Flux feeding device for flux-cored wire machining
By designing a medicine-loading device for flux core welding wire processing, the combination of spiral conveyor rod and adjustment components is used to solve the problem of uneven filling of welding drugs, achieving uniform compaction of welding drugs and improving the quality of flux core.
Patent Information
- Application Number
- CN202510489799.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2045-04-18
AI Technical Summary
During the application process of the existing flux core welding wire molding processing device, the welding powder filling is not uniform enough, resulting in poor quality of the flux core forming.
A medicine-adjusting device for processing flux core welding wire is designed, including a medicine-adjusting base, a shaping section, a screw conveyor rod and an adjustment assembly. The spiral conveyor rod is rotated by driving the vortex spring by driving the assembly, transporting the welding medicine into the shaping medicine tank, and the sealing partition is driven to cut off and release the welding medicine by adjusting the assembly to ensure that the welding medicine is compacted evenly.
Through closed compaction molding, the problems of unevenness and cracking and looseness during welding injection are avoided, the quality of the flux core is improved, and the movement distance of the shaped segment is monitored through the displacement sensor to achieve rapid automatic reset and efficient drug application.
Smart Images

Figure CN120002245A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of flux-cored welding wire processing, and in particular to a flux-cored welding wire processing device. Background Art
[0002] Flux-cored welding wire is made of low-carbon steel or low-alloy steel with good plasticity. Its manufacturing method is to first roll the steel strip into a U-shaped cross-section, then add the welding powder prepared according to the dosage into the U-shaped steel strip, roll it tightly with a rolling mill, and finally draw it. Flux-cored welding wire can be easily designed into welding materials for various purposes (wear-resistant, high-strength, heat-resistant, corrosion-resistant, low-temperature resistant, etc.) by adjusting the type and proportion of the alloy composition of the welding powder. Because its alloy composition can be flexibly and conveniently adjusted, many varieties of flux-cored welding wire cannot be smelted and rolled by solid welding wire.
[0003] Patent CN118180694A discloses a flux-cored welding wire forming processing device and its use method, including a bottom plate, a strip guide rail is fixedly installed on the upper surface of the bottom plate, a U-shaped guide groove is penetrated at the end of the strip guide rail, and a conical drawing tube is fixedly installed at the discharge end of the strip guide rail. The invention drives the fixed sleeve installed on the transmission shaft to rotate by a driving motor, so that the multiple rotating rods installed on the outer surface of the fixed sleeve can swing evenly, so that the knocking block fixedly installed at the end of the rotating rod can knock on the upper and lower sides of the C-shaped plate when rotating. Since the hopper is installed on the support rod through an elastic support mechanism, the C-shaped plate can drive the hopper to vibrate up and down when being knocked, so that the flux in the hopper can fall into the U-shaped steel belt through the two discharge pipes, avoiding the agglomeration of flux, making it difficult to discharge, and causing uneven filling of flux.
[0004] In the flux-cored wire forming processing device in the above-mentioned patent, during the process of applying flux, the rotating rod is controlled to rotate to knock the C-type plate up and down to drive the hopper to vibrate up and down, so as to realize the discharge of the two discharge pipes. However, as the mass of the hopper changes during discharge, its vibration amplitude will also change, resulting in uneven discharge; and when the flux placed in the steel belt is driven to the bottom of the two pressing wheels by the movement of the steel belt, although it can be pressed, the flux will be dispersed to both sides due to the squeezing force of the pressing wheels during pressing, especially when the unit flux filling mass is large, this effect will be more obvious, and the pressed flux will be squeezed by the flux being pressed at the edge, and will crack or disperse to varying degrees, resulting in uneven flux filling and poor flux core forming quality. Summary of the invention
[0005] The purpose of the present invention is to solve the problem that the flux filling is not uniform and the quality of flux core forming is poor during the flux application process of the general flux-cored welding wire forming processing device. The present invention provides a flux application device for flux-cored welding wire processing.
