Production data tracing management system

Abstract

The invention belongs to the technical field of production management, and discloses a production data traceability management system, which comprises a data acquisition module, a data storage module, a traceability management platform, a traceability query module and a system maintenance module, and is characterized in that the data acquisition module, the data storage module, the traceability query module and the system maintenance module are respectively connected with the traceability management platform; the data acquisition module is used for acquiring various data in the production process; the data storage module is used for storing the data acquired by the data acquisition module; and the traceability query module provides a traceability query visual interface for the user. Through comprehensive recording and association of data of links such as raw materials and parts, a production process, product quality and product circulation, production data tracing of the product in the whole life cycle from raw material purchasing to product selling is realized, a problem source can be rapidly positioned, and measures can be taken in time to solve problems.

Description

Technical Field

[0001] The present invention relates to the technical field of production management, and more specifically, to a production data tracing management system. Background Art

[0002] In the modern manufacturing process, product quality and safety are of vital importance. In order to ensure product quality and promptly discover and solve problems that arise in the production process, effective tracing of production data has become a key link in enterprise management.

[0003] However, the existing production data traceability management system has problems such as incomplete data, complex traceability process, and difficulty in achieving full process traceability, which cannot meet the growing management needs of enterprises. Therefore, a management system that can achieve production data traceability comprehensively, accurately and efficiently is needed. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a production data traceability management system.

[0005] To solve the above problems, the present invention adopts the following technical solutions:

[0006] A production data traceability management system, comprising a data acquisition module, a data storage module, a traceability management platform, a traceability query module and a system maintenance module, wherein the data acquisition module, the data storage module, the traceability query module and the system maintenance module are respectively connected to the traceability management platform;

[0007] The data acquisition module is used to collect various types of data in the production process; the data storage module is used to store the data collected by the data acquisition module; the traceability query module provides users with a traceability query visualization interface; the system maintenance module is used to maintain and manage the system;

[0008] The traceability management platform includes:

[0009] Raw materials and parts traceability module: used to record detailed information of raw materials and parts and establish associations;

[0010] Production process traceability module: used to record key information of the product production process and analyze the relationship between product quality and production process;

[0011] Product quality traceability module: used to trace product quality inspection records and quality problem handling record information;

[0012] Product circulation traceability module: tracking product sales and logistics process information;

[0013] Data analysis module: used to analyze the collected production data and generate various reports and visual charts.

[0014] As a further solution of the present invention: the raw material and parts traceability module includes a supplier information management unit, a purchase batch record unit, a quality inspection report management unit and a raw material and parts inventory management unit;

[0015] The supplier information management unit stores basic information, qualification certification documents and evaluation records of suppliers;

[0016] The purchase batch recording unit records the purchase order number, purchase date, purchase quantity and purchase price information and assigns a unique batch number to each batch;

[0017] The quality inspection report management unit uploads and stores the quality inspection report including the inspection time and the inspection agency;

[0018] The raw materials and parts inventory management unit monitors inventory quantity, location, in and out records and other information in real time, and is linked to the purchase batch record unit.

[0019] As a further solution of the present invention: the production process traceability module includes a production equipment management unit, a production process parameter recording unit, an operator information management unit and a production plan and scheduling management unit;

[0020] The production equipment management unit records the equipment number, name, model information and associates the production task and product batch through the equipment number;

[0021] The production process parameter recording unit collects and records key process parameters in real time, and forms a production process parameter log according to production batches and time sequence;

[0022] The operator information management unit records the operator's name, work number and other information and associates the production task and operation record with the work number;

[0023] The production planning and scheduling management unit formulates production plans and schedules, records information such as production task issuance, planning and actual completion time, and associates production-related information through production task numbers to achieve comprehensive management and traceability.

[0024] As a further solution of the present invention: the product quality traceability module includes a quality inspection record management unit, a quality problem handling record unit and a quality statistical analysis unit;

[0025] The quality inspection record management unit records the inspection records of each stage of the product and generates a unique inspection report number for each inspection;

[0026] The quality problem handling record unit records the quality problem description, discovery time and other information to form a handling file and associates the product batch and production link through the problem number;

[0027] The quality statistical analysis unit generates reports and charts for statistical analysis of quality inspection data to provide decision support for quality improvement.

[0028] As a further solution of the present invention: the product circulation tracing module includes a sales flow management unit, a logistics information management unit and a market feedback management unit;

[0029] The sales flow management unit records product sales channels, customer information and associates product batches through sales order numbers;

[0030] The logistics information management unit records product logistics transportation company and vehicle information and associates product batches and sales orders through logistics order numbers;

[0031] The market feedback management unit collects and records customer feedback information and associates it with product batches and sales orders to provide a basis for product improvement and after-sales service;

[0032] As a further solution of the present invention: the system maintenance module includes a user management unit, a permission management unit and a system configuration unit, the user management unit is used to create, delete and manage system user accounts; the permission management unit is used to assign different system operation permissions to different users; the system configuration unit is used to configure and adjust the system parameters, data collection rules and traceability logic.

