Production method of batik printing imitating textile

Abstract

The invention relates to a production method of a batik printing imitating textile, and relates to the technical field of textile production, and the production method comprises the following steps: S1, unwinding a rolled gray fabric; s2, sanding treatment is carried out; s3, impurity removal treatment; s4, scutching; S5, shaping and rolling; s6, printing by a color butterfly rotary screen printing machine; s7, performing high-temperature ageing; s8, washing and fixing color; S9, drawing finished pulp; s10, performing embossing; and S11, packaging a finished product. According to the sueding machine, the scrap removing mechanism is additionally installed on the side plate, the scrap removing mechanism is fixedly installed between the second belt and the first belt, the scrap removing mechanism comprises the two fixing bases, one fixing base is fixed to the second belt, the other fixing base is fixed to the first belt, and a cross rod is fixed to the two fixing bases jointly; a plurality of scraping rods are fixed to the transverse rod, the tops of the scraping rods are inserted into the cloth, and when the cloth is transported, the scraping rods can scrape off soft flocks left on the cloth, so that the soft flocks on the surface of the cloth are greatly reduced, and the quality of the cloth is improved.

Description

Technical Field

[0001] The present application relates to the technical field of textile production, and in particular to a method for producing textiles for imitation batik printing. Background Art

[0002] Batik printing uses the water repellency of wax as a dye-resistant material to print or hand-paint patterns on fabrics. After printing, the wax is cooled and cracked to produce natural cracks - ice patterns. When dyeing, the dye can penetrate into the fabric from the ice patterns, presenting unique patterns. This non-repetitive and varied pattern has a high appreciation value.

[0003] The traditional batik printing technology is to use special wax painting tools (copper wax knife, copper wax pen, crayon, etc.) to hand-paint patterns on fabrics. It has certain artistic value and is often used as a printed decoration. Because it is handmade, the productivity is low and the product price is high. The use of mechanical wax printing can greatly improve work efficiency. Mechanical wax printing uses two flower tubes to print the adjusted wax on the front and back of the fabric under constant temperature conditions, and make the patterns on the front and back basically consistent. After the wax solidifies, the fabric is pulled through the circular holes in a rope shape to make the wax crack and form ice patterns. Then dye it with dyes that can be dyed at room temperature, treat it with boiling water after dyeing, wash off and recycle the printed wax. Finally, add printing colors and large full ground according to requirements to form imitation wax resist fabric.

[0004] With respect to the above-mentioned related technologies, the inventors believe that the following disadvantages exist: when the manual batik method is used to produce batik floral fabrics, the production cycle is relatively long, resulting in low production efficiency. Summary of the invention

[0005] In order to improve the problem of low production efficiency when producing batik printed fabrics, the present application provides a method for producing textiles with imitation batik printing.

[0006] In the first aspect, the present application provides a method for producing textiles for imitation batik printing, which adopts the following technical solution:

[0007] A method for producing textiles for imitation batik printing comprises the following steps:

[0008] S1, unwinding the packaged grey fabric, and realizing automatic unwinding of the grey fabric through the unwinding mechanism;

[0009] S2, sanding treatment, sanding the surface of the grey cloth by a sanding machine;

[0010] S3, impurity removal treatment, using clean water to clean the impurities on the surface of the grey cloth through the overflow cylinder, so as to improve the feel of the grey cloth;

[0011] S4, opening the width, using the opening machine to open the width of the grey cloth during transportation, so that the grey cloth can be fully unfolded for subsequent processing;

[0012] S5, shaping and rolling, through the rolling machine, the grey cloth in the conveying process is shaped and rolled to achieve the pre-shaping of the grey cloth;

[0013] S6, printing with a colorful butterfly rotary screen printing machine, the pre-prepared printing paste is scraped onto the surface of the grey cloth through the colorful butterfly rotary screen printing machine and penetrates into the reverse side of the grey cloth, the printing screen cylinder is engraved with a flower pattern, and the printing paste forms a pattern on the grey cloth through the screen cylinder;

[0014] S7, factory high temperature steaming, through the evaporator to emit steam to dry the printed fabric, natural gas direct combustion to produce high temperature hot air to reach the process requirements of the stable temperature, the steaming condition temperature is 180 degrees Celsius, the time is 7 to 8 minutes;