[0006] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions: A drug feeding device for flux-cored welding wire processing, comprising a drug feeding seat, a U-shaped guide groove is provided at the front side of the drug feeding seat, a limit strip is fixedly connected to the right side of the U-shaped guide groove, a shaping section is slidably connected in the U-shaped guide groove, a shaping drug groove and a drug delivery cavity are provided at the bottom of the shaping section, a displacement sensor is fixedly connected to the upper end of the shaping section, a drug supply tube is fixedly plugged at the rear side of the top of the drug delivery cavity and a pressure relief cavity is provided at the front side of the top, a pressure relief block is slidably connected to the bottom of the pressure relief cavity, and sealing baffles are provided on the left and right sides of the shaping drug groove respectively; The middle part of the drug delivery cavity is provided with a partition and is rotatably connected to a spiral conveying rod, a driving assembly is provided on the right side of the partition, a spiral spring is provided between the driving assembly and the spiral conveying rod, an adjusting assembly for adjusting the up and down movement of the sealing partition and the left and right movement of the shaping section is provided on the right side of the driving assembly, a drug storage tank is fixedly connected to the top of the upper drug seat, the bottom of the drug storage tank is contracted to form a drug outlet docking with the drug supply tube, and a dredging assembly is provided in the drug storage tank.
[0007] Furthermore, a U-shaped chute for the steel belt to pass through is opened on the periphery of the bottom of the shaping section, and the shaping groove can be combined with the steel belt to form a columnar chamber.
[0008] Further, the driving assembly includes a transmission disc rotatably connected to the right wall of the partition, the transmission disc is fixedly connected to the spiral conveying rod, the inner wall of the transmission disc is rotatably connected to a guide sleeve, and the volute spring is fixedly connected between the guide sleeve and the transmission disc; A bracket is provided on the top of the U-shaped guide groove, and a driving shaft is rotatably connected to the bracket. The driving shaft is driven by a motor installed on the right wall of the bracket. A transmission sleeve movably connected to the driving shaft is rotatably connected to the upper end of the shaping section, and a transmission belt is movably connected between the transmission sleeve and the guide sleeve.
[0009] Furthermore, the dredging component includes an elastic gear sleeve slidably sleeved on the bottom of the medicine storage tank, a T-shaped dredging rod is fixedly connected to the inner wall of the elastic gear sleeve, an outer wall of the bottom of the medicine storage tank is provided with a movable groove adapted to the elastic gear sleeve, the T-shaped dredging rod is slidably inserted into the upper wall of the inner cavity of the medicine storage tank, a linearly arranged multi-row dredging cross bar is fixedly connected to the periphery of the T-shaped dredging rod, and a missing gear that can engage with the elastic gear sleeve is fixedly sleeved on the left end of the driving shaft.
[0010] Furthermore, a sealing portion is formed on the top edge of the medicine supply tube to be movably abutted against the medicine outlet.
[0011] Furthermore, the sealing baffles on the left and right sides are both slidably plugged into the shaping section, and are slidably connected to the front wall of the upper medicine seat, and can both seal one side of the corresponding shaping medicine groove.
[0012] Further, the adjustment component includes a crank tube rotatably connected to the left and right sides of the upper end of the shaping section, an L-shaped slide groove is provided on the sealing partition, the crank tube is movably engaged with the L-shaped slide groove, a guide groove 1 and a guide groove 2 are respectively provided in the crank tubes on the left and right sides, an L-shaped guide rod is movably inserted between the crank tubes on both sides, two pin protrusions 1 are provided on the L-shaped guide rod, which are movably engaged with the guide groove 1 and the guide groove 2, respectively, and the L-shaped guide rod is fixedly connected to the limit bar; The inner wall of the guide sleeve is slidably engaged with a core sleeve movably sleeved on the spiral conveying rod, the core sleeve is fixedly connected to the L-shaped guide rod, the inner wall of the core sleeve is provided with a second pin protrusion, and the outer periphery of the spiral conveying rod is provided with a spiral groove movably engaged with the second pin protrusion.
[0013] Furthermore, the guide groove 1 is composed of a connected combination of straight grooves 1 on both sides and an arc groove 1 in the middle, and the guide groove 2 is composed of a connected combination of an arc groove 2 on the left side and a straight groove 2 on the right side.
