A device and process for producing high-quality impregnated asphalt using coalbed methane

Abstract

The present invention belongs to the technical field of impregnated asphalt production equipment, and specifically relates to a high-quality impregnated asphalt production device using coalbed methane, comprising a tubular furnace, a spray tower, an incinerator, a cooling tower, and an adsorption box connected in sequence, wherein the tubular furnace is provided with a coalbed methane burner; the spray tower is provided with a drain pipe, and the drain pipe is connected to an oil-water separator; the oil-water separator is connected to a cold water tank, and the cold water tank is connected to a spray main pipe connected to the spray tower; the drain pipe is also connected to a sewage pipe, and the sewage pipe is connected to a sewage tank; the spray tower comprises a tower body, the drain pipe is arranged at the bottom of the tower body, and the tower body is provided with an air inlet pipe connected to the exhaust pipe of the tubular furnace; a plurality of guide collectors corresponding to the air inlet pipe are arranged in the tower body from bottom to top, and a guide frame fixed to the tower body is arranged between adjacent guide collectors; the present invention effectively solves the problem of poor treatment effect of existing asphalt smoke.

Description

Technical Field

[0001] The invention belongs to the technical field of impregnated asphalt production equipment, and in particular relates to a high-quality impregnated asphalt production device and process using coalbed methane. Background Art

[0002] Impregnated asphalt is a special asphalt material specially used for impregnating carbon products. In the heat treatment process of producing impregnated asphalt, a tubular furnace is required to provide a heat source to separate the light and heavy components in the raw asphalt and modify the heavy component asphalt. Tubular furnaces usually use coke oven gas as fuel, but the calorific value of coke oven gas is low, and the reaction is slow during the temperature increase process of the tubular furnace, which affects process adjustment and product quality stability.

[0003] In addition, in the tubular furnace, the raw asphalt is heated to a relatively high temperature, usually exceeding its softening point; during the heating, evaporation and modification of the asphalt, some light components and volatile substances will evaporate into the air to form asphalt fume; asphalt fume may contain a variety of harmful substances, such as polycyclic aromatic hydrocarbons, benzopyrene, etc., which cause harm to the human body and the environment; therefore, when treating asphalt fume, spray towers, incinerators and other equipment are often used to treat the asphalt fume.

[0004] However, when the existing spray tower is in use, the asphalt smoke has a short contact time with the spray liquid in the spray tower during the process of entering the spray tower, which makes the dust and light oil in the asphalt smoke difficult to dissolve in the spray water, easily causing blockage of subsequent pipelines and affecting the treatment of asphalt smoke. Summary of the invention

[0005] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a high-quality impregnated asphalt production device and process using coalbed methane, which effectively solves the problem of poor treatment effect of existing asphalt smoke.

[0006] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a high-quality impregnated asphalt production device using coalbed methane, comprising a tubular furnace, a spray tower, an incinerator, a cooling tower, and an adsorption box connected in sequence, wherein the tubular furnace is provided with a coalbed methane burner; the spray tower is provided with a drain pipe, and the drain pipe is connected with an oil-water separator; the oil-water separator is connected with a cold water tank, and the cold water tank is connected with a spray main pipe connected with the spray tower; the drain pipe is also connected with a sewage pipe, and the sewage pipe is connected with a sewage tank; The spray tower comprises a tower body, a drain pipe is arranged at the bottom of the tower body, and an air inlet pipe connected to the exhaust pipe of the tubular furnace is arranged on the tower body; a plurality of guide collectors corresponding to the air inlet pipe are arranged in the tower body from bottom to top, and a guide frame fixed to the tower body is arranged between adjacent guide collectors; the guide collector comprises a discharge mesh plate fixed to the tower body, a sealing plate corresponding to the discharge mesh plate is slidably connected in the tower body, and both the sealing plate and the discharge mesh plate are provided with guide holes matched with the guide frame; a plurality of fan-shaped mesh plates which can form a cylindrical structure are slidably connected radially above the discharge mesh plate, and the cylindrical structure composed of the plurality of fan-shaped mesh plates is coaxially arranged with the guide hole.

[0007] Furthermore, a synchronous cylinder is rotatably connected in the tower body, and a scraper corresponding to the discharge mesh plate is fixedly connected to the synchronous cylinder; an outer cylinder corresponding to the fan-shaped mesh plate is fixedly connected to the end of the scraper away from the synchronous cylinder, and a sliding rod for guiding the fan-shaped mesh plate is fixedly connected to the outer cylinder.

