Industrial production automation control system based on full life cycle management

Abstract

The invention relates to an industrial production automation control system based on full life cycle management, and relates to the technical field of beer production. The beer production module comprises raw material primary treatment equipment, a saccharifying pot, a fermentation tank, a filtering device, a clear beer tank and a pipeline system for connecting the equipment; a control module; the control module is electrically connected with the beer production module; a production parameter adjusting unit and an equipment control unit are configured in the control module; the production parameter adjusting unit adjusts production process parameters based on order production requirements; the equipment control unit controls the beer production module to start based on the process parameter scheme; the production parameter adjusting unit comprises an order database and an analysis unit.

Description

Technical Field

[0001] The present application relates to the technical field of beer production, and in particular to an industrial production automation control system based on full life cycle management. Background Art

[0002] In the field of modern industrial production, especially in the beer brewing industry, with the increasing diversification of market demand and the continuous improvement of consumer requirements for product quality, achieving efficient, accurate and intelligent production process control has become the key to improving the competitiveness of enterprises. The traditional beer production model often relies on manual experience to set process parameters and operate equipment. This method is not only inefficient, but also prone to deviations in production parameters due to human factors, which in turn affects the stability of product quality.

[0003] The existing beer production automation system has limited ability to adjust process parameters when dealing with different types of orders. For regular orders, although production can be carried out according to preset fixed parameter templates, when faced with customized orders, it is difficult to accurately make adaptive adjustments to the process parameters of each link because it is impossible to fully analyze the diverse special requirements in the order. How to solve this problem is a technical challenge that technicians in this field need to overcome. Summary of the invention

[0004] In order to at least partially solve the above technical problems, the present application provides an industrial production automation control system based on full life cycle management.

[0005] The industrial production automation control system based on full life cycle management provided in this application adopts the following technical solutions.

[0006] Industrial production automation control system based on full life cycle management, including:

[0007] Beer production module; the beer production module includes: raw material primary processing equipment, saccharification pot, fermentation tank, filtration device, sake tank and pipeline system connecting various equipment;

[0008] Control module; the control module is electrically connected to the beer production module; the control module is equipped with a production parameter adjustment unit and an equipment control unit; the production parameter adjustment unit adjusts the production process parameters based on the order production requirements; the equipment control unit controls the beer production module to start based on the process parameter scheme;

[0009] The production parameter adjustment unit includes an order database and a parsing unit; the order database stores production requirements of different types of orders and corresponding process parameter templates; the process parameter templates include parameter settings for raw material delivery speed and delivery amount, temperature and time curves in the saccharification stage, yeast inoculation amount and fermentation environment parameters in the fermentation process, filtration pressure in the filtration link, and clarification agent addition amount in the sake stage; the parsing unit parses the order requirements and compares them with the process parameter templates in the order database to generate a process parameter plan and sends the adjusted process parameter plan to the equipment control unit.

[0010] By adopting the above technical solution, when a new order is received, the parsing unit will first parse the order requirements, and then compare them with the corresponding process parameter templates stored in the order database. For regular orders, the existing process parameter templates are matched to directly generate a process parameter solution that fits the order; for customized orders, the parsing unit generates targeted process parameter solutions, and the equipment control unit controls each device to make corresponding adjustments based on this. Whether it is a regular or customized order, it can adapt to different production requirements, effectively improving the quality stability and overall production efficiency of beer production.

[0011] Optionally, the parsing unit parses the order requirements and compares them with the process parameter templates in the order database to generate a process parameter solution, including:

[0012] When a new order is received, the parsing unit identifies the order type and determines whether the order type is a regular order or a customized order;

[0013] If it is a regular order, the corresponding process parameter template in the order database is directly matched, and the matched process parameter template is used as the process parameter plan for this production;

[0014] If it is a customized order, the parsing unit will break down and extract the requirements for raw materials, saccharification, fermentation, filtration and sake in the order one by one according to the text parsing rules to form a demand list; compare the requirements list with the standard process parameter templates of the same type of products stored in the order database to determine the specific parameter items with differences and the corresponding difference values; based on the specific parameter items with differences and the corresponding difference values, adjust the process parameters of each link to generate a process parameter adjustment plan.

