Manufacturing process of gambiered canton gauze silk floss clothes

Abstract

The invention discloses a process for manufacturing gambiered canton gauze silk floss clothes. The process comprises the following steps: preparing shell fabric and an inner composite layer of the clothes; a manufacturing method of the inner composite layer comprises the steps that a silk-cotton composite body is prepared, the silk-cotton composite body is formed by compounding two layers of non-woven fabrics and a silk-cotton layer, and the silk-cotton layer is located between the two layers of non-woven fabrics; preparing two layers of liner cloth; laying one layer of liner cloth on a sewing template, and then sequentially laying the silk-cotton composite body and the other layer of liner cloth; the stacked cloth is sewed up; preparing lining cloth, and sewing the lining cloth and the sewn cloth to form an inner composite layer; and sewing the composite layer in the shell fabric cover of the clothes. According to the gambiered canton gauze silk floss clothes, the limitation that a traditional manual silk floss sewing technology and only dry cleaning, hand washing and cotton running can be achieved is changed, mechanical equipment is adopted for mass production sewing, the production efficiency is greatly improved, and the gambiered canton gauze silk floss clothes further have the advantages of being not prone to cotton running, capable of being washed with water and machine washed and the like and are more suitable for the fast-paced washing mode and wearing requirements of modern consumers.

Description

Technical Field

[0001] The present invention relates to a clothing manufacturing process, and more particularly to a manufacturing process for silk-cotton clothes made of xiangyunsha. Background Art

[0002] Xiangyunsha, also known as "ringing cloud yarn" and originally named "liangsha", is a silk fabric dyed with the plant dye Dioscorea cirrhosa. It is the only silk fabric dyed with pure plant dyes in the world's textiles and is hailed as "soft gold" by the textile industry. Xiangyunsha has many advantages. It is crisp, soft, and moist, with good fastness to sunlight and washing, strong waterproofness, easy to wash and dry, dark in color and resistant to dirt, does not stick to the skin, light and not easy to wrinkle, soft and with body, durable, suitable for wearing in hot summers, and is widely loved by consumers.

[0003] The fabric of the existing silk-cotton clothes made of xiangyunsha mainly includes a face cloth, a lining cloth, and silk floss arranged between the face cloth and the lining cloth, where the face cloth is xiangyunsha. When making the above fabric, first, the silk floss is fixed to the lining cloth manually, and then they are sewn together with the face cloth. In order to better fix the silk floss to the lining cloth, the silk floss needs to be nailed to the lining cloth at multiple positions on the lining cloth. The existing silk-cotton clothes made of xiangyunsha have the following problems:

[0004] 1. Manually fixing the silk floss to the lining cloth is time-consuming and laborious, with low production efficiency, unable to achieve mass production, high cost, and expensive price.

[0005] 2. Manually nailing the cotton will have visible stitches on the inside, affecting the appearance.

[0006] 3. Due to the low density of the lining cloth and the very fine silk floss, the silk floss is likely to shift at the nailing positions, affecting the appearance and the grade of the finished clothing; while if a lining cloth with a larger density is selected, the air permeability is poor, affecting the quality of the clothes.

[0007] 4. By fixing the silk floss to the lining cloth in a multi-point fixing method, the silk floss is easy to form clusters, especially during washing and machine washing, the silk floss shrinks into clusters, so it can only be dry-cleaned, and the daily cleaning of the clothes is very inconvenient, making it difficult to be widely promoted. Summary of the Invention

[0008] The purpose of the present invention is to overcome the above problems and provide a manufacturing process for silk-cotton clothes made of xiangyunsha. The silk-cotton clothes made of xiangyunsha not only can be sewn by mechanical equipment, greatly improve production efficiency, achieve mass production, and reduce production costs, but also have the advantages of not being easy to shift cotton, being washable, machine-washable, and having better aesthetics.

