Rain-proof and light-reflection-proof method for substation equipment window
By using film stickers and anti-reflective hydrophobic films on the windows of substation equipment, the problem of obstruction and reflection of windows on rainy days is solved, the high transparency and clarity of windows are achieved, and the efficiency and safety of sequence control operations are improved.
Patent Information
- Application Number
- CN202411703265.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-02-18
AI Technical Summary
The windows of substation equipment are easily blocked by rain on rainy days, and sunlight causes reflection, affecting the recognition and operation efficiency of the camera.
The film sticker device including a mounting base, lifting mechanism, suction cup and mud-adhesive base is used, and the film sticks are distributed around the window. Anti-reflective hydrophobic film is used. The suction cup is lowered in batches, and the diaphragm is attached to each area, and the scraper is used to drive it out. bubble.
Effectively prevent rainwater from adhering and reducing window reflection, improve window transparency and clarity, simplify film sticking operations, avoid bubble problems, and improve sequence control operation efficiency and safety.
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Figure CN119458926A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of functional films, and in particular to a method for preventing rain and reflection of windows of transformer substation equipment. Background Art
[0002] Substation windows play an important role in substations, and are mainly used to observe the operating status of equipment. Through the windows, staff can visually observe the operating conditions of various electrical equipment in the substation, such as transformers, switchgear, mutual inductors, etc., and promptly discover whether the equipment has low pressure, oil leakage, abnormal energy storage, etc., so as to take appropriate measures to deal with it and ensure the safe and stable operation of the equipment. For some key equipment, the windows can provide a clearer observation angle, help staff accurately judge the operating status of the equipment, and improve the accuracy and timeliness of fault diagnosis.
[0003] At present, cameras are used to perform sequential control operations and inspections on power grid-controlled substations. However, the windows are blocked by raindrops on rainy days, and reflections occur due to high sunlight illumination, which will affect the camera's recognition. For windows that need to be observed, they should have high transparency and clarity so that people can clearly see the objects or information behind the windows. However, because ordinary glass reflects light under light, the indications and meters in the windows cannot be seen clearly. In addition, the sequential control operation images and meters are often unclear due to rain on rainy days, resulting in the inability to distinguish the switch and knife switch opening and closing indications in the collected images, and the algorithm cannot quickly identify them, affecting the efficiency of sequential control operations, and the safety of sequential control on rainy days is difficult to guarantee. At the same time, strong sunlight causes the windows to reflect, resulting in the video not being able to see the window indications and meter counts clearly, resulting in inability to identify.
[0004] Therefore, it is necessary to design the windows of substation equipment to be rainproof and anti-reflective. The inventors affixed anti-reflective and hydrophobic films on the windows of substation equipment in order to reduce the adhesion of rainwater and the reflection of windows. However, the windows of different types of substation equipment have different shapes, such as round, square, etc., and have frames, which makes it difficult to apply the film, and bubbles are likely to appear when applying the film, affecting the viewing effect. Summary of the invention
[0005] Based on this, it is necessary to provide a rainproof and anti-reflective method for the windows of substation equipment to solve the problem that the window film of substation equipment is difficult to operate and bubbles are easily generated when the film is applied.
[0006] A method for preventing rain and reflection of windows of substation equipment comprises the following steps:
[0007] Provide three or more film sticking devices, the film sticking devices comprising a mounting seat, a lifting mechanism, a suction cup and a glue sticking base, the lifting mechanism being movably arranged on the mounting seat, the lifting mechanism being connected to the suction cup to drive the suction cup to rise or fall, and the glue sticking base being connected below the mounting seat;
[0008] The three or more film sticking devices are distributed around the window, and the adhesive adhesive base is adhered to the frame of the window;
[0009] Adsorbing the anti-reflective hydrophobic film on the suction cup of each film sticking device;
[0010] The lifting mechanism of the film sticking device is operated in batches to drive the corresponding suction cups down in turn, so that multiple areas of the anti-reflective hydrophobic film are attached to the window in turn. During the process, a scraper is used to scrape the attached parts of the anti-reflective hydrophobic film to remove bubbles.
