Super-large-breadth industrial UV flatbed printer

By using plastic film, vacuum air holes and threaded blocks in UV printers, vacuum adsorption and mechanical fixation of the board are achieved, which solves the problems of dust influence and plate fixation, and improves printing accuracy and stability.

CN119821012APending Publication Date: 2025-04-15JIAXING YUEXIN SOFTWARE CO LTD

Patent Information

Application Number
CN202411989283.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-15

AI Technical Summary

Technical Problem

Existing UV printers are susceptible to dust during use, resulting in poor printing results and difficult to fix industrial boards, resulting in position offset affecting the printing effect.

Method used

An ultra-large format industrial UV flat plate printer is designed, using plastic film, vacuum air holes, bevel gears, screw rods and threaded blocks, and the panel is fixed and cleaned through vacuum adsorption and mechanical movement.

Benefits of technology

Effectively prevent dust from affecting the printing effect, ensure that the board is firmly fixed, reduce position deviation, and improve printing accuracy and stability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119821012A_ABST
    Figure CN119821012A_ABST
Patent Text Reader

Abstract

The invention provides an ultra-large-breadth industrial UV flatbed printer which comprises a printing equipment main body, a printing platform, a printer body and a vacuum box, and is characterized in that the top end of the printing equipment main body is fixedly connected with the printing platform, and the two sides of the printing equipment main body are rotationally connected with threaded rods; a movable platform is in threaded connection with one side of the middle of the threaded rod, first fixing plates are fixedly connected to the upper portion of the movable platform, a guide rail is fixedly connected between the first fixing plates, and a printer body is in sliding fit with the middle of the guide rail. Through arrangement of a plastic film, a vacuum air hole, a bevel gear, a lead screw and a threaded block, an industrial plate needing to be printed is placed above the printing platform, then the plastic film can be adjusted according to the position of the industrial plate, the vacuum air hole can be blocked through a plastic film structure, and therefore the vacuum air hole can be blocked; and vacuum adsorption of the vacuum air holes of the middle structure is conveniently achieved, and the plates are fixed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of industrial UV printers, in particular to an ultra-large format industrial UV flatbed printer. Background Art

[0002] UV printers are also called universal flatbed printers or flatbed printers. This type of printer has the advantages of printing from one sheet, no need for plate making, and full-color images completed at one time, and is widely used. The difference between it and traditional inkjet printing is that the equipment has UV ink and UV lamp. It uses the components in UV ink to undergo cross-linking polymerization under the specific wavelength of ultraviolet light to accelerate the film formation of ink, so that it can be printed and dried immediately and sampled immediately. It also solves the problem that white ink cannot be used together with color ink, forming a unique artistic style.

[0003] The UV printer in the prior art can print different patterns on the plates during use, but the UV printer is exposed indoors. When people pass by or the equipment moves, dust will be raised. When the dust and the printed pattern are mixed, it will affect the appearance of the finished product, thus causing the product to be scrapped. At the same time, the printing of industrial plates needs to maintain a high degree of accuracy. The traditional method is not convenient for fixing it to the plate, and any position deviation will affect the printing effect.

[0004] When applying for the present invention, the applicant found through search that a Chinese patent disclosed an "ultra-large format industrial UV flatbed printer" with the application number "202221425062.3". The patent is mainly limited by the printing format composed of an integral steel frame base and a printing platform, which has a high degree of integration and reduces the on-site debugging and installation links. It cooperates with two horizontal and vertical tracks and the corresponding mobile trolley and printing trolley to realize large-format flat printing. On this basis, by installing a pair of negative pressure cleaning boxes on the printing trolley, using the negative pressure generating device inside the printing trolley, and then cooperating with the cleaning head extending to the unprinted part on the printing platform, as the printing trolley moves, the part to be printed can be pre-negatively cleaned with negative pressure. However, position offset during the placement of the plate will also affect the printing effect. Therefore, according to the applicant's invention, an ultra-large format industrial UV flatbed printer was invented, which solves the problem that the traditional method is not convenient for fixing it to the plate, and the printing effect will be affected when the position is offset. Summary of the invention