[0015] Optionally, the adjusted process parameter plan is sent to the equipment control unit, including:

[0016] After generating the process parameter adjustment plan, the analysis unit sends the raw material conveying speed and feeding amount parameters required by the raw material primary processing equipment to the controller of the raw material primary processing equipment, so that the raw material primary processing equipment adjusts the raw material conveying and feeding operations according to the new parameters;

[0017] Sending the adjusted temperature and time curve parameters of the saccharification stage to the temperature control and heating time control module of the saccharification pot;

[0018] Sending the yeast inoculation amount and fermentation environment parameters of the fermentation process to the environmental regulation system controller of the fermentation tank;

[0019] Transmitting the filtration pressure parameters of the filtration link to the pressure regulating component of the filtration device;

[0020] The parameters of the amount of clarifier added in the clear wine stage are passed to the adding device controller related to the clear wine tank.

[0021] Optionally, the control module also includes a fault tracing unit; the fault tracing unit is used to locate the cause of the equipment failure when it occurs; the fault tracing unit includes a number of monitoring sensors and a fault analysis unit; the monitoring sensor is used to collect and transmit operating parameter data to the data storage unit of the control module; when the equipment failure triggers a shutdown, the fault analysis unit locates the fault link and equipment based on the fault alarm information, and extracts real-time status parameters for data analysis to determine the cause of the failure and generate a fault recovery plan, the fault recovery plan includes the equipment that needs to be adjusted or repaired and the corresponding operating steps, and the recommended values ​​of the initial parameters of each process link when resuming production.

[0022] Optionally, when a device failure triggers shutdown, the fault analysis unit locates the fault link and device based on the fault alarm information, and extracts real-time status parameters for data analysis to determine the cause of the fault, including:

[0023] When a device failure triggers shutdown, the control module receives fault alarm information from each device; the fault alarm information includes an alarm code, an alarm time, and the device that issued the alarm;

[0024] The fault analysis unit matches the fault alarm information with the rules in the rule base one by one, and preliminarily determines the links and equipment range where the fault may occur based on the matching results; the rule base is a database of common fault causes and corresponding alarm information characteristics of each equipment in the entire beer production process;

[0025] Output a preliminary location list of suspected fault links and devices based on rule matching;

[0026] The fault analysis unit retrieves the pre-built beer production module equipment connection topology diagram, and analyzes whether the upstream and downstream associated equipment and pipeline systems are affected by potential factors that cause faults along the connection relationship in the topology diagram according to the suspected faulty equipment in the preliminary positioning list; if so, the upstream and downstream associated equipment that cause the faults are recorded as suspected faulty equipment;

[0027] Based on all suspected faulty devices, the fault analysis unit selects all relevant real-time status parameters from the data storage unit of the control module and inputs them into the fault analysis model; the fault analysis module outputs the analysis results of the link and device where the fault is located.

[0028] Optionally, the raw material initial processing equipment includes a raw material screening device, a cleaning device and a conveying device. The raw material screening device is configured with multiple layers of sieves with different mesh sizes for removing impurities of different particle sizes; the cleaning device has multiple groups of nozzles for switching different cleaning modes according to the type of raw material; the conveying device adopts a variable frequency speed regulating conveyor belt to control the raw material conveying speed.

[0029] Optionally, a plurality of temperature zones are arranged inside the saccharification pot, each temperature zone is equipped with independent heating and temperature monitoring elements, and the production parameter adjustment unit can independently regulate the temperature and heating time of each temperature zone.

[0030] Optionally, a stirring device and an impurity detection sensor are installed inside the sake tank, and the stirring speed of the stirring device is adjusted based on the production parameter adjustment unit according to the process parameter template; the impurity detection sensor provides real-time feedback on the impurity content in the wine, to assist in determining whether the clarification effect corresponding to the amount of clarifier added is achieved in the sake stage. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a system block diagram of an industrial production automation control system based on full life cycle management according to an embodiment of the present application;

[0032] In the figure, 101 is a beer production module; 102 is a control module. DETAILED DESCRIPTION

[0033] The following is combined with Figure 1 The present application is further described with specific embodiments:

[0034] The present application embodiment discloses an industrial production automation control system based on full life cycle management, including:

