Fabricated building structure machining equipment and method
By designing prefabricated building structure processing equipment, using welding robots, guide components, robot arm detection mechanisms and active clamping components, the welding quality problems caused by robotic arms loosening in I-steel automated welding are solved, and an efficient and stable welding process is achieved.
Patent Information
- Application Number
- CN202510496240.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2025-05-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the automated welding of I-steel, loosening of the robotic arm or offset of the welded head will cause a decrease in welding quality, increasing production cycles and reducing efficiency. Existing solutions can only be detected when welding offset occurs, resulting in poor welding quality.
A prefabricated building structure processing equipment is designed, including two welding robots, guide components, robotic arm detection mechanism and active clamping components. Through the cooperation of the draw rope retracting and releasing assembly and hydraulic assembly, the degree of freedom of the welding joint and the stability of the robot arm are achieved, and the alarm components are reminded for maintenance.
It effectively avoids the offset of the welding head, ensures the welding quality, reduces the production cycle, and improves the welding speed and production efficiency. At the same time, check the loosening of the robotic arm in advance to ensure the long-term stability of the welding equipment.
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Figure CN120023556A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of prefabricated structure processing, and in particular to a prefabricated building structure processing device and method. Background Art
[0002] Prefabricated building structures include various types of components, among which I-beams are the most common. In the processing of I-beams, welding operation is a frequent and critical process, which has an important impact on the final performance and quality of I-beams. In the field of automated welding, automated welding technology can significantly improve production efficiency and welding quality, reduce costs, improve safety, and increase flexibility, etc. It has a wide range of applications in the field of industrial manufacturing.
[0003] In the process of automated welding of I-beams, it is generally operated by a robotic arm with a welding head. However, since the robotic arm has multiple degrees of freedom, some connection parts may become loose due to mechanical vibration during use, which may affect the welding quality due to the looseness of the clamping component or the offset of the welding head during welding. In order to reduce welding offset, a shooting component can be added to the welding part to facilitate shooting of the welding position. When an offset is detected, an automatic alarm can be issued. However, the welding offset can only be detected when the welding offset occurs. Although the reminder can stop in time to avoid subsequent offset, the offset problem has already occurred when it is detected, resulting in poor welding quality, increased production cycle, and reduced welding speed and production efficiency.
[0004] In view of the above problems, the present invention document proposes a prefabricated building structure processing equipment and method. Summary of the invention
[0005] The purpose of the present invention is to solve the problem that in the process of automated welding of I-beams, the welding quality may be affected by the looseness of the clamping assembly or the offset of the welding head, and a solution of adding a shooting assembly at the welding position can only detect the welding offset when the welding offset occurs. Although the reminder can be stopped in time to avoid subsequent offset, the offset problem has already occurred at the same time as the detection, resulting in poor welding quality, increased production cycle, and reduced welding speed and production efficiency. A prefabricated building structure processing equipment and method are proposed.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions: An assembled building structure processing device comprises a building processing mechanism, on which two mechanical arm detection mechanisms are arranged; The building processing mechanism includes a base, above which there are two guiding components. A steel structure is slidably arranged in the two guiding components. Above the base, two welding robots are fixedly installed, and the two welding robots are respectively located on both sides of the steel structure; The robotic arm detection mechanism includes a connecting joint and a movable plate. The connecting joint is fixedly installed on the robotic arm of the welding robot. A plurality of rope winding and releasing components are connected to the connecting joint. The rope winding and releasing components are arranged in a circular shell. Every two circular shells are fixedly connected to the same fixing plate. On both sides of the circular shell, there are active clamping components. Two elastic components are arranged on the active clamping components. One end of the two elastic components is connected to a slider. A hydraulic component is arranged in the slider, and the hydraulic component passes through the slider and corresponds to an alarm component; The slider is arranged in a chute, and the chute is opened on the movable plate. On one side of the movable plate, there is a passive clamping piece for locking the rope winding and releasing components.
[0007] Preferably, the guiding component includes two guiding frames, and the two guiding frames are fixedly connected to the base. Every two fixing plates are respectively fixedly connected to the corresponding four guiding frames. Between the two guiding frames, there are two second rollers and two longitudinal rollers rotatably connected. The longitudinal rollers and the second rollers are attached to the longitudinal surface of the steel structure; On the guiding frame, there are two transverse rollers and four first rollers rotatably connected. The transverse rollers and the first rollers are attached to the transverse surface of the steel structure.
