Automatic ultrasonic screening process for diamond micro-powder

Through automated ultrasonic screening process, the screening process of diamond micropowder is simplified, the screening efficiency and effect are improved, and the problems of cumbersome steps in traditional processes and poor screening results are solved.

CN119426156APending Publication Date: 2025-02-14ZHECHENG HUIFENG DIAMOND TECH
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Patent Information

Application Number
CN202310981309.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-08-04
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

The traditional diamond micro powder screening process is complicated, and the auxiliary screening and screening layering effect is not good.

Method used

Automatic ultrasonic screening process is adopted, including raw material crushing, simple screening, adjustable loading mechanism and multi-stage ultrasonic screening, and ultrasonic vibration assisted screening is used to achieve layered collection of materials.

Benefits of technology

It has achieved simplification of steps, convenient operation, and improved screening effect, which can effectively prevent material accumulation and blockage, and realize layered collection of materials of different sizes.

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Abstract

The invention belongs to the technical field of diamond micro-powder processing, and particularly relates to a diamond micro-powder automatic ultrasonic screening process which comprises the following steps: raw material crushing: diamond raw materials are treated by a crusher; according to the automatic ultrasonic screening technology for the diamond micro-powder, the raw materials are smashed, the smashed micro-powder is simply screened, the size of screening meshes is 5 mm, the screened micro-powder is collected in a centralized mode, and the micro-powder which does not reach the standard continues to be placed into a smashing machine in a centralized mode to be smashed continuously. According to the micro powder screening device, generated micro powder can be preliminarily limited, the follow-up screening efficiency is guaranteed, the adjustable feeding mechanism is arranged, the feeding speed can be reasonably controlled, the situation that materials cannot be controlled can be effectively prevented, the situation that the materials are accumulated and blocked is reduced, the materials can be separated in a layered mode through multi-stage screening, and the screening efficiency is improved. And part of materials which are not screened completely can be screened repeatedly, and meanwhile the materials of different sizes can be collected in a layered mode.
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Description

Technical Field

[0001] The invention belongs to the technical field of diamond micropowder processing, and in particular relates to an automated ultrasonic screening process for diamond micropowder. Background Art

[0002] With the development of information technology and optoelectronic technology, the demand for semiconductor materials and LED substrate materials is increasing. Grinding plays an irreplaceable role as a method of efficiently flattening the surface of wafers in the processing of semiconductor materials and LED substrate materials. Diamond micro-powder abrasive particles have excellent properties such as high hardness, high strength, good thermal stability and good chemical stability.

[0003] However, most of the steps in traditional screening processes are complicated, and the effects of auxiliary screening and screening stratification are poor. Summary of the invention

[0004] In order to solve the problems raised in the above background technology, the present invention provides an automated ultrasonic screening process for diamond micropowder, which has the characteristics of fewer steps, simple operation, and good auxiliary screening and screening stratification effects.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: an automated ultrasonic screening process for diamond micropowder, comprising raw material crushing, subjecting the diamond raw material to a crusher;

[0006] Raw material crushing: The crushed micro powder is simply screened with a mesh size of 5mm. The screened micro powder is collected and the micro powder that does not meet the standard is put into the crusher for further crushing;

[0007] Feeding mechanism: The micro powder after simple screening will be connected to the feeding mechanism, which can perform adjustable feeding processing on the material. The feeding mechanism is connected to the multi-stage screening equipment and feeds it;

[0008] Multi-stage screening: With the help of ultrasonic vibration, the materials inside the multi-layer filter are assisted in screening, and the minimum filter is 1mm. Qualified materials will be collected and stored, and unqualified materials will continue to be added to the multi-stage screening device for cyclic screening.

[0009] Preferably, the feeding mechanism is an auger structure.

[0010] Preferably, a supporting buffer structure is provided inside the multi-stage screening.

[0011] Preferably, the simple screening is performed by stirring to assist the screening.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. The present invention can preliminarily limit the generated micropowder by setting a simple screening to ensure the efficiency of subsequent screening. By setting an adjustable feeding mechanism, the feeding rate can be reasonably controlled, which can effectively prevent the material from being out of control and reduce the situation of material accumulation and blockage. Through multi-stage screening, the material can be separated into layers, and the material that has not been screened can be repeatedly screened. At the same time, materials of different sizes can be collected in layers. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 It is a schematic diagram of the process of the present invention. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] Example 1

[0018] See also Figure 1 , the present invention provides the following technical solutions: an automated ultrasonic screening process for diamond micropowder, including raw material crushing, characterized in that: the diamond raw material is subjected to a crusher treatment;

[0019] Raw material crushing: The crushed micro powder is simply screened with a mesh size of 5mm. The screened micro powder is collected and the micro powder that does not meet the standard is put into the crusher for further crushing;

[0020] Feeding mechanism: The micro powder after simple screening will be connected to the feeding mechanism, which can perform adjustable feeding processing on the material. The feeding mechanism is connected to the multi-stage screening equipment and feeds it;

[0021] Multi-stage screening: With the help of ultrasonic vibration, the materials inside the multi-layer filter are assisted in screening, and the minimum filter is 2mm. Qualified materials will be collected and stored, and unqualified materials will continue to be added to the multi-stage screening device for cyclic screening.

[0022] Specifically, the feeding mechanism is an auger structure, a supporting buffer structure is provided inside the multi-stage screening, and the simple screening is assisted by stirring.

[0023] The working principle and use process of the present invention:

[0024] S1, subjecting the diamond raw material to a crusher;

[0025] S2. Raw material crushing: The crushed micro powder is simply screened with a screening mesh size of 5 mm. The screened micro powder is collected and the micro powder that does not meet the standard is put into the crusher for further crushing;

[0026] S3, feeding mechanism: the micro powder after simple screening will be connected to the feeding mechanism, which can perform adjustable feeding processing on the material. The feeding mechanism is connected to the multi-stage screening equipment and feeds it;

[0027] S4, multi-stage screening: With the help of ultrasonic vibration, the materials inside the multi-layer filter are assisted in screening, and the minimum filter is 2mm. Qualified materials will be collected and stored, and unqualified materials will continue to be added to the multi-stage screening device for cyclic screening.

[0028] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automated ultrasonic screening process for diamond micropowder, comprising raw material crushing, characterized in that: Processing the diamond raw material through a crusher; Raw material crushing: The crushed micro powder is simply screened with a mesh size of 5mm. The screened micro powder is collected and the micro powder that does not meet the standard is put into the crusher for further crushing; Feeding mechanism: The micro powder after simple screening will be connected to the feeding mechanism, which can perform adjustable feeding processing on the material. The feeding mechanism is connected to the multi-stage screening equipment and feeds it; Multi-stage screening: With the help of ultrasonic vibration, the materials inside the multi-layer filter are assisted in screening, and the minimum filter is 1mm. Qualified materials will be collected and stored, and unqualified materials will continue to be added to the multi-stage screening device for cyclic screening.

2. The process for automated ultrasonic screening of diamond powder according to claim 1, characterized in that: The feeding mechanism is a auger structure.

3. The process for automated ultrasonic screening of diamond powder according to claim 1, characterized in that: A supporting buffer structure is arranged inside the multi-stage screening.

4. The process for automated ultrasonic screening of diamond powder according to claim 1, characterized in that: The simple screening is performed with the aid of stirring.