clamping plate 212 will follow the slide plate 2 upward movement, at this time along with the first clamping plate 211 and the second clamping plate 212 upward movement, the needle 811 will be in the communication groove 214 downward movement, and the cloth on the needle 811 between the first clamping plate 211 and the second clamping plate 212 will also move downward, until each needle 811 is from the communication groove 214 vertical downward move out.
[0074] Ninth step, when the needle 811 from the communication groove 214 vertical downward move out, through the oil cylinder, make the dynamic code template away from the second clamping plate 212, then the rotating shaft of the first motor 413 drive the first screw 412 counterclockwise rotation, make the slide plate 2 and the vertical plate 21 and the first clamping plate 211 and the second clamping plate 212 move back to the original position, then the rotating shaft of the servo motor 114 drive gear 115 reverse rotation 90 degrees, make the suspension 4 from the corresponding two guide rod between the dynamic code template and the fixed code template can be out, through the above process, without manual cloth hanging on the needle 811, save manpower.
[0075] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the application. Thus, if these modifications and variations of the application fall within the scope of the application claims and their equivalent technology, the application also intends to include these modifications and variations.
Claims
1. A molding die for a trim panel on an automotive A-pillar, characterized in that, It includes two cavities arranged on the plate surface of the cavity plate (81), and a plurality of hooks (811) are arranged around the periphery of the two cavities on the plate surface of the cavity plate (81), the hooks (811) located on the periphery of the cavities are used for hooking the cloth (91), and the hooks (811) located between the two cavities hook the cloth (91) on the two cavities; It also includes a hooking part for automatically hooking the cloth (91) to the hooks (811); The hanging piece comprises a stand column (1) arranged on the ground, a mounting shaft (11) coaxially connected to the top end of the stand column (1), a driving member arranged on the stand column (1) for driving the mounting shaft (11) to rotate, a U-shaped sliding plate (2) vertically and slidingly connected to one side of the mounting shaft (11) through a moving member, two vertical plates (21) vertically arranged on one side of the opening of the sliding plate (2), a first clamping plate (211) and a second clamping plate (212) arranged between the two vertical plates (21), the second clamping plate (212) fixedly connected to the two vertical plates (21), the first clamping plate (211) horizontally slidingly connected between the two vertical plates (21), a first cylinder (213) arranged on the two vertical plates (21) for pushing the first clamping plate (211) to move horizontally towards or away from the second clamping plate (212), a plurality of communication grooves (214) arranged on the side of the first clamping plate (211) and the second clamping plate (212) away from the sliding plate (2) and matched with the hanging needles (811), two vertical grooves (215) arranged on the side of the first clamping plate (211) and the second clamping plate (212) away from the sliding plate (2) and matched with the two cavities of the cavity plate (81), the bottom end groove wall of the vertical groove (215) on the first clamping plate (211) in communication with the bottom end of the first clamping plate (211), the bottom end groove wall of the vertical groove (215) on the second clamping plate (212) in communication with the bottom end of the second clamping plate (212), the bottom end groove wall of each communication groove (214) on the first clamping plate (211) in communication with the bottom end of the first clamping plate (211), the bottom end groove wall of each communication groove (214) on the second clamping plate (212) in communication with the bottom end of the second clamping plate (212), the communication groove (214) above the vertical groove (215) in communication with the vertical groove (215) at this time, a top plate (216) arranged at the top end of each vertical plate (21), a roller shaft (217) rotatably connected to the side of each top plate (216) close to the first clamping plate (211), the two roller shafts (217) being staggered and each having a cloth roll (218) arranged thereon, a material releasing member arranged on the two vertical plates (21) for releasing the cloth on the cloth roll (218) to the space between the first clamping plate (211) and the second clamping plate (212), and a cutting member arranged on the two vertical plates (21) for cutting the cloth released by the material releasing member.The top end of the sliding plate (2) is provided with a fixed plate (22), and the fixed plate (22) is provided with two opposite push plates (222) through a second air cylinder (221), the two push plates (222) correspond to two vertical grooves (215) on the first clamping plate (211) respectively, the first clamping plate (211) is vertically provided with two opposite placing grooves (3) on the side close to the second clamping plate (212), the two placing grooves (3) are located between the two vertical grooves (215) on the first clamping plate (211), two round holes (31) are formed in the groove bottoms of the two placing grooves (3) and correspond to each other in the up-down direction, a sliding column (312) is horizontally arranged in the two round holes (31) on the two placing grooves (3), the two sliding columns (312) are connected through connecting plates (313) on the side away from the second clamping plate (212), the two connecting plates (313) and the first clamping plate (211) are provided with tension springs (314) therebetween, the two sliding columns (312) on the placing grooves (3) are connected through abutting plates (315) on the end close to the second clamping plate (212), and the abutting plates (315) are consistent with the shapes of the placing grooves (3).