[0008] Preferably, the rope winding and releasing component includes a rotating shaft, and the two ends of the rotating shaft are respectively rotatably connected in two bearings. The two bearings are fixedly installed in the circular shell. A rope reel is fixedly connected to the rotating shaft. On both sides of the rope reel, there are torsion springs fixedly connected. One end of the torsion spring is fixedly connected to the bearing. A rope is wound around the rope reel, and the rope passes through the circular shell and is fixedly connected to the connecting joint.
[0009] Preferably, the active clamping component includes a mounting block, the mounting block is fixedly connected to the circular shell, an assembly plate is fixedly connected to the mounting block, an electric push rod is fixedly installed on the assembly plate, one end of the electric push rod is fixedly connected to a bracket, and two first teeth are fixedly connected to both ends of the bracket.
[0010] Preferably, a second tooth is fixedly connected to one side of the movable plate, and the second tooth corresponds to the first tooth; A welding head is installed at one end of the welding robot.
[0011] Preferably, the hydraulic assembly includes a longitudinal cylinder, which is fixedly installed in the slider, and two first pistons are arranged in the longitudinal cylinder, and a first piston rod is fixedly connected to the first piston, and one end of the first piston rod is in contact with the inner wall of the slide groove, and a second spring is arranged on the outer sleeve of the first piston rod, and both ends of the second spring are connected to the inner wall of the slide groove and the slider.
[0012] Preferably, a narrow-mouthed cylinder is installed on one side of the longitudinal cylinder, the narrow-mouthed cylinder is installed in the sliding block, a second piston is arranged in the narrow-mouthed cylinder, and a second piston rod is fixedly connected to one side of the second piston.
[0013] Preferably, the alarm component includes an alarm, a switch is installed on the alarm, two telescopic rods and two third springs are fixedly connected to one side of the alarm, one end of the telescopic rods and the third springs extend into the deep groove and are fixedly connected to the inner wall of the deep groove, and two deep grooves are opened on the slider.
[0014] Preferably, the elastic component includes a sliding sleeve, which is installed on the bracket, and a sliding rod is slidably connected in the sliding sleeve, one end of the sliding rod is fixedly connected to the slider, one side of the slider is fixedly connected to one end of two first springs, and the other ends of the two first springs are respectively fixedly connected to the two sliding sleeves.
[0015] A method for using an assembled building structure processing device comprises the following steps: S1. When welding steel structures, push the steel structure into the guide frame for limiting, so that the steel structure passes through the first roller body, the second roller body, the transverse roller and the longitudinal roller for limiting, and then the welding robot operates to adjust the welding head angle so that the welding head corresponds to the welding position; S2. After the welding head is adjusted, the electric push rod is controlled to push the bracket to move, the bracket drives the elastic component to move, the elastic component drives the movable plate to move through the slider, and the movable plate pushes the passive clamping member to clamp and lock the rope. At this time, by continuously applying pressure, the bracket drives the first spring to deform through movement. At the same time, the first latch and the second latch engage to connect the bracket and the movable plate. After the rope is locked, the welding head performs welding operations on the steel structure by moving the steel structure position; S3. After the welding of the steel structure is completed, the welded steel structure is taken out, and then the electric push rod is partially retracted to allow the bracket to drive the first clamping tooth to separate from the second clamping tooth. At the same time, the first spring releases the reset force to allow the passive clamping member to still clamp the rope. If the welding robot arm is loose at this time, the force point of the rope transmission is extended, and the force of the rope is transmitted to the movable plate through the passive clamping member, so that the movable plate is forced to drive the first piston rod to move, and the first piston rod presses the liquid into the narrow-mouthed cylinder, so that the second piston drives the second piston rod to move, and the second piston rod extends the length and contacts the switch. At this time, the switch controls the alarm to sound an alarm to remind the staff to perform inspection and maintenance. If the welding robot is not loose, the electric push rod is used to apply pressure to the elastic component to lock the passive clamping member to lock the rope, and then the welding operation is resumed.