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the present invention provides an ultra-large format industrial UV flatbed printer, which solves the problem that the traditional method is inconvenient to fix the plate and the printing effect will be affected when the position is offset.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: an ultra-large format industrial UV flatbed printer, comprising: a printing device body, a printing platform, a printing body and a vacuum box, characterized in that: the top of the printing device body is fixedly connected to the printing platform, both sides of the printing device body are rotatably connected to threaded rods, one side of the middle of the threaded rod is threadedly connected to a moving platform, a first fixed plate is fixedly connected to the top of the moving platform, a guide rail is fixedly connected between the first fixed plates, the middle of the guide rail is slidably matched with the printing body, a second fixed plate is fixedly connected to the front side of the printing body, a driving motor is fixedly connected to the middle of the second fixed plate, a brush is fixedly connected to the driving end of the driving motor, suction cups are fixedly connected to both sides of the middle of the second fixed plate, one end of the suction cup is fixedly connected to a connecting pipe, one end of the connecting pipe is fixedly connected to a hose, and one end of the hose away from the printing body is fixedly connected to the vacuum box;

[0009] A toothed disc is rotatably connected to the middle of the upper part of the main body of the printing device, bevel gears are meshed on both sides of the toothed disc, a lead screw is rotatably connected between the outer side of the bevel gear and the main body of the printing device, a threaded block is threadedly connected to one side of the middle part of the lead screw, a connecting frame is fixedly connected to the top of the threaded block, and a plastic film is fixedly connected to one end of the connecting frame.

[0010] Preferably, both ends of the printing device body are rotatably connected with a winding roller, a spiral spring is arranged inside the winding roller, and the winding roller cooperates with the plastic film for winding.

[0011] Preferably, vacuum tubes are fixedly connected to both sides of the interior of the printing device body, and the vacuum tubes are fixedly connected to the vacuum box.

[0012] Preferably, a fixed filter is fixedly connected to the interior of the vacuum box, a vacuum pump is provided on one side of the interior of the vacuum box, and a collection frame is provided at the bottom end of the other side of the interior of the vacuum box.

[0013] Preferably, a printing platform is fixedly connected to the upper surface of the printing device body, and vacuum air holes are opened inside the printing platform.

[0014] Preferably, the plastic film passes through the middle of the vacuum air hole, and a scale is fixedly connected to the outer side of the upper surface of the printing platform.

[0015] Preferably, an induced draft fan is provided above one side of the vacuum box, and a bellows is fixedly connected to the middle of the hose.

[0016] Preferably, the threaded block is square and is in abutment with the inner wall of the printing device body.

[0017] (III) Beneficial effects

[0018] The present invention provides an ultra-large format industrial UV flatbed printer. It has the following beneficial effects:

[0019] 1. The present invention is provided with: a plastic film, vacuum air holes, a bevel gear, a screw and a threaded block. The industrial plate to be printed is placed above the printing platform, and then the plastic film can be adjusted according to the position of the industrial plate. The vacuum air holes can be blocked by the plastic film structure, which is convenient for vacuum adsorption of the vacuum air holes in the middle structure and fixation of the plate. During operation, the toothed disc can be driven to rotate by a servo motor, and the screw is engaged with the bevel gear after rotation to complete the rotation of the screw, and the screw is threadedly matched with the threaded block after rotation to achieve thread movement. When the threaded block moves, the plastic film is moved through the connecting frame, and the telescopic distance at both ends is controlled to complete the blocking of the vacuum air holes. The industrial plates of different lengths can be adsorbed and fixed through this structure, which increases the firmness of use and is not easy to deviate.

[0020] 2. The present invention is provided with: a vacuum pump, a vacuum box, a suction cup and a collection frame. The internal gas of the vacuum box is discharged through the vacuum pump and is in a negative pressure state. Then the gas can only enter through the suction cup and the vacuum air holes to absorb the gas. When the vacuum air holes enter the gas, the industrial plate can be adsorbed and fixed to achieve the position fixing effect. After cleaning, the floating dust will be absorbed by the suction cup into the connecting pipe, and flow into the interior of the vacuum box through the hose, and fall into the interior of the collection frame due to the gravity of the dust for unified treatment.