[0035] Beer production module; the beer production module includes: raw material initial processing equipment, saccharification pot, fermentation tank, filtering device, sake tank and the pipeline system connecting each device. Specifically, the beer production module is the part of the system that is specifically responsible for the actual production operation of beer, including raw material initial processing equipment for screening, cleaning, conveying and other pre-processing work of the initial raw materials for beer production, such as barley and malt, saccharification pot that converts starch and other substances in the raw materials into fermentable sugars, fermentation tanks that provide a suitable environment for yeast fermentation and allow fermentable sugars to be converted into alcohol and carbon dioxide and other substances under the action of yeast, filtering devices for removing impurities, yeast and other solid substances in the fermented beer to ensure the clarity of the beer, and sake tanks for further processing the filtered beer and adding clarifiers.

[0036] Control module; the control module is electrically connected to the beer production module; the control module is equipped with a production parameter adjustment unit and an equipment control unit; the production parameter adjustment unit adjusts the production process parameters based on the order production requirements; the equipment control unit controls the start-up of the beer production module based on the process parameter scheme. Specifically, the production parameter adjustment unit makes corresponding adjustments to the various process parameters involved in the entire beer production process according to the production requirements proposed by the different types of orders received, and parses the new order through the parsing unit through the production requirements corresponding to different orders stored in the order database and the corresponding process parameter template information, and compares it with the existing template, and finally generates a process parameter scheme that meets the order, so as to meet the differentiated process parameter requirements of diversified order production.

[0037] The production parameter adjustment unit includes an order database and a parsing unit; the order database stores production requirements and corresponding process parameter templates for different types of orders; the process parameter templates include parameter settings for raw material delivery speed and delivery amount, temperature and time curves in the saccharification stage, yeast inoculation amount and fermentation environment parameters in the fermentation process, filtration pressure in the filtration link, and clarification agent addition amount in the sake stage; the parsing unit parses the order requirements and compares them with the process parameter templates in the order database to generate a process parameter plan, and sends the adjusted process parameter plan to the equipment control unit. Specifically, the equipment control unit receives the process parameter plan generated and sent by the production parameter adjustment unit, and issues corresponding control instructions to each device in the beer production module according to the process parameter plan, and starts each device to operate according to the adjusted process parameters.

[0038] The order database is a database system that stores information related to various types of orders, including the production requirements of different orders, such as beer flavor, alcohol content, appearance clarity, etc., as well as corresponding process parameter templates.

[0039] Specifically, when a new order is received, the parsing unit will first parse the order requirements, and then compare them with the corresponding process parameter templates stored in the order database. For regular orders, the existing process parameter templates are matched to directly generate a process parameter solution that fits the order; for customized orders, the parsing unit generates targeted process parameter solutions, and the equipment control unit controls each device to make corresponding adjustments based on the solutions. Whether it is a regular or customized order, it can adapt to different production requirements, effectively improving the quality stability and overall production efficiency of beer production.

[0040] As a specific implementation of an industrial production automation control system based on full life cycle management, the parsing unit parses the order requirements and compares them with the process parameter template in the order database to generate a process parameter solution, including:

[0041] When a new order is received, the parsing unit identifies the order type and determines whether the order type is a regular order or a customized order;

[0042] If it is a regular order, the corresponding process parameter template in the order database is directly matched, and the matched process parameter template is used as the process parameter plan for this production;

[0043] If it is a customized order, the parsing unit will break down and extract the requirements for raw materials, saccharification, fermentation, filtration and sake in the order one by one according to the text parsing rules to form a demand list; compare the requirements list with the standard process parameter templates of the same type of products stored in the order database to determine the specific parameter items with differences and the corresponding difference values; based on the specific parameter items with differences and the corresponding difference values, adjust the process parameters of each link to generate a process parameter adjustment plan.