[0014] Furthermore, the displacement sensor is movably sleeved on the L-shaped guide rod and is used to monitor the moving distance of the L-shaped guide rod.
[0015] Furthermore, a supporting mesh plate is fixedly connected to the top of the pressure relief chamber, an electric push rod is fixedly connected between the supporting mesh plate and the pressure relief block, and the electric push rod is electrically connected to the displacement sensor.
[0016] The beneficial effects of the present invention are as follows: 1. The present invention drives the scroll spring through the driving component to rotate the spiral conveying rod to convey the solder to the shaping medicine groove. When the solder is automatically compacted, as the driving component continues to operate, the scroll spring is compressed to operate the adjusting component, so as to drive the two sealing partitions to successively cut off and release the compacted solder, and push the shaping section to drive the entire section of the solder to move and regularly dock with the front section of the solder, thereby avoiding the unevenness and cracking and loosening problems during solder pressing through closed compaction molding, and improving the quality of the flux core.
[0017] 2. The present invention monitors the moving distance of the shaping section through a displacement sensor. When the moving distance just reaches the distance where the current section of solder is connected with the previous section of solder, the external conveying mechanism drives the steel belt to shift and switch to a new soldering section, and then the pressure relief block automatically moves upward to reduce the rotational resistance of the spiral conveying rod, so that the volute spring drives each part to reset quickly and automatically, so that the soldering and shaping operation can be carried out again.
[0018] 3. When applying medicine, the driving component of the present invention drives the dredging component to operate synchronously, and the dredging component continuously dredges the welding medicine in the medicine storage tank to avoid welding medicine from arching and agglomeration, thereby ensuring its uniform output and improving the pressing speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional structural diagram of the medicine feeding device of the present invention; Figure 2 It is a partial three-dimensional cutaway view of the medicine loading seat and the medicine storage tank of the medicine loading device of the present invention; Figure 3 It is a three-dimensional cutaway view of a portion of the shaping section of the medicine feeding device of the present invention; Figure 4 It is a three-dimensional cutaway view of the shaping section and the guide sleeve portion of the medicine feeding device of the present invention; Figure 5 The explosive device of the present invention is formed by the forming section and the L-shaped guide rod part. Figure 1 ; Figure 6 The explosive device of the present invention is formed by the forming section and the L-shaped guide rod part. Figure 2 ; Figure 7 It is a three-dimensional cutaway view of the U-shaped guide groove portion of the medicine feeding device of the present invention; Figure 8 It is a three-dimensional cutaway view of the medicine storage tank and the elastic tooth sleeve of the medicine feeding device of the present invention; Fig. 9 It is a three-dimensional cutaway view of the medicine supply tube portion of the medicine feeding device of the present invention.
[0020] Figure numerals: 1. upper medicine seat; 11. U-shaped guide groove; 12. limit strip; 2. shaping section; 21. displacement sensor; 22. medicine supply tube; 23. pressure relief block; 24. support mesh plate; 25. electric push rod; 26. transmission sleeve; 3. spiral conveying rod; 31. spiral groove; 32. transmission plate; 33. guide sleeve; 34. scroll spring; 4. sealing partition; 41. L-shaped slide groove; 42. crank tube; 43. guide groove one; 44. guide groove two; 45. L-shaped guide rod; 46. pin bulge one; 47. core sleeve; 48. pin bulge two; 5. driving shaft; 51. missing gear; 6. medicine storage tank; 61. elastic gear sleeve; 62. T-shaped dredging rod; 63. dredging cross bar. DETAILED DESCRIPTION
[0021] To make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0022] Embodiment 1, as Figure 1-Figure 9As shown, a drug feeding device for flux-cored welding wire processing comprises a drug feeding seat 1, a U-shaped guide groove 11 is provided at the front side of the drug feeding seat 1, a limit strip 12 is fixedly connected to the right side of the U-shaped guide groove 11, a shaping section 2 is slidably connected in the U-shaped guide groove 11, a shaping drug groove and a drug delivery cavity are provided at the bottom of the shaping section 2, a displacement sensor 21 is fixedly connected to the upper end of the shaping section 2, a drug supply tube 22 is fixedly plugged at the rear side of the top of the drug delivery cavity and a pressure relief cavity is provided at the front side of the top, a pressure relief block 23 is slidably connected to the bottom of the pressure relief cavity, and sealing baffles 4 are provided on the left and right sides of the shaping drug groove respectively; There is a partition in the middle of the drug delivery cavity and is rotatably connected to a spiral conveying rod 3. A driving component is arranged on the right side of the partition. A spiral spring 34 is arranged between the driving component and the spiral conveying rod 3. An adjusting component for adjusting the up and down movement of the sealing partition 4 and the left and right movement of the forming section 2 is arranged on the right side of the driving component. A drug storage tank 6 is fixedly connected to the top of the upper drug seat 1. The bottom of the drug storage tank 6 is contracted to form a drug outlet connected to the drug supply pipe 22, and a dredging component is arranged in the drug storage tank 6.