[0008] Furthermore, a support frame is fixedly connected in the tower body, and a transmission box is fixedly connected to the support frame; a driving cylinder is rotatably connected to the transmission box, and the synchronous cylinder and the driving cylinder rotate in the same direction with differential speed.

[0009] Furthermore, a pair of vertically arranged cranks are connected to the driving cylinder, and the center positions of the pair of cranks are fixed to the driving cylinder; both ends of the pair of cranks are rotatably connected to connecting rods, and the connecting rods are rotatably connected to the fan-shaped mesh plate.

[0010] Furthermore, a synchronous box is fixedly connected to the driving cylinder, and a driving wheel is fixedly connected inside the synchronous box; a fixed cylinder is fixedly connected to the transmission box, and a fixed plate is fixedly connected to the fixed cylinder; a lower idler wheel meshing with the driving wheel is rotatably connected to the fixed plate, an upper idler wheel is coaxially fixedly connected to the lower idler wheel, and a driven wheel fixed to the synchronous cylinder is meshed on the upper idler wheel; the number of teeth on the driven wheel is greater than that on the driving wheel, and the number of teeth on the upper idler wheel is less than that on the lower idler wheel.

[0011] Furthermore, a motor is fixedly connected to the tower body, and a driving bevel gear is fixedly connected to the output end of the motor; a synchronous bevel gear is meshed on the driving bevel gear, and a driven bevel gear is meshed on the synchronous bevel gear, and a connecting bevel gear set is also connected to the synchronous bevel gear; the output end of the connecting bevel gear set and the driven bevel gear are both connected to an output bevel gear set arranged in a transmission box, and the output end of the output bevel gear set is fixedly connected to the driving cylinder.

[0012] Furthermore, a telescopic rod is fixedly connected to the tower body, a lifting rod is fixedly connected to the telescopic end of the telescopic rod, and the blocking plate is fixedly connected to the lifting rod; a guide frame is fixedly connected to the tower body, and a guide rod slidably connected to the guide frame is fixedly connected to the blocking plate.

[0013] Furthermore, the guide frame includes an upper guide plate arranged in a conical shape, and a lower guide plate arranged in a conical shape is fixedly connected to the lower surface of the upper guide plate; a plurality of mounting frames are evenly distributed along the circumference of the upper guide plate, and the plurality of mounting frames are fixedly connected to the inner wall of the tower body.

[0014] Furthermore, a pair of inclined spray mesh plates are provided above the guide collector, and a pair of spray pipes corresponding to the pair of spray mesh plates are connected to the spray main pipe; a support mesh fixed to the tower body is provided above the spray mesh plates, and a packing layer is provided on the support mesh.

[0015] A process for producing high-quality impregnated asphalt using coalbed methane comprises the following steps: S1. The tail gas generated by the tubular furnace enters the spray water in the spray tower through the air inlet pipe on the tower body. Under the action of the guide collector and the guide frame, the tail gas flows in the spray water to cool down and dissolve; S2. Under the action of the guide collector, the dust dissolved in the spray water is deposited between the fan-shaped mesh plate above the discharge mesh plate and the tower body; when a lot of dust is deposited, the blocking plate descends and separates from the discharge mesh plate, and the dust enters the sewage tank through the drainage pipe and sewage pipe along with the spray water; S3. The light oil dissolved in the spray water enters the oil-water separator along with the spray water through the drain pipe. The oil-water separator separates the light oil from the water. The separated water enters the cold water tank. The cold water tank cools the water and then enters the tower body through the spray main pipe for circulation. S4. The tail gas treated by the spray tower enters the incinerator for incineration, the tail gas after incineration enters the cooling tower for cooling, the tail gas after cooling enters the adsorption box for adsorption and impurity removal, and the tail gas after adsorption and impurity removal is discharged into the atmosphere.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. When the present invention is in use, under the action of the guide collector and the guide frame, the flow path of the exhaust gas in the spray water is improved to promote the exhaust gas to flow, cool and dissolve in the spray water, thereby improving the treatment effect of the spray water on the exhaust gas; in addition, when the dust content in the spray water is high, the spray water is convenient to stand in the area composed of the fan-shaped mesh plate and the tower body, so that the dust dissolved in the spray water is precipitated between the fan-shaped mesh plate above the discharge mesh plate and the tower body, and the spray water directly between the fan-shaped mesh plate and the tower body flows to the guide hole through the fan-shaped mesh plate, so that the spray water is separated from the dust, thereby improving the quality of the spray water in the circulating spraying process.