[0044] Specifically, when a new order comes in, the parsing unit first identifies and determines the order type. If it is determined to be a regular order, it can directly match the corresponding process parameter template from the order database, and pass this template as the process parameter plan for this production to the equipment control unit, so that the equipment control unit can control the start of the beer production module according to the plan, and each device can operate according to standard parameters. When encountering a customized order, the parsing unit will disassemble and extract the requirements of each link of the order, such as raw materials, saccharification, fermentation, filtration, and sake, one by one according to the text parsing rules to form a demand list, and then compare the parameters with the standard process parameter templates of the same type of products to determine the specific parameter items with differences and the corresponding difference values. Then, based on these differences, the process parameters of each link are adjusted in a targeted manner to generate a process parameter adjustment plan. The equipment control unit controls the corresponding equipment to make adaptive changes based on the adjustment plan.

[0045] As a specific implementation of an industrial production automation control system based on full life cycle management, the adjusted process parameter plan is sent to the equipment control unit, including:

[0046] After generating the process parameter adjustment plan, the analysis unit sends the raw material conveying speed and feeding amount parameters required by the raw material primary processing equipment to the controller of the raw material primary processing equipment, so that the raw material primary processing equipment adjusts the raw material conveying and feeding operations according to the new parameters;

[0047] Sending the adjusted temperature and time curve parameters of the saccharification stage to the temperature control and heating time control module of the saccharification pot;

[0048] Sending the yeast inoculation amount and fermentation environment parameters of the fermentation process to the environmental regulation system controller of the fermentation tank;

[0049] Transmitting the filtration pressure parameters of the filtration link to the pressure regulating component of the filtration device;

[0050] The parameters of the amount of clarifier added in the clear wine stage are passed to the adding device controller related to the clear wine tank.

[0051] As a specific implementation of an industrial production automation control system based on full life cycle management, the control module also includes a fault tracing unit; the fault tracing unit is used to locate the cause of the equipment failure when it occurs; the fault tracing unit includes a number of monitoring sensors and a fault analysis unit; the monitoring sensor is used to collect and transmit operating parameter data to the data storage unit of the control module; when the equipment failure triggers a shutdown, the fault analysis unit locates the fault link and equipment based on the fault alarm information, and extracts real-time status parameters for data analysis to determine the cause of the fault and generate a fault recovery plan, the fault recovery plan includes the equipment that needs to be adjusted or repaired and the corresponding operating steps, and the recommended values ​​of the initial parameters of each process link when resuming production.

[0052] Specifically, several monitoring sensors distributed in key locations collect operating parameter data from various locations such as raw material primary processing equipment, saccharification pots, fermentation tanks, filtration devices, sake tanks, and pipeline systems connecting various devices, and accurately transmit them to the data storage unit of the control module. The fault analysis unit locates the link and equipment where the fault is located based on the received fault alarm information, and then extracts relevant real-time status parameters for in-depth data analysis to accurately determine the root cause of the fault. Based on the determined fault cause, the fault analysis unit then generates a fault recovery plan to reduce production losses caused by faults.

[0053] As one of the implementation methods of the industrial production automation control system based on full life cycle management, when a device failure triggers a shutdown, the fault analysis unit locates the fault link and device based on the fault alarm information, and extracts real-time status parameters for data analysis to determine the cause of the fault, including:

[0054] When a device failure triggers shutdown, the control module receives fault alarm information from each device; the fault alarm information includes an alarm code, an alarm time, and the device that issued the alarm;

[0055] The fault analysis unit matches the fault alarm information with the rules in the rule base one by one, and preliminarily determines the links and equipment range where the fault may occur based on the matching results; the rule base is a database of common fault causes and corresponding alarm information characteristics of each equipment in the entire beer production process;

[0056] Output a preliminary location list of suspected fault links and devices based on rule matching;

[0057] The fault analysis unit retrieves the pre-built beer production module equipment connection topology diagram, and analyzes whether the upstream and downstream associated equipment and pipeline systems are affected by potential factors that cause faults along the connection relationship in the topology diagram according to the suspected faulty equipment in the preliminary positioning list; if so, the upstream and downstream associated equipment that cause the faults are recorded as suspected faulty equipment;

[0058] Based on all suspected faulty devices, the fault analysis unit selects all relevant real-time status parameters from the data storage unit of the control module and inputs them into the fault analysis model; the fault analysis module outputs the analysis results of the link and device where the fault is located.