[0023] A U-shaped chute for the steel belt to pass through is provided on the periphery of the bottom of the shaping section 2, and the shaping medicine chute can be combined with the steel belt to form a columnar chamber.
[0024] When applying medicine, the steel strip is passed through the bottom of the shaping section 2 along the U-shaped guide groove 11 by the external conveying mechanism and outputted outwards, and then the steel strip is pressed into a circle by the pressing mechanism arranged on the left side of the medicine applying seat 1, and the driving component is controlled to operate, and the driving component drives the dredging component to continuously dredge the solder in the medicine storage tank 6 to avoid the solder from arching and agglomeration, and ensure its smooth output, thereby improving the subsequent pressing and forming speed, and the synchronous driving component drives the volute spring 34 to rotate the spiral conveying rod 3, and as the spiral conveying rod 3 rotates, the solder in the medicine storage tank 6 is moved under the influence of gravity and dredging. When the component is toggled, the drug falls into the drug delivery cavity through the drug outlet and the drug supply tube 22, and is continuously delivered into the shaped drug groove as the spiral conveying rod 3 rotates. Subsequently, as the solder is continuously delivered to the shaped drug groove, it is hindered by the sealing partition 4 on the left side, and the solder is continuously accumulated and compacted in the shaped drug groove. Subsequently, when the drug delivery cavity is also filled with solder, the spiral conveying rod 3 has too great a resistance to rotation and delivery and cannot rotate. The volute spring 34 is automatically deformed to make the adjustment component operate to control the sealing partition 4 on the right side to move downward, cutting the solder into fixed specifications. It can be combined with the steel strip to form a columnar chamber, so the solder is prefabricated into a cylindrical shape, which is convenient for subsequent wrapping with the steel strip. When the steel strip is rolled into a circular shape to wrap the solder, the solder is not easy to loosen due to the compaction effect. Subsequently, as the driving component continues to operate, the sealing partition 4 on the left side automatically moves up to open the left port of the shaping tank. When the synchronous adjustment component is in operation, the limit strip 12 is squeezed, thereby driving the shaping section 2 to move to the left as a whole to push this section of solder to the previous section of solder to dock regularly, thereby avoiding unevenness and cracking during solder pressing through closed compaction molding. The loose problem is solved and the quality of the flux core is improved. During this period, the displacement sensor 21 monitors the moving distance of the shaping section 2. When the moving distance just reaches the distance where this section of flux is connected with the previous section of flux, the external conveying mechanism drives the steel belt to shift and switch to convey a new flux application section. At the same time, the pressed flux is moved to the position of the previous section of flux, and then the pressure relief block 23 is controlled to move up automatically to increase the volume of the conveying chamber, thereby reducing the rotation resistance of the spiral conveying rod 3. The volute spring 34 can drive each part to quickly and automatically reset, so that the flux application and molding operation can be carried out again.
