Intelligent AI diagnosis system for constant-temperature and constant-humidity clean room

Abstract

The invention discloses an intelligent AI diagnosis system for a constant-temperature and constant-humidity clean room. Comprising a diagnosis system, a temperature control module, a humidity control module, a cleanliness control module, a pressure control module, an airflow control module, an illumination control module, an electrostatic control module, an environment acquisition module, a monitoring alarm module, a visual display module, a control management module, a flexible expansion module, an AI algorithm operation module and an intelligent diagnosis module. Compared with the prior art, the system has the beneficial effects that the environment acquisition module is added, so that various environmental parameter data in the constant-temperature and constant-humidity clean room can be acquired and processed in time; and the displayed environment data can be visually displayed in a visual form in a self-defined and personalized manner through the intelligent comprehensive environment.

Description

Technical Field

[0001] The present invention relates to the technical field of constant temperature and humidity clean rooms, and specifically to an intelligent AI diagnostic system for constant temperature and humidity clean rooms. Background Art

[0002] A constant temperature and humidity clean room is a specially designed room. Its core goal is to maintain the temperature, humidity, cleanliness, pressure, air flow speed and distribution, illumination, static electricity and other parameters of the indoor environment within a specific range to ensure the stability and reliability of the experiment or production process. This environment is usually used in places that require highly controlled environmental conditions, such as microelectronics, biomedicine, food processing and other industries. In constant temperature and humidity clean rooms, the functionality of constant temperature and humidity clean rooms is currently too low and the functions are too single. The air treatment method for constant temperature and humidity clean rooms is only to use air supply ducts to circulate and replace the indoor air. The air replacement is relatively simple, and the control of temperature, humidity, pressure, airflow, lighting and static electricity in the constant temperature and humidity clean room is not involved, which makes the constant temperature and humidity clean room inconvenient for people to use. Summary of the invention

[0003] The purpose of the present invention is to provide a constant temperature and humidity clean room intelligent AI diagnostic system to solve the problem that the functionality of the current constant temperature and humidity clean room is too low and the function is too single as mentioned in the above background technology. The air treatment method for the constant temperature and humidity clean room is only to circulate and replace the indoor air using air supply ducts. The air replacement is relatively simple, and the control of temperature, humidity, pressure, airflow, lighting and static electricity in the constant temperature and humidity clean room is not involved, which makes the constant temperature and humidity clean room inconvenient for people to use.

[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a constant temperature and humidity clean room intelligent AI diagnostic system, comprising a diagnostic system, a temperature control module, a humidity control module, a cleanliness control module, a pressure control module, an airflow control module, a lighting control module, an electrostatic control module, an environmental acquisition module, a monitoring and alarm module, a visualization module, a control management module, a flexible expansion module, an AI algorithm operation module and an intelligent diagnostic module, wherein the output ends of the diagnostic system are bidirectionally connected to the input ends of the temperature control module, the humidity control module, the cleanliness control module, the pressure control module, the airflow control module, the lighting control module, the electrostatic control module, the environmental acquisition module, the monitoring and alarm module, the visualization module, the control management module, the flexible expansion module, the AI ​​algorithm operation module and the intelligent diagnostic module.

[0005] As a preferred solution of the present invention: the temperature control module is used to maintain the temperature in the temperature and humidity clean room, which can ensure that the temperature and humidity clean room is always at a constant set temperature, thereby ensuring that the normal working process is not affected by external temperature changes;

[0006] The humidity control module is used to maintain the humidity in the temperature and humidity clean room, ensuring that the humidity in the temperature and humidity clean room is kept at a constant set humidity to prevent objects from getting damp or dry, which affects the quality and performance of the objects.

[0007] As a preferred solution of the present invention: the cleanliness control module is used to cooperate with the airflow control module, and maintain the cleanliness in the temperature and humidity clean room at the required cleanliness through the cooperation of an efficient filtration system and airflow, preventing the outside air from bringing dust into the temperature and humidity clean room, thereby reducing pollutants such as microparticles, harmful air and bacteria in the air, and ensuring the cleanliness of the indoor air.

[0008] As a preferred solution of the present invention: the pressure control module is used to maintain positive pressure in the temperature and humidity clean room to prevent external pollution from entering, and then provide comfort for the staff in the temperature and humidity clean room by adjusting the pressure in the temperature and humidity clean room;

[0009] The airflow control module is used to control the external airflow into the temperature and humidity clean room through a reasonably designed airflow organization, and can discharge the dirty air in the room in time according to the needs of use, so as to ensure the uniform distribution of air and effectively discharge pollutants.