[0011] In some embodiments, the anti-reflective hydrophobic film includes a substrate layer and a fluorosilicone resin film layer, the fluorosilicone resin film layer is disposed on the substrate layer, and nano-spherical protrusions are distributed on a side of the fluorosilicone resin film layer away from the substrate layer.
[0012] In some embodiments, the material of the nano-spherical protrusions is nano-silicon dioxide.
[0013] In some of the embodiments, the anti-reflective hydrophobic film further comprises a functional layer, wherein the functional layer is disposed between the substrate layer and the fluorosilicone resin film layer, and the functional layer comprises at least one of a waterproof and oil-proof layer, an anti-reflective layer, and a hardened coating layer.
[0014] In some of the embodiments, the material of the waterproof and oil-proof layer is fluorosilicone polymer.
[0015] In some embodiments, the anti-reflection layer comprises a high refractive index layer and a low refractive index layer stacked in layers, the refractive index of the high refractive index layer is greater than the refractive index of the low refractive index layer, and the material of the high refractive index layer is selected from Nb 2 O 5 、TiO 2 、 2 O 5 , H4 (mainly composed of metal materials such as titanium and lanthanum), Si 3 N x At least one of the following, wherein x=2-5, and the material of the low refractive index layer is selected from SiO 2 、Al 2 O 3 MgF 2 At least one of .
[0016] In some embodiments, the hardened coating layer is a ceramic coating.
[0017] In some embodiments, the anti-reflective hydrophobic film further includes a PET protective layer, and the PET protective layer is disposed between the functional layer and the fluorosilicone resin film layer.
[0018] In some embodiments, the material of the substrate layer is PET.
[0019] In some embodiments, the thickness of the PET protective layer is 40 μm to 50 μm.
[0020] In some embodiments, the thickness of the substrate layer is 100 μm-125 μm.
[0021] In some embodiments, the anti-reflective hydrophobic film further includes an adhesive layer, and the adhesive layer is disposed on a side of the substrate layer away from the fluorosilicone resin film layer.
[0022] In some of the embodiments, a plurality of venting grooves opening at the edge of the adhesive layer are provided on the side of the adhesive layer away from the substrate layer; when the scraper is used to scrape the attachment area of the anti-reflective hydrophobic film, the moving direction of the scraper is consistent with the extension direction of the venting grooves in the attachment area.
[0023] In some embodiments, the width of the exhaust groove is 1 μm-1.8 μm, and the depth of the exhaust groove is 1.5 μm-2 μm.
[0024] Compared with the traditional technology, the above-mentioned rainproof and anti-reflective method for substation equipment windows has the following beneficial effects:
[0025] The above-mentioned rainproof and anti-reflective method for the window of the substation equipment is to use a film sticking device to distribute more than three film sticking devices around the window. The film sticking device includes a clay adhesion base, which can be adhered to the frame of the window, and the clay adhesion base is deformable and can adapt to the uneven window frame. The setting of more than three film sticking devices can adapt to windows of different shapes. The suction cups of multiple film sticking devices can cooperate to absorb the anti-reflective hydrophobic film. By operating the lifting mechanism of the film sticking device in batches, the corresponding suction cups are driven to descend in turn, so that multiple areas of the anti-reflective hydrophobic film are attached to the window in turn, reducing the situation of foaming when the whole film is pasted at the same time. And a scraper is used in the process to scrape the part to which the anti-reflective hydrophobic film is attached, which can easily drive out bubbles. Through the above-mentioned rainproof and anti-reflective method, the film sticking operation can be standardized, simple and easy, and it can also avoid the situation of bubbles when the windows of various substation equipment are filmed. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] FIG1 is a schematic structural diagram of a pasting device;
[0027] FIG2 is a schematic structural diagram of an anti-reflective hydrophobic film for a window of a substation equipment according to an embodiment;
[0028] FIG3 is a schematic structural diagram of a fluorosilicone resin film layer and nano-spherical protrusions thereon in the anti-reflective hydrophobic film shown in FIG2 ;
[0029] FIG. 4 is a schematic structural diagram of the venting groove on the adhesive layer in the anti-reflective hydrophobic film shown in FIG. 2 .