[0025] Embodiment 2, as Figure 2-Figure 4 As shown, based on the above embodiment, a driving component structure is provided: The driving assembly includes a transmission disc 32 rotatably connected to the right wall of the partition, the transmission disc 32 is fixedly connected to the spiral conveying rod 3, the inner wall of the transmission disc 32 is rotatably connected to a guide sleeve 33, and a spiral spring 34 is fixedly connected between the guide sleeve 33 and the transmission disc 32; A bracket is provided at the top of the U-shaped guide groove 11, and a driving shaft 5 is rotatably connected to the bracket. The driving shaft 5 is driven by a motor installed on the right wall of the bracket. A transmission sleeve 26 movably connected to the driving shaft 5 is rotatably connected to the upper end of the shaping section 2, and a transmission belt is movably connected between the transmission sleeve 26 and the guide sleeve 33.
[0026] The driving shaft 5 drives the transmission sleeve 26 to rotate, and the transmission sleeve 26 drives the guide sleeve 33 to rotate through the transmission belt, and the guide sleeve 33 drives the transmission plate 32 through the volute spring 34 to rotate the spiral conveying rod 3, so as to convey the solder. When in use, the elastic force of the volute spring 34 is large enough to avoid the premature deformation of the volute spring 34 before the solder is compacted to drive the adjustment component to operate; Since the transmission sleeve 26 is movably connected to the driving shaft 5, when the shaping section 2 moves to the left to push the compacted solder, the driving shaft 5 can still stably drive the guide sleeve 33 to rotate, so that after the shaping medicine groove and the medicine delivery cavity are filled with solder and the spiral conveying rod 3 cannot rotate, the spiral spring 34 can automatically deform to allow the adjustment component to control the two sealing partitions 4 to cut and release the solder.
[0027] Embodiment three, as Figure 2 and Figure 7-Figure 8 As shown, based on the above embodiment, a dredging component structure is provided: The dredging component includes an elastic gear sleeve 61 which is slidably sleeved on the bottom of the medicine storage tank 6, a T-shaped dredging rod 62 is fixedly connected to the inner wall of the elastic gear sleeve 61, a movable groove adapted to the elastic gear sleeve 61 is provided on the outer wall of the bottom of the medicine storage tank 6, the T-shaped dredging rod 62 is slidably inserted into the upper wall of the inner cavity of the medicine storage tank 6, a linearly arranged multi-row dredging cross bar 63 is fixedly connected to the periphery of the T-shaped dredging rod 62, and a missing gear 51 which can mesh with the elastic gear sleeve 61 is fixedly sleeved on the left end of the driving shaft 5.
[0028] While the driving assembly drives the spiral conveying rod 3 to convey the solder, the driving shaft 5 drives the missing gear 51 to move the elastic gear sleeve 61 upward, and the elastic gear sleeve 61 drives the T-shaped dredging rod 62 to move each dredging cross bar 63 upward. When the missing gear 51 disengages from the elastic gear sleeve 61, the elastic gear sleeve 61 drives the T-shaped dredging rod 62 and each dredging cross bar 63 to automatically move downward and reset under the action of its own elastic force. As the driving shaft 5 drives the missing gear 51 to continue to rotate, the T-shaped dredging rod 62 drives each dredging cross bar 63 to move back and forth up and down to dredge the solder in the medicine storage tank 6, avoid arching and agglomeration, and ensure smooth solder feeding.
[0029] Embodiment 4, as Figure 2 and Fig. 9 As shown, based on the above embodiment, a drug supply tube 22 structure is provided: The top edge of the medicine supply tube 22 is extended to form a sealing portion for movably contacting with the medicine outlet.
[0030] When the solder is compacted in the shaping tank and pushed to dock with the front solder, the sealing portion at the top of the supply pipe 22 can seal the outlet at the bottom of the storage tank 6 to temporarily interrupt the supply and avoid leakage.