[0010] As a preferred solution of the present invention: the lighting control module is used to adjust the lighting intensity according to the indoor light intensity when the staff is working in the temperature and humidity clean room, so as to ensure that the light is adjusted to a more comfortable softness and prevent excessive light from increasing the eye fatigue of the staff;

[0011] The static electricity control module is used to prevent static electricity accumulation and can protect equipment and product systems to prevent static electricity on the equipment from affecting normal use by staff.

[0012] 6. As a preferred solution of the present invention: the environment acquisition module includes a sensor unit, a wireless transmission unit and a processing and analysis unit, and the output end of the environment acquisition module is unidirectionally connected to the input end of the sensor unit, the wireless transmission unit and the processing and analysis unit;

[0013] The environment acquisition module is used to collect and process various environmental parameter data in the constant temperature and humidity clean room in a timely manner;

[0014] The sensor unit is used to collect various environmental data in the constant temperature and humidity clean room in a timely manner using multiple sensors such as temperature, humidity, light, and air quality;

[0015] The wireless transmission unit is used to transmit the collected data via a wireless network;

[0016] The processing and analysis unit is used to process and analyze the transmitted data, so as to obtain real-time and accurate indoor environment data;

[0017] The visualization display module includes a visualization interface unit, a customization unit and a personalization unit, and the output end of the visualization display module is unidirectionally connected to the input end of the visualization interface unit, the customization unit and the personalization unit;

[0018] The visualization display module is used to display the obtained environmental data in an intuitive form through a customized and personalized visualization of the intelligent integrated environment;

[0019] The visual interface unit is used to display relevant information data through a display screen;

[0020] The custom unit is used for users to display in a custom format according to usage needs;

[0021] The personalization unit is used to set an exclusive personalization mode and perform personalized visual display.

[0022] 7. As a preferred solution of the present invention: the flexible expansion module is used by the staff to flexibly customize and expand the system according to needs, thereby realizing more intelligent environmental management;

[0023] The control management module is used by the staff to perform overall control of the system according to the needs of use;

[0024] The monitoring and alarm module comprises a threshold setting unit, a monitoring unit and an alarm unit, and the output end of the monitoring and alarm module is unidirectionally connected to the input end of the threshold setting unit, the monitoring unit and the alarm unit;

[0025] The monitoring and alarm module is used to set the required thresholds for various environmental parameters in the constant temperature and humidity clean room and perform monitoring work. When an indicator in the constant temperature and humidity clean room environment exceeds the set range, an alarm function is issued in time;

[0026] The threshold setting unit is used to set the required indicators for the values ​​of various parameters in the constant temperature and humidity clean room;

[0027] The monitoring unit is used to monitor the set threshold value in the constant temperature and humidity clean room in real time, and once the threshold value is exceeded, the information is fed back to the alarm unit;

[0028] The alarm unit is used to promptly give an alarm to the staff after receiving the information fed back by the monitoring unit.

[0029] As a preferred solution of the present invention: the AI ​​algorithm operation module is used to operate the operations between various items in the system through the AI ​​algorithm to ensure the coordination between various modules.

[0030] As a preferred solution of the present invention: the intelligent diagnosis module is used to perform intelligent diagnosis on the conditions in the constant temperature and humidity clean room in a timely manner after processing the environment in the constant temperature and humidity clean room, so as to obtain the environmental conditions in the constant temperature and humidity clean room at that time.

[0031] Compared with the prior art, the beneficial effects of the present invention are as follows: by adding an environment acquisition module, the present invention can realize timely acquisition and processing of various environmental parameter data in a constant temperature and humidity clean room; by adding a visualization display module, the obtained environmental data can be displayed in an intuitive form through an intelligent integrated environment for customized and personalized visualization; by adding a monitoring and alarm module, it is possible to set the required thresholds for various environmental parameters in the constant temperature and humidity clean room and perform monitoring work, and when a certain indicator in the environment of the constant temperature and humidity clean room exceeds the set range, an alarm function is promptly issued; and through the above data monitoring and acquisition work, the temperature control module, humidity control module, cleanliness control module, pressure control module, airflow control module, lighting control module, and electrostatic control module can be controlled, and multiple functions such as temperature, humidity, cleanliness, pressure airflow, lighting and electrostatics in the constant temperature and humidity clean room can be controlled, thereby making the functionality of the constant temperature and humidity clean room more diverse and providing convenience for people's use. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 This is a system block diagram of the present invention. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] See also Figure 1The present invention provides a technical solution: a constant temperature and humidity clean room intelligent AI diagnosis system, comprising a diagnosis system, a temperature control module, a humidity control module, a cleanliness control module, a pressure control module, an airflow control module, a lighting control module, an electrostatic control module, an environment acquisition module, a monitoring and alarm module, a visualization display module, a control management module, a flexible expansion module, an AI algorithm operation module and an intelligent diagnosis module, wherein the output end of the diagnosis system is bidirectionally connected to the input end of the temperature control module, the humidity control module, the cleanliness control module, the pressure control module, the airflow control module, the lighting control module, the electrostatic control module, the environment acquisition module, the monitoring and alarm module, the visualization display module, the control management module, the flexible expansion module, the AI ​​algorithm operation module and the intelligent diagnosis module.