[0009] The purpose of the present invention is achieved through the following technical solutions:

[0010] A manufacturing process for silk-cotton clothes made of xiangyunsha includes the following steps:

[0011] S1. Prepare the outer fabric and the inner composite layer of the clothes;

[0012] The manufacturing method of the inner composite layer is as follows:

[0013] Prepare a silk floss composite, which is composed of two spacer papers and a silk floss layer, and the silk floss layer is located between the two spacer papers;

[0014] Prepare two gallbladder fabrics; first lay one of the gallbladder fabrics on the sewing template, then lay the silk floss composite and the other gallbladder fabric in sequence; sew the stacked fabrics;

[0015] Prepare the lining fabric, and sew the lining fabric with the sewn fabric above to form the inner composite layer;

[0016] S2. Sew the outer fabric and the inner composite layer of the clothes together.

[0017] In a preferred embodiment of the present invention, in S1, in order to obtain better breathability, knitted fabric is used as the gallbladder fabric; in order to improve the fixing effect of the silk floss, when sewing with the sewing template, in addition to sewing along the edge, several lines are also sewn in the middle area so that the silk floss composite and the two layers of gallbladder fabric can be better combined together.

[0018] In a preferred embodiment of the present invention, in S2, first stack the right front piece and the left front piece of the outer fabric above the right front piece and the left front piece of the inner composite layer respectively, and sew them respectively to form a composite right front piece and a composite left front piece.

[0019] Further, open a pocket mouth on the composite left front piece and the composite right front piece respectively, sew the pocket fabric on the inner side of the pocket mouth, and sew the pocket patch on the outer side of the pocket mouth.

[0020] Further, sew the left front placket patch and the right front placket patch at the corresponding positions on the composite left front piece and the composite right front piece.

[0021] Further, overlap and sew the back piece of the outer fabric and the back piece of the inner composite layer to form a composite back piece;

[0022] Overlap and sew the side piece of the outer fabric and the side piece of the inner composite layer to form two composite side pieces, and sew the two composite side pieces on both sides of the composite back piece respectively.

[0023] Further, sew the composite back piece with the composite left front piece and the composite right front piece.

[0024] Further, overlap and sew the underarm piece of the outer fabric and the underarm piece of the inner composite layer to form two composite underarm pieces, and sew the two composite side pieces on the sleeve edges of the composite right front piece and the composite left front piece respectively.

[0025] Further, sew the sleeve seams of the composite left front piece and the composite right front piece to form two complete sleeves.

[0026] Further, sew the collar at the neckline of the above-mentioned clothes to complete the production of the clothes.

[0027] The present invention has the following beneficial effects compared with the prior art:

[0028] 1. The manufacturing process of the present invention uses two spacer papers to wrap the silk floss layer. The fluff on the surface of the spacer paper can closely contact and intertwine with the silk floss layer, which is equivalent to sticking the silk floss layer. Even without other fixing means, the two can maintain a relatively fixed state. Combined with the wrapping of two lining cloths, the spacer paper and the silk floss layer are wrapped, which can effectively prevent the silk floss from running. In the case of washing by hand or machine, the silk floss will not form lumps, and the daily cleaning of the clothes is more convenient.

[0029] 2. The manufacturing process of the present invention can use mechanical equipment for sewing cotton, which greatly improves the production efficiency and can carry out batch mechanized production, greatly reducing the production cost of the clothes.

[0030] 3. Since there is no need to nail cotton inside the lining cloth, there are no visible stitches on the lining cloth, and the aesthetics of the clothes is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the structure of the inner composite layer of the coix lacryma-jobi silk cotton clothes of the present invention.

[0032] Figure 2 It is a structural diagram of the face cloth of the coix lacryma-jobi silk cotton clothes of the present invention in an unassembled state.

[0033] Figure 3 It is a structural diagram of the back piece of the face cloth of the coix lacryma-jobi silk cotton clothes of the present invention.

[0034] Figure 4 It is a structural diagram of the inner composite layer of the coix lacryma-jobi silk cotton clothes of the present invention in an unassembled state.

[0035] Figure 5 It is a structural diagram of the back piece of the inner composite layer of the coix lacryma-jobi silk cotton clothes of the present invention.

[0036] Figure 6 It is a structural diagram of the right front piece and the left front piece of the face cloth and the inner composite layer of the coix lacryma-jobi silk cotton clothes of the present invention.

[0037] Figure 7 It is a structural diagram of installing the pocket cloth and the pocket sticker on the composite right front piece and the composite left front piece of the present invention.