[0016] Compared with the prior art, the present invention provides a prefabricated building structure processing device and method, which has the following beneficial effects: 1. The prefabricated building structure processing equipment and method can adjust the welding angle of the welding head with any degree of freedom through the welding robot. At the same time, during the adjustment process, the rope pulling and releasing assembly can automatically retract and release the rope, thereby avoiding affecting the degree of freedom adjustment of the welding robot. After the adjustment, the elastic assembly can be pushed to move by the active clamping assembly, and the movable plate drives the passive clamping member to clamp the rope, so that after the rope is locked, it can limit the mechanical arm of the welding robot, ensure the stability of the mechanical arm, and avoid the problem of welding offset of the welding head.
[0017] 2. The prefabricated building structure processing equipment and method, after the steel structure is welded, the active clamping component is partially retracted so that the elastic component can still keep the passive clamping part clamping the rope. If the mechanical arm of the welding robot is loose, the rope is forced to move the movable plate through the passive clamping part, so that the movable plate drives the first piston to move through the first piston rod. The first piston presses the liquid into the narrow-mouthed cylinder, and the second piston and the second piston rod are moved by hydraulic control, so that the second piston rod touches the switch. At this time, the alarm is sounded, so that before the next round of welding, the mechanical arm of the welding robot can be alarmed for deviation, which is convenient for timely inspection and maintenance to avoid deviation welding.
[0018] 3. The prefabricated building structure processing equipment and method, after the welding robot drives the welding head to adjust the welding angle, the active clamping component pushes the elastic component and the movable plate to move, so that the passive clamping component clamps the rope, and increases the connection points in multiple directions, thereby ensuring the stable welding of the welding robot. After welding, the active clamping component retracts partly. At this time, if the mechanical arm of the welding robot is loose, the rope is subjected to force to drive the passive clamping component and the movable plate to move, and then the alarm component can be controlled by the hydraulic component to give an alarm reminder. This method can pre-detect whether the mechanical arm of the welding robot is loose before welding, and then lock the mechanical arm for welding to prevent welding deviation. In this way, it can remind the welding equipment of the offset after long-term use without affecting the use on site, thereby ensuring the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A three-dimensional view of an assembled building structure processing device proposed by the present invention; Figure 2 A three-dimensional view of the base of an assembled building structure processing equipment proposed by the present invention; Figure 3 A three-dimensional view of a welding robot for fabricated building structure processing equipment proposed by the present invention; Figure 4 A three-dimensional view of a guide assembly of an assembled building structure processing equipment proposed by the present invention; Figure 5 A three-dimensional view of a mechanical arm detection mechanism of an assembled building structure processing equipment proposed by the present invention; Figure 6 A three-dimensional view of a circular shell section of an assembled building structure processing equipment proposed by the present invention; Figure 7 A three-dimensional view of the connection between an active clamping component and an elastic component of an assembled building structure processing equipment proposed by the present invention; Figure 8 A three-dimensional view of a movable plate section of an assembled building structure processing equipment proposed by the present invention; Fig. 9 A three-dimensional view of a slide section of an assembled building structure processing device proposed by the present invention; Fig.10 A three-dimensional view of an elastic component of an assembled building structure processing equipment proposed by the present invention.
[0020] In the figure: 100, construction processing mechanism; 101, base; 102, welding robot; 103, guide assembly; 1031, transverse roller; 1032, guide frame; 1033, longitudinal roller; 1034, first roller body; 1035, second roller body; 104, welding head; 200, robot arm detection mechanism; 201, fixing plate; 202, circular shell; 203, pull rope retracting assembly; 2031, rope drum; 2032, torsion spring; 2033, rotating shaft; 2034, bearing; 2035, rope; 204, active clamping assembly; 2041, mounting block; 2042, assembly plate; 2043, electric push rod; 2044, bracket; 2045, first A latching tooth; 205, an elastic component; 2051, a sliding rod; 2052, a sliding sleeve; 2053, a first spring; 206, a hydraulic component; 2061, a longitudinal cylinder; 2062, a first piston; 2063, a second spring; 2064, a first piston rod; 2065, a second piston; 2066, a second piston rod; 2067, a narrow-mouthed cylinder; 207, an alarm component; 2071, a telescopic rod; 2072, a third spring; 2073, a switch; 2074, an alarm; 208, a sliding groove; 209, a slider; 210, a deep groove; 211, a movable plate; 212, a passive clamp; 213, a second latching tooth; 214, a connecting joint; 300, a steel structure. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0022] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0023] Example 1: Reference Figure 1-Figure 8 , an assembled building structure processing equipment, including a building processing mechanism 100, on which two mechanical arm detection mechanisms 200 are arranged; The construction processing mechanism 100 includes a base 101, and two guide assemblies 103 are arranged above the base 101. The guide assembly 103 includes two guide frames 1032, wherein the two guide frames 1032 are fixedly connected to the base 101, and every two fixed plates 201 are respectively fixedly connected to the corresponding four guide frames 1032, and two second rollers 1035 and two longitudinal rollers 1033 are rotatably connected between the two guide frames 1032. The longitudinal rollers 1033 and the second rollers 1035 contact the longitudinal surface of the steel structure 300, and the first roller 1034 and the transverse roller 1031 contact the transverse surface of the steel structure 300, thereby effectively limiting the steel structure 300 and ensuring smooth welding of the steel structure 300. The longitudinal rollers 1033, the transverse rollers 1031, the first roller 1034 and the transverse roller 1031 A roller body 1034 and a second roller body 1035 can roll, thereby reducing the moving resistance of the steel structure 300, so that welding operations can be smoothly performed along the weld. The longitudinal roller 1033 and the second roller body 1035 are attached to the longitudinal surface of the steel structure 300. Two transverse rollers 1031 and four first roller bodies 1034 are rotatably connected to the guide frame 1032. The transverse rollers 1031 and the first roller bodies 1034 are attached to the transverse surface of the steel structure 300. The steel structure 300 is slidably arranged in the two guide assemblies 103. Two welding robots 102 are fixedly installed above the base 101. The welding robots 102 can realize the angle adjustment of the welding head 104 with any degree of freedom, thereby meeting welding operations at different angles. The welding robots 102 are respectively located on both sides of the steel structure 300. The mechanical arm detection mechanism 200 includes a connection section 214 and a movable plate 211. The connection section 214 is fixedly mounted on the mechanical arm of the welding robot 102. A plurality of pull rope retracting and releasing components 203 are connected to the connection section 214. The pull rope retracting and releasing components 203 include a rotating shaft 2033. Both ends of the rotating shaft 2033 are rotatably connected to two bearings 2034 respectively. The bearings 2034 can assist the rotating shaft 2033 to rotate smoothly, so that the rope drum 2031 can rotate smoothly. The two bearings 2034 are fixedly mounted. The rope drum 2031 is installed in the circular shell 202, and the rotating shaft 2033 is fixedly connected to the rope drum 2031. The torsion spring 2032 is fixedly connected to both sides of the rope drum 2031. When the rope 2035 is loose, the torsion of the torsion spring 2032 can automatically drive the rope drum 2031 to rotate and tighten the rope 2035, thereby keeping the rope 2035 in a taut state. One end of the torsion spring 2032 is fixedly connected to the bearing 2034. The rope drum 2031 is wound with the rope 2035. The rope 2035 passes through the circular shell 202 and The pull rope retracting assembly 203 is fixedly connected to the connecting joint 214, and is arranged in the circular shell 202. Every two circular shells 202 are fixedly connected to the same fixing plate 201. Both sides of the circular shell 202 are connected with active clamping assemblies 204. The active clamping assembly 204 includes a mounting block 2041, which is fixedly connected to the circular shell 202. An assembly plate 2042 is fixedly connected to the mounting block 2041. The electric push rod 2043 can be fixed by the assembly plate 2042 to ensure that the electric push rod 2043 is fixed. The stability of the rod 2043, an electric push rod 2043 is fixedly installed on the assembly plate 2042, one end of the electric push rod 2043 is fixedly connected to a bracket 2044, both ends of the bracket 2044 are fixedly connected to a first clamping tooth 2045, and two elastic components 205 are arranged on the active clamping component 204, one end of the two elastic components 205 is connected to a slider 209, and a hydraulic component 206 is arranged in the slider 209, and the hydraulic component 206 passes through the slider 209 and corresponds to the alarm component 207; The slider 209 is arranged in the slide groove 208, and the slide groove 208 is a T-shaped structure, and the slider 209 is adapted to the slide groove 208 to prevent the slide groove 208 from being separated from the slider 209, and at the same time, the movable plate 211 can move up and down smoothly on the slider 209 through the slide groove 208. The slide groove 208 is opened on the movable plate 211, and one side of the movable plate 211 is fixedly connected with a second clamping tooth 213, and the second clamping tooth 213 corresponds to the first clamping tooth 2045. The first clamping tooth 2045 and the second clamping tooth 213 are docked and engaged with each other, so that the movable plate 211 can be connected with the bracket 2044 together, thereby preventing the movable plate 211 from moving up and down, ensuring the firmness of the passive clamping member 212 to fix the rope 2035, and a welding head 104 is installed at one end of the welding robot 102, and a passive clamping member 212 for locking the pull rope retracting assembly 203 is fixedly connected to one side of the movable plate 211.