[0059] Specifically, when the equipment failure triggers shutdown, the control module receives the fault alarm information containing key information such as the alarm code, alarm time, and the equipment that issued the alarm. The fault analysis unit matches the alarm information with the common fault causes of each equipment in the entire beer production process and the corresponding alarm information characteristics in the rule base one by one, preliminarily defines the links and equipment ranges where the fault may occur, and outputs a preliminary positioning list. After that, the fault analysis unit retrieves the pre-built beer production module equipment connection topology map, and analyzes whether there are potential factors that cause the fault in the upstream and downstream related equipment and pipeline systems along the connection relationship related to the suspected faulty equipment in the preliminary positioning list in the topology map. If such factors are found, the corresponding related equipment will also be included in the suspected faulty equipment. After that, the fault analysis unit selects all the real-time status parameters related to it from the data storage unit of the control module, and inputs them into the fault analysis model, outputs the analysis results of the link and equipment where the fault is located, reduces the production stagnation time caused by the fault, and thus improves the overall production efficiency and economic benefits.

[0060] As one of the implementation methods of the industrial production automation control system based on full life cycle management, the raw material primary processing equipment includes a raw material screening device, a cleaning device and a conveying device. The raw material screening device is equipped with multiple layers of sieves with different mesh sizes for removing impurities of different particle sizes; the cleaning device has multiple groups of nozzles for switching different cleaning modes according to the type of raw material; the conveying device adopts a variable frequency speed regulating conveyor belt to control the raw material conveying speed.

[0061] As one of the implementation methods of the industrial production automation control system based on full life cycle management, a plurality of temperature zones are arranged inside the saccharification pot, each temperature zone is equipped with independent heating and temperature monitoring elements, and the production parameter adjustment unit can independently regulate the temperature and heating time of each temperature zone.

[0062] As one of the implementation methods of the industrial production automation control system based on full life cycle management, a stirring device and an impurity detection sensor are installed inside the sake tank. The stirring speed of the stirring device is adjusted based on the production parameter adjustment unit according to the process parameter template; the impurity detection sensor provides real-time feedback on the impurity content in the wine, and assists in judging whether the clarification effect corresponding to the amount of clarifier added is achieved in the sake stage.

[0063] It should be noted that the above embodiments are only used to illustrate the present application and are not intended to limit the technical solutions described in the present application. Although the present application has been described in detail in this specification with reference to the above embodiments, a person of ordinary skill in the art should understand that a person of ordinary skill in the art can still modify or make equivalent substitutions to the present application, and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present application should be included in the scope of the claims of the present application.

Claims

1. Industrial production automation control system based on full life cycle management, characterized by: include: Beer production module; The beer production module includes: raw material primary processing equipment, saccharification pot, fermentation tank, filtration device, clear beer tank and pipeline system connecting various equipment; Control module; the control module is electrically connected to the beer production module; the control module is equipped with a production parameter adjustment unit and an equipment control unit; the production parameter adjustment unit adjusts the production process parameters based on the order production requirements; the equipment control unit controls the beer production module to start based on the process parameter scheme; The production parameter adjustment unit includes an order database and a parsing unit; the order database stores production requirements of different types of orders and corresponding process parameter templates; the process parameter templates include parameter settings for raw material delivery speed and delivery amount, temperature and time curves in the saccharification stage, yeast inoculation amount and fermentation environment parameters in the fermentation process, filtration pressure in the filtration link, and clarification agent addition amount in the sake stage; the parsing unit parses the order requirements and compares them with the process parameter templates in the order database to generate a process parameter plan, and sends the adjusted process parameter plan to the equipment control unit.

2. The industrial production automation control system based on full life cycle management according to claim 1 is characterized in that: The parsing unit parses the order requirements and compares them with the process parameter template in the order database to generate a process parameter solution, including: When a new order is received, the parsing unit identifies the order type and determines whether the order type is a regular order or a customized order; If it is a regular order, the corresponding process parameter template in the order database is directly matched, and the matched process parameter template is used as the process parameter plan for this production; If it is a customized order, the parsing unit will break down and extract the requirements for raw materials, saccharification, fermentation, filtration and sake in the order one by one according to the text parsing rules to form a demand list; compare the requirements list with the standard process parameter templates of the same type of products stored in the order database to determine the specific parameter items with differences and the corresponding difference values; based on the specific parameter items with differences and the corresponding difference values, adjust the process parameters of each link to generate a process parameter adjustment plan.