[0017] 2. When the present invention is in use, during the process of cleaning dust on the discharge mesh plate, since the number of teeth of the driven wheel is greater than that of the driving wheel, and the number of teeth of the upper idler wheel is less than that of the lower idler wheel, the driving cylinder and the synchronous cylinder rotate in the same direction, and the rotation speed of the driving cylinder is greater than the rotation speed of the synchronous cylinder; through the differential rotation of the driving cylinder and the synchronous cylinder, while the synchronous cylinder cleans the discharge mesh plate through the scraper, the driving cylinder drives the fan-shaped mesh plate through the crank and the connecting rod to synchronously clean the discharge plate, so as to improve the discharge effect of the discharge plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a structural schematic diagram of the spray tower in the present invention; Figure 3 is a cross-sectional view of the spray tower in the present invention; Figure 4 It is a schematic diagram of the internal structure of the spray tower in the present invention; Figure 5 It is a first axonometric view of the flow guide collector in the present invention; Figure 6 It is a second axonometric view of the flow guide collector in the present invention; Figure 7 It is a schematic diagram of the matching state of the outer cylinder, the fan-shaped mesh plate, the output bevel gear set and other structures in the present invention; Figure 8 For the present invention Figure 7 A magnified schematic diagram of the middle A area; Fig. 9 It is a first axonometric view of the matching state of the fan-shaped mesh plate, crank, connecting rod and other structures in the present invention; Fig.10 A second axonometric view of the matching state of the fan-shaped mesh plate, crank, connecting rod and other structures in the present invention; Fig.11 It is a schematic diagram of the coordination state of the structures such as the fixed cylinder, the lower idler wheel, the upper idler wheel, and the fixed plate in the present invention; Fig.12 It is a schematic diagram of the coordination state of the outer cylinder, scraper, slide rod, driving cylinder and other structures in the present invention; Fig.13 For the present invention Fig.12 A magnified schematic diagram of the middle B area; In the figure: 1, tubular furnace, 2, spray tower, 3, sewage tank, 4, oil-water separator, 5, cold water tank, 6, incinerator, 7, cooling tower, 8, adsorption box, 9, tower body, 10, air inlet pipe, 11, drain pipe, 12, motor, 13, connecting bevel gear set, 14, spray main pipe, 15, air outlet pipe, 16, telescopic rod, 17, guide collector, 18, lower guide plate, 19, upper guide plate, 20, spray mesh plate, 21, support net, 22, packing layer, 23, lifting rod, 24, sleeve, 25, mounting frame, 26 , transmission box, 27, support frame, 28, outer cylinder, 29, discharge screen plate, 30, sealing plate, 31, guide frame, 32, driving bevel gear, 33, synchronous bevel gear, 34, driven bevel gear, 35, fan-shaped screen plate, 36, guide rod, 37, crank, 38, connecting rod, 39, slide bar, 40, scraper, 41, fixed cylinder, 42, output bevel gear set, 43, synchronous box, 44, fixed plate, 45, driven wheel, 46, driving wheel, 47, synchronous cylinder, 48, lower idler wheel, 49, upper idler wheel, 50, driving cylinder. DETAILED DESCRIPTION

[0019] A device for producing high-quality impregnated asphalt using coalbed methane, such as Figure 1-13 As shown, it includes a tubular furnace 1, a spray tower 2, an incinerator 6, a cooling tower 7, and an adsorption box 8 connected in sequence. A coalbed methane burner is arranged on the tubular furnace 1; the tail gas generated by the tubular furnace 1 enters the spray tower 2 for treatment, the tail gas treated by the spray tower 2 enters the incinerator 6 for incineration, the tail gas after incineration enters the cooling tower 7 for cooling, the tail gas after cooling enters the adsorption box 8 for adsorption and impurity removal, and the tail gas after adsorption and impurity removal is discharged to the atmosphere; in addition, the tubular furnace 1 uses a coalbed methane burner, so that the tubular furnace 1 has fast temperature adjustment and sensitive response, which greatly improves the flexibility of process adjustment and the stability of product quality.