2. The molding die for an automobile A-pillar garnish according to claim 1, characterized by It includes a fixed die plate (7) and a movable die plate (8), the fixed die plate (7) is provided with a hot runner plate (71), the hot runner plate (71) is provided with a backing plate (72), the backing plate (72) is provided with two oppositely distributed die foot plates (73), the two die foot plates (73) are provided with a core plate (74) away from one side of the backing plate (72), and the movable die plate (8) is provided with a cavity plate (81) matched with the core plate (74); the side surfaces of the fixed die plate (7) and the movable die plate (8) away from each other are provided with mounting blocks (82), the edges of the mounting blocks (82) are extended out of the edges of the fixed die plate (7) and the movable die plate (8), and guide rods (83) are arranged in the extended parts, the mounting blocks (82) on the fixed die plate (7) are fixedly connected with the guide rods (83), the mounting blocks (82) on the movable die plate (8) are slidably connected with the guide rods (83), and the mounting blocks (82) on the movable die plate (8) are driven to move by an oil cylinder one (84) on the side away from the movable die plate (8); The number of the guide rods (83) is four, and the mounting shaft (11) is located on one side of the four guide rods (83).
3. The molding die for an automobile A-pillar garnish according to claim 2, characterized by A push plate (731) and a ejector pin mounting plate (732) are arranged between the two die foot plates (73), the ejector pin mounting plate (732) is arranged close to the backing plate (72), a plurality of ejector pins are arranged on the ejector pin mounting plate (732), the push plate (731) is fixed on the ejector pin mounting plate (732), and each ejector pin penetrates through the push plate (731) and enters the core plate (74); the mounting blocks (82) of the fixed die plate (7) are provided with oil cylinders two (733) on the opposite sides of the fixed die plate (7), the piston rods of the oil cylinders two (733) penetrate through the ejector pin mounting plate (732) and are fixed with the push plate (731), and the push plate (731) is provided with limiting columns (734) located around each ejector pin on the side surface away from the ejector pin mounting plate (732).
4. The molding die for an automobile A-pillar garnish according to claim 1, characterized by The driving member comprises a gear ring (112) coaxially arranged on the mounting shaft (11) and a U-shaped support frame (113) arranged on the stand (1), the support frame (113) is provided with a servo motor (114), and one end of a rotating shaft of the servo motor (114) is provided with a gear (115) engaged with the gear ring (112), the mounting shaft (11) is coaxially and rotatably connected with a rotating ring (116), and one side of an outer wall of the rotating ring (116) is fixedly connected with the support frame (113); the moving member comprises two suspension plates (117) fixedly connected with the mounting shaft (11), and the two suspension plates (117) are correspondingly arranged above and below, two ends of the two suspension plates (117) away from the mounting shaft (11) are connected through a U-shaped suspension frame (4), the sliding plate (2) is vertically and slidably connected between opposite sides of the suspension frame (4), and the top end and the bottom end of the suspension frame (4) are both provided with horizontal plates (41), one side of the sliding plate (2) away from the first clamping plate (211) is provided with a push block (411) located between the two horizontal plates (41), a first screw rod (412) is rotatably connected between the two horizontal plates (41), and one end of the first screw rod (412) penetrates through the push block (411) and is threadedly connected with the push block (411), and one of the horizontal plates (41) is provided with a first motor (413) for driving the first screw rod (412) to rotate.
5. The molding die for an automobile A-pillar garnish according to claim 1, characterized by The discharging member comprises baffles (5) arranged at the top ends of the two vertical plates (21), and a first rotating shaft (51) and a second rotating shaft (52) are rotatably connected between the two baffles (5), the first rotating shaft (51) is opposite to the second rotating shaft (52), a first sleeve (511) is coaxially and fixedly connected to the first rotating shaft (51), and a second sleeve (521) is coaxially and fixedly connected to the second rotating shaft (52), the first sleeve (511) and the second sleeve (521) are staggered, one end of the cloth of one of the cloth rolls (218) passes between the first rotating shaft (51) and the second sleeve (521), and the first rotating shaft (51) and the second sleeve (521) are in contact with the cloth, one end of the cloth of the other cloth roll (218) passes between the second rotating shaft (52) and the first sleeve (511), and the second rotating shaft (52) and the first sleeve (511) are in contact with the cloth, and the two cloths are overlapped on one side close to each other, and two second motors (53) for respectively driving the first rotating shaft (51) and the second rotating shaft (52) to rotate are arranged on one of the baffles (5).
6. The molding die for an automobile A-pillar garnish according to claim 5, characterized in that, The cutting member comprises a U-shaped horizontal plate (6) arranged at the top of two vertical plates (21), a sliding block (61) is horizontally slidably connected to the horizontal edge of the inner side of the horizontal plate (6), a cutting knife (611) for cutting cloth is arranged on the sliding block (61) in a slanting manner, the cutting knife (611) is located below the first rotating shaft (51) and the second rotating shaft (52), one end of the cutting knife (611) away from the sliding block (61) is located outside the horizontal plate (6), a second screw rod (62) is rotatably connected between the opposite sides of the horizontal plate (6), one end of the second screw rod (62) penetrates through the sliding block (61) and is threadedly connected with the sliding block (61), and a third motor (63) for driving the second screw rod (62) to rotate is arranged on the horizontal plate (6).
Citation Information
Patent Citations
Injection molding machine for automobile A-pillar upper plaque
CN218557778U
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CN111941732A
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