3. The industrial production automation control system based on full life cycle management according to claim 2 is characterized in that: Send the adjusted process parameter plan to the equipment control unit, including: After generating the process parameter adjustment plan, the analysis unit sends the raw material conveying speed and feeding amount parameters required by the raw material primary processing equipment to the controller of the raw material primary processing equipment, so that the raw material primary processing equipment adjusts the raw material conveying and feeding operations according to the new parameters; Sending the adjusted temperature and time curve parameters of the saccharification stage to the temperature control and heating time control module of the saccharification pot; Sending the yeast inoculation amount and fermentation environment parameters of the fermentation process to the environmental regulation system controller of the fermentation tank; Transmitting the filtration pressure parameters of the filtration link to the pressure regulating component of the filtration device; The parameters of the amount of clarifier added in the clear wine stage are passed to the adding device controller related to the clear wine tank.

4. The industrial production automation control system based on full life cycle management according to claim 3 is characterized in that: The control module also includes a fault backtracking unit; the fault backtracking unit is used to locate the cause of the equipment failure when it occurs; the fault backtracking unit includes a number of monitoring sensors and a fault analysis unit; the monitoring sensor is used to collect and transmit operating parameter data to the data storage unit of the control module; when the equipment failure triggers a shutdown, the fault analysis unit locates the fault link and equipment based on the fault alarm information, and extracts real-time status parameters for data analysis to determine the cause of the failure and generate a fault recovery plan, the fault recovery plan includes the equipment that needs to be adjusted or repaired and the corresponding operating steps, and the recommended values ​​of the initial parameters of each process link when resuming production.

5. The industrial production automation control system based on full life cycle management according to claim 4 is characterized in that: When a device failure triggers a shutdown, the fault analysis unit locates the fault link and device based on the fault alarm information, and extracts real-time status parameters for data analysis to determine the cause of the fault, including: When a device failure triggers shutdown, the control module receives fault alarm information from each device; the fault alarm information includes an alarm code, an alarm time, and the device that issued the alarm; The fault analysis unit matches the fault alarm information with the rules in the rule base one by one, and preliminarily determines the links and equipment range where the fault may occur based on the matching results; the rule base is a database of common fault causes and corresponding alarm information characteristics of each equipment in the entire beer production process; Output a preliminary location list of suspected fault links and devices based on rule matching; The fault analysis unit retrieves the pre-built beer production module equipment connection topology diagram, and analyzes whether the upstream and downstream associated equipment and pipeline systems are affected by potential factors that cause faults along the connection relationship in the topology diagram according to the suspected faulty equipment in the preliminary positioning list; if so, the upstream and downstream associated equipment that cause the faults are recorded as suspected faulty equipment; Based on all suspected faulty devices, the fault analysis unit selects all relevant real-time status parameters from the data storage unit of the control module and inputs them into the fault analysis model; the fault analysis module outputs the analysis results of the link and device where the fault is located.

6. The industrial production automation control system based on full life cycle management according to claim 5 is characterized in that: The raw material initial processing equipment includes a raw material screening device, a cleaning device and a conveying device. The raw material screening device is equipped with multiple layers of screens with different mesh sizes for removing impurities of different particle sizes; the cleaning device has multiple groups of nozzles for switching different cleaning modes according to the type of raw material; the conveying device uses a variable frequency speed-regulating conveyor belt to control the raw material conveying speed.

7. The industrial production automation control system based on full life cycle management according to claim 6 is characterized in that: The saccharification pot is provided with a plurality of temperature zones, each of which is equipped with independent heating and temperature monitoring elements. The production parameter adjustment unit can independently regulate the temperature and heating time of each temperature zone.

8. The industrial production automation control system based on full life cycle management according to claim 7 is characterized in that: A stirring device and an impurity detection sensor are installed inside the sake tank. The stirring speed of the stirring device is adjusted based on the production parameter adjustment unit according to the process parameter template; the impurity detection sensor provides real-time feedback on the impurity content in the wine, and assists in determining whether the clarification effect corresponding to the amount of clarifier added is achieved in the sake stage.

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