[0020] The spray tower 2 is provided with a drain pipe 11, and the drain pipe 11 is connected to an oil-water separator 4; the oil-water separator 4 is connected to a cold water tank 5, and the cold water tank 5 is connected to a spray main pipe 14 connected to the spray tower 2; the drain pipe 11 is also connected to a sewage pipe, and the sewage pipe is connected to a sewage tank 3; the drain pipe 11 and the spray main pipe 14 are both provided with a water pump, and the sewage pipe is provided with a sewage valve; the drain pipe 11 is provided with a circulation valve, and the circulation valve is provided between the sewage pipe and the oil-water separator 4; the adsorption box 8 is filled with activated carbon adsorbent, and the adsorption box 8 is provided with an exhaust pipe, and the exhaust pipe is provided with an air pump; the spray tower 2 is also provided with an outlet pipe 15, and the outlet pipe 15 is connected to the incineration tower 6.

[0021] The spray tower 2 includes a tower body 9, a drain pipe 11 is arranged at the bottom of the tower body 9, and an air inlet pipe 10 connected to the exhaust pipe of the tubular furnace 1 is arranged on the tower body 9; a plurality of guide collectors 17 corresponding to the air inlet pipe 10 are arranged from bottom to top in the tower body 9, and a guide frame fixed to the tower body 9 is arranged between adjacent guide collectors 17; the guide collector 17 includes a discharge mesh plate 29 fixed to the tower body 9, and a sealing plate 30 corresponding to the discharge mesh plate 29 is slidably connected in the tower body 9, and the sealing plate 30 and the discharge mesh plate 29 are both provided with guide holes matched with the guide frame; a plurality of fan-shaped mesh plates 35 that can form a cylindrical structure are slidably connected radially above the discharge mesh plate 29, and the cylindrical structure composed of the plurality of fan-shaped mesh plates 35 is coaxially arranged with the guide hole; preferably, the number of the fan-shaped mesh plates 35 is two or four.

[0022] When the spray tower 2 is in use, the tail gas generated by the tube furnace 1 enters the spray water in the spray tower 2 through the air inlet pipe 10 on the tower body 9. Under the action of the guide collector 17 and the guide frame, the flow path of the tail gas in the spray water is improved to promote the tail gas to flow, cool and dissolve in the spray water, thereby improving the treatment effect of the spray water on the tail gas. In addition, when the dust content in the spray water is high, the spray water is convenient to stand in the area formed by the fan-shaped mesh plate 35 and the tower body 9, so that the dust dissolved in the spray water is settled on the discharge mesh plate 29 above the discharge mesh plate 29. Between the fan-shaped mesh plate 35 and the tower body 9, the spray water directly between the fan-shaped mesh plate 35 and the tower body 9 flows to the guide hole through the fan-shaped mesh plate 35; when a lot of dust is precipitated, the sealing plate 30 is lowered and separated from the discharge mesh plate 29, and the dust enters the sewage tank 3 with the spray water through the drain pipe 11 and the sewage pipe; during the discharge of dust with the spray water, the fan-shaped mesh plate 35 reciprocates and slides radially, pushing the dust above the discharge mesh plate 29 and the spray water to flow downward through the discharge mesh plate 29 and the guide hole, thereby promoting the discharge of dust and improving the convenience of this application.

[0023] In addition, the light oil dissolved in the spray water enters the oil-water separator 4 along with the spray water through the drain pipe 11. The oil-water separator 4 separates the light oil from the water. The separated water enters the cold water tank 5. The cold water tank 5 cools the water and then enters the tower body 9 through the spray main pipe 14 for circulation.

[0024] Furthermore, in order to promote the discharge effect of the discharge mesh plate 29, a synchronous cylinder 47 is rotatably connected in the tower body 9, and a scraper 40 corresponding to the discharge mesh plate 29 is fixedly connected to the synchronous cylinder 47. Large particles of dust on the discharge plate are scraped off by the scraper 40 to prevent the dust from clogging the holes on the discharge plate, thereby improving the discharge effect of the discharge plate; the end of the scraper 40 away from the synchronous cylinder 47 is fixedly connected to an outer cylinder 28 corresponding to the fan-shaped mesh plate 35, and a slide rod 39 for guiding the fan-shaped mesh plate 35 is fixedly connected to the outer cylinder 28; the movement of the fan-shaped mesh plate 35 is guided by the slide rod 39.