[0030] Description of reference numerals:
[0031] 10. Pasting device; 11. Mounting seat; 12. Lifting mechanism; 13. Suction cup; 14. Clay adhesion base; 100. Anti-reflective hydrophobic film; 110. Base material layer; 120. Fluorosilicone resin film layer; 130. Nano-spherical protrusions; 140. Functional layer; 150. PET protective layer; 160. Adhesive layer; 162. Exhaust groove; 170. Release layer. DETAILED DESCRIPTION
[0032] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0034] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0035] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0036] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0037] A method for preventing rain and reflection of windows of substation equipment according to an embodiment of the present invention comprises the following steps:
[0038] Step S1, providing three or more film sticking devices. As shown in FIG1 , the film sticking device includes a mounting seat 11, a lifting mechanism 12, a suction cup 13, and a glue sticking base 14. The lifting mechanism 12 is movably disposed on the mounting seat 11, the lifting mechanism 12 is connected to the suction cup 13 to drive the suction cup 13 to rise or fall, and the glue sticking base 14 is connected to the bottom of the mounting seat 11.
[0039] Step S2, more than three film sticking devices are distributed around the window, and the adhesive adhesive base 14 is adhered to the frame of the window.
[0040] Step S3, taking the anti-reflective hydrophobic film and adsorbing it on the suction cup 13 of each film sticking device.
[0041] Step S4, operating the lifting mechanism 12 of the film sticking device in batches, driving the corresponding suction cups 13 to descend in turn, so that multiple areas of the anti-reflective hydrophobic film are attached to the window in turn, and using a scraper to flatten the parts where the anti-reflective hydrophobic film is attached to remove bubbles.
[0042] The above-mentioned rainproof and anti-reflective method for the window of the substation equipment is to use a film sticking device, and more than three film sticking devices are distributed around the window. The film sticking device includes a clay sticking base 14, and the clay sticking base 14 can be adhered to the frame of the window, and the clay sticking base 14 is deformable and can adapt to the non-flat window frame. The setting of more than three film sticking devices can adapt to windows of different shapes. The suction cups 13 of multiple film sticking devices can cooperate to absorb the anti-reflective hydrophobic film. By operating the lifting mechanism 12 of the film sticking device in batches, the corresponding suction cups 13 are driven to descend in turn, so that multiple areas of the anti-reflective hydrophobic film are attached to the window in turn, reducing the situation of foaming when the whole film is pasted at the same time. And a scraper is used in the process to scrape the part where the anti-reflective hydrophobic film is attached, which can easily drive out bubbles. The above-mentioned rainproof and anti-reflective method can standardize the film sticking operation, which is simple and easy to operate, and can also avoid the situation of bubbles when the windows of various substation equipment are filmed.
[0043] In some of the examples, there are more than four film-sticking devices, such as 4 to 10.
[0044] In some of these examples, step S3 includes:
[0045] Align the anti-reflective hydrophobic film and place it on the window of the substation equipment, operate the lifting mechanism 12 of the film sticking device to drive the suction cup 13 to descend, and absorb the anti-reflective hydrophobic film. Then operate the lifting mechanism 12 of the film sticking device to drive the suction cup 13 to rise, suck up the anti-reflective hydrophobic film, and remove the release film of the anti-reflective hydrophobic film.
[0046] The transparency and clarity of the window are its important performance indicators. For windows that need to be observed, they should have high transparency and clarity so that people can clearly see the objects or information behind the window. Therefore, it is usually chosen to protect them by sticking anti-reflective film. At present, the camera method is used to perform equipment sequential control operations on power grid controlled substations. However, the sequential control operation images are often unclear due to rain on rainy days, resulting in the inability to distinguish the switch and knife switch opening and closing indications in the collected images, and the algorithm cannot quickly identify them, which affects the efficiency of sequential control operations, and the safety of sequential control on rainy days is difficult to guarantee.
[0047] The present invention further designs the structure of the anti-reflective hydrophobic film.
[0048] As shown in Figures 2 and 3, the anti-reflective hydrophobic film 100 includes a substrate layer 110 and a fluorosilicone resin film layer 120, and the fluorosilicone resin film layer 120 is disposed on the substrate layer 110. The side of the fluorosilicone resin film layer 120 away from the substrate layer 110 is provided with nano spherical protrusions 130.