[0031] Embodiment 5, as Figure 3-Figure 7 As shown, based on the above embodiment, a regulating component structure is provided: The adjustment component includes a crank tube 42 rotatably connected to the left and right sides of the upper end of the shaping section 2, an L-shaped slide groove 41 is provided on the sealing partition 4, the crank tube 42 is movably connected with the L-shaped slide groove 41, a guide groove 1 43 and a guide groove 2 44 are respectively provided in the crank tubes 42 on the left and right sides, an L-shaped guide rod 45 is movably inserted between the crank tubes 42 on both sides, and two pin protrusions 1 46 are provided on the L-shaped guide rod 45, which are movably connected with the guide groove 1 43 and the guide groove 2 44, respectively, and the L-shaped guide rod 45 is fixedly connected to the limit bar 12; The inner wall of the guide sleeve 33 is slidably engaged with a core sleeve 47 movably sleeved on the spiral conveying rod 3. The core sleeve 47 is fixedly connected to the L-shaped guide rod 45. The inner wall of the core sleeve 47 is provided with a pin protrusion 48. The outer periphery of the spiral conveying rod 3 is provided with a spiral groove 31 movably engaged with the pin protrusion 48.
[0032] Furthermore, the guide groove 1 43 is composed of a connected combination of straight grooves 1 on both sides and an arc groove 1 in the middle, and the guide groove 2 44 is composed of a connected combination of an arc groove 2 on the left side and a straight groove 2 on the right side.
[0033] Initially, the pin protrusion 1 46 on the left side is movably engaged with the straight groove 1 on the left side of the guide groove 1 43, and the pin protrusion 1 46 on the right side is movably engaged with the arc groove 2 on the left side of the guide groove 2 44. When the shaped medicine groove and the conveying chamber are filled with solder, the spiral conveying rod 3 cannot rotate due to excessive resistance, and the transmission plate 32 cannot rotate either. The guide sleeve 33 continues to rotate to compress the spiral spring 34, and the synchronous guide sleeve 33 drives the core sleeve 47 to rotate at the same time. Since the core sleeve 47 is slidably engaged with the inner wall of the guide sleeve 33, when the core sleeve 47 rotates, the pin protrusion 2 48 is driven by the spiral groove 31 to move the core sleeve 47 to the right, and the core sleeve 47 thereby drives the L-shaped guide rod 45 to move to the right. The L-shaped guide rod 45 drives the pin protrusion 1 46 on the right side to squeeze the arc groove 2 on the left side of the guide groove 2 44, thereby driving the crank tube 42 to deflect backward, squeezing the L-shaped slide groove 41 to move the sealing partition 4 on the right side downward, cutting off the compacted solder, and the left The pin convex 146 on the left side moves along the straight groove 1 on the left side of the guide groove 143, and the crank tube 42 on the left side still drives the corresponding sealing partition 4 to be fixed, so as to ensure that when the welding powder is cut off, the left end of the welding powder will not be depressurized and cause the welding powder to move and deform. When the welding powder is cut off, the pin convex 146 on the right side is clamped by the arc groove 2 on the left side of the guide groove 144 to the straight groove 2 on the right side, and the pin convex 146 on the left side is clamped by the straight groove 1 on the left side of the guide groove 143 to the arc groove 1 in the middle, thereby driving the crank tube 42 on the left side to deflect upward, squeezing the L-shaped slide groove 41 to drive the sealing partition 4 on the left side to move upward, so as to release the cut welding powder. As the L-shaped guide rod 45 continues to move right, the pin convex 146 on the left side is clamped by the arc groove 1 in the middle of the guide groove 143 to the straight groove 1 on the right side, and the pin convex 146 on the right side continues to move along the straight groove 2 on the right side of the guide groove 144, and the two sealing partitions 4 maintain a stable left-open and right-closed state. When the L-shaped guide rod 45 moves to the right, it is limited by the limiting strip 12. When the L-shaped guide rod 45 moves to the right on the shaping section 2, it relatively pushes the shaping section 2 (part of the shaping section 2 can be made of a light and hard carbon fiber material to reduce the weight and facilitate movement) to move to the left, so that the sealing partition 4 on the right side is used to push the flux to dock with the flux in the front section. This method of applying flux not only avoids uneven flux, but also avoids the occurrence of loose cracking on both sides when the flux is pressed.
[0034] Embodiment six, as Figure 2-Figure 3 As shown, based on the above embodiments: The left and right sealing partitions 4 are both slidably plugged into the shaping section 2 and slidably connected to the front wall of the upper medicine seat 1 , and can both seal one side of the corresponding shaping medicine groove.