[0021] 3. The present invention is provided with: a driving motor and a brush. During the printing process, the driving motor is arranged on the front side of the printer body. The brush structure can brush the plate to clean the attached dust. Through this structure, the UV printer is exposed to the air and dust is attached, resulting in the scrap rate of the printed plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the end elevation of the present invention;

[0024] Figure 3 It is a schematic diagram showing the structure of the plastic film of the present invention;

[0025] Figure 4 For the present invention Figure 1 A is an enlarged schematic diagram;

[0026] Figure 5 It is a cross-sectional side view schematic diagram of the present invention;

[0027] Figure 6 It is a schematic cross-sectional view of the vacuum box of the present invention.

[0028] Among them, 1. printing equipment body; 2. vacuum box; 3. induced draft fan; 4. printing platform; 5. vacuum air hole; 6. driving motor; 7. printing body; 8. first fixed plate; 9. hose; 10. threaded rod; 11. bellows; 12. guide rail; 13. moving platform; 14. plastic film; 15. suction cup; 16. brush; 17. second fixed plate; 18. connecting pipe; 19. vacuum tube; 20. volute spring; 21. auxiliary roller; 22. bevel gear; 23. toothed disc; 24. lead screw; 25. threaded block; 26. connecting frame; 27. winding roller; 28. collecting frame; 29. ​​vacuum pump; 30. fixed filter. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] Example:

[0031] like Figure 1-6As shown, an embodiment of the present invention provides an ultra-large format industrial UV flatbed printer, including: a printing device body 1, a printing platform 4, a printer body 7 and a vacuum box 2. The top of the printing device body 1 is fixedly connected with the printing platform 4. By placing the industrial plate to be printed on the top of the printing platform 4, both sides of the printing device body 1 are rotatably connected with threaded rods 10, and the threaded rods 10 can realize threaded movement of the mobile platform 13. The rotation of the threaded rods 10 can realize the threaded movement of the mobile platform 13, and the printer body 7 can be moved longitudinally, so that the horizontal and longitudinal movement printing operations of the printer body 7 can be completed. The middle side of the threaded rod 10 is threadedly connected with the mobile platform 13 A first fixed plate 8 is fixedly connected to the top of the mobile platform 13, and a guide rail 12 is fixedly connected between the first fixed plates 8. When the printer body 7 is working, the guide rail 12 cooperates to realize the lateral position movement, and the middle part of the guide rail 12 is slidably matched with the printer body 7. The front side of the printer body 7 is fixedly connected to a second fixed plate 17, and the middle part of the second fixed plate 17 is fixedly connected to a driving motor 6. During the printing process, the driving motor 6 is arranged at the front side of the printer body 7, and the plate can be brushed by a brush 16 structure to clean the attached dust. The driving end of the driving motor 6 is fixedly connected to a brush 16, and the impurities and dust can be brushed and lifted up by the brush 16 structure, and the suction cup 15 structure can be used to suck up the impurities and dust. Dust and impurities are absorbed and enter, and cleaning work can be done before printing to provide a clean and pure printing environment. Suction cups 15 are fixedly connected to both sides of the middle of the second fixed plate 17. After cleaning, the floating dust will be absorbed into the connecting pipe 18 through the suction cup 15, and flow into the interior of the vacuum box 2 through the hose 9. One end of the suction cup 15 is fixedly connected to the connecting pipe 18, and one end of the connecting pipe 18 is fixedly connected to the hose 9. The setting of the hose 9 can prevent pulling during the position movement process. The end of the hose 9 away from the printer body 7 is fixedly connected to the vacuum box 2, and the middle of the vacuum box 2 is fixedly connected to a fixed filter 30. The fixed filter 30 can block and filter the floating dust inside the vacuum box 2. To prevent dust from entering the interior of the vacuum pump 29 and causing damage to the vacuum pump 2, a vacuum pump 29 is provided on one side of the interior of the vacuum box 2, and a collection frame 28 is provided at the bottom of the other side of the interior of the vacuum box 2. The dust falls into the interior of the collection frame 28 by gravity for unified treatment. A printing platform 4 is fixedly connected to the upper surface of the printing device body 1, and a vacuum air hole 5 is provided inside the printing platform 4. When the vacuum air hole 5 enters the gas process, the industrial plate can be adsorbed and fixed to achieve a position fixing effect. An induced draft fan 3 is provided on the upper side of the vacuum box 2. The induced draft fan 3 can improve gas discharge. A bellows 11 is fixedly connected to the middle of the hose 9, and the distance stretching effect is achieved through the bellows 11.

