Coupling magnetic powder inspection feeding and discharging equipment arrangement and control method thereof

By changing the layout of the coupling magnetic powder flaw detection equipment to a "U" shape, and using loading and unloading robots and 3D vision technology, the problems of large land occupation, high labor intensity and low work efficiency caused by the layout of existing equipment are solved, and efficient and intelligent loading and unloading and framing operations are achieved.

CN119715769APending Publication Date: 2025-03-28BAOSHAN IRON & STEEL CO LTD
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Patent Information

Application Number
CN202311275999.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-09-28
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

The equipment layout of existing coupling magnetic powder flaw detection equipment leads to a large area, high labor intensity, low work efficiency, and the inability to realize automatic loading and unloading and frame loading operations, limiting the intelligent level of the coupling production line.

Method used

A coupling magnetic powder flaw detection loading and unloading equipment layout is designed, and the traditional "one" font layout is changed to "U" font layout is arranged, and the loading and unloading device is arranged on the same side. A set of loading and unloading robots and 3D vision technology is used to realize that the robot automatically picks up, loads and unloads and loads the frame from the frame.

Benefits of technology

Through the "U" font layout and robot automation technology, we can save land area, improve labor efficiency and intelligence, reduce production costs and avoid duplicate labor.

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Abstract

The invention discloses coupling magnetic powder inspection feeding and discharging equipment arrangement and a control method thereof, and belongs to the field of production process control. A feeding device, a stepping device, a rod penetrating magnetization system and a material taking and sorting system are connected in sequence; a transverse conveying belt is arranged on one side of the material taking and sorting system; the tail end of the transverse conveying belt is provided with a second longitudinal conveying belt parallel to the longitudinal axis of the material taking and sorting system but opposite to the running direction; a demagnetization system and a discharging device are sequentially arranged on the longitudinal axis of the second longitudinal conveying belt. A feeding and discharging robot is arranged between the feeding device and the discharging device. One feeding and discharging robot is used for achieving automatic feeding and discharging and framing operation. A feeding device, a rod penetrating magnetization system and a stepping device are connected with a second longitudinal conveying belt, a demagnetization system and a discharging device through a transverse conveying belt to form a U-shaped equipment layout structure on the same side of flaw detection equipment, and the equipment layout structure that the feeding device and the discharging device are located on the same side of the flaw detection equipment is achieved.
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