[0038] Figure 8 It is a structural diagram of installing the left placket sticker and the right placket sticker on the composite right front piece and the composite left front piece of the present invention.

[0039] Figure 9 This is a structural diagram of overlapping and sewing the back piece of the outer fabric and the back piece of the inner composite layer in the present invention.

[0040] Figure 10 This is a structural diagram of sewing two composite side pieces on the cuffs of the composite right front piece and the composite left front piece in the present invention.

[0041] Figure 11 This is a structural diagram of sewing the composite back piece with the composite left front piece and the composite right front piece in the present invention.

[0042] Figure 12 This is a structural diagram of sewing the collar at the neckline of the above-mentioned clothes in the present invention.

[0043] Reference numerals:

[0044] 1. Separator cotton paper, 2. Silk floss layer, 3. Gallbladder cloth, 4. Lining cloth, 5. Right front piece, 6. Left front piece, 7. Pocket cloth, 8. Left placket patch, 9. Right placket patch, 10. Back piece, 11. Side piece, 12. Sleeve bottom piece, 13. Collar, 14. Pocket patch Detailed implementation manners

[0045] In order to enable those skilled in the art to well understand the technical solution of the present invention, the present invention will be further described below in conjunction with embodiments and drawings, but the implementation manners of the present invention are not limited thereto.

[0046] The production process of the shaded gauze silk floss clothes in this embodiment includes the following steps:

[0047] S1. Prepare the outer fabric and the inner composite layer of the clothes.

[0048] Combined with Figure 1 , the production method of the inner composite layer is as follows:

[0049] Prepare a silk floss composite body, which is composed of two layers of separator cotton paper made of non-woven fabric and a silk floss layer, and the silk floss layer is located between the two layers of non-woven fabric. During production, according to the silk floss thickness or gram weight required for a single style of clothes, a quantitative amount of silk floss is selected, and the silk floss is stretched and spread out according to the required size; during compounding, first place a layer of non-woven fabric, then spread the stretched silk floss on it, and then place another layer of non-woven fabric for sandwich-type wrapping and sewing; usually, the above three-layer structure silk floss composite body with a large area is made, and then during the production of single-piece clothes later, the silk floss composite body with a large area is cut according to the required size. Since the silk floss is fine and easy to form clusters, its transportation and cutting are usually inconvenient, and in the present invention, by setting two layers of separator cotton paper on both sides of the silk floss, not only can the silk floss be fixed, but also the transportation and cutting of the silk floss are facilitated.

[0050] Prepare two inner linings; first, lay one of the inner linings on the sewing template, then lay the silk floss composite and the other inner lining in sequence; sew the stacked fabrics above. To obtain better air permeability, use knitted fabric as the inner lining; to improve the fixing effect of the silk floss, when sewing using the sewing template, in addition to sewing along the edges, sew several lines in the middle area so that the silk floss composite and the two layers of inner linings can be better combined together.

[0051] Prepare the lining, and sew the lining with the sewn fabric above to form an inner composite layer. The lining uses real silk inside, which has good air permeability and better comfort. Since there is no worry about the cotton running, a silk lining with a smaller density can be selected.

[0052] S2. Sew the outer fabric of the clothes and the inner composite layer together, specifically:

[0053] Combine Figure 6 , first, fold the front pieces of the right inner placket and the left inner placket of the outer fabric inward along the edge and fit them above the right front piece and the left front piece of the inner composite layer, press a 0.1 cm visible edge stitch, sew around the edge for one week, and sew them respectively to form a composite right front piece and a composite left front piece.

[0054] Combine Figure 7 , respectively cut a pocket opening on the left front piece and the right front piece, make a cut at the turning corner of the paper pattern knife edge and sew the side pocket lining, turn back the pocket opening and press and sew a 0.6 cm hidden double stitch, fix the upper and lower ends of the pocket opening with a flat stitch for positioning, sew around the turned-back pocket lining for one week with an overedge stitch of 0.5 cm for hemming, fix the pocket lining edge at the side seam edge, sew the pocket lining on the inner side of the pocket opening, and sew the pocket patch edge folded inward on the outer side of the pocket lining.

[0055] Combine Figure 8 , sew the left placket patch and the right placket patch at the corresponding positions on the composite left front piece and the composite right front piece.