[0015] S8, washing, washing the fabric with water through an open-width washing machine to remove floating color of printing paste, residual dyes, paste and other additives on its surface to improve color brightness;

[0016] S9, finished product sizing and pulling, the fabric is sizing and pulling through the setting machine, which is used to improve the feel, appearance and performance of the fabric. The specific steps are as follows:

[0017] Stretching grey fabric: stretching the fabric to produce different deformations in length and width;

[0018] Sizing treatment: The stretched fabric is sizing treated to make it hard and shaped by chemical composition to ensure the final sizing effect;

[0019] Sizing treatment: After sizing, liquid ammonia is used for setting to make the fabric stronger and more durable;

[0020] Re-washing and rewinding: Wash and rewind the fabric after sizing treatment;

[0021] S10, ginning, ginning the fabric through a ginning machine;

[0022] S11. Finished product packaging.

[0023] By adopting the above technical solution, a sanding treatment is performed in step S2, and the surface of the grey cloth is treated by a sanding machine to make it softer and smoother, which helps to improve the overall feel and comfort of the cloth;

[0024] The impurity removal treatment in step S3 effectively removes impurities on the surface of the grey cloth through clean water washing in the overflow tank, further improving the touch of the cloth and providing a cleaner substrate for subsequent printing and shaping processes;

[0025] The S4's opening process allows the grey fabric to be fully opened through the opening machine, which helps to ensure uniformity during the printing process, avoids uneven printing effects caused by folding or overlapping of fabrics, and improves the overall printing quality.

[0026] The S6 colorful butterfly rotary screen printing machine prints through the penetration of the colorful butterfly rotary screen and the uniform rotation of the roller, so that the printing paste evenly penetrates the surface of the fabric, enhancing the clarity of the pattern and the vividness of the color, and the imitation batik effect is more realistic and rich;

[0027] The combination of high temperature steaming and water washing and color fixing of S7 and S8 allows the printed fabric to be quickly dried and fixed at 180℃ high temperature steaming, and then further enhanced by water washing, thereby improving the color fastness of the pattern and preventing fading;

[0028] The finished product of S9 is treated by stretching the grey cloth, treating the sizing stains and setting with liquid ammonia, which makes the cloth feel better and the surface more crisp, improves the overall appearance and durability of the finished cloth, and is conducive to improving the quality of the product.

[0029] S10's embossing treatment uses a embossing machine to texture the surface of the fabric, forming a unique texture with an imitation batik effect, giving the fabric a stronger sense of layering and three-dimensional effect, and increasing the aesthetics of the imitation batik printed fabric;

[0030] Through the mechanized processing of the entire process, from unwinding to finished product packaging, a high degree of automation and process control is achieved, ensuring the consistency of the finished product, so that the color, texture and pattern of the fabric can reach the expected high quality standards. The process of the overall production method is closely integrated, from fabric processing to pattern printing, color fixing, hand feel improvement and finished product packaging, ensuring the excellent effects of imitation batik printed fabrics in feel, appearance and quality, which is suitable for mass production of high-quality imitation batik printed textiles.

[0031] Preferably, in step S2, the grey cloth is subjected to a sanding treatment to remove the polyester feel and increase the cotton feel, thereby improving the quality of the textile.

[0032] By adopting the above technical scheme, the grey cloth is sanded to remove the wash feel and increase the cotton feel. After the sanding treatment, the surface of the textile is softer and more delicate, and the feel is closer to cotton, which effectively improves the comfort level, is suitable for close-fitting wear, and enhances the user's wearing experience. The surface area of ​​the fiber is increased after sanding, which helps to improve moisture absorption, increase the fluffiness and thickness of the fiber, and make the fabric appear fuller and more textured, with a softer luster and a more delicate texture.

[0033] Preferably, in step S8, when washing the textile fabric, it is necessary to add insurance powder and a small amount of caustic soda to the water to facilitate color fixing of the pattern and improve the fastness of the pattern after printing and dyeing.

