Fish scale treatment device for fish gelatin production
By designing a scale treatment device that adopts a scale scraping mechanism combining spiral conveying blades and airbags, the problem of uneven scale treatment in the prior art is solved, and efficient scale scraping and cleaning of the device for fish of different sizes is achieved.
Patent Information
- Application Number
- CN202510200894.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-05-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing scale treatment devices have high requirements for fish posture and poor adaptability, making it difficult to effectively remove scales of fish of different sizes.
A fish scale treatment device for fish gelatin production is designed, and the scale scraping mechanism of a combination of spiral conveying blades and airbags is used to achieve efficient scraping of fish scales through the rotation of spiral conveying blades and the wrapping of airbags, and the fish scales on the scale scraping brush are cleaned through the high-temperature spray port.
It can effectively scrape fish scales without adjusting the fish posture in advance, adapt to the treatment of fish sizes, improve the efficiency of fish scale scraping, and ensure the cleanliness and safety of the device through the use of high-temperature spray ports.
Smart Images

Figure CN119911612A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fish processing, in particular to a fish scale processing device for fish gelatin production. Background Art
[0002] Gelatin is produced by hydrolyzing collagen from the skin or bones of mammals such as pigs and cattle, and can be widely used in medicine, food and other fields. However, due to the impact of mad cow disease (BSE), foot-and-mouth disease (FDA) and poison capsules, the safety of mammalian gelatin has been questioned. Studies have found that fish scales are rich in collagen, and fish gelatin and mammalian gelatin have similar properties.
[0003] Before extracting fish gelatin from fish scales, a fish scale remover is usually required to remove the scales of the fish, so as to facilitate the collection of the scales. The fish scale remover mainly achieves the purpose of scraping the scales through a scraping mechanism.
[0004] For example, the announcement number CN115530219B discloses a fish scale removal mechanism, including: a connecting frame, a removal mechanism, a water supply mechanism, and a fish scale removal mechanism; wherein the upper surface of the connecting frame is provided with a mounting piece; the removal mechanism is composed of a first fixed column, a second fixed column, two fixed rings, a rubber tube, and a plurality of hooks; the water supply mechanism is composed of a water pump, a water supply pipe, four third fixed columns, two water storage barrels, and four fixed pipes. The fish scale removal mechanism can scrape off the fish scales on both sides of the fish when the two rubber tubes rotate in opposite directions. The larger the size of the fish body, the greater the outward deformation of the two rubber tubes, and the wider the scraping range. By driving the two groups of fish scale removal mechanisms to rotate in opposite directions, the scraping mechanism scrapes off the fish scales. Under the pulling force of multiple groups of first springs, not only the scraping effect of the fish scale hook is improved, but also the scraping mechanism can fully clean the fish scales. The water in the guide wheel is sprayed out from multiple placement slots to clean the fish scale hooks and the fish scales adhering to the fish body.
[0005] The announcement number CN119073373A provides an automatic fish descaling device and a method of using the same, which belongs to the technical field of descaling machines. The automatic fish descaling device includes: a descaling machine box, which can be used to install an adjustment mechanism and a descaling mechanism. The upper end of the descaling machine box is fixedly connected to a support frame, which can be used to install a first motor; an adjustment mechanism, the adjustment mechanism includes: a first motor, a swing rod, two docking rods, two connecting rods, two pull rods, four slide rods and two slide boxes, the first motor is fixedly connected to the upper end of the support frame, which can be used to drive the swing rod to rotate, and the swing rod is fixedly connected to the output end of the first motor. When the fish moves in the descaling machine box, the third scraping tooth will scrape the fish scales on the upper surface of the fish, which can reduce the fish scales on the surface of the fish. The order of the multiple first scraping teeth and the second scraping teeth on the rotating shaft enables the multiple first scraping teeth and the second scraping teeth to drive the fish to be discharged through the discharge pipe, thereby achieving the effect of scraping the fish scales of fish of different sizes.
[0006] However, when the above technology is actually used, it has requirements on the posture of the fish entering the device, and its adaptability is poor, and the scale removal effect on fish of different sizes is different. Summary of the invention
[0007] The object of the present invention is to provide a fish scale processing device for fish gelatin production to solve the problems raised in the above-mentioned background technology.
[0008] To achieve the above object, the present invention provides the following technical solution: a fish scale processing device for fish gelatin production, comprising:
[0009] Discharge bin;
[0010] The outer cylinder assembly, the material conveying assembly and the inner cylinder assembly arranged on the top of the discharge bin are rotated, and the outer cylinder assembly, the material conveying assembly and the inner cylinder assembly are arranged from the outside to the inside in sequence;
[0011] The outer cylinder assembly comprises an outer cylinder for accommodating fish, a spiral notch for discharging fish scales is provided on the surface of one end of the outer cylinder, and a first air bag is fixedly provided on the inner wall of the outer cylinder so that the first air bag is inflated and wraps the fish;
[0012] The inner cylinder assembly comprises an inner cylinder, and the inner cylinder cooperates with the outer cylinder to restrict the fish between the inner cylinder and the outer cylinder so as to adjust the posture of the fish. A second air bag is fixedly connected to the surface of the inner cylinder so that the second air bag is inflated to cooperate with the first air bag to wrap the fish.
