Punching, cutting and splicing machine for transverse handle label of mattress foxing

Abstract

The invention relates to the technical field of mattress processing equipment, and discloses a mattress foxing transverse handle label punching, cutting and splicing machine which comprises an automatic sewing device, the automatic sewing device comprises a sewing machine top plate, and one end of the bottom of the sewing machine top plate is in bolted connection with a rubbing telescopic assembly. The bottom of the rubbing telescopic assembly is in threaded connection with a mark rubbing plate, the middle of the bottom of the sewing machine top plate is in bolted connection with a transverse handle sewing machine, the bottom of the sewing machine top plate is in bolted connection with a movable sliding block, and the bottom of the movable sliding block is slidably sleeved with a label sewing machine. The other end of the bottom of the sewing machine top plate is in bolted connection with a length sensor, and one side of the length sensor is electrically connected with a data transmission line, so that the problems of complex production process, high error rate, unstable quality, high production cost and low efficiency due to the fact that mattress foxing processing commonly seen in the market at present is mostly completed by multiple devices and multiple procedures are solved.

Description

Technical Field

[0001] The invention relates to the technical field of mattress processing equipment, and more specifically to a mattress surrounding bar horizontal handle label punching, cutting and splicing machine. Background Art

[0002] The mattress skirt horizontal handle label punching, cutting and splicing machine integrates multiple functions, including punching, cutting, splicing and possible label pasting, etc., aiming to improve the production efficiency and processing quality of mattress skirts. It mainly has punching, cutting, splicing, label pasting or printing functions. The punching function is used to perform punching operations on the mattress skirt according to design requirements to meet specific usage requirements or aesthetic requirements. The cutting function cuts the mattress skirt into the required length segments according to the preset length or mark. This function is usually combined with the automatic detection system to ensure the accuracy and consistency of cutting. The splicing function is for the mattress skirt parts that need to be spliced. The equipment can automatically perform splicing operations, including alignment, bonding or sewing steps, to ensure the firmness and aesthetics of the splicing. Some equipment also has the function of pasting labels or printing information on the mattress skirt to facilitate product traceability, management or meet specific market requirements.

[0003] Insufficient existing technology: The common mattress strip processing on the market is currently completed with multiple equipment and multiple processes, generally requiring length measurement and marking machine cutting process, edge locking process, label sewing process, handle sewing process, and splicing process. Each process requires 1-2 workers to cooperate with the equipment to complete, and the processing of mattress strips must be completed in sequence, including edge locking, length measurement, marking, cutting, handle sewing, label sewing, and splicing. Multi-process and multi-station processing requires multiple equipment and technicians to cooperate in production, resulting in complicated production process, high error rate, unstable quality, high production cost, and low efficiency. Summary of the invention

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a mattress skirt bar horizontal handle label punching, cutting and splicing machine to solve the problems existing in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a mattress surround horizontal handle label punching, cutting and splicing machine, including an automatic sewing device, the automatic sewing device includes a sewing machine top plate, one end of the bottom of the sewing machine top plate is bolted to a rubbing telescopic component, the bottom of the rubbing telescopic component is threadedly connected to a mark rubbing plate, the middle bolt at the bottom of the sewing machine top plate is connected to a horizontal handle sewing machine, the bottom of the sewing machine top plate is bolted to a moving slider, the bottom of the moving slider is slidably sleeved with a label sewing machine, the other end of the bottom of the sewing machine top plate is bolted to a length sensor, one side of the length sensor is electrically connected to a data transmission line, one end of the data transmission line is electrically connected to a signal processing element, the bottom pipeline of the signal processing element is connected to a cutting telescopic rod, the bottom of the cutting telescopic rod is threadedly connected to a material cutting component, and the backs of the two material cutting components are welded with a surround steering shaft, and also include: an automatic folding device, a material discharge device, and a bracket assembly.

[0006] Furthermore, a bracket assembly is welded to the bottom of the automatic suturing device, one end of the bracket assembly is bolted to an automatic folding device, and the other end of the bracket assembly is welded to a discharge device.