[0033] As a further solution of the present invention: the data acquisition module includes a sensor, a data collector and an interface with the production equipment, which is used to obtain raw material information, production equipment operating parameters, production operation records, product quality inspection data and product circulation link data in real time.

[0034] As a further solution of the present invention: the data storage module adopts a database system for data storage, and the database system includes a relational database and a non-relational database, which are used to store structured and unstructured data respectively, and has data backup, recovery and data security management functions.

[0035] Compared with the prior art, the advantages of the present invention are:

[0036] 1. Achieve full-process traceability: By comprehensively recording and associating data on raw materials and parts, production processes, product quality, and product circulation, we can achieve production data traceability throughout the entire life cycle of products from raw material procurement to product sales, quickly locate the source of the problem, and take timely measures to solve the problem.

[0037] 2. Improve product quality: By tracing and analyzing process parameters and quality inspection data during the production process, enterprises can promptly identify factors that affect product quality, optimize production processes, strengthen quality control, and thus improve product quality and stability.

[0038] 3. Improve enterprise management efficiency: The system integrates all aspects of production management, realizes centralized management and sharing of data, reduces errors in manual operations and data transmission, and improves enterprise management efficiency and the scientific nature of decision-making. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is a structural schematic diagram of the present invention;

[0040] Figure 2 It is a structural schematic diagram of the present invention. DETAILED DESCRIPTION

[0041] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.

[0042] See also Figure 1-2 A production data traceability management system includes a data acquisition module, a data storage module, a traceability management platform, a traceability query module and a system maintenance module. The data acquisition module, the data storage module, the traceability query module and the system maintenance module are respectively connected to the traceability management platform.

[0043] The data collection module is used to collect various data in the production process, and the traceability query module provides multiple query methods, including but not limited to single condition query or combined condition query based on product batch number, production date, raw material batch number, production equipment number, etc., to obtain the corresponding traceability data information. The data collection module includes sensors, data collectors, and interfaces with production equipment, which are used to obtain raw material information, production equipment operating parameters, production operation records, product quality inspection data, and product circulation link data in real time.

[0044] The data storage module is used to store the data collected by the data acquisition module. The data storage module uses a database system for data storage. The database system includes a relational database and a non-relational database, which are used to store structured and unstructured data respectively, and has data backup, recovery and data security management functions.

[0045] The traceability query module provides users with a visual interface for traceability query. The traceability query module provides multiple query methods, including but not limited to single condition query or combined condition query by product batch number, production date, raw material batch number, production equipment number and other conditions to obtain the corresponding traceability data information;

[0046] The system maintenance module is used to maintain and manage the system. The system maintenance module includes a user management unit, a permission management unit and a system configuration unit. The user management unit is used to create, delete and manage system user accounts; the permission management unit is used to assign different system operation permissions to different users; the system configuration unit is used to configure and adjust the system's parameters, data collection rules, and traceability logic. The system maintenance module includes a user management unit, a permission management unit and a system configuration unit. The user management unit is used to create, delete and manage system user accounts; the permission management unit is used to assign different system operation permissions to different users; the system configuration unit is used to configure and adjust the system's parameters, data collection rules, and traceability logic.

[0047] The traceability management platform includes raw materials and parts traceability module, production process traceability module, product quality traceability module, product circulation traceability module and data analysis module.

[0048] The raw materials and parts traceability module is used to record detailed information on raw materials and parts, including supplier information, purchase batches, quality inspection reports, etc., and establish associations to achieve full-process traceability of raw materials and parts.

[0049] The raw materials and parts traceability module includes the supplier information management unit, the purchase batch record unit, the quality inspection report management unit and the raw materials and parts inventory management unit. The supplier information management unit stores the basic information of the supplier, qualification certification documents and evaluation records; the purchase batch record unit records the purchase order number, purchase date, purchase quantity and purchase price information and assigns a unique batch number to each batch; the quality inspection report management unit uploads and stores the quality inspection report containing the inspection time and inspection agency; the raw materials and parts inventory management unit monitors the inventory quantity, location, in and out records and other information in real time, and is associated with the purchase batch record unit.

[0050] The production process traceability module records and traces key information in the product production process, including production equipment, production process parameters, operators and other information, so as to analyze the relationship between product quality and production process. The production process traceability module includes production equipment management unit, production process parameter recording unit, operator information management unit and production planning and scheduling management unit.

[0051] The production equipment management unit records the equipment number, name, and model information and associates production tasks and product batches through the equipment number; the production process parameter recording unit collects and records key process parameters in real time, and forms a production process parameter log according to production batches and time sequence; the operator information management unit records the operator's name, work number and other information and associates production tasks and operation records through the work number; the production plan and scheduling management unit formulates production plans and schedules, records information such as production task issuance, planning and actual completion time, and associates production-related information through production task numbers to achieve comprehensive management and traceability.