[0013] The feeding assembly comprises a spiral conveying blade rotatably arranged between the inner cylinder and the outer cylinder, so that the spiral conveying blade conveys the fish;
[0014] The scraping assembly includes a first scraping brush fixedly connected to the inner wall of the first airbag and a second scraping brush fixedly connected to the surface of the second airbag, so that when the spiral conveying blade rotates in the opposite direction to the outer cylinder and the inner cylinder respectively, the first scraping brush cooperates with the second scraping brush to move relative to the fish conveyed by the spiral conveying blade and remove the fish scales.
[0015] Preferably, the discharging bin, outer cylinder assembly, feeding assembly and inner cylinder assembly are all arranged tilted so that the fish moves toward the tilted end; the discharging bin includes a fish scale storage bin and a fish outlet, and the inner wall of the fish outlet is fixedly connected with a fish baffle plate, and the fish baffle plate has a porous structure so that fish scales can fall from the porous structure of the fish baffle plate into the fish scale storage bin; a protective cover for protecting the outer cylinder is fixedly connected to the top of the discharging bin, and a first support frame is fixedly connected to the bottom of the discharging bin.
[0016] Preferably, the spiral notch, the first air bag, the first scraping brush and the second scraping brush are all spiral structures, and the curvatures of the spiral notch, the first air bag, the first scraping brush and the second scraping brush are the same. The spiral directions of the middle parts of the spiral notch, the first air bag, the first scraping brush and the second scraping brush are changed symmetrically multiple times. The first air bag and the spiral notch are staggered so that the first air bag does not block the spiral notch.
[0017] Preferably, a plurality of fish outlet racks arranged in a ring are fixedly connected to the middle of the side wall at one end of the outer cylinder away from the spiral notch, and the width between two adjacent fish outlet racks is greater than the thickness of the fish, so that the fish can fall from the fish outlet racks onto the fish baffle plate, the surface of the outer cylinder is fixedly connected to a limiting ring, and the surface of the limiting ring is rotatably connected to the limiting frame, and the limiting frame is fixedly connected to the middle of the protective cover and the discharge bin.
[0018] Preferably, a conveying cushion is fixedly connected to the surface of the spiral conveying blade to reduce damage to the fish when the spiral conveying blade rotates to convey the fish. Both ends of the spiral conveying blade and the conveying cushion are respectively fixedly connected with end rings for supporting the rotation of the spiral conveying blade.
[0019] Preferably, one end of the inner cylinder corresponding to the spiral notch is conically arranged to facilitate the fish to enter the outer cylinder. The inner wall of the inner cylinder is fixedly connected to a second support frame, and the middle part of the second support frame is fixedly connected to a driving shaft for driving the inner cylinder to rotate. The second support frame is driven by a driving motor and a gear.
[0020] Preferably, the first scraping brush and the second scraping brush have the same shape, are both made of temperature-sensitive material, and one end of the first scraping brush and the second scraping brush is hook-shaped, and the direction of the hook is the same as the spiral direction of the first scraping brush and the second scraping brush.
[0021] Preferably, it also includes a linkage assembly for driving the outer cylinder, the spiral conveying blade and the inner cylinder to rotate, the linkage assembly includes a first bearing frame fixedly connected to the top of one end of the discharge bin corresponding to the fish discharge rack position, and a second bearing frame fixedly connected to the top of one end of the discharge bin corresponding to the spiral notch position, the surface of the first bearing frame is fixedly connected with a plurality of first support arms and a second support arm, the outer cylinder, the end ring and one end of the inner cylinder are respectively rotatably connected to one end of the first support arm and the second support arm, the surface of the second bearing frame is fixedly connected with a plurality of third support arms, the other ends of the outer cylinder and the end ring are rotatably connected to one end of the third support arm, the middle parts of the first support arm corresponding to the inner cylinder and the end ring position and the middle parts of the end ring and the outer cylinder position are respectively rotatably connected with driven gears through bearings, and the two driven gears are respectively meshed with the surface of the inner cylinder and the inner wall of the spiral conveying blade and the surface of the spiral conveying blade and the inner wall of the outer cylinder, so that the inner cylinder and the outer cylinder rotate synchronously in opposite directions when the end ring rotates, and the surface of the third support arm is fixedly connected with a feed hopper for conveying fish to the inner wall of the outer cylinder.
[0022] Preferably, it also includes an inflation component for inflating and deflation of air into the first airbag and the second airbag, the inflation component includes a first inflation ring arranged on the inner wall of one end of the outer cylinder corresponding to the fish rack position, and a second inflation ring arranged on the inner wall of one end of the inner cylinder corresponding to the fish rack position, the first inflation ring includes a first rotating ring and a first fixed ring arranged to rotate relatively, a first inflation and deflation cavity is formed between the first rotating ring and the first fixed ring, and the first fixed ring in the first inflation ring is fixedly connected to the inner wall of the outer cylinder, one end of the first fixed ring in the first inflation ring is fixedly connected to a connecting pipe, and the interior of the connecting pipe is respectively connected to the first inflation and deflation cavity. The cavity is connected with the interior of the first airbag, the second inflatable ring includes a second rotating ring and a second fixed ring which are arranged to rotate relatively, a second inflation and deflation cavity is formed between the second rotating ring and the second fixed ring, and the second fixed ring in the second inflatable ring is fixedly connected to the inner wall of the inner tube, and a plurality of holes are provided on the side wall of the inner tube corresponding to the position of the second fixed ring, so that the second inflation and deflation cavity in the second inflatable ring is connected with the interior of the second airbag through the holes, and one end of the first rotating ring in the first inflatable ring and the second rotating ring in the second inflatable ring are fixedly connected with an inflation tube which is connected with the first inflation and deflation cavity and the second inflation and deflation cavity.