[0035] Through this design, when the crank tube 42 deflects and drives the sealing baffle 4 to move up and down, it is ensured that the sealing baffle 4 is under balanced force and moves smoothly; when the left sealing baffle 4 seals the left side of the shaping medicine groove, the accumulated solder can be reliably compacted and will not leak; when the right sealing baffle 4 seals the right side of the shaping medicine groove, it is ensured that the solder will not leak when being pushed.
[0036] Embodiment seven, as Figure 3 As shown, based on the above embodiments: The displacement sensor 21 is movably sleeved on the L-shaped guide rod 45 and is used to monitor the moving distance of the L-shaped guide rod 45 .
[0037] When the L-shaped guide rod 45 moves to the right and pushes the limit bar 12 to make the shaping section 2 move to the left and push the flux to connect with the previous section of flux, the L-shaped guide rod 45 moves relatively through the displacement sensor 21, thereby monitoring the movement distance of the shaping section 2. When the movement distance just reaches the distance where this section of flux connects with the previous section of flux, the displacement sensor 21 can feedback control the external conveying mechanism to drive the steel belt to shift and switch to convey a new section of flux, and at the same time move the pressed flux to the position of the previous section of flux.
[0038] Embodiment eight, as Fig. 9 As shown, based on the above embodiment, a pressure relief block 23 control structure is provided: A supporting mesh plate 24 is fixedly connected to the top of the pressure relief chamber, an electric push rod 25 is fixedly connected between the supporting mesh plate 24 and the pressure relief block 23 , and the electric push rod 25 is electrically connected to the displacement sensor 21 .
[0039] When the displacement sensor 21 feedback controls the external conveying mechanism to drive the steel belt to shift and switch to convey a new soldering section, and at the same time makes the pressed solder move to the position of the previous solder section, the electric push rod 25 automatically controls the electric push rod 25 to contract and drive the pressure relief block 23 to move upward according to the feedback signal of the displacement sensor 21, so as to increase the volume of the conveying chamber. Under the action of the elastic force accumulated by the compression of the vortex spring 34, the vortex spring 34 releases the elastic potential energy, and at the same time drives the spiral conveying rod 3 to squeeze the accumulated solder into the pressure relief block 23. The vortex spring 34 automatically resets relative to the guide sleeve 33, thereby driving the adjustment component and the forming section 2 to partially reset, so as to perform the soldering and forming operation again.
[0040] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A flux-cored welding wire processing device, comprising a flux-cored welding seat (1), characterized in that: The upper medicine seat (1) has a U-shaped guide groove (11) on the front side, a limit strip (12) is fixedly connected to the right side of the U-shaped guide groove (11), a shaped section (2) is slidably connected in the U-shaped guide groove (11), the bottom of the shaped section (2) has a shaped medicine groove and a medicine delivery cavity, the upper end of the shaped section (2) is fixedly connected to a displacement sensor (21), a medicine supply tube (22) is fixedly plugged into the rear side of the top of the medicine delivery cavity and a pressure relief cavity is provided on the front side of the top, a pressure relief block (23) is slidably connected to the bottom of the pressure relief cavity, and sealing baffles (4) are respectively provided on the left and right sides of the shaped medicine groove; The middle part of the drug delivery cavity is provided with a partition and is rotatably connected to a spiral conveying rod (3); a driving assembly is arranged on the right side of the partition; a spiral spring (34) is arranged between the driving assembly and the spiral conveying rod (3); an adjusting assembly for adjusting the upward and downward movement of the sealing partition (4) and the left and right movement of the shaping section (2) is arranged on the right side of the driving assembly; a drug storage tank (6) is fixedly connected to the top of the upper drug seat (1); the bottom of the drug storage tank (6) is contracted to form a drug outlet that is connected to the drug supply pipe (22); and a dredging assembly is arranged in the drug storage tank (6).
2. A flux-cored welding wire processing device according to claim 1, characterized in that: The bottom periphery of the shaping section (2) is provided with a U-shaped sliding groove for the steel belt to pass through, and the shaping medicine groove can be combined with the steel belt to form a columnar chamber.