[0049] The above-mentioned anti-reflective hydrophobic film 100 is provided with a fluorosilicone resin film layer 120 on the substrate layer 110. The fluorosilicone resin film layer 120 is a transparent film layer and has a good hydrophobic effect. In addition, nano-spherical protrusions 130 are distributed on the side of the fluorosilicone resin film layer 120 away from the substrate layer 110. The "lotus leaf effect" is used to better reduce the adhesion of water droplets on the surface of the fluorosilicone resin film layer 120, thereby ensuring visibility when it rains and avoiding unclear images of sequential control operations when collecting on rainy days.
[0050] In some examples, the material of the nano-spherical protrusions 130 is nano-silicon dioxide.
[0051] In some examples, the particle size of the nano-spherical protrusions 130 is 1 nm to 1.5 nm.
[0052] In some of the examples, the nanoparticles are distributed on the fluorosilicone resin film layer 120 by sprinkling the nanoparticles on the fluorosilicone resin film layer 120 before the fluorosilicone resin film layer 120 is cured, and the nano-spherical protrusions 130 attached to the fluorosilicone resin film layer 120 are formed after the fluorosilicone resin film layer 120 is cured.
[0053] In some examples, the material of the substrate layer 110 is PET.
[0054] In some examples, the thickness of the substrate layer 110 is 100 μm-125 μm.
[0055] As shown in FIG. 2 , in some examples, the anti-reflective hydrophobic film 100 further includes a functional layer 140 , which is disposed between the substrate layer 110 and the fluorosilicone resin film layer 120 , and the functional layer 140 includes at least one of a waterproof and oil-proof layer, an anti-reflective layer, and a hardened coating layer.
[0056] In some of these examples, the material of the water and oil repellent layer is a fluorosilicone polymer.
[0057] During the production process, thermal evaporation or spraying technology is used, with fluorosilicone polymers as the coating material to form an AF film with a waterproof and oil-proof layer.
[0058] In some of the examples, the thickness of the waterproof and oil-proof layer is 1 nm to 1 μm. Further, in some of the examples, the thickness of the waterproof and oil-proof layer is 50 nm to 500 nm. In some specific examples, the thickness of the waterproof and oil-proof layer is, for example, 1 nm, 10 nm, 50 nm, 100 nm, 300 nm, 500 nm, 800 nm, 1 μm, etc.
[0059] In some examples, the anti-reflection layer includes a high refractive index layer and a low refractive index layer stacked together, the refractive index of the high refractive index layer is greater than the refractive index of the low refractive index layer, and the material of the high refractive index layer is selected from Nb 2 O 5、TiO 2 、 2 O 5 、H4、Si 3 N x At least one of the following, wherein the range of x is 2 to 5, and the material of the low refractive index layer is selected from SiO 2 、Al 2 O 3 MgF 2 At least one of .
[0060] During the production, magnetron sputtering or vacuum evaporation technology is used, and the AR functional layer 140 film is alternately stacked and plated, which can reduce the reflected light on the surface of the object to be attached, thereby increasing the amount of light transmitted and achieving the effect of increasing transmittance and reducing reflection.
[0061] In some examples, the thickness of the anti-reflection layer is 0.01 μm to 2 μm. Further, in some examples, the thickness of the anti-reflection layer is 0.1 μm to 1 μm. In some specific examples, the thickness of the anti-reflection layer is, for example, 0.01 μm, 0.05 μm, 0.1 μm, 0.5 μm, 1 μm, 1.5 μm, 2 μm, etc.
[0062] In some of these examples, the material of the hard coating layer is a ceramic coating.
[0063] The hardened coating layer is hardened by a mercury lamp during manufacture, and the hardened coating layer can effectively reduce the risk of scratches on the surface of the substrate layer 110 .
[0064] In some examples, the thickness of the hardened coating layer is 0.5 μm to 1 μm. Further, in some examples, the thickness of the hardened coating layer is 0.6 μm to 0.8 μm. In some specific examples, the thickness of the hardened coating layer is, for example, 0.5 μm, 0.6 μm, 0.7 μm, 0.8 μm, 0.9 μm, 1 μm, etc.