[0023] Preferably, the inner wall of the protective cover is provided with a high-temperature spray port, and the high-temperature spray port corresponds to the position of the spiral notch, so that the hot water sprayed from the high-temperature spray port can soften the first scraping brush and the second scraping brush and detach the fish scales, while performing high-temperature sterilization on the inside of the outer cylinder.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. The present invention transports fishes through spiral conveying blades, and at the same time, the first airbag cooperates with the second airbag to reduce the space between the inner cylinder and the spiral conveying blades and between the outer cylinder and the spiral conveying blades, so that the fishes are in a horizontal state, so that the posture of the fishes does not need to be adjusted in advance, which greatly improves the efficiency of fish scale scraping. At the same time, the first airbag and the second airbag are used to slightly wrap the fishes, and the first scraping brush and the second scraping brush are coordinated with the relative movement of the fishes, so that the scales of fishes of different sizes can be completely scraped off;
[0026] 2. The present invention also continues to transport the fish to the position of the fish outlet rack through the spiral conveying blades and the conveying cushion, and the fish falls from the fish outlet rack to the fish baffle plate to be discharged. During the process of scraping fish scales by the first scraping brush and the second scraping brush, the fish scales will fall into the discharge bin through the spiral notch and be collected, and fall into the discharge bin through the porous structure of the fish baffle plate and be collected;
[0027] 3. The present invention also requires that when cleaning the fish scales between the first scraping brush and the second scraping brush, there should be no fish inside the outer cylinder. At this time, hot water is sprayed onto the outer cylinder through the high-temperature spray port arranged on the inner wall of the protective cover, wherein the first scraping brush and the second scraping brush are both temperature-sensitive materials of styrene-ethylene / butylene-styrene block copolymer. This makes the first scraping brush and the second scraping brush show a higher hardness during the stage of scraping fish scales, but will not cause a greater impact on the fish meat, making it convenient to scrape the fish scales. At that time, the same fish scales will stick to the gap between the first scraping brush and the second scraping brush. When the step of cleaning the fish scales is performed, hot water above 60° will soften the first scraping brush and the second scraping brush, which are styrene-ethylene / butylene-styrene block copolymer, and as the spiral conveying blades and the conveying cushion continue to spirally convey, the fish scales will fall from the spiral notch and the porous structure of the fish baffle to the discharge bin for collection. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 The overall structure of the fish scale processing device for fish gelatin production of the present invention is shown in FIG. Figure 1 ;
[0029] Figure 2 The overall structure of the fish scale processing device for fish gelatin production of the present invention is shown in FIG. Figure 2 ;
[0030] Figure 3 This is an exploded view of the overall structure of the fish scale processing device for fish gelatin production of the present invention;
[0031] Figure 4 This is a schematic diagram of the structure of the outer cylinder assembly of the fish scale processing device for fish gelatin production of the present invention;
[0032] Figure 5 It is a partial structural cross-sectional view of a fish scale processing device for fish gelatin production of the present invention;
[0033] Figure 6 It is a partial exploded cross-sectional view of the overall structure of the fish scale processing device for fish gelatin production of the present invention;
[0034] Figure 7 This is a cross-sectional view of the structure of the outer cylinder assembly of the fish scale processing device for fish gelatin production of the present invention;
[0035] Figure 8 This is a cross-sectional view of the structure of the inner cylinder assembly of the fish scale processing device for fish gelatin production of the present invention;
[0036] Fig. 9 This is a schematic diagram of the structure of the first scraping brush of the fish scale processing device for fish gelatin production of the present invention.
[0037] In the figure: 1. discharge bin; 2. fish baffle; 3. protective cover;
[0038] 401, outer cylinder; 402, spiral notch; 403, first air bag; 404, fish outlet rack; 405, limiting ring; 406, limiting rack;
[0039] 501, spiral conveying blade; 502, end ring; 503, conveying cushion;
[0040] 601, inner cylinder; 602, second airbag; 603, second support frame; 604, drive shaft;
[0041] 701, a first scraping brush; 702, a second scraping brush;
[0042] 801, first bearing frame; 802, second bearing frame; 803, first support arm; 804, driven gear; 805, second support arm; 806, third support arm;
[0043] 901, first inflatable ring; 902, second inflatable ring; 903, connecting pipe; 904, inflatable pipe;
[0044] 10. Feed hopper; 11. First support frame. DETAILED DESCRIPTION
[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0046] See also Figure 1-9 The present invention provides a technical solution: a fish scale processing device for fish gelatin production, comprising:
[0047] Discharging bin 1;
[0048] The outer cylinder assembly, the material conveying assembly and the inner cylinder assembly arranged on the top of the discharge bin 1 are rotated, and the outer cylinder assembly, the material conveying assembly and the inner cylinder assembly are arranged from the outside to the inside in sequence;