[0024] In this embodiment: the welding angle of the welding head 104 with any degree of freedom can be adjusted by the welding robot 102. At the same time, during the adjustment process, since the rope 2035 is wound on the rope drum 2031, the rope 2035 follows the movement of the mechanical arm of the welding robot 102, and the rope 2035 can be automatically retracted and released in conjunction with the torsion spring 2032, thereby avoiding affecting the degree of freedom adjustment of the welding robot 102. After the adjustment, the electric push rod 2043 can be controlled to push the bracket 2044 to move, and the bracket 2044 pushes the elastic component 205 to move, and the movable plate 211 is driven to move through the slider 209, and the movable plate 211 drives the passive clamping member 212 to clamp the rope 2035, so that after the rope 2035 is locked, it can limit the mechanical arm of the welding robot 102, ensure the stability of the mechanical arm, and avoid the problem of welding offset of the welding head 104.
[0025] Example 2: Reference Figure 9-10 , an assembled building structure processing equipment, including a hydraulic component 206, the hydraulic component 206 includes a longitudinal cylinder 2061, the longitudinal cylinder 2061 is fixedly installed in a slider 209, two first pistons 2062 are arranged in the longitudinal cylinder 2061, and a first piston rod 2064 is fixedly connected to the first piston 2062. One end of the first piston rod 2064 contacts the inner wall of the slide groove 208, and the first piston rod 2064 extends to the inner wall of the slide groove 208, so that the movable plate 211 moves and can directly transmit the force to the first piston rod 2064. The outer sleeve of the piston rod 2064 is provided with a second spring 2063, and the position of the first piston rod 2064 can be maintained by the second spring 2063, so as to prevent the first piston rod 2064 and the first piston 2062 from moving. The two ends of the second spring 2063 are connected to the inner wall of the slide groove 208 and the slider 209. A narrow-mouthed cylinder 2067 is installed on one side of the longitudinal cylinder 2061, and the narrow-mouthed cylinder 2067 is installed in the slider 209. A second piston 2065 is arranged in the narrow-mouthed cylinder 2067, and a second piston rod 2066 is fixedly connected to one side of the second piston 2065. The elastic component 205 includes a sliding sleeve 2052, which is mounted on the bracket 2044. A sliding rod 2051 is slidably connected in the sliding sleeve 2052. The sliding sleeve 2052 can guide the sliding rod 2051 so that the sliding rod 2051 can slide smoothly along the sliding sleeve 2052. One end of the sliding rod 2051 is fixedly connected to the slider 209. One side of the slider 209 is fixedly connected to one end of two first springs 2053. The elastic force is released by the first springs 2053, so that the movable plate 211 presses the passive clamping member 212 against the rope 2035 to keep the rope 2035 clamped. The other ends of the two first springs 2053 are fixedly connected to the two sliding sleeves 2052 respectively. The alarm component 207 includes an alarm 2074, on which a switch 2073 is installed. The working state of the alarm 2074 can be controlled by the switch 2073, so that the alarm through the alarm 2074 can effectively remind the staff to perform inspection and maintenance as soon as possible. Two telescopic rods 2071 and two third springs 2072 are fixedly connected to one side of the alarm 2074. The position of the alarm 2074 can be maintained by the third spring 2072 to ensure the stability of the alarm 2074. One end of the telescopic rod 2071 and the third spring 2072 extends into the deep groove 210 and is fixedly connected to the inner wall of the deep groove 210. The two deep grooves 210 are opened on the slider 209.