[0056] Combine Figure 9 , overlap and sew the back piece and the side pieces of the outer fabric, overlap and sew the left and right side pieces and the back piece of the outer fabric, and respectively sew the two composite side pieces on both sides of the composite back piece to form a large body of the outer fabric.

[0057] Combine Figure 10 , sew the composite back piece, the side pieces with the composite left front piece and the composite right front piece to form a large body of the lined composite.

[0058] Combine Figure 11 , gather the shoulder dart of the sleeve piece of the outer fabric, overlap and sew the sleeve piece of the outer fabric with the large body of the outer fabric to sew on the sleeve, forming two complete sleeves.

[0059] Combine Figure 12 , sew the sleeve seams of the composite left front piece and the composite right front piece to form two complete sleeves.

[0060] Furthermore, for the ironing of the collar edge, the template sews the silk floss composite and the inner and outer collars in a circle, trims the edge and presses a 0.1 cm hidden edge line, irons and shapes it. The inner and outer body parts are lined, and the edge is sealed in a circle. Then the collar is sewn to the neckline of the above-mentioned clothes to complete the production of the clothes.

[0061] The above is a preferred embodiment of the present invention. However, the embodiments of the present invention are not limited to the above content. Any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principle of the present invention shall be equivalent replacement methods and are all included in the protection scope of the present invention.

Claims

1. A Xiangyunsha silk cotton clothing production process, characterized in that: The following steps are involved: S1. Prepare the face fabric and inner composite layer of the garment; The manufacturing method of the inner composite layer is: Prepare a silk floss composite, which is composed of two spacer papers and a silk floss layer, wherein the silk floss layer is located between the two spacer papers; Prepare two bile cloths; first lay one of the bile cloths on the sewing template, and then lay the silk-cotton composite and the other bile cloth in sequence; sew the stacked cloths; preparing lining fabric, and sewing the lining fabric with the sewn fabric to form an inner composite layer; S2. Sew the outer fabric and inner composite layer of the garment together.

2. The Xiangyunsha silk cotton clothing production process according to claim 1, characterized in that: When sewing using a sewing template, in addition to sewing lines along the edges, several sewing lines are also run in the middle area.

3. The Xiangyunsha silk cotton clothing production process according to claim 1, characterized in that: In S2, the right front piece and the left front piece of the surface fabric are firstly stacked on the right front piece and the left front piece of the inner composite layer respectively, and are sewn respectively to form a composite right front piece and a composite left front piece.

4. The Xiangyunsha silk cotton clothing production process according to claim 3, characterized in that: A pocket opening is respectively opened on the composite left front piece and the composite right front piece, a pocket cloth is sewed to the inner side of the pocket opening, and a pocket sticker is sewed to the outer side of the pocket opening.

5. The Xiangyunsha silk cotton clothing production process according to claim 4, characterized in that: Sew the left placket sticker and the right placket sticker to the corresponding positions of the composite left front piece and the composite right front piece.

6. The Xiangyunsha silk cotton clothing manufacturing process according to claim 5, characterized in that: Overlapping and sewing the back piece of the face fabric and the back piece of the inner composite layer to form a composite back piece; The side panels of the face fabric and the side panels of the inner composite layer are overlapped and sewed to form two composite side panels, and the two composite side panels are sewed to the two sides of the composite back panel respectively.

7. The Xiangyunsha silk cotton clothing manufacturing process according to claim 6, characterized in that: The composite back piece is sewed to the composite left front piece and the composite right front piece.

8. The Xiangyunsha silk cotton clothing manufacturing process according to claim 7, characterized in that: The sleeve bottom piece of the face cloth and the sleeve bottom piece of the inner composite layer are overlapped and sewn to form two composite sleeve bottom pieces, and two composite side pieces are sewn to the sleeve edges of the composite right front piece and the composite left front piece respectively.

9. The Xiangyunsha silk cotton clothing manufacturing process according to claim 8, characterized in that: Sew the sleeve seams of the composite left front piece and the composite right front piece to form two complete sleeves.

10. The Xiangyunsha silk cotton clothing production process according to claim 9, characterized in that: Sew the collar to the neckline of the above clothes to complete the making of the clothes.

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