[0049] The outer cylinder assembly includes an outer cylinder 401 for accommodating fish, a spiral notch 402 for discharging fish scales is provided on the surface of one end of the outer cylinder 401, and a first air bag 403 is fixedly provided on the inner wall of the outer cylinder 401 so that the first air bag 403 is inflated and wraps the fish, the discharge bin 1, the outer cylinder assembly, the feeding assembly and the inner cylinder assembly are all tilted so that the fish moves to the tilted end, the discharge bin 1 includes a fish scale storage bin and a fish outlet, and a fish baffle 2 is fixedly installed on the inner wall of the fish outlet, and the fish baffle 2 has a porous structure so that the fish scales fall from the porous structure of the fish baffle 2 into the fish scale storage bin, and a cap for the outer cylinder 40 is fixedly installed on the top of the discharge bin 1. 1 A protective cover 3 having a protective function, a first support frame 11 is fixedly installed at the bottom of the discharge bin 1, the spiral notch 402, the first air bag 403, the first scraping brush 701 and the second scraping brush 702 are all spiral structures, and the curvatures of the spiral notch 402, the first air bag 403, the first scraping brush 701 and the second scraping brush 702 are the same, and the spiral directions of the middle parts of the spiral notch 402, the first air bag 403, the first scraping brush 701 and the second scraping brush 702 are changed symmetrically for many times, and the first air bag 403 and the spiral notch 402 are staggered so that the first air bag 403 does not cover the spiral notch 402;
[0050] The inner cylinder assembly includes an inner cylinder 601, and the inner cylinder 601 cooperates with the outer cylinder 401 to restrict the fish between the two so as to adjust the posture of the fish. A second air bag 602 is fixedly installed on the surface of the inner cylinder 601, so that the second air bag 602 is inflated to cooperate with the first air bag 403 to wrap the fish. One end of the inner cylinder 601 corresponding to the position of the spiral notch 402 is conical, so as to facilitate the fish to enter the outer cylinder 401. A second support frame 603 is fixedly installed on the inner wall of the inner cylinder 601, and a driving shaft 604 for driving the inner cylinder 601 to rotate is fixedly installed in the middle of the second support frame 603. The second support frame 603 is driven by a driving motor in conjunction with a gear.
[0051] The feeding assembly includes a spiral conveying blade 501 rotatably arranged between the inner cylinder 601 and the outer cylinder 401, so that the spiral conveying blade 501 can convey the fish, and a conveying cushion 503 is fixedly installed on the surface of the spiral conveying blade 501 to reduce the damage to the fish when the spiral conveying blade 501 rotates to convey the fish, and both ends of the spiral conveying blade 501 and the conveying cushion 503 are respectively fixedly installed with end rings 502 for supporting the rotation of the spiral conveying blade 501;
[0052] The scraping assembly includes a first scraping brush 701 fixedly mounted on the inner wall of the first airbag 403 and a second scraping brush 702 fixedly mounted on the surface of the second airbag 602, so that when the spiral conveying blade 501 rotates in the opposite direction to the outer cylinder 401 and the inner cylinder 601 respectively, the first scraping brush 701 cooperates with the second scraping brush 702 to move the fish transported by the spiral conveying blade 501 relative to each other and remove the fish scales. The first scraping brush 701 and the second scraping brush 702 have the same shape and are both made of temperature-sensitive materials, and one end of the first scraping brush 701 and the second scraping brush 702 is hook-shaped, and the direction of the hook is the same as the spiral direction of the first scraping brush 701 and the second scraping brush 702;
[0053] When the above structure is in use, the fish enters the interior of the outer cylinder 401, and the first airbag 403 cooperates with the second airbag 602 to expand and reduce the space between the inner cylinder 601 and the spiral conveying blade 501, and the outer cylinder 401 and the spiral conveying blade 501. At this time, the driving motor cooperates with the gear to drive the driving shaft 604 to rotate, and the driving shaft 604 drives the inner cylinder 601 to rotate through the second support frame 603. When the spiral conveying blade 501 cooperates with the conveying cushion 503 to convey the fish, due to the spiral action of the spiral conveying blade 501 and the conveying cushion 503, the fish tends to a tilted state, and the first airbag 403 cooperates with the second airbag 602 to reduce the space between the inner cylinder 601 and the spiral conveying blade 501, and the outer cylinder 401 and the spiral conveying blade 501, the fish is in a horizontal state and is wrapped by the first airbag 403 and the second airbag 602. The rotation direction of the spiral conveying blade 501 is opposite to that of the inner cylinder 601 and the outer cylinder 401. Rotation, which makes the fish produce relative movement with the first scraping brush 701 and the second scraping brush 702 under the action of inclination and the conveying of the spiral conveying blade 501 and the conveying cushion 503. The spiral direction of the spiral notch 402, the first air bag 403, the first scraping brush 701 and the second scraping brush 702 in the middle part changes symmetrically many times. This makes it possible that no matter how the fish is oriented, when the first scraping brush 701 and the second scraping brush 702 move relative to the fish, at certain positions of the outer cylinder 401, the first scraping brush 701 and the second scraping brush 702 always move relative to each other in the opposite direction of the fish scales and scrape the fish scales, so that the fish posture does not need to be adjusted in advance, which greatly improves the efficiency of scraping fish scales. At the same time, the first air bag 403 and the second air bag 602 are used to lightly wrap the fish, and the relative movement of the first scraping brush 701 and the second scraping brush 702 and the fish is coordinated, so that the scales of fish of different sizes can be thoroughly scraped off.