[0025] Furthermore, in order to realize the sliding of the fan-shaped mesh plate 35 along the slide bar 39, a support frame 27 is fixed in the tower body 9, and a transmission box 26 is fixed on the support frame 27; a driving cylinder 50 is rotatably connected to the transmission box 26, and a synchronous cylinder 47 and the driving cylinder 50 rotate differentially in the same direction; a pair of vertically arranged cranks 37 are connected to the driving cylinder 50, and the center position of a pair of cranks 37 is fixed to the driving cylinder 50; both ends of a pair of cranks 37 are rotatably connected to a connecting rod 38, and the connecting rod 38 is rotatably connected to the fan-shaped mesh plate 35; during the differential rotation of the driving cylinder 50 and the synchronous cylinder 47, the driving cylinder 50 drives the crank 37 to rotate, and the synchronous cylinder 47 drives the scraper 40, the outer cylinder 28, the slide bar 39, etc. to rotate differentially with the crank 37, so that the crank 37 and the slide bar 39 rotate relative to each other, and the crank 37 drives the fan-shaped mesh plate 35 to slide along the slide bar 39 through the connecting rod 38.

[0026] Furthermore, in order to realize the differential rotation of the synchronous cylinder 47 and the driving cylinder 50, a synchronous box 43 is fixed to the driving cylinder 50, and a driving wheel 46 is fixed in the synchronous box 43; a fixed cylinder 41 is fixed to the transmission box 26, and a fixed plate 44 is fixed to the fixed cylinder 41; a lower idler wheel 48 meshing with the driving wheel 46 is rotatably connected to the fixed plate 44, and an upper idler wheel 49 is coaxially fixed to the lower idler wheel 48, and a driven wheel 45 fixed to the synchronous cylinder 47 is meshed on the upper idler wheel 49; the number of teeth of the driven wheel 45 is greater than the number of teeth of the driving wheel 46, and the number of teeth of the upper idler wheel 49 is less than the number of teeth of the lower idler wheel 48.

[0027] When the driving cylinder 50 rotates, the driving cylinder 50 drives the synchronous box 43 to rotate, the synchronous box 43 drives the driving wheel 46 to rotate, the driving wheel 46 drives the lower idler wheel 48 to rotate, the lower idler wheel 48 drives the driven wheel 45 to rotate through the upper idler wheel 49, and the driven wheel 45 drives the synchronous cylinder 47 to rotate; since the number of teeth of the driven wheel 45 is greater than the number of teeth of the driving wheel 46, and the number of teeth of the upper idler wheel 49 is less than the number of teeth of the lower idler wheel 48, the driving cylinder 50 and the synchronous cylinder 47 rotate in the same direction, and the rotation speed of the driving cylinder 50 is greater than the rotation speed of the synchronous cylinder 47; through the differential rotation of the driving cylinder 50 and the synchronous cylinder 47, the synchronous cylinder 47 cleans the discharge screen plate 29 through the scraper 40, and the driving cylinder 50 drives the fan-shaped screen plate 35 through the crank 37 and the connecting rod 38 to synchronously clean the discharge plate, so as to improve the discharge effect of the discharge plate.

[0028] Furthermore, in order to realize the rotation of the driving cylinder 50, the motor 12 is fixedly connected to the tower body 9, and the output end of the motor 12 is fixedly connected to the driving bevel gear 32; the driving bevel gear 32 is meshed with a synchronous bevel gear 33, and the synchronous bevel gear 33 is meshed with a driven bevel gear 34, and the synchronous bevel gear 33 is also connected to a connecting bevel gear set 13; the output end of the connecting bevel gear set 13 and the driven bevel gear 34 are both connected to an output bevel gear set 42 provided in a transmission box 26, and the output end of the output bevel gear set 42 is fixedly connected to the driving cylinder 50 through a synchronous box 43; the output bevel gear set 42 and the connecting bevel gear set 13 both include an input bevel gear and an output bevel gear meshed with the input bevel gear, the input bevel gear is the input end, and the output bevel gear is the output end.

[0029] When the driving cylinder 50 needs to rotate, the motor 12 is started, the motor 12 drives the active bevel gear 32 to rotate, and the active bevel gear 32 drives the synchronous bevel gear 33 to rotate; the synchronous bevel gear 33 drives the driven bevel gear 34 and the connecting bevel gear set 13 to rotate synchronously, the driven bevel gear 34 and the connecting bevel gear set 13 respectively drive the corresponding output bevel gear set 42 to move, and the output bevel gear set 42 drives the driving cylinder 50 to rotate.