[0007] Furthermore, four sewing machine legs are welded to the side of the sewing machine top plate, a strip placement plate is welded in the middle of the side of the four sewing machine legs, and rubber foot pads are threadedly connected to the bottom of the four sewing machine legs.

[0008] Furthermore, the front end of the bottom of the fence placement plate is electrically connected to an abnormal alarm display screen, and one side of the abnormal alarm display screen is bolted to a sewing machine table leg.

[0009] Furthermore, the automatic folding device includes a strip folding rod, a strip winding drum is sleeved on the side of the strip folding rod, folding rod connecting blocks are welded at both ends of the strip folding rod, one side of the two folding rod connecting blocks are threadedly connected to the table leg connecting block, the inner sides of the two table leg connecting blocks are bolted to the overall supporting push column, and the back rotating shaft of one of the table leg connecting blocks is connected to the folding rotary machine.

[0010] Furthermore, the material discharge device includes a material discharge connecting column, a rotating support shaft is welded on one side of the material discharge connecting column, a material reel is rotatably sleeved on the side of the rotating support shaft, and a splicing machine bottom plate is welded on the bottom of the material discharge connecting column.

[0011] Furthermore, the support assembly includes a splicing machine bottom plate, and two overall support push columns are welded to one end of the side surface of the splicing machine bottom plate, and the side bolts of the two overall support push columns are connected with an automatic folding device.

[0012] Technical effects and advantages of the present invention:

[0013] 1. The present invention is provided with an automatic sewing device and an automatic folding device, which can automatically sew labels on the installed materials, automatically sew horizontal handles, automatically make marks, and automatically measure the length. When the length reaches the total length of the surrounding strips, the material will be automatically cut off. The subsequent mechanism will fold and clamp the material and send it to the sewing machine head for material splicing and sewing. The machine has automatic thread breakage detection, automatic material shortage alarm, and automatic fault alarm. It only needs one worker to operate, and fully realizes full-automatic production, replacing the original five processes, which is conducive to solving the problem that the common mattress surrounding strip processing on the market is mostly completed by multiple equipment and multiple processes, generally requiring length measurement and marking machine cutting processes, edge locking processes, label sewing processes, handle sewing processes, and splicing processes. Each process requires 1-2 workers to cooperate with the equipment to complete, and edge locking, length measurement, marking, cutting, handle sewing, label sewing, and splicing are performed in sequence to complete the processing of the mattress surrounding strips. Multi-process and multi-station processing requires multiple equipment and technicians to cooperate in production, resulting in complex production process, high error rate, unstable quality, high production cost, and low efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0015] Figure 2 It is a schematic diagram of the front structure of the automatic suturing device of the present invention;

[0016] Figure 3 It is a schematic diagram of the side structure of the automatic suturing device of the present invention;

[0017] Figure 4 It is a schematic structural diagram of the automatic folding device of the present invention;

[0018] Figure 5 It is a schematic structural diagram of the discharge device of the present invention.

[0019] The accompanying drawings are marked as follows: 1. automatic sewing device; 101. sewing machine top plate; 102. rubbing telescopic assembly; 103. marking rubbing plate; 104. sewing machine table legs; 105. rubber foot pads; 106. horizontal handle sewing machine; 107. moving slider; 108. label sewing machine; 109. strip placement plate; 110. length sensor; 111. data transmission line; 112. signal processing element; 113. cutting telescopic rod; 114. Material cutting assembly; 115, bar steering shaft; 116, abnormal alarm display screen; 2, automatic folding device; 201, bar folding rod; 202, bar winding drum; 203, folding rod connecting block; 204, table leg connecting block; 205, folding turntable; 3, unloading device; 301, unloading connecting column; 302, rotating support shaft; 303, material reel; 4, bracket assembly; 401, splicing machine bottom plate; 402, overall support push column. DETAILED DESCRIPTION

[0020] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention. In addition, the forms of the various structures described in the following embodiments are only examples. The mattress skirt horizontal handle label punching, cutting and splicing machine involved in the present invention is not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.