[0035] The temperature control module is used to maintain the temperature in the temperature and humidity clean room, which can ensure that the temperature and humidity clean room is always at a constant set temperature, thereby ensuring that the normal working process is not affected by external temperature changes;

[0036] The humidity control module is used to maintain the humidity in the temperature and humidity clean room, ensuring that the humidity in the temperature and humidity clean room is kept at a constant set humidity to prevent objects from getting damp or dry, which affects the quality and performance of the objects.

[0037] Among them, the cleanliness control module is used to cooperate with the airflow control module, and maintain the cleanliness in the temperature and humidity clean room at the required cleanliness through the cooperation of the efficient filtration system and the airflow, preventing the outside air from bringing dust into the temperature and humidity clean room, thereby reducing pollutants such as microparticles, harmful air and bacteria in the air, and ensuring the cleanliness of the indoor air.

[0038] The pressure control module is used to maintain positive pressure in the temperature and humidity clean room to prevent external pollution from entering, and then provide comfort for the staff in the temperature and humidity clean room by adjusting the pressure in the temperature and humidity clean room;

[0039] The airflow control module is used to control the external airflow into the temperature and humidity clean room through a reasonably designed airflow organization, and can discharge the dirty air in the room in time according to the needs of use, so as to ensure the uniform distribution of air and effectively discharge pollutants.

[0040] The lighting control module is used to adjust the lighting intensity according to the indoor light intensity when the staff is working in the temperature and humidity clean room, so as to ensure that the light is adjusted to a more comfortable softness and prevent excessive light from increasing the eye fatigue of the staff;

[0041] The static electricity control module is used to prevent static electricity accumulation and can protect equipment and product systems to prevent static electricity on the equipment from affecting normal use by staff.

[0042] 8. Wherein, the environment acquisition module includes a sensor unit, a wireless transmission unit and a processing and analysis unit, and the output end of the environment acquisition module is unidirectionally connected to the input end of the sensor unit, the wireless transmission unit and the processing and analysis unit;

[0043] The environment acquisition module is used to collect and process various environmental parameter data in the constant temperature and humidity clean room in a timely manner;

[0044] The sensor unit is used to collect various environmental data in the constant temperature and humidity clean room in a timely manner using multiple sensors such as temperature, humidity, light, and air quality;

[0045] The wireless transmission unit is used to transmit the collected data via a wireless network;

[0046] The processing and analysis unit is used to process and analyze the transmitted data, so as to obtain real-time and accurate indoor environment data;

[0047] The visualization display module includes a visualization interface unit, a customization unit and a personalization unit, and the output end of the visualization display module is unidirectionally connected to the input end of the visualization interface unit, the customization unit and the personalization unit;

[0048] The visualization display module is used to display the obtained environmental data in an intuitive form through a customized and personalized visualization of the intelligent integrated environment;

[0049] The visual interface unit is used to display relevant information data through a display screen;

[0050] The custom unit is used for users to display in a custom format according to usage needs;

[0051] The personalization unit is used to set an exclusive personalization mode and perform personalized visual display.

[0052] 9. The flexible expansion module is used by the staff to flexibly customize and expand the system according to needs, thereby realizing more intelligent environmental management;

[0053] The control management module is used by the staff to perform overall control of the system according to the needs of use;

[0054] The monitoring and alarm module comprises a threshold setting unit, a monitoring unit and an alarm unit, and the output end of the monitoring and alarm module is unidirectionally connected to the input end of the threshold setting unit, the monitoring unit and the alarm unit;

[0055] The monitoring and alarm module is used to set the required thresholds for various environmental parameters in the constant temperature and humidity clean room and perform monitoring work. When an indicator in the constant temperature and humidity clean room environment exceeds the set range, an alarm function is issued in time;

[0056] The threshold setting unit is used to set the required indicators for the values ​​of various parameters in the constant temperature and humidity clean room;

[0057] The monitoring unit is used to monitor the set threshold value in the constant temperature and humidity clean room in real time, and once the threshold value is exceeded, the information is fed back to the alarm unit;

[0058] The alarm unit is used to promptly give an alarm to the staff after receiving the information fed back by the monitoring unit.