[0034] By adopting the above technical scheme, by adding insurance powder as a reducing agent in the washing step, the dye is further stabilized, the dye molecules are better combined with the fiber, the adhesion of the dye on the textile fabric is enhanced, and the color fastness is improved. A small amount of caustic soda is added to promote the chemical combination of the dye molecules and the fiber, so that the pattern is more stable, washable and wear-resistant. During the washing process, the reducing effect of the insurance powder can remove the unreacted dye residue, avoid discoloration or color migration in subsequent use and cleaning, help to make the pattern boundary clearer, improve the appearance and quality of the product, improve the overall uniformity of printing and dyeing and improve the feel, and simplify the subsequent process steps while fixing the color, without the need for repeated washing and reprocessing, thereby improving production efficiency and reducing processing costs.

[0035] In the second aspect, the present application provides a suede sanding machine to improve the product quality of textiles with imitation batik printing, using the following technical solution:

[0036] It comprises a side plate, on which a sanding shaft and a guide shaft are rotatably mounted, the sanding shaft is fixed to the motor shaft of a first motor, a sanding roller is fixed on the sanding shaft, and a guide roller is fixed on the guide shaft, the guide roller is used as a transportation guide for the cloth, and after the first motor is started, the sanding roller is driven to rotate to perform sanding operation on the cloth;

[0037] A lint removal mechanism is installed on the side plate, and the lint removal mechanism includes a pair of rotating rollers rotatably arranged on the side plate, a first pulley and a second pulley are fixed on the rotating rollers, the first pulleys are driven by a first belt, the second pulleys are driven by a second belt, a collecting cloth is fixed between the second belt and the first pulley, the collecting cloth is an endless belt structure, one side of the collecting cloth is fixed to the first belt, and the other side is fixed to the collecting cloth;

[0038] The lint removal mechanism also includes at least two pairs of lint removal mechanisms, which are fixedly installed between the second belt and the first belt. The lint removal mechanism includes two fixed seats, one of which is fixed on the second belt, and the other is fixed on the first belt. A cross bar is fixed on the two fixed seats, and a plurality of scraper rods are fixed on the cross bar. The top of the scraper rod is inserted into the cloth, and one of the rotating rollers is fixed to the motor shaft of the second motor, and the second motor is fixed on the side panel.

[0039] Preferably, a collecting box fixed to the side plate is provided at the bottom of the lint removal mechanism.

[0040] Preferably, water can be contained in the collection box.

[0041] Preferably, the scraper rod on one of the chip removal mechanisms of a pair of the chip removal mechanisms is arranged alternately with the scraper rod on the other chip removal mechanism.

[0042] Preferably, the collecting cloth arranged between the first belt and the second belt is loosely installed so that the collecting cloth on the upper surface of the second belt and the first belt sinks under the action of its own gravity and the collecting cloth on the lower surface of the second belt and the first belt also convexes under the action of its own gravity.

[0043] Preferably, counterweights are evenly fixed inside the collecting cloth.

[0044] Preferably, a cleaning structure is installed between the collection box and the lint removal mechanism; the cleaning structure includes an electric telescopic rod fixed to the side panel, the electric telescopic rod controls the extension and retraction of the piston rod, the end of the piston rod is fixed to a bottom rod, and scraping strips are evenly fixed on the bottom rod.

[0045] In summary, the present application includes at least one of the following beneficial technical effects:

[0046] 1. The present application provides a method for producing textiles for imitation batik printing, which adopts the above-mentioned series of production methods and produces textiles through corresponding equipment, and can efficiently produce textiles for imitation batik printing, effectively shorten the production cycle, and thus effectively improve the production efficiency.