[0021] Reference Figures 1 to 5 The present invention provides a mattress skirt horizontal handle label punching, cutting and splicing machine, wherein a bracket assembly 4 is welded to the bottom of an automatic sewing device 1, an automatic folding device 2 is bolted to one end of the bracket assembly 4, and a feeding device 3 is welded to the other end of the bracket assembly 4.

[0022] In a preferred embodiment, the automatic sewing device 1 includes a sewing machine top plate 101, one end of the bottom of the sewing machine top plate 101 is bolted to a rubbing telescopic component 102, the bottom of the rubbing telescopic component 102 is threadedly connected to a marking rubbing plate 103, the middle of the bottom of the sewing machine top plate 101 is bolted to a horizontal handle sewing machine 106, the bottom of the sewing machine top plate 101 is bolted to a moving slider 107, the bottom of the moving slider 107 is slidably sleeved with a label sewing machine 108, four sewing machine table legs 104 are welded to the side of the sewing machine top plate 101, the middle of the side of the four sewing machine table legs 104 is welded to a surrounding strip placement plate 109, and the bottoms of the four sewing machine table legs 104 are all screwed The thread is connected with a rubber foot pad 105, the other end of the bottom of the sewing machine top plate 101 is bolted to a length sensor 110, one side of the length sensor 110 is electrically connected to a data transmission line 111, one end of the data transmission line 111 is electrically connected to a signal processing element 112, the bottom pipe of the signal processing element 112 is connected to a cutting telescopic rod 113, the bottom of the cutting telescopic rod 113 is threadedly connected to a material cutting component 114, the back of the two material cutting components 114 are welded with a fence steering shaft 115, the front end of the bottom of the fence placement plate 109 is electrically connected to an abnormal alarm display screen 116, and one side of the abnormal alarm display screen 116 is bolted to a sewing machine table leg 104.

[0023] In a preferred embodiment, the automatic folding device 2 includes a strip folding rod 201, a strip winding drum 202 is sleeved on the side of the strip folding rod 201, 203 are welded at both ends of the strip folding rod 201, one side of the two folding rod connecting blocks 203 are threadedly connected to the table leg connecting blocks 204, the inner side bolts of the two table leg connecting blocks 204 are connected to the overall support push column 402, and the back rotating shaft of one table leg connecting block 204 is connected to the folding rotary machine 205.

[0024] In a preferred embodiment, the discharge device 3 includes a discharge connecting column 301, a rotating support shaft 302 is welded on one side of the discharge connecting column 301, a material reel 303 is rotatably sleeved on the side of the rotating support shaft 302, and a splicing machine bottom plate 401 is welded on the bottom of the discharge connecting column 301.

[0025] In a preferred embodiment, the support assembly 4 includes a splicing machine base plate 401 , and two overall support push columns 402 are welded to one end of the side of the splicing machine base plate 401 , and the side bolts of the two overall support push columns 402 are connected with the automatic folding device 2 .

[0026] The working principle of the present invention is as follows: the material installed on the material roll 303 is automatically sewed on the label sewing machine 108, the horizontal handle sewing machine 106 automatically sews the horizontal handle, the marking rubbing plate 103 automatically makes a mark, and the length is measured by the length sensor 110. When the length reaches the total length of the surrounding strip, the material cutting component 114 cuts the material, and the subsequent mechanism folds and clamps the material and sends it to the sewing machine head for material splicing and sewing. The machine has automatic line breakage detection, automatic material shortage alarm, automatic fault alarm, and transmits abnormal signals to the alarm abnormality display screen 116 for display. It is shown that this process is conducive to solving the problem that the common mattress strip processing on the market is mostly completed by multiple equipment and multiple processes, generally requiring length measurement and marking machine cutting process, edge locking process, label sewing process, handle sewing process, splicing process, each process requires 1-2 workers to cooperate with the equipment to complete, and the processing of mattress strips is completed in sequence by edge locking, length measurement, marking, cutting, handle sewing, label sewing, and splicing. Multi-process and multi-station processing requires multiple equipment and technicians to cooperate in production, resulting in complex production process, high error rate, unstable quality, high production cost and low efficiency.