[0026] In this embodiment: after welding with the steel structure 300, the active clamping assembly 204 is partially retracted, and the first spring 2053 releases the reset force, and then the passive clamping member 212 can be driven by the movable plate 211 to maintain the clamping of the rope 2035. If the mechanical arm of the welding robot 102 is loose, the rope 2035 is forced to move the movable plate 211 through the passive clamping member 212, so that the movable plate 211 drives the first piston 2062 to move through the first piston rod 2064, and the first piston 2062 presses the liquid into the narrow-mouthed cylinder 2067, and the second piston 2065 and the second piston rod 2066 are moved by hydraulic control, so that the second piston rod 2066 touches the switch 2073, and the alarm 2074 performs an alarm operation, so that before the next round of welding, the mechanical arm deviation of the welding robot 102 can be alarmed, so as to facilitate timely inspection and maintenance to avoid offset welding.
[0027] Example 3: Reference Figure 3-Figure 5 and Figure 7-Figure 8 , an assembled building structure processing equipment, including a building processing mechanism 100, the building processing mechanism 100 includes a base 101, two guide assemblies 103 are arranged above the base 101, a steel structure 300 is slidably arranged in the two guide assemblies 103, two welding robots 102 are fixedly installed above the base 101, and the two welding robots 102 are respectively located on both sides of the steel structure 300; The mechanical arm detection mechanism 200 includes a connection section 214 and a movable plate 211. The connection section 214 is fixedly mounted on the mechanical arm of the welding robot 102. A plurality of pull rope retracting and releasing components 203 are connected to the connection section 214. The pull rope retracting and releasing components 203 are arranged in a circular shell 202. Every two circular shells 202 are fixedly connected to the same fixed plate 201. Both sides of the circular shell 202 are connected to active clamping components 204. Two elastic components 205 are arranged on the active clamping components 204. One end of the two elastic components 205 is connected to a slider 209. A hydraulic component 206 is arranged in the slider 209. The hydraulic component 206 passes through the slider 209 and corresponds to the alarm component 207. The slider 209 is disposed in the slide groove 208 , and the slide groove 208 is provided on the movable plate 211 . A passive clamping member 212 for locking the pull rope retracting and releasing assembly 203 is fixedly connected to one side of the movable plate 211 .
[0028] In this embodiment: after the welding robot 102 drives the welding head 104 to adjust the welding angle, the active clamping component 204 pushes the elastic component 205 and the movable plate 211 to move, so that the passive clamping component 212 clamps the rope 2035, and the connection points are increased in multiple directions, thereby ensuring the stable welding of the welding robot 102. After welding, the active clamping component 204 retracts part. At this time, if the mechanical arm of the welding robot 102 is loose, the rope 2035 is subjected to force to drive the passive clamping component 212 and the movable plate 211 to move, and then the alarm component 207 can be controlled by the hydraulic component 206 to give an alarm reminder. This method can pre-detect whether the mechanical arm of the welding robot 102 is loose before welding, and then lock the mechanical arm for welding to prevent welding deviation. In this way, it can remind the welding equipment of the offset after long-term use without affecting the use on site, thereby ensuring the welding quality.
[0029] A method for using an assembled building structure processing device comprises the following steps: S1. When welding the steel structure 300, push the steel structure 300 into the guide frame 1032 for limiting, so that the steel structure 300 is limited by the first roller 1034, the second roller 1035, the transverse roller 1031 and the longitudinal roller 1033, and then the welding robot 102 operates to adjust the angle of the welding head 104 so that the welding head 104 corresponds to the welding position; S2. After the welding head 104 is adjusted, the electric push rod 2043 is controlled to push the bracket 2044 to move, and the bracket 2044 drives the elastic component 205 to move. The elastic component 205 drives the movable plate 211 to move through the slider 209, and the movable plate 211 pushes the passive clamping member 212 to clamp and lock the rope 2035. At this time, by continuously applying pressure, the bracket 2044 drives the first spring 2053 to deform through movement. At the same time, the first latch 2045 and the second latch 213 are engaged to connect the bracket 2044 and the movable plate 211. After the rope 2035 is locked, the welding head 104 performs welding operation on the steel structure 300 by moving the steel structure 300. S3. After the welding of the steel structure 300 is completed, the welded steel structure 300 is taken out. Then, the electric push rod 2043 is partially retracted, so that the bracket 2044 drives the first latching tooth 2045 to separate from the second latching tooth 213. At the same time, the first spring 2053 releases the reset force, so that the passive clamping member 212 still holds the rope 2035. If the mechanical arm of the welding robot 102 is loosened at this time, the force point of the rope 2035 is extended, and the force of the rope 2035 is transmitted to the movable plate 211 through the passive clamping member 212, so that the movable plate 211 is The force drives the first piston rod 2064 to move, and the first piston rod 2064 presses the liquid into the narrow-mouthed tube 2067, so that the second piston 2065 drives the second piston rod 2066 to move, and the second piston rod 2066 extends its length and contacts the switch 2073. At this time, the switch 2073 controls the alarm 2074 to alarm, reminding the staff to perform inspection and maintenance. If the welding robot 102 is not loose, the electric push rod 2043 is used to apply pressure to the elastic component 205 to make the passive clamp 212 lock the rope 2035, and then resume the welding operation.