[0047] 2. The fuzzing machine of the present application is provided with a dander removing mechanism on the side plate, the dander removing mechanism comprising a pair of rotating rollers rotatably arranged on the side plate, a first pulley and a second pulley being fixed on the rotating rollers, a first belt transmission being passed between the first pulleys, a second belt transmission being passed between the second pulleys, a collecting cloth being fixed between the second belt and the first pulley, the collecting cloth being in an endless belt structure, one side of the collecting cloth being fixed on the first belt, and the other side being fixed on the collecting cloth; the dander removing mechanism also comprises at least two pairs of dander removing mechanisms, the dander removing mechanism being fixedly installed between the second belt and the first belt, the dander removing mechanism comprising two fixed seats, one of which is fixed on the second belt, and the other is fixed on the first belt, a cross bar being fixed on the two fixed seats, a plurality of scraping rods being fixed on the cross bar, the top of the scraping rod being inserted into the cloth, and when the cloth is transported, the scraping rod will scrape out the dander remaining on the cloth, the scraped dander will remain on the scraping rod or directly fall on the surface of the collecting cloth, and the collecting cloth can transport out the dander collected on its surface after movement, thereby greatly reducing the dander on the surface of the cloth and improving the quality of the cloth.

[0048] 3. A collecting box fixed to the side plate is provided at the bottom of the lint removal mechanism, and the collecting box is used to collect lint; water can be filled in the collecting box to prevent the collected lint from flying.

[0049] 4. The collecting cloth arranged between the first belt and the second belt is installed loosely, so that the collecting cloth on the upper surface of the second belt and the first belt sinks under the action of its own gravity, and the sunken collecting cloth can better receive the hair debris, while the collecting cloth on the lower surface of the second belt and the first belt also convexes under the action of its own gravity, and the convex collecting cloth can better push out the hair debris on the surface.

[0050] 5. A cleaning structure is installed between the collection box and the hair debris removal mechanism to clean the hair debris remaining on the scraper rod; the cleaning structure includes an electric telescopic rod fixed on the side panel, the electric telescopic rod controls the extension and retraction of the piston rod, the end of the piston rod is fixed to a bottom rod, and scraping strips are evenly fixed on the bottom rod. When the scraper rod moves to the scraper bar position, the scraper rod can pass through the gap between the scraper strips, and the hair debris on the scraper rod is pushed out into the collection box through the scraper strip for collection. The scraper rods are staggered, so the electric telescopic rod controls the extension and retraction of the piston rod to drive the scraper strip to move, so that it can align with the gap between the scraper rods each time, thereby continuously scraping the hair debris and improving the treatment effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0051] Figure 1 This is a schematic diagram of a production method for textiles with imitation batik printing according to an embodiment of the present application;

[0052] Figure 2 This is a first schematic diagram of the appearance of the suede sanding machine in the embodiment of the present application;

[0053] Figure 3 for Figure 2 The enlarged schematic diagram at A in the middle;

[0054] Figure 4 This is a second schematic diagram of the appearance of the suede sanding machine in the embodiment of the present application;

[0055] Figure 5 for Figure 4 The enlarged schematic diagram of point B in the middle;

[0056] Figure 6 This is a third schematic diagram of the appearance of the suede sanding machine in the embodiment of the present application;

[0057] Figure 7 A cross-sectional view of a suede sanding machine in an embodiment of the present application;

[0058] Figure 8 This is a schematic diagram of the appearance of the sanding machine with cloth removed in the embodiment of the present application.

[0059] In the figure: 10, side panel; 11, cloth; 12, sanding shaft; 13, sanding roller; 14, guide roller; 15, guide shaft; 16, collecting box; 17, electric telescopic rod; 18, bottom rod; 19, scraper bar; 20, second belt; 21, collecting cloth; 23, cross bar; 24, fixed seat; 25, scraper bar; 26, rotating roller; 27, second pulley; 28, counterweight; 29, first motor; 30, second motor; 31, first pulley; 32, first belt; 40, chip removal mechanism; 50, hair chip removal mechanism. DETAILED DESCRIPTION

[0060] The following is combined with Figure 1-8 This application is described in further detail.

[0061] This embodiment discloses a method for producing textiles for imitation batik printing.

[0062] Reference Figure 1 , a method for producing textiles for imitation batik printing, comprising the following steps:

[0063] S1. Unwinding of rolled grey fabric: The unwinding mechanism realizes automatic unwinding of grey fabric. The automatic unwinding function ensures that the fabric is smoothly unwound from the rolled state, so that the fabric is always in a flat state before entering the subsequent process, reducing manual intervention and improving production efficiency and quality consistency.