[0059] Among them, the AI ​​algorithm operation module is used to operate the operations between various items in this system through the AI ​​algorithm to ensure the coordination between various modules.

[0060] Among them, the intelligent diagnosis module is used to perform intelligent diagnosis on the situation in the constant temperature and humidity clean room in a timely manner after processing the environment in the constant temperature and humidity clean room, so as to obtain the environmental conditions in the constant temperature and humidity clean room at that time.

[0061] Specifically, when in use, the environmental acquisition module is used to timely collect and process the environmental parameter data in the constant temperature and humidity clean room, and the obtained environmental data is displayed through the visualization module. The customized and personalized visualization is displayed in an intuitive form through the intelligent comprehensive environment. Through the flexible expansion module, the staff can flexibly customize and expand the use of the system according to their needs, thereby realizing more intelligent environmental management. The control management module is used for the staff to control the system as a whole according to the needs of use. The monitoring and alarm module is used to set the required thresholds for various environmental parameters in the constant temperature and humidity clean room and perform monitoring work. When the constant temperature and humidity clean room environment If a certain indicator exceeds the set range, an alarm function will be issued in time. Through the above data collection and monitoring, the temperature in the temperature and humidity clean room is maintained by the temperature control module, which can ensure that the temperature and humidity clean room is always at a constant set temperature, thereby ensuring that the normal working process is not affected by external temperature changes. The humidity control module maintains the humidity in the temperature and humidity clean room to ensure that the humidity in the temperature and humidity clean room is kept at a constant set humidity to prevent the items from getting damp or dry, affecting the quality and performance of the items. The cleanliness control module is coordinated with the airflow control module, and the cleanliness in the temperature and humidity clean room is maintained at the required cleanliness through the efficient filtration system and airflow. The temperature and humidity control module can be used to control the air flow in the clean room to prevent dust from being brought into the clean room. This can reduce pollutants such as particulate matter, harmful air and bacteria in the air, ensure the cleanliness of the indoor air, maintain the positive pressure in the clean room through the pressure control module, prevent external pollution from entering, and provide comfort for the staff in the clean room by adjusting the pressure in the clean room. The airflow control module can control the external airflow into the clean room through a reasonably designed airflow organization, and can discharge the dirty gas in the room in time according to the needs of use, so as to ensure the uniform distribution of air and effectively discharge pollutants. When the staff works in the clean room through the light control module When the lighting intensity is adjusted according to the indoor light intensity, the lighting can be adjusted to a more comfortable softness to prevent excessive light from increasing eye fatigue of the staff. The static electricity control module can be used to prevent static electricity accumulation, and the equipment and product system can be protected to prevent static electricity on the equipment from affecting the normal use of the staff. After the environment in the constant temperature and humidity clean room is processed by the intelligent diagnosis module, the situation in the constant temperature and humidity clean room is promptly diagnosed intelligently to obtain the environmental conditions in the constant temperature and humidity clean room at that time. The AI ​​algorithm calculation module is used to operate the various items in this system through the AI ​​algorithm to ensure the coordination between the modules.

[0062] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A constant temperature and humidity clean room intelligent AI diagnostic system, characterized in that: It includes a diagnostic system, a temperature control module, a humidity control module, a cleanliness control module, a pressure control module, an airflow control module, a lighting control module, an electrostatic control module, an environmental acquisition module, a monitoring and alarm module, a visual display module, a control management module, a flexible expansion module, an AI algorithm operation module and an intelligent diagnostic module. The output ends of the diagnostic system are bidirectionally connected to the input ends of the temperature control module, the humidity control module, the cleanliness control module, the pressure control module, the airflow control module, the lighting control module, the electrostatic control module, the environmental acquisition module, the monitoring and alarm module, the visual display module, the control management module, the flexible expansion module, the AI ​​algorithm operation module and the intelligent diagnostic module.

2. According to claim 1, a constant temperature and humidity clean room intelligent AI diagnostic system is characterized by: The temperature control module is used to maintain the temperature in the temperature and humidity clean room, which can ensure that the temperature and humidity clean room is always at a constant set temperature, thereby ensuring that the normal working process is not affected by external temperature changes; The humidity control module is used to maintain the humidity in the temperature and humidity clean room, ensuring that the humidity in the temperature and humidity clean room is kept at a constant set humidity to prevent objects from getting damp or dry, which affects the quality and performance of the objects.