[0032] A toothed disc 23 is rotatably connected at the middle of the upper part of the main body 1 of the printing device. The toothed disc 23 is driven to rotate by a servo motor. After rotation, it meshes with the bevel gear 22 to complete the rotation of the screw rod 24. After rotation, it is threadedly matched with the threaded block 25 to realize threaded movement. Bevel gears 22 are meshed on both sides of the toothed disc 23. The screw rod 24 is rotatably connected between the outer side of the bevel gear 22 and the main body 1 of the printing device. A threaded block 25 is threadedly connected to one side of the middle part of the screw rod 24. When the threaded block 25 moves, the plastic film 14 will be moved through the connecting frame 26 to control the telescopic distance at both ends to complete the blocking of the vacuum air hole 5. The threaded block 25 is square and cooperates with the inner wall of the main body 1 of the printing device. The top of the threaded block 25 is fixedly connected to the connecting frame 26, and one end of the connecting frame 26 is fixedly connected to the plastic film 14. The plastic film 14 can be moved by the position of the industrial plate. The adjustment operation is performed. The vacuum air hole 5 can be blocked by the plastic film 14 structure, which is convenient for vacuum adsorption of the vacuum air hole 5 in the middle structure. For the fixation of the plate, the plastic film 14 structure can prevent the infiltration and discharge of gas, affecting the blocking effect. The plastic film 14 passes through the middle of the vacuum air hole 5. The outer side of the upper surface of the printing platform 4 is fixedly connected with a scale. The scale is used to improve the size control. Both ends of the printing device body 1 are rotatably connected with a winding roller 27. A vortex spring 20 is provided inside the winding roller 27. The winding roller 27 and the plastic film 14 are wound together. The vacuum tube 19 is fixedly connected on both sides of the middle of the interior of the printing device body 1. The internal gas of the vacuum box 2 is discharged by the vacuum pump 19 and is in a negative pressure state. Then the gas can only enter through the suction cup 15 and the vacuum air hole 5 to absorb the gas. The vacuum tube 19 and the vacuum box 2 are fixedly connected.