[0064] S2, sanding treatment, the surface of the grey cloth is sanded by a sanding machine, which improves the softness and feel of the cloth, makes the surface of the cloth smoother, is conducive to the uniform adhesion of the printing paste in the subsequent printing process, and improves the beauty and comfort of the finished product;

[0065] S3, impurity removal treatment, through the overflow tank, use clean water to clean the impurities on the surface of the grey cloth, so as to improve the feel of the grey cloth, further improve the cleanliness of the cloth, reduce the influence of impurities on the adhesion of the printing paste, thereby ensuring the effect and quality of the printing;

[0066] S4, opening the width, through the opening machine to open the grey cloth in the process of transportation, so that the grey cloth can be fully unfolded, avoiding wrinkles and overlaps in the process of transportation, which is conducive to subsequent uniform printing and ensures that the surface of the entire cloth is processed on the same plane;

[0067] S5, shaping and rolling, through the rolling machine, the grey cloth in the conveying process is shaped and rolled to achieve pre-shaping of the grey cloth, which helps the cloth to maintain a stable shape, reduce the process deviation caused by cloth deformation in subsequent processes, and improve the accuracy of the printing process and the dimensional stability of the cloth;

[0068] S6, Colorful Butterfly Rotary Screen Printing Machine Printing, the pre-prepared printing paste is scraped onto the surface of the grey cloth through the Colorful Butterfly Rotary Screen Printing Machine and penetrates into the reverse side of the grey cloth, the printing screen cylinder is engraved with flower patterns, the printing paste forms a pattern on the grey cloth through the screen cylinder, the rotating printing roller drives the Colorful Butterfly Rotary Screen to roll and print, the pattern is clear and distinct, achieving high-quality imitation batik effect;

[0069] S7, factory high temperature steaming, through the evaporator to send out steam to dry the printed fabric, natural gas direct combustion to produce high temperature hot air to reach the process requirements of the stable temperature, the steaming condition temperature is 180 degrees Celsius, the time is 7 to 8 minutes, the printed fabric is steamed and dried, the printing paste is fixed and dried in a short time, effectively improving the color fastness of the printed pattern, ensuring the washability and durability of the printing;

[0070] S8, washing, washing the fabric with water through an open-width washing machine to remove floating color of printing paste, residual dyes, paste and other additives on its surface, and improve color brightness. In the washing process, insurance powder and a small amount of caustic soda are added for reduction washing;

[0071] S9, finished product sizing and pulling, through the setting machine to sizing and pulling, which is used to improve the feel, appearance and performance of the fabric, the specific steps are as follows:

[0072] Stretching grey fabric: stretching the fabric to produce different deformations in length and width, thus enhancing the fabric's stretchability and structural stability;

[0073] Sizing treatment: The stretched fabric is sizing treated to make it hard and shaped by chemical composition to ensure the final sizing effect;

[0074] Setting treatment: After the sizing treatment, liquid ammonia is used for setting treatment to make the fabric stronger and more durable, and improve the ability of the fabric to maintain its shape and quality after multiple washings;

[0075] Re-washing and rewinding: The fabric after sizing is washed and rewound again to ensure the cleanliness of the fabric after shaping, and to make the fabric neat and orderly for subsequent use;

[0076] S10, embossing: embossing the fabric through a embossing machine to give the fabric surface a specific texture effect, thereby enhancing the appearance and texture of the fabric and improving the decorativeness and added value of the product;

[0077] S11. Finished product packaging: Packaging and protecting the finished fabrics that have completed all the processes to ensure that the appearance and quality of the fabrics will not be damaged during transportation and storage, so that the finished products can be delivered in the best condition.

[0078] By adopting the production method of steps S1-S11 in combination with corresponding equipment to produce textiles, textiles with imitation batik printing can be produced more efficiently. Compared with the traditional manual batik method, the production cycle is effectively shortened, thereby effectively improving the production efficiency.