[0054] A plurality of fish discharging racks 404 arranged in a ring are fixedly installed in the middle of the side wall of one end of the outer cylinder 401 away from the spiral notch 402, and the width between two adjacent fish discharging racks 404 is greater than the thickness of the fish, so that the fish can fall from the fish discharging racks 404 to the fish baffle 2. A limiting ring 405 is fixedly installed on the surface of the outer cylinder 401, and the surface of the limiting ring 405 is rotatably connected to the limiting rack 406, and the limiting rack 406 is fixedly installed in the middle of the protective cover 3 and the discharging bin 1;
[0055] When the above structure is in use, the fish after scales are scraped off will be further transported to the position of the fish outlet rack 404 by the spiral conveying blades 501 and the conveying cushion 503, and will fall from the fish outlet rack 404 to the fish baffle plate 2 to be discharged. During the process of scraping off the scales by the first scraping brush 701 and the second scraping brush 702, the scales will fall into the discharge bin 1 through the spiral notch 402 and be collected, and will also fall into the discharge bin 1 through the porous structure of the fish baffle plate 2 and be collected.
[0056] The outer cylinder 401, the spiral conveying blade 501 and the inner cylinder 601 are also provided with a linkage assembly for driving the outer cylinder 401, the spiral conveying blade 501 and the inner cylinder 601 to rotate. The linkage assembly includes a first bearing frame 801 fixedly mounted on the top of one end of the discharge bin 1 corresponding to the position of the fish discharge rack 404, and a second bearing frame 802 fixedly mounted on the top of one end of the discharge bin 1 corresponding to the position of the spiral notch 402. A plurality of first support arms 803 and a second support arm 805 are fixedly mounted on the surface of the first bearing frame 801. One end of the outer cylinder 401, the end ring 502 and the inner cylinder 601 are rotatably connected to one end of the first support arm 803 and the second support arm 805 respectively. A plurality of third support arms 803 and a second support arm 805 are fixedly mounted on the surface of the second bearing frame 802. 06, the other end of the outer cylinder 401 and the end ring 502 are rotatably connected to one end of the third support arm 806, and the middle part of the first support arm 803 corresponding to the position of the inner cylinder 601 and the end ring 502 and the middle part of the position of the end ring 502 and the outer cylinder 401 are respectively rotatably connected with a driven gear 804 through a bearing, and the two driven gears 804 are respectively meshed with the surface of the inner cylinder 601 and the inner wall of the spiral conveying blade 501 and the surface of the spiral conveying blade 501 and the inner wall of the outer cylinder 401, so that when the end ring 502 rotates, the inner cylinder 601 and the outer cylinder 401 rotate synchronously in the opposite direction, and the surface of the third support arm 806 is fixedly installed with a feeding hopper 10 for conveying fish to the inner wall of the outer cylinder 401;
[0057] When the above structure is in use, fish enter the outer cylinder 401 from the feed hopper 10. Since the discharge bin 1, the outer cylinder assembly, the feed assembly and the inner cylinder assembly are all inclined toward one end of the fish baffle 2, the fish naturally enter the outer cylinder 401. When the inner cylinder 601 rotates, the inner cylinder 601 drives the driven gear 804 between the inner cylinder 601 and the end ring 502 to rotate, and then the inner cylinder 601 drives the end ring 502 to rotate through the driven gear 804. When the end ring 502 rotates, the end ring 502 drives the driven gear 804 between the end cylinder 401 to rotate, and then the end ring 502 drives the outer cylinder 401 to rotate through another driven gear 804. At the same time, the rotation direction of the end ring 502 is opposite to the rotation direction of the inner cylinder 601 and the outer cylinder 401.
[0058] At the same time, a first support arm 803, a second support arm 805 and a third support arm 806 are set, wherein the first support arm 803 and the second support arm 805 are provided with grooves at one end corresponding to the side wall position of the outer cylinder 401, the inner cylinder 601 and the end ring 502, and the inner wall of the groove is provided with balls, so that the outer cylinder 401, the inner cylinder 601 and the end ring 502 can rotate on the inner wall of the groove, and the outer cylinder 401, the inner cylinder 601 and the end ring 502 are supported by the first support arm 803 and the second support arm 805, and the third support arm 806 is also provided with grooves and balls at one end corresponding to the side wall position of the end ring 502 and the outer cylinder 401, and the end ring 502 and the outer cylinder 401 are supported by the third support arm 806.
[0059] The device further comprises an inflatable assembly for inflating and deflation of air into the first airbag 403 and the second airbag 602, the inflatable assembly comprising a first inflatable ring 901 arranged on the inner wall of one end of the outer cylinder 401 corresponding to the position of the fish outlet rack 404, and a second inflatable ring 902 arranged on the inner wall of one end of the inner cylinder 601 corresponding to the position of the fish outlet rack 404, the first inflatable ring 901 comprises a first rotating ring and a first fixed ring arranged to rotate relative to each other, a first inflatable and deflation cavity is formed between the first rotating ring and the first fixed ring, and the first fixed ring in the first inflatable ring 901 is fixedly installed on the inner wall of the outer cylinder 401, a connecting pipe 903 is fixedly installed at one end of the first fixed ring in the first inflatable ring 901, and the interior of the connecting pipe 903 is connected to the first rotating ring and the first fixed ring respectively. An air-inflating and air-discharging cavity is connected to the interior of the first airbag 403, the second air-inflating ring 902 includes a second rotating ring and a second fixed ring which are arranged to rotate relative to each other, a second air-inflating and air-discharging cavity is formed between the second rotating ring and the second fixed ring, and the second fixed ring in the second air-inflating ring 902 is fixedly installed on the inner wall of the inner cylinder 601, and a plurality of holes are provided on the side wall of the inner cylinder 601 corresponding to the position of the second fixed ring, so that the second air-inflating and air-discharging cavity in the second air-inflating ring 902 is connected to the interior of the second airbag 602 through the holes, and an air-inflating tube 904 which is connected to the first air-inflating and air-discharging cavity and the second air-inflating and air-discharging cavity is fixedly installed at one end of the first rotating ring in the first air-inflating ring 901 and the second rotating ring in the second air-inflating ring 902;
[0060] When the above structure is in use, by pumping air into the interior of the driving shaft 604, the gas is filled into the first air bag 403 through the first inflation ring 901 and the connecting tube 903, and is filled into the interior of the second air bag 602 through the second inflation ring 902, and the first air bag 403 cooperates with the second air bag 602 to reduce the space between the inner cylinder 601 and the spiral conveying blade 501 and the space between the outer cylinder 401 and the spiral conveying blade 501, thereby achieving the purpose of lightly wrapping the fish with the first air bag 403 and the second air bag 602, thereby facilitating the descaling operation.