[0030] Furthermore, in order to achieve the up and down lifting of the blocking plate 30, a telescopic rod 16 is fixed to the tower body 9, and the telescopic end of the telescopic rod 16 is fixed with a lifting rod 23, and the blocking plate 30 is fixed to the lifting rod 23; a guide frame 31 is fixed in the tower body 9, and a guide rod 36 slidably connected to the guide frame 31 is fixed to the blocking plate 30; the guide frame 31 cooperates with the guide rod 36 to guide the blocking plate 30 to improve the stability of the lifting and lowering of the blocking plate 30.

[0031] Furthermore, the guide frame includes an upper guide plate 19 arranged in a conical shape, and the lower surface of the upper guide plate 19 is fixedly connected to a lower guide plate 18 arranged in a conical shape; the exhaust gas is guided by the upper guide plate 19 and the lower guide plate 18 arranged in a conical shape, the exhaust gas flowing upward through the guide hole is diverted by the lower guide plate 18, and the rising exhaust gas is merged into the guide hole above by the upper guide plate 19; a plurality of mounting frames 25 are evenly distributed along the circumference of the outer periphery of the upper guide plate 19, and the plurality of mounting frames 25 are fixedly connected to the inner wall of the tower body 9.

[0032] Furthermore, a pair of inclined spray mesh plates 20 are provided above the guide collector 17, and a pair of spray pipes corresponding to the pair of spray mesh plates 20 are connected to the spray main pipe 14; a support net 21 fixedly connected to the tower body 9 is provided above the spray mesh plates 20, and a filler layer 22 for adsorbing exhaust gas is provided on the support net 21, and a sleeve 24 corresponding to the lifting rod 23 is fixedly connected to the support net 21; the spray main pipe 14 sprays spray water on the corresponding spray mesh plates 20 through a pair of spray pipes, and the spray water flows on the spray mesh plates 20, and then flows evenly into the tower body 9.

[0033] A process for producing high-quality impregnated asphalt using coalbed methane comprises the following steps: S1. The tail gas generated by the tubular furnace 1 enters the spray water in the spray tower 2 through the air inlet pipe 10 on the tower body 9, and the tail gas flows upward through the guide holes on the sealing plate 30; the lower guide plate 18 diverts the tail gas flowing upward through the guide holes, and merges the rising tail gas into the upper guide holes through the upper guide plate 19 to improve the flow path of the tail gas, so that the tail gas flows, cools and dissolves in the spray water.

[0034] S2. When the dust content in the spray water is high, the spray water is allowed to stand in the area formed by the fan-shaped mesh plate 35 and the tower body 9, so that the dust dissolved in the spray water is settled between the fan-shaped mesh plate 35 and the tower body 9 above the discharge mesh plate 29, and the spray water directly between the fan-shaped mesh plate 35 and the tower body 9 flows to the guide holes through the fan-shaped mesh plate 35; when a lot of dust is precipitated, the telescopic rod 16 drives the blocking plate 30 to move through the lifting rod 23, and the blocking plate 30 descends along the guide frame 31 through the guide rod 36, and then separates from the discharge mesh plate 29, and the dust enters the sewage tank 3 with the spray water through the drain pipe 11 and the sewage pipe.

[0035] During the process of dust being discharged with the spray water, the motor 12 is started, the motor 12 drives the active bevel gear 32 to rotate, and the active bevel gear 32 drives the synchronous bevel gear 33 to rotate; the synchronous bevel gear 33 drives the driven bevel gear 34 and the connecting bevel gear set 13 to rotate synchronously, the driven bevel gear 34 and the connecting bevel gear set 13 respectively drive the corresponding output bevel gear set 42 to move, and the output bevel gear set 42 drives the driving cylinder 50 to rotate through the synchronous box 43.