[0052] The product quality traceability module is used to trace the product's quality inspection records, quality problem handling records and other information to ensure that the product quality meets the standard requirements and provide a basis for quality improvement. The product quality traceability module includes the quality inspection record management unit, the quality problem handling record unit and the quality statistical analysis unit. The quality inspection record management unit records the inspection records of each stage of the product and generates a unique inspection report number for each inspection. The quality problem handling record unit records the quality problem description, discovery time and other information to form a processing file and associates the product batch and production link through the problem number; the quality statistical analysis unit generates reports and charts for statistical analysis of quality inspection data to provide decision support for quality improvement.

[0053] The product circulation traceability module is used to track the information of products in the sales and logistics process, including sales flow, logistics information, etc., to ensure the traceability of products in the market. The product circulation traceability module includes the sales flow management unit, the logistics information management unit and the market feedback management unit.

[0054] The sales flow management unit records product sales channels, customer information, and associates product batches through sales order numbers; the logistics information management unit records product logistics transportation company and vehicle information and associates product batches and sales orders through logistics order numbers; the market feedback management unit collects and records customer feedback information and associates it with product batches and sales orders, providing a basis for product improvement and after-sales service.

[0055] Data analysis module: used to analyze the collected production data, generate various reports and visual charts, and provide data support for production decisions, quality improvement, supply chain optimization, etc.

[0056] The above is only a preferred specific implementation of the present invention; however, the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and its improved conception of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A production data traceability management system, characterized by: It includes a data acquisition module, a data storage module, a traceability management platform, a traceability query module and a system maintenance module, wherein the data acquisition module, the data storage module, the traceability query module and the system maintenance module are respectively connected to the traceability management platform; The data acquisition module is used to collect various types of data in the production process; the data storage module is used to store the data collected by the data acquisition module; The traceability query module provides users with a traceability query visualization interface; The system maintenance module is used to perform maintenance and management operations on the system; The traceability management platform includes: Raw materials and parts traceability module: used to record detailed information of raw materials and parts and establish associations; Production process traceability module: used to record key information of the product production process and analyze the relationship between product quality and production process; Product quality traceability module: used to trace product quality inspection records and quality problem handling record information; Product circulation traceability module: track product sales and logistics process information; Data analysis module: used to analyze the collected production data and generate various reports and visual charts.

2. A production data traceability management system according to claim 1, characterized in that: The raw materials and parts traceability module includes a supplier information management unit, a purchase batch record unit, a quality inspection report management unit, and a raw materials and parts inventory management unit; The supplier information management unit stores basic information, qualification certification documents and evaluation records of suppliers; The purchase batch recording unit records the purchase order number, purchase date, purchase quantity and purchase price information and assigns a unique batch number to each batch; The quality inspection report management unit uploads and stores the quality inspection report including the inspection time and the inspection agency; The raw materials and parts inventory management unit monitors inventory quantity, location, in and out records and other information in real time, and is linked to the purchase batch record unit.

3. A production data traceability management system according to claim 1, characterized in that: The production process traceability module includes a production equipment management unit, a production process parameter recording unit, an operator information management unit and a production plan and scheduling management unit; The production equipment management unit records the equipment number, name, model information and associates the production task and product batch through the equipment number; The production process parameter recording unit collects and records key process parameters in real time, and forms a production process parameter log according to production batches and time sequence; The operator information management unit records the operator's name, work number and other information and associates the production task and operation record with the work number; The production planning and scheduling management unit formulates production plans and schedules, records information such as production task issuance, planning and actual completion time, and associates production-related information through production task numbers to achieve comprehensive management and traceability.

4. A production data traceability management system according to claim 1, characterized in that: The product quality traceability module includes a quality inspection record management unit, a quality problem handling record unit and a quality statistical analysis unit; The quality inspection record management unit records the inspection records of each stage of the product and generates a unique inspection report number for each inspection; The quality problem handling record unit records the quality problem description, discovery time and other information to form a handling file and associates the product batch and production link through the problem number; The quality statistical analysis unit generates reports and charts for statistical analysis of quality inspection data to provide decision support for quality improvement.

5. A production data traceability management system according to claim 1, characterized in that: The product circulation tracing module includes a sales flow management unit, a logistics information management unit and a market feedback management unit; The sales flow management unit records product sales channels, customer information and associates product batches through sales order numbers; The logistics information management unit records product logistics transportation company and vehicle information and associates product batches and sales orders through logistics order numbers; The market feedback management unit collects and records customer feedback information and associates it with product batches and sales orders, providing a basis for product improvement and after-sales service.

6. A production data traceability management system according to claim 1, characterized in that: The system maintenance module includes a user management unit, a permission management unit and a system configuration unit. The user management unit is used to create, delete and manage system user accounts; the permission management unit is used to assign different system operation permissions to different users; and the system configuration unit is used to configure and adjust system parameters, data collection rules and traceability logic.

7. A production data traceability management system according to claim 1, characterized in that: The data acquisition module includes sensors, data collectors and interfaces with production equipment, and is used to obtain raw material information, production equipment operating parameters, production operation records, product quality inspection data and product circulation link data in real time.

8. A production data traceability management system according to claim 1, characterized in that: The data storage module uses a database system for data storage. The database system includes a relational database and a non-relational database for storing structured and non-structured data respectively, and has data backup, recovery and data security management functions.

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