[0061] The inner wall of the protective cover 3 is provided with a high-temperature spray port (not shown), and the high-temperature spray port corresponds to the position of the spiral notch 402, so that the hot water sprayed from the high-temperature spray port can soften the first scraping brush 701 and the second scraping brush 702 and remove the fish scales, and at the same time, the interior of the outer cylinder 401 is sterilized at high temperature;
[0062] When the above structure is in use, hot water is sprayed onto the outer cylinder 401 through the high-temperature spray port arranged on the inner wall of the protective cover 3, wherein the first scraping brush 701 and the second scraping brush 702 are both temperature-sensitive materials of styrene-ethylene / butylene-styrene block copolymer, which makes the first scraping brush 701 and the second scraping brush 702 exhibit a higher hardness during the stage of scraping fish scales, but will not cause a greater impact on the fish meat, making it convenient to scrape the fish scales. When the high-temperature spray port sprays hot water above 60°, the first scraping brush 701 and the second scraping brush 702 made of styrene-ethylene / butylene-styrene block copolymer will be softened, and as the spiral conveying blades 501 and the conveying cushion 503 continue to spirally convey, the fish scales will fall from the spiral notch 402 and the porous structure of the fish baffle 2 into the discharge bin 1 for collection.
[0063] Working principle: When in use, the invention allows fish to enter the interior of the outer cylinder 401 from the feed hopper 10. Since the discharge bin 1, the outer cylinder assembly, the feeding assembly and the inner cylinder assembly are all inclined toward one end of the fish baffle 2, the fish will naturally enter the interior of the outer cylinder 401. At the same time, by pumping air into the interior of the drive shaft 604, the gas is filled into the interior of the first air bag 403 through the first inflation ring 901 and the connecting pipe 903, and is filled into the interior of the second air bag 602 through the second inflation ring 902, and the first air bag 403 cooperates with the second air bag 602 to reduce the space between the inner cylinder 601 and the spiral conveying blade 501 and the outer cylinder 401 and the spiral conveying blade 501. At this time, the driving motor cooperates with the gear to drive the driving shaft 604 to rotate, and the driving shaft 604 drives the inner cylinder 601 to rotate through the second support frame 603;
[0064] When the inner cylinder 601 rotates, the driven gear 804 between the inner cylinder 601 and the end ring 502 will be driven to rotate, and then the inner cylinder 601 drives the end ring 502 to rotate through the driven gear 804. When the end ring 502 rotates, the driven gear 804 between the end ring 502 and the outer cylinder 401 will be driven to rotate, and then the end ring 502 drives the outer cylinder 401 to rotate through another driven gear 804. At the same time, the rotation direction of the end ring 502 is opposite to the rotation direction of the inner cylinder 601 and the outer cylinder 401.
[0065] When the spiral conveying blade 501 cooperates with the conveying cushion 503 to convey the fish, due to the spiral action of the spiral conveying blade 501 and the conveying cushion 503, the fish tends to be in a tilted state, and the first air bag 403 cooperates with the second air bag 602 to reduce the space between the inner cylinder 601 and the spiral conveying blade 501 and the outer cylinder 401 and the spiral conveying blade 501, so that the fish is in a horizontal state and is wrapped by the first air bag 403 and the second air bag 602. Since the rotation direction of the spiral conveying blade 501 is opposite to the rotation direction of the inner cylinder 601 and the outer cylinder 401, the fish will produce relative movement with the first scraping brush 701 and the second scraping brush 702 under the action of tilting and the conveying of the spiral conveying blade 501 and the conveying cushion 503, wherein the spiral notch 402, the first air bag 403, the first scraping brush 701 and the second scraping brush 702 are evenly distributed. The outer cylinder 401 is a spiral structure, wherein the curvatures of the spiral notch 402, the first air bag 403, the first scraping brush 701 and the second scraping brush 702 are the same, and the spiral directions of the middle parts of the spiral notch 402, the first air bag 403, the first scraping brush 701 and the second scraping brush 702 are changed symmetrically for many times, so that no matter how the fish is oriented, when the first scraping brush 701 and the second scraping brush 702 move relative to the fish, the first scraping brush 701 and the second scraping brush 702 always move relative to each other in the opposite direction of the fish scales at certain positions of the outer cylinder 401, and the fish scales are scraped off, so that the fish posture does not need to be adjusted in advance, which greatly improves the efficiency of scraping the fish scales. At the same time, the first air bag 403 and the second air bag 602 are used to slightly wrap the fish, and the relative movement of the first scraping brush 701 and the second scraping brush 702 with the fish is coordinated, so that the scales of fish of different sizes can be completely scraped off;
[0066] After the fish scales are scraped off, the fish will be further transported to the position of the fish discharging rack 404 by the spiral conveying blade 501 and the conveying cushion 503, and will fall from the fish discharging rack 404 to the fish baffle plate 2 to be discharged. During the process of scraping off the fish scales by the first scraping brush 701 and the second scraping brush 702, the fish scales will fall into the discharging bin 1 through the spiral notch 402 and will fall into the discharging bin 1 through the porous structure of the fish baffle plate 2 to be collected.