3. A constant temperature and humidity clean room intelligent AI diagnostic system according to claim 2, characterized in that: The cleanliness control module is used to cooperate with the airflow control module, and maintains the cleanliness of the temperature and humidity clean room at the required cleanliness through the cooperation of the efficient filtering system and the airflow, preventing the outside air from bringing dust into the temperature and humidity clean room, thereby reducing pollutants such as microparticles, harmful air and bacteria in the air, and ensuring the cleanliness of the indoor air.

4. The constant temperature and humidity clean room intelligent AI diagnostic system according to claim 3, characterized in that: The pressure control module is used to maintain positive pressure in the temperature and humidity clean room to prevent external pollution from entering, and then provide comfort for the staff in the temperature and humidity clean room by adjusting the pressure in the temperature and humidity clean room; The airflow control module is used to control the external airflow into the temperature and humidity clean room through a reasonably designed airflow organization, and can discharge the dirty air in the room in time according to the needs of use, so as to ensure the uniform distribution of air and effectively discharge pollutants.

5. The constant temperature and humidity clean room intelligent AI diagnostic system according to claim 4, characterized in that: The lighting control module is used to adjust the lighting intensity according to the indoor light intensity when the staff is working in the temperature and humidity clean room, so as to ensure that the light is adjusted to a more comfortable softness and prevent excessive light from increasing the staff's eye fatigue; The static electricity control module is used to prevent static electricity accumulation and can protect equipment and product systems to prevent static electricity on the equipment from affecting normal use by staff.

6. The constant temperature and humidity clean room intelligent AI diagnostic system according to claim 5, characterized in that: The environment acquisition module comprises a sensor unit, a wireless transmission unit and a processing and analysis unit, and the output end of the environment acquisition module is unidirectionally connected to the input end of the sensor unit, the wireless transmission unit and the processing and analysis unit; The environment acquisition module is used to collect and process various environmental parameter data in the constant temperature and humidity clean room in a timely manner; The sensor unit is used to collect various environmental data in the constant temperature and humidity clean room in a timely manner using multiple sensors such as temperature, humidity, light, and air quality; The wireless transmission unit is used to transmit the collected data via a wireless network; The processing and analysis unit is used to process and analyze the transmitted data, so as to obtain real-time and accurate indoor environment data; The visualization display module includes a visualization interface unit, a customization unit and a personalization unit, and the output end of the visualization display module is unidirectionally connected to the input end of the visualization interface unit, the customization unit and the personalization unit; The visualization display module is used to display the obtained environmental data in an intuitive form through a customized and personalized visualization of the intelligent integrated environment; The visual interface unit is used to display relevant information data through a display screen; The custom unit is used for users to display in a custom format according to usage needs; The personalization unit is used to set an exclusive personalization mode and perform personalized visual display.

7. The constant temperature and humidity clean room intelligent AI diagnostic system according to claim 6, characterized in that: The flexible expansion module is used by the staff to flexibly customize and expand the system according to the needs, thereby realizing more intelligent environmental management; The control management module is used by the staff to perform overall control of the system according to the needs of use; The monitoring and alarm module comprises a threshold setting unit, a monitoring unit and an alarm unit, and the output end of the monitoring and alarm module is unidirectionally connected to the input end of the threshold setting unit, the monitoring unit and the alarm unit; The monitoring and alarm module is used to set the required thresholds for various environmental parameters in the constant temperature and humidity clean room and perform monitoring work. When an indicator in the constant temperature and humidity clean room environment exceeds the set range, an alarm function is issued in time; The threshold setting unit is used to set the required indicators for the values ​​of various parameters in the constant temperature and humidity clean room; The monitoring unit is used to monitor the set threshold value in the constant temperature and humidity clean room in real time, and once the threshold value is exceeded, the information is fed back to the alarm unit; The alarm unit is used to promptly give an alarm to the staff after receiving the information fed back by the monitoring unit.

8. The constant temperature and humidity clean room intelligent AI diagnostic system according to claim 7, characterized in that: The AI ​​algorithm operation module is used to operate the operations between various items in this system through the AI ​​algorithm to ensure the coordination between various modules.

9. The constant temperature and humidity clean room intelligent AI diagnostic system according to claim 8, characterized in that: The intelligent diagnosis module is used to perform intelligent diagnosis on the conditions in the constant temperature and humidity clean room in a timely manner after processing the environment in the constant temperature and humidity clean room, so as to obtain the environmental conditions in the constant temperature and humidity clean room at that time.

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