Protective film preparation method, protective film and neodymium-iron-boron magnet sintering dewaxing process

By using a protective film prepared by copolymer of polyimide and polyether ether ketone, combined with a specific sintering and dewaxing process, the problem of manual removal of traditional protective materials is solved, and the automatic deplastication of neodymium iron boron magnets is achieved and the oxygen content is effectively controlled, and the production efficiency and magnetic performance are improved.

CN119708564APending Publication Date: 2025-03-28EARTH PANDA ADVANCE MAGNETIC MATERIAL +1
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Patent Information

Application Number
CN202411852208.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

In the manufacturing process of neodymium iron boron magnets, traditional protective materials need to be manually removed before sintering, which consumes time and labor, increases production costs, and it is difficult to ensure that the oxygen content of the magnet is within the ideal range, affecting magnetic properties.

Method used

A copolymer of polyimide and polyether ether ketone is used as a protective film, and a protective film of the desired shape and size is made by melt extrusion and/or injection molding, and combined with a specific sintering and dewaxing process, the automatic deplasting of the protective film during the sintering process is achieved.

Benefits of technology

The automatic deplastication of neodymium iron boron magnets during sintering is achieved, which improves production efficiency, reduces the defective yield, and effectively controls the oxygen content of the magnets and optimizes the magnetic performance.

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Abstract

The invention discloses a protective film preparation method, a protective film and a neodymium-iron-boron magnet sintering dewaxing process. The protective film preparation method comprises the following steps that S1, polyimide and polyether-ether-ketone are mixed in proportion to form a copolymer; s2, adding a proper amount of additive into the copolymer to form an initial material of the protective film; and S3, preparing the initial material of the protective film into a finished protective film with the required shape and size in a melt extrusion and / or injection molding manner. The device is simple in structure, the copolymer of polyimide and polyether-ether-ketone is used as a protection material of the neodymium-iron-boron magnet, the specific sintering dewaxing technology is combined, automatic plastic removal of the neodymium-iron-boron magnet in the sintering process is achieved, the production efficiency is improved, the defective product rate is reduced, and the oxygen content of the magnet is effectively controlled.
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