[0067] A first support arm 803, a second support arm 805 and a third support arm 806 are provided, wherein grooves are provided at one end of the first support arm 803 and the second support arm 805 corresponding to the side wall positions of the outer cylinder 401, the inner cylinder 601 and the end ring 502, and balls are provided on the inner walls of the grooves, so that the outer cylinder 401, the inner cylinder 601 and the end ring 502 rotate on the inner walls of the grooves, and the outer cylinder 401, the inner cylinder 601 and the end ring 502 are supported by the first support arm 803 and the second support arm 805, and grooves and balls are also provided at one end of the third support arm 806 corresponding to the side wall positions of the end ring 502 and the outer cylinder 401, and the end ring 502 and the outer cylinder 401 are supported by the third support arm 806;
[0068] When it is necessary to clean the fish scales between the first scraping brush 701 and the second scraping brush 702, it is required that there is no fish inside the outer cylinder 401. At this time, hot water is sprayed onto the outer cylinder 401 through the high-temperature spray port arranged on the inner wall of the protective cover 3. The first scraping brush 701 and the second scraping brush 702 are both made of a temperature-sensitive material of styrene-ethylene / butylene-styrene block copolymer. This makes the first scraping brush 701 and the second scraping brush 702 have a higher hardness during the stage of scraping fish scales, but will not cause a significant impact on the fish meat. The fish scales will stick to the gap between the first scraping brush 701 and the second scraping brush 702 when cleaning the fish scales. Hot water above 60° will soften the first scraping brush 701 and the second scraping brush 702, which are styrene-ethylene / butylene-styrene block copolymers. As the spiral conveying blades 501 and the conveying cushion 503 continue to spirally convey, the fish scales will fall from the spiral notch 402 and the porous structure of the fish baffle 2 to the discharge bin 1 for collection.
[0069] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0070] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fish scale processing device for fish gelatin production, characterized in that: include: Discharging bin (1); An outer cylinder assembly, a material conveying assembly and an inner cylinder assembly are rotatably arranged on the top of the discharge bin (1), and the outer cylinder assembly, the material conveying assembly and the inner cylinder assembly are arranged in sequence from the outside to the inside; The outer cylinder assembly comprises an outer cylinder (401) for accommodating fish, a spiral notch (402) for discharging fish scales is provided on the surface of one end of the outer cylinder (401), and a first air bag (403) is fixedly provided on the inner wall of the outer cylinder (401) so that the first air bag (403) is inflated and wraps the fish; The inner cylinder assembly comprises an inner cylinder (601), and the inner cylinder (601) cooperates with the outer cylinder (401) to restrict the fish between the inner cylinder (601) and thus adjust the posture of the fish; a second air bag (602) is fixedly connected to the surface of the inner cylinder (601), so that the second air bag (602) is inflated to cooperate with the first air bag (403) to wrap the fish; The feeding assembly comprises a spiral conveying blade (501) rotatably arranged between the inner cylinder (601) and the outer cylinder (401), so that the spiral conveying blade (501) conveys the fish; The scale scraping assembly comprises a first scale scraping brush (701) fixedly connected to the inner wall of the first air bag (403) and a second scale scraping brush (702) fixedly connected to the surface of the second air bag (602), so that when the spiral conveying blade (501) rotates in the opposite direction to the outer cylinder (401) and the inner cylinder (601), the first scale scraping brush (701) cooperates with the second scale scraping brush (702) to move the fish conveyed by the spiral conveying blade (501) relative to each other and remove the fish scales.
2. The fish scale processing device for fish gelatin production according to claim 1, characterized in that: The discharge bin (1), the outer cylinder assembly, the feeding assembly and the inner cylinder assembly are all arranged at an angle so that the fish can move toward the inclined end. The discharge bin (1) comprises a fish scale storage bin and a fish outlet, and the inner wall of the fish outlet is fixedly connected to a fish baffle (2). The fish baffle (2) is a porous structure so that the fish scales can fall from the porous structure of the fish baffle (2) into the fish scale storage bin. A protective cover (3) for protecting the outer cylinder (401) is fixedly connected to the top of the discharge bin (1), and a first support frame (11) is fixedly connected to the bottom of the discharge bin (1).
3. The fish scale processing device for fish gelatin production according to claim 2, characterized in that: The spiral notch (402), the first air bag (403), the first scraping brush (701) and the second scraping brush (702) are all spiral structures, and the curvatures of the spiral notch (402), the first air bag (403), the first scraping brush (701) and the second scraping brush (702) are all the same. The spiral directions of the middle parts of the spiral notch (402), the first air bag (403), the first scraping brush (701) and the second scraping brush (702) are changed symmetrically for multiple times. The first air bag (403) and the spiral notch (402) are staggered so that the first air bag (403) does not cover the spiral notch (402).