[0065] As shown in Fig. 2, in some examples, the anti-reflective hydrophobic film 100 further includes a PET protective layer 150. The PET protective layer 150 is disposed between the functional layer 140 and the fluorosilicone resin film layer 120. The PET protective layer 150 can protect the inner film layer from being damaged.
[0066] In some examples, the thickness of the PET protective layer 150 is 40 μm to 50 μm.
[0067] As shown in Fig. 2, in some examples, the anti-reflective hydrophobic film 100 further includes an adhesive layer 160. The adhesive layer 160 is disposed on a side of the substrate layer 110 away from the fluorosilicone resin film layer 120. The adhesive layer 160 is used to enable the anti-reflective hydrophobic film 100 to be attached to the window of the substation equipment as a whole.
[0068] In some examples, the material of the adhesive layer 160 includes polyurethane (PU).
[0069] As shown in FIG4 , in some examples, a plurality of venting grooves 162 opening at the edge of the adhesive layer are provided on the side of the adhesive layer away from the substrate layer. When a scraper is used to scrape the attachment area of the anti-reflective hydrophobic film, the moving direction of the scraper is consistent with the extending direction of the venting grooves 162 in the attachment area. In the specific example shown in FIG4 , the plurality of venting grooves 162 are arranged in parallel.
[0070] In some examples, the width of the exhaust groove 162 is 1 μm to 1.8 μm, and the depth of the exhaust groove 162 is 1.5 μm to 2 μm.
[0071] As shown in Fig. 2, in some examples, the anti-reflective hydrophobic film 100 further includes a release layer 170. The release layer 170 is disposed on a side of the adhesive layer 160 away from the substrate layer 110. The release layer 170 is used to protect the adhesive layer 160, and the release layer 170 can be easily peeled off.
[0072] In some examples, the adhesive layer 160 further contains a leveling agent, such as a fluorine-containing leveling agent, which is beneficial to the leveling of the adhesive layer 160 and also facilitates the peeling of the release layer 170 .
[0073] Traditional anti-reflective films are mostly simple PET films, whose optical and mechanical properties are relatively general, and have deficiencies in transmittance, haze value, adhesion, pencil hardness, steel wool abrasion resistance and other properties.
[0074] The above-mentioned anti-reflective hydrophobic film 100 has good optical properties such as transmittance, haze value, Y value, a* value, b* value, etc. The water contact angle of the above-mentioned anti-reflective hydrophobic film 100 is above 90°, which reduces the adhesion of water droplets on the surface of the fluorosilicone resin film layer 120, ensures visibility when it rains, and avoids the situation where the image of the sequential control operation is not clear on rainy days. In addition, the adhesion, pencil hardness, and steel wool wear resistance of the anti-reflective hydrophobic film 100 of the above-mentioned embodiment are all within the specification value range. The above-mentioned anti-reflective hydrophobic film 100 has good mechanical properties such as adhesion, pencil hardness, and steel wool wear resistance, and the PET protective layer 150 therein has good mechanical properties and excellent anti-peeling effect.
[0075] The method for preparing the anti-reflective hydrophobic film 100 comprises the following steps:
[0076] Step S1 , providing a substrate layer 110 .
[0077] Step S2 , forming a fluorosilicone resin film layer 120 on the substrate layer 110 .
[0078] In step S3 , nanoparticles are distributed on a side of the fluorosilicone resin film layer 120 away from the substrate layer 110 to form nano spherical protrusions 130 on the fluorosilicone resin film layer 120 .
[0079] In step S3 , the nanoparticles are distributed by sprinkling the nanoparticles on the fluorosilicone resin film layer 120 before the fluorosilicone resin film layer 120 is cured, and the nano-spherical protrusions 130 attached to the fluorosilicone resin film layer 120 are formed after the fluorosilicone resin film layer 120 is cured.
[0080] In some examples, before step S2, the method for preparing the anti-reflective hydrophobic film 100 further includes the following steps:
[0081] The functional layer 140 is formed on the substrate layer 110, that is, the functional layer 140 is located between the substrate layer 110 and the fluorosilicone resin film layer 120. The functional layer 140 includes at least one of a water-proof and oil-proof layer, an anti-reflection layer, and a hardening coating layer.