[0030] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An assembled building structure processing device, comprising a building processing mechanism (100), characterized in that: The building processing mechanism (100) is provided with two mechanical arm detection mechanisms (200); The construction processing mechanism (100) comprises a base (101), two guide assemblies (103) are arranged above the base (101), a steel structure (300) is slidably arranged in the two guide assemblies (103), and two welding robots (102) are fixedly installed above the base (101), and the two welding robots (102) are respectively located on two sides of the steel structure (300); The mechanical arm detection mechanism (200) comprises a connection joint (214) and a movable plate (211); the connection joint (214) is fixedly mounted on the mechanical arm of the welding robot (102); a plurality of pull rope retracting and releasing components (203) are connected to the connection joint (214); the pull rope retracting and releasing components (203) are arranged in a circular shell (202); every two circular shells (202) are fixedly connected to the same fixed plate (201); both sides of the circular shell (202) are connected to active clamping components (204); two elastic components (205) are arranged on the active clamping components (204); one end of the two elastic components (205) is connected to a slider (209); a hydraulic component (206) is arranged in the slider (209); the hydraulic component (206) passes through the slider (209) and corresponds to the alarm component (207); The sliding block (209) is arranged in the sliding groove (208), the sliding groove (208) is provided on the movable plate (211), and a passive clamping member (212) for locking the pull rope retracting and releasing assembly (203) is fixedly connected to one side of the movable plate (211).
2. The prefabricated building structure processing equipment according to claim 1, characterized in that: The guide assembly (103) comprises two guide frames (1032), wherein the two guide frames (1032) are fixedly connected to the base (101), each two fixed plates (201) are respectively fixedly connected to the corresponding four guide frames (1032), two second roller bodies (1035) and two longitudinal rollers (1033) are rotatably connected between the two guide frames (1032), and the longitudinal rollers (1033) and the second roller bodies (1035) are attached to the longitudinal surface of the steel structure (300); The guide frame (1032) is rotatably connected to two transverse rollers (1031) and four first roller bodies (1034); the transverse rollers (1031) and the first roller bodies (1034) are attached to the transverse surface of the steel structure (300).
3. The prefabricated building structure processing equipment according to claim 2, characterized in that: The pull rope retracting and releasing assembly (203) comprises a rotating shaft (2033), the two ends of the rotating shaft (2033) are respectively rotatably connected to two bearings (2034), the two bearings (2034) are fixedly installed in the circular shell (202), a rope drum (2031) is fixedly connected to the rotating shaft (2033), both sides of the rope drum (2031) are fixedly connected to torsion springs (2032), one end of the torsion spring (2032) is fixedly connected to the bearings (2034), a rope (2035) is wound around the rope drum (2031), and the rope (2035) passes through the circular shell (202) and is fixedly connected to the connecting joint (214).
4. The prefabricated building structure processing equipment according to claim 3, characterized in that: The active clamping assembly (204) comprises a mounting block (2041), the mounting block (2041) being fixedly connected to the circular shell (202), the mounting block (2041) being fixedly connected to an assembly plate (2042), an electric push rod (2043) being fixedly mounted on the assembly plate (2042), one end of the electric push rod (2043) being fixedly connected to a bracket (2044), and both ends of the bracket (2044) being fixedly connected to a first latching tooth (2045).
5. The prefabricated building structure processing equipment according to claim 4, characterized in that: A second latching tooth (213) is fixedly connected to one side of the movable plate (211), and the second latching tooth (213) corresponds to the first latching tooth (2045); A welding head (104) is installed at one end of the welding robot (102).