[0079] The implementation principle of the production method of textiles for imitation batik printing in the embodiment of the present application is as follows: through the unwinding mechanism, the sanding machine, the overflow cylinder, the width opening machine and other automated equipment, the automatic processing of each link of the grey cloth from winding to processing is realized, the manual operation is reduced, the stability and consistency of the production process are ensured, and the production efficiency is improved. In the production process, the sanding and impurity removal treatments are used to effectively improve the surface quality of the cloth. The sanding treatment improves the feel of the cloth, and the impurity removal treatment removes impurities on the surface of the cloth, ensuring the uniformity and beauty of the printing effect. The colorful butterfly rotary screen printing machine is used for printing. The process, through precise control of the addition and penetration of slurry and the rotation of printing roller, can form clear and layered imitation batik patterns on the surface of the fabric, ensuring the firmness and washability of the printed pattern. The slurry pulling and liquid ammonia setting treatments further enhance the feel, appearance and long-term durability of the fabric. The embossing treatment gives the fabric a specific texture effect, enhancing the beauty of the fabric and increasing its added value. After all production steps are completed, the finished fabric is protected by packaging to avoid damage during transportation and storage, ensuring its appearance and quality to be in the best condition, thereby enhancing the market adaptability of the product.

[0080] The present application also discloses a suede sanding machine for producing textiles with imitation batik printing to improve the quality of the finished textile products, specifically:

[0081] It includes a side plate 10, on which a sanding shaft 12 and a guide shaft 15 are rotatably mounted, the sanding shaft 12 is fixed to the motor shaft of a first motor 29, a sanding roller 13 is fixed on the sanding shaft 12, and a guide roller 14 is fixed on the guide shaft 15, the guide roller 14 is used as a transportation guide for the cloth 11, and after the first motor 29 is started, the sanding roller 13 is driven to rotate to perform sanding operation on the cloth 11;

[0082] After the cloth 11 is sanded by the sanding roller 13, a large amount of hair residue is easily left on the cloth 11, which requires complicated post-processing steps, greatly reducing the production efficiency of the textiles with imitation batik printing, and the quality of the finished product cannot be guaranteed. Therefore, the applicant has optimized the sanding machine, and the hair residue in the cloth 11 is removed as much as possible in the sanding step. The specific design is as follows:

[0083] A lint removal mechanism 50 is installed on the side plate 10, and the lint removal mechanism 50 includes a pair of rotating rollers 26 rotatably arranged on the side plate 10, and a first pulley 31 and a second pulley 27 are fixed on the rotating rollers 26, the first pulley 31 is driven by a first belt 32, and the second pulley 27 is driven by a second belt 20, and a collecting cloth 21 is fixed between the second belt 20 and the first pulley 31, and the collecting cloth 21 is an endless belt structure, and one side of the collecting cloth 21 is fixed to the first belt 32, and the other side is fixed to the collecting cloth 21;

[0084] The lint removal mechanism 50 also includes at least two pairs of lint removal mechanisms 40, which are fixedly installed between the second belt 20 and the first belt 32. The lint removal mechanism 40 includes two fixed seats 24, one of which is fixed on the second belt 20, and the other is fixed on the first belt 32. A cross bar 23 is fixed on the two fixed seats 24, and a plurality of scraping rods 25 are fixed on the cross bar 23. The top of the scraping rod 25 is inserted into the cloth 11. When the cloth 11 is transported, the scraping rod 25 will scrape out the lint remaining on the cloth 11, and the scraped lint will remain on the scraping rod 25 or directly fall on the collecting cloth 21. The surface, one of the rotating rollers 26 is fixed to the motor shaft of the second motor 30, the second motor 30 is fixed on the side plate 10, and the second motor 30 is used to drive one of the rotating rollers 26 to rotate, thereby driving the first pulley 31 and the second pulley 27 on the rotating roller 26 to rotate, thereby driving the first belt 32 and the second belt 20 to move. The movement of the first belt 32 and the second belt 20 can replace the dander removing mechanism 50 after the dander is fully collected on one group of the dander removing mechanisms 50; the collecting cloth 21 moves with the first belt 32 and the second belt 20, and the dander collected on its surface can be transported out after the movement of the collecting cloth 21.

[0085] Furthermore, a collecting box 16 fixed to the side plate 10 is provided at the bottom of the lint removal mechanism 50, and the collecting box 16 is used to collect lint.

[0086] Furthermore, water may be contained in the collection box 16 to prevent the collected hair debris from flying.