[0082] In some examples, before step S2, the method for preparing the anti-reflective hydrophobic film 100 further includes the following steps:
[0083] The PET protective layer 150 is formed on the functional layer 140 . That is, the PET protective layer 150 is disposed between the functional layer 140 and the fluorosilicone resin film layer 120 .
[0084] In some examples, the method for preparing the anti-reflective hydrophobic film 100 further includes the following steps:
[0085] The adhesive layer 160 is formed on a side of the base material layer 110 away from the fluorosilicone resin film layer 120 .
[0086] In some examples, the method for preparing the anti-reflective hydrophobic film 100 further includes the following steps:
[0087] A release layer 170 is formed on a side of the adhesive layer 160 away from the base layer 110 .
[0088] The following specific examples are provided to further illustrate the present invention. The present invention provides the following specific examples for a better understanding of the present invention, but is not limited to the specific implementation methods and does not limit the protection scope of the present invention.
[0089] Example 1
[0090] The anti-reflective hydrophobic film 100 for the substation equipment window of this embodiment includes a release layer 170 , an adhesive layer 160 , a substrate layer 110 , a functional layer 140 , a PET protective layer 150 and a fluorosilicone resin film layer 120 which are stacked in sequence.
[0091] The material of the adhesive layer 160 is PU with a thickness of 10 μm. A plurality of exhaust grooves 162 opening at the edge of the adhesive layer are provided on the side of the adhesive layer away from the substrate layer. The width of the exhaust groove 162 is 1 μm, and the depth of the exhaust groove 162 is 1.5 μm. The material of the substrate layer 110 is PET with a thickness of 125 μm. The functional layer 140 is a ceramic coating with a thickness of 1 μm. The thickness of the PET protective layer 150 is 50 μm. The thickness of the fluorosilicone resin film layer 120 is 50 μm. Nano-spherical protrusions 130 are distributed on the side of the fluorosilicone resin film layer 120 away from the substrate layer 110, which are formed by sprinkling nano-silicon dioxide particles on the fluorosilicone resin film layer 120 before the fluorosilicone resin film layer 120 is cured, and the nano-spherical protrusions 130 attached to the fluorosilicone resin film layer 120 are formed after the fluorosilicone resin film layer 120 is cured.
[0092] The film attaching method of this embodiment includes the following steps:
[0093] Step 1, provide four film sticking devices. The film sticking devices include a mounting seat, a lifting mechanism, a suction cup and a glue sticking base, the lifting mechanism is movably arranged on the mounting seat, the lifting mechanism is connected to the suction cup to drive the suction cup to rise or fall, and the glue sticking base is connected to the bottom of the mounting seat.
[0094] Step 2: Distribute and set four film sticking devices around the meter window, and stick the adhesive base to the frame of the window.
[0095] Step 3: Take the anti-reflective hydrophobic film and adsorb it on the suction cups of each film sticking device. Specifically, align the anti-reflective hydrophobic film and place it on the window of the substation equipment. Operate the lifting mechanism of the film sticking device to drive the suction cup down and adsorb the anti-reflective hydrophobic film. Then operate the lifting mechanism of the film sticking device to drive the suction cup up, suck up the anti-reflective hydrophobic film, and remove the release layer of the anti-reflective hydrophobic film.
[0096] Step 4, operate the lifting mechanism of the film sticking device in batches, driving the corresponding suction cups to descend in turn, so that multiple areas of the anti-reflective hydrophobic film are attached to the window in turn. During the process, a scraper is used to scrape the attached parts of the anti-reflective hydrophobic film to remove bubbles.
[0097] Example 2
[0098] The anti-reflective hydrophobic film 100 for the substation equipment window of this embodiment includes a release layer 170 , an adhesive layer 160 , a substrate layer 110 , a functional layer 140 , a PET protective layer 150 and a fluorosilicone resin film layer 120 which are stacked in sequence.