4. The fish scale processing device for fish gelatin production according to claim 3, characterized in that: A plurality of fish outlet racks (404) arranged in a ring shape are fixedly connected to the middle of the side wall of one end of the outer cylinder (401) away from the spiral notch (402), and the width between two adjacent fish outlet racks (404) is greater than the thickness of the fish, so that the fish can fall from the fish outlet racks (404) onto the fish baffle (2). A limiting ring (405) is fixedly connected to the surface of the outer cylinder (401), and a limiting rack (406) is rotatably connected to the surface of the limiting ring (405). The limiting rack (406) is fixedly connected to the middle of the protective cover (3) and the discharge bin (1).
5. The fish scale processing device for fish gelatin production according to claim 4, characterized in that: A conveying cushion (503) is fixedly connected to the surface of the spiral conveying blade (501) so as to reduce damage to the fish when the spiral conveying blade (501) rotates to convey the fish. Both ends of the spiral conveying blade (501) and the conveying cushion (503) are respectively fixedly connected to end rings (502) for supporting the rotation of the spiral conveying blade (501).
6. The fish scale processing device for fish gelatin production according to claim 5, characterized in that: One end of the inner cylinder (601) corresponding to the spiral notch (402) is conically arranged to facilitate the fish to enter the outer cylinder (401). The inner wall of the inner cylinder (601) is fixedly connected to a second support frame (603), and the middle part of the second support frame (603) is fixedly connected to a driving shaft (604) for driving the inner cylinder (601) to rotate. The second support frame (603) is driven by a driving motor in conjunction with a gear.
7. The fish scale processing device for fish gelatin production according to claim 6, characterized in that: The first scraping brush (701) and the second scraping brush (702) have the same shape and are both made of temperature-sensitive materials. One end of the first scraping brush (701) and the second scraping brush (702) is hook-shaped, and the direction of the hook is the same as the spiral direction of the first scraping brush (701) and the second scraping brush (702).
8. The fish scale processing device for fish gelatin production according to claim 7, characterized in that: The invention also comprises a linkage assembly for driving the outer cylinder (401), the spiral conveying blade (501) and the inner cylinder (601) to rotate, wherein the linkage assembly comprises a first bearing frame (801) fixedly connected to the top of one end of the discharge bin (1) corresponding to the fish discharge rack (404), and a second bearing frame (802) fixedly connected to the top of one end of the discharge bin (1) corresponding to the spiral notch (402), wherein a plurality of first support arms (803) and a second support arm (805) are fixedly connected to the surface of the first bearing frame (801), and one end of the outer cylinder (401), the end ring (502) and the inner cylinder (601) are respectively rotatably connected to one end of the first support arm (803) and the second support arm (805), and a plurality of third support arms (803) and a second support arm (805) are fixedly connected to the surface of the second bearing frame (802). 6), the other end of the outer cylinder (401) and the end ring (502) are rotatably connected to one end of the third support arm (806), and the middle part of the first support arm (803) corresponding to the position of the inner cylinder (601) and the end ring (502) and the middle part of the position of the end ring (502) and the outer cylinder (401) are rotatably connected to driven gears (804) through bearings, and the two driven gears (804) are respectively meshed with the surface of the inner cylinder (601) and the inner wall of the spiral conveying blade (501) and the surface of the spiral conveying blade (501) and the inner wall of the outer cylinder (401), so that when the end ring (502) rotates, the inner cylinder (601) and the outer cylinder (401) rotate synchronously in opposite directions, and the surface of the third support arm (806) is fixedly connected to a feed hopper (10) for conveying fish to the inner wall of the outer cylinder (401).
9. The fish scale processing device for fish gelatin production according to claim 8, characterized in that: The invention also includes an inflation assembly for inflating and deflation of air into the first airbag (403) and the second airbag (602), wherein the inflation assembly includes a first inflation ring (901) arranged on the inner wall of one end of the outer tube (401) corresponding to the position of the fish outlet rack (404), and a second inflation ring (902) arranged on the inner wall of one end of the inner tube (601) corresponding to the position of the fish outlet rack (404), wherein one end of the first inflation ring (901) is movably provided with a connecting pipe (903), and the connecting pipe (903) is connected to the inner wall of the inner tube (601). 03) is connected to the interior of the first airbag (403), and a plurality of holes are provided on the side wall of the inner tube (601) corresponding to the second inflatable ring (902) so that the second inflatable ring (902) is connected to the interior of the second airbag (602) through the holes, and one end of the first inflatable ring (901) and the second inflatable ring (902) are fixedly connected to an inflatable tube (904) connected to the interior of the first inflatable ring (901) and the second inflatable ring (902).
10. The fish scale processing device for fish gelatin production according to claim 9, characterized in that: The inner wall of the protective cover (3) is provided with a high-temperature spray port, and the high-temperature spray port corresponds to the position of the spiral notch (402), so that the hot water sprayed from the high-temperature spray port can soften the first scraping brush (701) and the second scraping brush (702) and detach the fish scales, and at the same time perform high-temperature sterilization on the inside of the outer cylinder (401).
Citation Information
Patent Citations
A fish scale removal mechanism
CN115530219B
Automatic fish scaling device and use method thereof
CN119073373A