3. A flux-cored welding wire processing device according to claim 2, characterized in that: The driving assembly comprises a transmission disc (32) rotatably connected to the right wall of the partition, the transmission disc (32) being fixedly connected to the spiral conveying rod (3), the inner wall of the transmission disc (32) being rotatably connected to a guide sleeve (33), and the spiral spring (34) being fixedly connected between the guide sleeve (33) and the transmission disc (32); A bracket is provided at the top of the U-shaped guide groove (11), and a driving shaft (5) is rotatably connected to the bracket. The driving shaft (5) is driven by a motor installed on the right wall of the bracket. A transmission sleeve (26) movably connected to the driving shaft (5) is rotatably connected to the upper end of the shaping section (2), and a transmission belt is movably connected between the transmission sleeve (26) and the guide sleeve (33).
4. A flux-cored welding wire processing device according to claim 3, characterized in that: The dredging assembly comprises an elastic tooth sleeve (61) slidably sleeved on the bottom of the medicine storage tank (6); a T-shaped dredging rod (62) is fixedly connected to the inner wall of the elastic tooth sleeve (61); a movable groove adapted to the elastic tooth sleeve (61) is provided on the outer wall of the bottom of the medicine storage tank (6); the T-shaped dredging rod (62) is slidably plugged into the upper wall of the inner cavity of the medicine storage tank (6); a plurality of linearly arranged dredging cross bars (63) are fixedly connected to the periphery of the T-shaped dredging rod (62); and a missing gear (51) capable of meshing with the elastic tooth sleeve (61) is fixedly sleeved on the left end of the driving shaft (5).
5. A flux-cored welding wire processing device according to claim 4, characterized in that: The top edge of the medicine supply tube (22) is extended to form a sealing portion for movably abutting against the medicine outlet.
6. A flux-cored welding wire processing device according to claim 5, characterized in that: The sealing baffles (4) on the left and right sides are both slidably plugged into the shaping section (2), and are slidably connected to the front wall of the upper medicine seat (1), and are both capable of sealing one side of the corresponding shaping medicine groove.
7. A flux-cored welding wire processing device according to claim 6, characterized in that: The adjustment assembly comprises a crank tube (42) rotatably connected to the left and right sides of the upper end of the shaping section (2); an L-shaped slide groove (41) is provided on the sealing partition (4); the crank tube (42) is movably engaged with the L-shaped slide groove (41); a guide groove 1 (43) and a guide groove 2 (44) are respectively provided in the crank tubes (42) on the left and right sides; an L-shaped guide rod (45) is movably inserted between the crank tubes (42) on the two sides; the L-shaped guide rod (45) is provided with two pin protrusions 1 (46) movably engaged with the guide groove 1 (43) and the guide groove 2 (44) respectively; and the L-shaped guide rod (45) is fixedly connected to the limit strip (12); The inner wall of the guide sleeve (33) is slidably engaged with a core sleeve (47) movably sleeved on the spiral conveying rod (3); the core sleeve (47) is fixedly connected to the L-shaped guide rod (45); the inner wall of the core sleeve (47) is provided with a second pin protrusion (48); and the outer periphery of the spiral conveying rod (3) is provided with a spiral groove (31) movably engaged with the second pin protrusion (48).
8. A flux-cored welding wire processing device according to claim 7, characterized in that: The guide groove 1 (43) is composed of a combination of straight grooves 1 on both sides and an arc groove 1 in the middle, and the guide groove 2 (44) is composed of an arc groove 2 on the left side and a straight groove 2 on the right side.
9. A flux-cored welding wire processing device according to claim 8, characterized in that: The displacement sensor (21) is movably sleeved on the L-shaped guide rod (45) and is used to monitor the moving distance of the L-shaped guide rod (45).
10. A flux-cored welding wire processing device according to claim 9, characterized in that: A supporting mesh plate (24) is fixedly connected to the top of the pressure relief chamber, an electric push rod (25) is fixedly connected between the supporting mesh plate (24) and the pressure relief block (23), and the electric push rod (25) is electrically connected to the displacement sensor (21).
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