[0099] The material of the adhesive layer 160 is PU, with a thickness of 10 μm. A plurality of exhaust grooves 162 opening at the edge of the adhesive layer are provided on the side of the adhesive layer away from the substrate layer. The width of the exhaust groove 162 is 1.8 μm, and the depth of the exhaust groove 162 is 2 μm. The material of the substrate layer 110 is PET, with a thickness of 125 μm. The functional layer 140 is an alternately stacked H4 layer and SiO 2 The thickness of the PET protective layer 150 is 50 μm. The thickness of the fluorosilicone resin film layer 120 is 50 μm. The side of the fluorosilicone resin film layer 120 away from the substrate layer 110 is distributed with nano-spherical protrusions 130, which are formed by sprinkling nano-silicon dioxide particles on the fluorosilicone resin film layer 120 before the fluorosilicone resin film layer 120 is cured, and the nano-spherical protrusions 130 attached to the fluorosilicone resin film layer 120 are formed after the fluorosilicone resin film layer 120 is cured.
[0100] The film attaching method of this embodiment is the same as that of embodiment 1.
[0101] Example 3
[0102] The anti-reflective hydrophobic film 100 for the substation equipment window of this embodiment includes a release layer 170 , an adhesive layer 160 , a substrate layer 110 , a functional layer 140 , a PET protective layer 150 and a fluorosilicone resin film layer 120 which are stacked in sequence.
[0103] The material of the adhesive layer 160 is PU with a thickness of 10 μm. A plurality of exhaust grooves 162 opening at the edge of the adhesive layer are provided on the side of the adhesive layer away from the substrate layer. The material of the substrate layer 110 is PET with a thickness of 100 μm. The material of the functional layer 140 is H4 layer and Al2O3 layer alternately stacked. 2 O 3 The thickness of the PET protective layer 150 is 40 μm. The thickness of the fluorosilicone resin film layer 120 is 50 μm. The side of the fluorosilicone resin film layer 120 away from the substrate layer 110 is distributed with nano-spherical protrusions 130, which are formed by sprinkling nano-silicon dioxide particles on the fluorosilicone resin film layer 120 before the fluorosilicone resin film layer 120 is cured, and the nano-spherical protrusions 130 attached to the fluorosilicone resin film layer 120 are formed after the fluorosilicone resin film layer 120 is cured.
[0104] The film attaching method of this embodiment is the same as that of embodiment 1.
[0105] The following optical and mechanical properties tests were performed on the anti-reflective hydrophobic film 100 of the above embodiment.
[0106] 1. Use a haze meter to test the total light transmittance and haze value.
[0107] 2. Use Olympus reflectivity meter to test Y value.
[0108] 3. Use Konica colorimeter to test a* and b* values.
[0109] 4. Use a grid knife and 3M681 tape to test adhesion.
[0110] 5. Use a pencil hardness tester to test the pencil hardness.
[0111] 6. Use a water contact angle tester to measure the water contact angle.
[0112] 7. Use a wear-resistant machine, Bonstar steel wool 0000#, load 1kg*2000cycles, 2cm*2cm to test the wear resistance of the steel wool of the anti-reflective hydrophobic film 100.
[0113] 8. Use optical adhesive to test the peeling force of the PET protective layer 150.
[0114] The optical performance test results of the anti-reflective hydrophobic film 100 in the above embodiment are shown in Table 1. It can be seen from the test results in Table 1 that the total light transmittance, haze value, Y value, a* value, and b* value of the anti-reflective hydrophobic film 100 in the above embodiment are all within the specification value range. The above anti-reflective hydrophobic film 100 has good optical properties such as transmittance, haze value, Y value, a* value, and b* value.
[0115] Table 1 Optical performance test results of the anti-reflective hydrophobic film 100 of Examples 1 to 3
[0116]
[0117] The mechanical property test results of the anti-reflective hydrophobic film 100 of the above embodiment are shown in Table 2. It can be seen from the test results in Table 2 that the water contact angle of the anti-reflective hydrophobic film 100 is above 90°, which reduces the adhesion of water droplets on the surface of the fluorosilicone resin film layer 120, ensures visibility when it rains, and avoids the situation where the image of the sequential control operation is not clear during rainy days. In addition, the adhesion, pencil hardness, and steel wool wear resistance of the anti-reflective hydrophobic film 100 of the above embodiment are all within the specification value range. The anti-reflective hydrophobic film 100 has good mechanical properties such as adhesion, pencil hardness, and steel wool wear resistance, and the PET protective layer 150 therein has good mechanical properties and excellent anti-peeling effect.