[0033] Working principle: When in use, first place the industrial plate to be printed on the top of the printing platform 4, and then adjust the plastic film 14 according to the position of the industrial plate. The vacuum air holes 5 can be blocked through the structure of the plastic film 14, which is convenient for vacuum adsorption of the vacuum air holes 5 in the middle structure and fixation of the plate. During operation, the toothed disc 23 can be driven by a servo motor to rotate, and after rotation, it meshes with the bevel gear 22 to complete the rotation of the screw rod 24. After rotation, it is threadedly matched with the threaded block 25 to achieve thread movement. When the threaded block 25 moves, the plastic film 14 will be moved through the connecting frame 26 to control the telescopic distance at both ends to complete the blocking of the vacuum air holes 5. Then, the internal gas of the vacuum box 2 is discharged through the vacuum pump 19, which is in a negative pressure state. Then the gas can only be sucked out through the suction The disc 15 enters and the vacuum air hole 5 absorbs the gas. When the vacuum air hole 5 enters the gas, it can absorb and fix the industrial plate to achieve the position fixing effect; when the printer body 7 is working, the guide rail 12 cooperates to realize the lateral position movement, and the rotation of the threaded rod 10 can cause the threaded movement of the moving platform 13, and the longitudinal position movement of the printer body 7 can be realized, and the lateral and longitudinal movement printing operations of the printer body 7 can be completed. During the printing process, the driving motor 6 is arranged on the front side of the printer body 7, and the plate can be brushed by the brush 16 structure to clean the attached dust. After cleaning, the floating dust will be absorbed by the suction cup 15 into the connecting pipe 18, and flow into the interior of the vacuum box 2 through the hose 9, and fall into the collection frame 28 for unified treatment due to the gravity of the dust.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An ultra-large format industrial UV flatbed printer, comprising: The printing device body (1), the printing platform (4), the printer body (7) and the vacuum box (2) are characterized in that: the top of the printing device body (1) is fixedly connected to the printing platform (4), both sides of the printing device body (1) are rotatably connected to threaded rods (10), one side of the middle part of the threaded rod (10) is threadedly connected to a movable platform (13), the upper part of the movable platform (13) is fixedly connected to a first fixed plate (8), the first fixed plates (8) are fixedly connected to a guide rail (12), the middle part of the guide rail (12) is slidably matched with a printing plate A printer body (7), a second fixing plate (17) is fixedly connected to the front side of the printer body (7), a driving motor (6) is fixedly connected to the middle of the second fixing plate (17), a brush (16) is fixedly connected to the driving end of the driving motor (6), suction cups (15) are fixedly connected to both sides of the middle of the second fixing plate (17), one end of the suction cup (15) is fixedly connected to a connecting pipe (18), one end of the connecting pipe (18) is fixedly connected to a hose (9), and one end of the hose (9) away from the printer body (7) is fixedly connected to a vacuum box (2); A toothed disc (23) is rotatably connected to the middle of the upper part of the printing device body (1), bevel gears (22) are meshed on both sides of the toothed disc (23), a screw rod (24) is rotatably connected between the outer side of the bevel gear (22) and the printing device body (1), a threaded block (25) is threadedly connected to one side of the middle part of the screw rod (24), a connecting frame (26) is fixedly connected to the top of the threaded block (25), and a plastic film (14) is fixedly connected to one end of the connecting frame (26).

2. The ultra-large format industrial UV flatbed printer according to claim 1, characterized in that: Both ends of the printing device body (1) are rotatably connected to a winding roller (27), a spiral spring (20) is arranged inside the winding roller (27), and the winding roller (27) and the plastic film (14) are wound in coordination.

3. The ultra-large format industrial UV flatbed printer according to claim 1, characterized in that: Vacuum tubes (19) are fixedly connected to both sides of the interior of the printing device body (1), and the vacuum tubes (19) are fixedly connected to the vacuum box (2).

4. The ultra-large format industrial UV flatbed printer according to claim 1, characterized in that: A fixed filter screen (30) is fixedly connected in the middle of the vacuum box (2), a vacuum pump (29) is arranged on one side of the interior of the vacuum box (2), and a collection frame (28) is arranged at the bottom of the other side of the interior of the vacuum box (2).

5. The ultra-large format industrial UV flatbed printer according to claim 1, characterized in that: A printing platform (4) is fixedly connected to the upper surface of the printing device body (1), and vacuum air holes (5) are provided inside the printing platform (4).

6. The ultra-large format industrial UV flatbed printer according to claim 2, characterized in that: The plastic film (14) passes through the middle of the vacuum air hole (5), and a scale is fixedly connected to the outer side of the upper surface of the printing platform (4).

7. The ultra-large format industrial UV flatbed printer according to claim 1, characterized in that: An induced draft fan (3) is arranged above one side of the vacuum box (2), and a bellows (11) is fixedly connected to the middle of the hose (9).

8. The ultra-large format industrial UV flatbed printer according to claim 2, characterized in that: The threaded block (25) is square in shape and is in contact with the inner wall of the printing device body (1).

Citation Information

Patent Citations

  • Super-large-breadth industrial UV flatbed printer

    CN217803965U

Cited By

  • Printing equipment facilitating horizontal calibration of printing platform

    CN121019129A