[0036] The synchronous box 43 drives the driving wheel 46 to rotate, the driving wheel 46 drives the lower idler wheel 48 to rotate, the lower idler wheel 48 drives the driven wheel 45 to rotate through the upper idler wheel 49, and the driven wheel 45 drives the synchronous cylinder 47 to rotate; since the number of teeth of the driven wheel 45 is greater than the number of teeth of the driving wheel 46, and the number of teeth of the upper idler wheel 49 is less than the number of teeth of the lower idler wheel 48, the driving cylinder 50 and the synchronous cylinder 47 rotate in the same direction, and the rotation speed of the driving cylinder 50 is greater than the rotation speed of the synchronous cylinder 47; the driving cylinder 50 drives the crank 37 to rotate, and the crank 37 drives the fan-shaped mesh plate 35 to slide along the slide rod 39 through the connecting rod 38; at the same time, the synchronous cylinder 47 drives the scraper 40, the outer cylinder 28, and the slide rod 39 to move in a circle, and the scraper 40 scrapes off the large particles of dust on the discharge plate to prevent the dust from clogging the holes on the discharge plate, thereby improving the discharge effect of the discharge plate.

[0037] S3. The light oil dissolved in the spray water enters the oil-water separator 4 along with the spray water through the drain pipe 11. The oil-water separator 4 separates the light oil from the water. The separated water enters the cold water tank 5. The cold water tank 5 cools the water and then enters the tower body 9 through the spray main pipe 14 for circulation.

[0038] S4. The tail gas treated by the spray tower 2 enters the incinerator 6 for incineration, the tail gas after incineration enters the cooling tower 7 for cooling, the cooled tail gas enters the adsorption box 8 for adsorption and impurity removal, and the tail gas after adsorption and impurity removal is discharged into the atmosphere.

Claims

1. A high-quality impregnated asphalt production device using coal bed gas, characterized in that: The invention comprises a tubular furnace (1), a spray tower (2), an incinerator (6), a cooling tower (7), and an adsorption box (8) which are connected in sequence. The tubular furnace (1) is provided with a coal bed gas burner; the spray tower (2) is provided with a drainage pipe (11), and the drainage pipe (11) is connected to an oil-water separator (4); the oil-water separator (4) is connected to a cold water tank (5), and the cold water tank (5) is connected to a spray main pipe (14) connected to the spray tower (2); the drainage pipe (11) is also connected to a sewage pipe, and the sewage pipe is connected to a sewage tank (3); The spray tower (2) comprises a tower body (9), a drainage pipe (11) is arranged at the bottom of the tower body (9), and an air inlet pipe (10) connected to the exhaust pipe of the tubular furnace (1) is arranged on the tower body (9); a plurality of guide collectors (17) corresponding to the air inlet pipe (10) are arranged in the tower body (9) from bottom to top, and a guide frame fixed to the tower body (9) is arranged between adjacent guide collectors (17); the guide collector (17) comprises a discharge mesh plate (29) fixed to the tower body (9), a sealing plate (30) corresponding to the discharge mesh plate (29) is slidably connected in the tower body (9), and both the sealing plate (30) and the discharge mesh plate (29) are provided with guide holes matched with the guide frame; a plurality of fan-shaped mesh plates (35) that can form a cylindrical structure are slidably connected above the discharge mesh plate (29) in a radial direction, and the cylindrical structure formed by the plurality of fan-shaped mesh plates (35) is coaxially arranged with the guide hole.

2. The high-quality impregnated asphalt production device using coalbed methane as claimed in claim 1, characterized in that: A synchronous cylinder (47) is rotatably connected inside the tower body (9), and a scraper (40) corresponding to the discharge mesh plate (29) is fixedly connected to the synchronous cylinder (47); an outer cylinder (28) corresponding to the fan-shaped mesh plate (35) is fixedly connected to one end of the scraper (40) away from the synchronous cylinder (47), and a sliding rod (39) for guiding the fan-shaped mesh plate (35) is fixedly connected to the outer cylinder (28).

3. The high-quality impregnated asphalt production device using coal bed gas as claimed in claim 2, characterized in that: A support frame (27) is fixedly connected inside the tower body (9), and a transmission box (26) is fixedly connected to the support frame (27); a driving cylinder (50) is rotatably connected to the transmission box (26), and the synchronous cylinder (47) and the driving cylinder (50) rotate in the same direction at a differential speed.

4. The high-quality impregnated asphalt production device using coal bed gas as claimed in claim 3, characterized in that: A pair of vertically arranged cranks (37) are connected to the driving cylinder (50), and the center positions of the pair of cranks (37) are fixedly connected to the driving cylinder (50); both ends of the pair of cranks (37) are rotatably connected to connecting rods (38), and the connecting rods (38) are rotatably connected to the fan-shaped mesh plate (35).