[0118] Table 2 Mechanical properties test results of the anti-reflective hydrophobic film 100 of Examples 1 to 3
[0119]
[0120] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0121] The above-mentioned embodiments only express several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the invention patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims, and the description can be used to interpret the content of the claims.
Claims
1. A method for preventing rain and reflection of windows of substation equipment, characterized in that: The following steps are involved: Provide three or more film sticking devices, the film sticking devices comprising a mounting seat, a lifting mechanism, a suction cup and a glue sticking base, the lifting mechanism being movably arranged on the mounting seat, the lifting mechanism being connected to the suction cup to drive the suction cup to rise or fall, and the glue sticking base being connected below the mounting seat; The three or more film sticking devices are distributed around the window, and the adhesive adhesive base is adhered to the frame of the window; Adsorbing the anti-reflective hydrophobic film on the suction cup of each film sticking device; The lifting mechanism of the film sticking device is operated in batches to drive the corresponding suction cups down in turn, so that multiple areas of the anti-reflective hydrophobic film are attached to the window in turn. During the process, a scraper is used to scrape the attached parts of the anti-reflective hydrophobic film to remove bubbles.
2. The rainproof and anti-reflection method according to claim 1, characterized in that: The anti-reflective hydrophobic film comprises a substrate layer and a fluorosilicone resin film layer. The fluorosilicone resin film layer is arranged on the substrate layer. Nano spherical protrusions are distributed on one side of the fluorosilicone resin film layer away from the substrate layer.
3. The rainproof and anti-reflection method according to claim 2, characterized in that: The material of the nano spherical protrusions is nano silicon dioxide.
4. The rainproof and anti-reflection method according to claim 2, characterized in that: The anti-reflective hydrophobic film further comprises a functional layer, which is arranged between the substrate layer and the fluorosilicone resin film layer, and comprises at least one of a waterproof and oil-proof layer, an anti-reflective layer, and a hardened coating layer.
5. The rainproof and anti-reflection method according to claim 4, characterized in that: The anti-reflective hydrophobic film meets at least one of the following characteristics (1) to (3): (1) The material of the waterproof and oil-proof layer is fluorosilicone polymer; (2) The anti-reflection layer comprises a high refractive index layer and a low refractive index layer stacked together, the refractive index of the high refractive index layer is greater than the refractive index of the low refractive index layer, and the material of the high refractive index layer is selected from Nb2O5, TiO2, Ta2O5, H4, Si3N x At least one of, wherein x=2-5, and the material of the low refractive index layer is selected from at least one of SiO2, Al2O3, and MgF2; (3) The hardened coating layer is a ceramic coating.
6. The rainproof and anti-reflection method according to any one of claims 2 to 5, characterized in that: The anti-reflective hydrophobic film meets at least one of the following characteristics (1) to (2): (1) The anti-reflective hydrophobic film further comprises a PET protective layer, wherein the PET protective layer is disposed between the functional layer and the fluorosilicone resin film layer; (2) The material of the substrate layer is PET.
7. The rainproof and anti-reflection method according to claim 6, characterized in that: The anti-reflective hydrophobic film meets at least one of the following characteristics (1) to (2): (1) The thickness of the PET protective layer is 40 μm to 50 μm; (2) The thickness of the substrate layer is 100 μm to 125 μm.
8. The rainproof and anti-reflection method according to any one of claims 2 to 5 and 7, characterized in that: The anti-reflective hydrophobic film further comprises an adhesive layer, and the adhesive layer is arranged on a side of the substrate layer away from the fluorosilicone resin film layer.
9. The rainproof and anti-reflection method according to claim 8, characterized in that: A plurality of venting grooves opening at the edge of the adhesive layer are provided on one side of the adhesive layer away from the substrate layer; when the scraper is used to level the attachment area of the anti-reflective hydrophobic film, the moving direction of the scraper is consistent with the extension direction of the venting grooves in the attachment area.
10. The rainproof and anti-reflection method according to claim 9, characterized in that: The width of the exhaust groove is 1 μm to 1.8 μm, and the depth of the exhaust groove is 1.5 μm to 2 μm.