6. The prefabricated building structure processing equipment according to claim 5, characterized in that: The hydraulic assembly (206) comprises a longitudinal cylinder (2061), wherein the longitudinal cylinder (2061) is fixedly mounted in a slider (209), wherein two first pistons (2062) are arranged in the longitudinal cylinder (2061), wherein a first piston rod (2064) is fixedly connected to the first piston (2062), wherein one end of the first piston rod (2064) contacts the inner wall of the slide groove (208), and a second spring (2063) is disposed on the outer sleeve of the first piston rod (2064), wherein both ends of the second spring (2063) are connected to the inner wall of the slide groove (208) and the slider (209).
7. The prefabricated building structure processing equipment according to claim 6, characterized in that: A narrow-mouthed cylinder (2067) is installed on one side of the longitudinal cylinder (2061), and the narrow-mouthed cylinder (2067) is installed in the slider (209). A second piston (2065) is arranged in the narrow-mouthed cylinder (2067), and a second piston rod (2066) is fixedly connected to one side of the second piston (2065).
8. The prefabricated building structure processing equipment according to claim 7, characterized in that: The alarm component (207) comprises an alarm (2074), on which a switch (2073) is installed; one side of the alarm (2074) is fixedly connected to two telescopic rods (2071) and two third springs (2072); one end of the telescopic rods (2071) and the third springs (2072) extends into the deep groove (210) and is fixedly connected to the inner wall of the deep groove (210); and the two deep grooves (210) are formed on the slider (209).
9. The prefabricated building structure processing equipment according to claim 8, characterized in that: The elastic component (205) comprises a sliding sleeve (2052), wherein the sliding sleeve (2052) is mounted on a bracket (2044), wherein a sliding rod (2051) is slidably connected to the sliding sleeve (2052), wherein one end of the sliding rod (2051) is fixedly connected to a slider (209), wherein one side of the slider (209) is fixedly connected to one end of two first springs (2053), and the other ends of the two first springs (2053) are respectively fixedly connected to the two sliding sleeves (2052).
10. The method for using the prefabricated building structure processing equipment according to claim 9, characterized in that: The following steps are involved: S1. When performing a welding operation on a steel structure (300), the steel structure (300) is pushed into a guide frame (1032) for limiting, so that the steel structure (300) is limited by a first roller body (1034), a second roller body (1035), a transverse roller (1031), and a longitudinal roller (1033), and then the welding robot (102) operates to adjust the angle of the welding head (104) so that the welding head (104) corresponds to the welding position; S2, after the welding head (104) is adjusted, the electric push rod (2043) is controlled to push the bracket (2044) to move, the bracket (2044) drives the elastic component (205) to move, the elastic component (205) drives the movable plate (211) to move through the slider (209), the movable plate (211) drives the passive clamping member (212) to clamp and lock the rope (2035), at this time, by continuously applying pressure, the bracket (2044) drives the first spring (2053) to deform through movement, and at the same time, the first latching tooth (2045) and the second latching tooth (213) are engaged to connect the bracket (2044) and the movable plate (211), after the rope (2035) is locked, the steel structure (300) is moved to allow the welding head (104) to perform welding operations on the steel structure (300); S3. After the welding of the steel structure (300) is completed, the welded steel structure (300) is taken out, and then the electric push rod (2043) is partially retracted, so that the bracket (2044) drives the first clamping tooth (2045) to separate from the second clamping tooth (213). At the same time, the first spring (2053) releases the reset force, so that the passive clamping member (212) still maintains the clamping of the rope (2035). If the mechanical arm of the welding robot (102) is loosened at this time, the force transmission point of the rope (2035) is extended, and the force of the rope (2035) is transmitted to the movable plate (211) through the passive clamping member (212), so that the movable plate (211) The force drives the first piston rod (2064) to move, and the first piston rod (2064) presses the liquid into the narrow-mouthed tube (2067), so that the second piston (2065) drives the second piston rod (2066) to move, and the second piston rod (2066) extends its length and contacts the switch (2073). At this time, the switch (2073) controls the alarm (2074) to sound an alarm, reminding the staff to perform inspection and maintenance. If the welding robot (102) is not loose, the electric push rod (2043) is used to apply pressure to the elastic component (205) to make the passive clamp (212) lock the rope (2035), and then the welding operation is resumed.