[0087] For further information, see Figure 8 In order to more thoroughly remove the lint on the surface of the cloth 11, the scraper rod 25 on one of the pair of lint removal mechanisms 40 is alternately arranged with the scraper rod 25 on the other lint removal mechanism 40, so that the entire surface of the cloth 11 can be scraped.

[0088] For further information, see Figure 7 In order to facilitate the collection and discharge of hair scraps, the collecting cloth 21 arranged between the first belt 32 and the second belt 20 is loosely installed, so that the collecting cloth 21 on the upper surface of the second belt 20 and the first belt 32 sinks under the action of its own gravity, and the sunken collecting cloth 21 can better receive the hair scraps, and the collecting cloth 21 on the lower surface of the second belt 20 and the first belt 32 also convexes under the action of its own gravity, and the convex collecting cloth 21 can better push out the hair scraps on the surface;

[0089] In order to enhance the sinking and convexing effects of the collecting cloth 21 , counterweights 28 are evenly fixed inside the collecting cloth 21 .

[0090] In addition, a cleaning structure is installed between the collecting box 16 and the hair debris removing mechanism 50 for cleaning the hair debris remaining on the scraper rod 25. When the scraper rod 25 moves to the bottom along with the second belt 20 and the first belt 32, the hair debris on the scraper rod 25 will fall into the collecting box 16 and be collected under the action of its own gravity, but some hair debris will still remain on the scraper rod 25.

[0091] The cleaning structure includes an electric telescopic rod 17 fixed on the side plate 10, and the electric telescopic rod 17 controls the extension and retraction of the piston rod. The end of the piston rod is fixed with a bottom rod 18, and scraper strips 19 are evenly fixed on the bottom rod 18. When the scraper rod 25 moves to the position of the scraper strips 19, the scraper rod 25 can pass through the gap between the scraper strips 19, and the hair scraps on the scraper rod 25 are pushed out by the scraper strips 19 to be collected in the collection box 16. The scraper rods 25 are staggered, so the electric telescopic rod 17 controls the extension and retraction of the piston rod to drive the scraper strips 19 to move, so that they are aligned with the gap between the scraper rods 25 each time.

[0092] The applicant would like to further explain that the operation of each electrical appliance of the present application is controlled by a unified control terminal, and it is a better choice to use a PLC program for control. The PLC control program module related to the extension and retraction of the electric telescopic rod 17 can be manually adjusted according to the number and position of the dander removing mechanism 50.

[0093] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A method for producing textiles for imitation batik printing, characterized in that: The following steps are involved: S1, unwinding the packaged grey fabric, and realizing automatic unwinding of the grey fabric through the unwinding mechanism; S2, sanding treatment, sanding the surface of the grey cloth by a sanding machine; S3, impurity removal treatment, using clean water through the overflow cylinder to clean the impurities on the surface of the grey cloth, so as to improve the feel of the grey cloth; S4, opening the width, using the opening machine to open the width of the grey cloth during transportation, so that the grey cloth can be fully unfolded for subsequent processing; S5, shaping and rolling, the grey cloth in the conveying process is shaped and rolled by the rolling machine to achieve pre-shaping of the grey cloth; S6, printing with a colorful butterfly rotary screen printing machine, the pre-prepared printing paste is scraped onto the surface of the grey cloth through the colorful butterfly rotary screen printing machine and penetrates into the reverse side of the grey cloth, the printing screen cylinder is engraved with a flower pattern, and the printing paste forms a pattern on the grey cloth through the screen cylinder; S7, factory high temperature steaming, through the evaporator to emit steam to dry the printed fabric, natural gas direct combustion to produce high temperature hot air to reach the process requirements of the stable temperature, the steaming condition temperature is 180 degrees Celsius, the time is 7 to 8 minutes; S8, washing, washing the fabric with water through an open-width washing machine to remove floating color of printing paste, residual dyes, paste and other additives on its surface to improve color brightness; S9, finished product sizing and pulling, the fabric is sizing and pulling through the setting machine, which is used to improve the feel, appearance and performance of the fabric. The specific steps are as follows: a. Stretching the grey fabric: stretching the fabric to produce different deformations in length and width; b. Sizing treatment: The stretched fabric is sizing treated to make it hard and shaped by chemical composition to ensure the final sizing effect; c. Sizing treatment: After sizing, liquid ammonia is used for setting to make the fabric stronger and more durable; d. Re-washing and rewinding: re-wash and rewind the fabric after sizing treatment; S10, ginning, ginning the fabric through a ginning machine; S11. Finished product packaging.