5. The high-quality impregnated asphalt production device using coal bed gas as claimed in claim 3, characterized in that: The driving cylinder (50) is fixedly connected to a synchronous box (43), and a driving wheel (46) is fixedly connected inside the synchronous box (43); the transmission box (26) is fixedly connected to a fixed cylinder (41), and a fixed plate (44) is fixedly connected to the fixed cylinder (41); a lower idler wheel (48) meshing with the driving wheel (46) is rotatably connected to the fixed plate (44), an upper idler wheel (49) is coaxially fixedly connected to the lower idler wheel (48), and a driven wheel (45) fixedly connected to the synchronous cylinder (47) is meshed on the upper idler wheel (49); the number of teeth of the driven wheel (45) is greater than the number of teeth of the driving wheel (46), and the number of teeth of the upper idler wheel (49) is less than the number of teeth of the lower idler wheel (48).

6. The high-quality impregnated asphalt production device using coal bed gas as claimed in claim 3, characterized in that: A motor (12) is fixedly connected to the tower body (9), and an output end of the motor (12) is fixedly connected to a driving bevel gear (32); a synchronous bevel gear (33) is meshed with the driving bevel gear (32), and a driven bevel gear (34) is meshed with the synchronous bevel gear (33), and a connecting bevel gear set (13) is also connected to the synchronous bevel gear (33); the output end of the connecting bevel gear set (13) and the driven bevel gear (34) are both connected to an output bevel gear set (42) provided in a transmission box (26), and the output end of the output bevel gear set (42) is fixedly connected to a driving cylinder (50).

7. The high-quality impregnated asphalt production device using coal bed gas as claimed in claim 1, characterized in that: A telescopic rod (16) is fixedly connected to the tower body (9), a telescopic end of the telescopic rod (16) is fixedly connected to a lifting rod (23), and a blocking plate (30) is fixedly connected to the lifting rod (23); a guide frame (31) is fixedly connected inside the tower body (9), and a guide rod (36) slidably connected to the guide frame (31) is fixedly connected to the blocking plate (30).

8. The high-quality impregnated asphalt production device using coal bed gas as claimed in claim 1, characterized in that: The guide frame comprises an upper guide plate (19) arranged in a conical shape, the lower surface of the upper guide plate (19) being fixedly connected to a lower guide plate (18) arranged in a conical shape; a plurality of mounting frames (25) are evenly distributed along the circumference of the outer circumference of the upper guide plate (19), and the plurality of mounting frames (25) are fixedly connected to the inner wall of the tower body (9).

9. The high-quality impregnated asphalt production device using coal bed gas as claimed in claim 1, characterized in that: A pair of inclined spray mesh plates (20) are provided above the flow guide collector (17); a pair of spray pipes corresponding to the pair of spray mesh plates (20) are connected to the spray main pipe (14); a support mesh (21) fixedly connected to the tower body (9) is provided above the spray mesh plates (20); a packing layer (22) is provided on the support mesh (21).

10. A process for producing high-quality impregnated asphalt using coalbed methane as claimed in any one of claims 1 to 9, characterized in that: The steps include: S1, the tail gas generated by the tubular furnace (1) enters the spray water in the spray tower (2) through the air inlet pipe (10) on the tower body (9), and under the action of the guide collector (17) and the guide frame, the tail gas flows in the spray water to cool down and dissolve; S2. Under the action of the guide collector (17), the dust dissolved in the spray water is precipitated between the fan-shaped mesh plate (35) above the discharge mesh plate (29) and the tower body (9); when a large amount of dust is precipitated, the blocking plate (30) is lowered and separated from the discharge mesh plate (29), and the dust is discharged into the sewage tank (3) along with the spray water through the drainage pipe (11) and the sewage pipe; S3, the light oil dissolved in the spray water enters the oil-water separator (4) along with the spray water through the drain pipe (11), the oil-water separator (4) separates the light oil from the water, and the separated water enters the cold water tank (5), the cold water tank (5) cools the water, and then enters the tower body (9) through the spray main pipe (14) for circulation; S4. The tail gas treated by the spray tower (2) enters the incinerator (6) for incineration. The tail gas after incineration enters the cooling tower (7) for cooling. The cooled tail gas enters the adsorption box (8) for adsorption and impurity removal. The tail gas after adsorption and impurity removal is discharged into the atmosphere.

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