[0027] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0028] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

[0029] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A mattress border horizontal handle label punching, cutting and splicing machine, comprising an automatic sewing device (1), characterized in that: The automatic sewing device (1) comprises a sewing machine top plate (101), one end of the bottom of the sewing machine top plate (101) is bolted to a rubbing telescopic assembly (102), the bottom of the rubbing telescopic assembly (102) is threadedly connected to a marking rubbing plate (103), the middle of the bottom of the sewing machine top plate (101) is bolted to a transverse handle sewing machine (106), the bottom of the sewing machine top plate (101) is bolted to a moving slider (107), the bottom of the moving slider (107) is slidably sleeved with a label sewing machine (108), and the other end of the bottom of the sewing machine top plate (101) is bolted to a moving slider (107). The bolt is connected to a length sensor (110), one side of the length sensor (110) is electrically connected to a data transmission line (111), one end of the data transmission line (111) is electrically connected to a signal processing element (112), the bottom pipe of the signal processing element (112) is connected to a cutting telescopic rod (113), the bottom of the cutting telescopic rod (113) is threadedly connected to a material cutting assembly (114), the backs of the two material cutting assemblies (114) are welded with a circumference steering shaft (115), and further comprises: an automatic folding device (2), a material unwinding device (3), and a bracket assembly (4).

2. A mattress border horizontal handle label punching, cutting and splicing machine according to claim 1, characterized in that: A support assembly (4) is welded to the bottom of the automatic suturing device (1), one end of the support assembly (4) is bolted to an automatic folding device (2), and the other end of the support assembly (4) is welded to a discharge device (3).

3. The mattress border horizontal handle label punching, cutting and splicing machine according to claim 1, characterized in that: Four sewing machine legs (104) are welded to the side of the sewing machine top plate (101), a strip placement plate (109) is welded in the middle of the side of the four sewing machine legs (104), and the bottoms of the four sewing machine legs (104) are all threadedly connected with rubber foot pads (105).

4. A mattress border horizontal handle label punching, cutting and splicing machine according to claim 3, characterized in that: The front end of the bottom of the fence placement plate (109) is electrically connected to an abnormal alarm display screen (116), and one side of the abnormal alarm display screen (116) is bolted to a sewing machine table leg (104).

5. The mattress border horizontal handle label punching, cutting and splicing machine according to claim 2, characterized in that: The automatic folding device (2) comprises a strip folding rod (201), a strip winding drum (202) is sleeved on the side of the strip folding rod (201), folding rod connecting blocks (203) are welded on both ends of the strip folding rod (201), one side of the two folding rod connecting blocks (203) are threadedly connected to table leg connecting blocks (204), the inner sides of the two table leg connecting blocks (204) are bolted to the overall support push column (402), and the back rotating shaft of one of the table leg connecting blocks (204) is connected to a folding rotary machine (205).

6. A mattress border horizontal handle label punching, cutting and splicing machine according to claim 2, characterized in that: The material discharge device (3) comprises a material discharge connection column (301), a rotating support shaft (302) is welded to one side of the material discharge connection column (301), a material reel (303) is rotatably sleeved on the side of the rotating support shaft (302), and a splicing machine bottom plate (401) is welded to the bottom of the material discharge connection column (301).

7. The mattress border horizontal handle label punching, cutting and splicing machine according to claim 2, characterized in that: The support assembly (4) comprises a splicing machine bottom plate (401), two overall support push columns (402) are welded to one end of the side of the splicing machine bottom plate (401), and the side bolts of the two overall support push columns (402) are connected with an automatic folding device (2).

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