2. The method for producing a textile for imitation batik printing according to claim 1, characterized in that In step S2, the grey cloth is subjected to a sanding treatment to remove the polyester feel and increase the cotton feel, thereby improving the quality of the textile.

3. The method for producing textiles for imitation batik printing according to claim 1, characterized in that: In the step S8, when washing the textile fabric, it is necessary to add insurance powder and a small amount of caustic soda into the water to facilitate color fixation of the pattern and improve the fastness of the pattern after printing and dyeing.

4. The sanding machine according to claim 1 comprises a side plate (10), a sanding shaft (12) and a guide shaft (15) are rotatably mounted on the side plate (10), the sanding shaft (12) is fixed to the motor shaft of the first motor (29), a sanding roller (13) is fixed on the sanding shaft (12), and a guide roller (14) is fixed on the guide shaft (15), the guide roller (14) is used as a transportation guide for the cloth (11), and after the first motor (29) is started, the sanding roller (13) is driven to rotate to perform a sanding operation on the cloth (11), characterized in that: A dander removing mechanism (50) is installed on the side plate (10), and the dander removing mechanism (50) comprises a pair of rotating rollers (26) rotatably arranged on the side plate (10), a first pulley (31) and a second pulley (27) are fixed on the rotating rollers (26), the first pulleys (31) are driven by a first belt (32), the second pulleys (27) are driven by a second belt (20), a collecting cloth (21) is fixed between the second belt (20) and the first pulley (31), the collecting cloth (21) is in an endless belt structure, one side of the collecting cloth (21) is fixed on the first belt (32), and the other side is fixed on the collecting cloth (21); The dander removing mechanism (50) further comprises at least two pairs of dander removing mechanisms (40), wherein the dander removing mechanisms (40) are fixedly mounted between the second belt (20) and the first belt (32), wherein the dander removing mechanisms (40) comprise two fixing seats (24), wherein one of the fixing seats (24) is fixed on the second belt (20), and the other of the fixing seats (24) is fixed on the first belt (32), a cross bar (23) is fixed on the two fixing seats (24), a plurality of scraping rods (25) are fixed on the cross bar (23), and the tops of the scraping rods (25) are inserted into the cloth (11), wherein one of the rotating rollers (26) is fixed to the motor shaft of the second motor (30), and the second motor (30) is fixed on the side plate (10).

5. The suede sanding machine according to claim 4, characterized in that: A collecting box (16) fixed to the side plate (10) is provided at the bottom of the dander removing mechanism (50), and water is filled in the collecting box (16).

6. The suede sanding machine according to claim 4, characterized in that: The scraper rod (25) on one of the chip removal mechanisms (40) in a pair of the chip removal mechanisms (40) is arranged alternately with the scraper rod (25) on the other chip removal mechanism (40).

7. The suede sanding machine according to claim 4, characterized in that: The collecting cloth (21) arranged between the first belt (32) and the second belt (20) is installed loosely, so that the collecting cloth (21) on the upper surface of the second belt (20) and the first belt (32) sinks under the action of its own weight, and the collecting cloth (21) on the lower surface of the second belt (20) and the first belt (32) also convex under the action of its own weight.

8. The suede sanding machine according to claim 7, characterized in that: Counterweight blocks (28) are evenly fixed inside the collecting cloth (21).

9. The suede sanding machine according to claim 4, characterized in that: A cleaning structure is installed between the collection box (16) and the dander removal mechanism (50), the cleaning structure comprising an electric telescopic rod (17) fixed on the side plate (10), the electric telescopic rod (17) controlling the extension and retraction of a piston rod, a bottom rod (18) being fixed at the end of the piston rod, and scraping strips (19) being evenly fixed on the bottom rod (18).

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