Lithium battery pseudo soldering detection device
By introducing components such as a suction fan and air collector hood into the virtual welding detection device, the problem of debris and dust on the lithium battery circuit board affecting the detection accuracy is solved, and efficient cleaning and accurate detection of the lithium battery virtual welding detection is achieved.
Patent Information
- Application Number
- CN202510378792.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-06-13
AI Technical Summary
The existing dummy welding detection device cannot effectively clean up the debris and dust generated when welding components on the lithium battery circuit board, affecting the accuracy of detection.
A lithium battery virtual welding detection device is designed, using components such as a suction fan and air collector hood. Through the combination of strong suction force and air collector hood, debris and dust on the circuit board are cleaned up, and virtual welding is detected through an ultrasonic flaw detector.
Effectively clean up debris and dust on the circuit board, improve the accuracy of dummy welding inspection, and ensure the reliability of the inspection results.
Smart Images

Figure CN120142480A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of lithium batteries, and particularly to a device for detecting false soldering of lithium batteries. Background Art
[0002] With the improvement of science and technology, the development of new energy vehicles has become increasingly rapid. The power of new energy vehicles is driven by electric energy, and the electric energy of new energy vehicles is mainly provided by lithium batteries. When lithium batteries are produced, components such as battery management chips, resistors, capacitors, and inductors need to be connected to the pads on the circuit board by welding to form a lithium battery circuit board. After the production of the lithium battery circuit board is completed, workers generally use a false soldering detection device to detect the welding of components to improve the quality of the lithium battery circuit board.
[0003] However, the existing false soldering detection devices cannot clean the debris and dust generated when welding components adhered to the lithium battery circuit board, resulting in the debris and dust affecting the detection accuracy of the false soldering detection device.
[0004] Therefore, it is necessary to provide a device for detecting false soldering of lithium batteries to solve the above technical problems.
[0005] Summary of the Invention The technical problem solved by the present invention is to provide a lithium battery false soldering detection device that is convenient to use, simple to operate, can clean debris and dust, and improve detection accuracy.
[0006] To solve the above technical problems, the lithium battery false soldering detection device provided by the present invention includes: a frame-shaped plate fixedly installed on the top of the bottom plate, an ultrasonic flaw detector fixedly installed on the inner wall of the top of the frame-shaped plate, adjusting rods rotatably installed on the outer walls of both sides of the frame-shaped plate respectively, grooves respectively opened at one ends of the two adjusting rods close to each other, connecting plates slidably installed in the two grooves respectively, compression springs respectively fixedly installed at one ends of the two connecting plates, one ends of the two compression springs respectively fixedly connected to the inner walls of the corresponding grooves, connecting rods respectively fixedly installed at one ends of the two connecting plates close to each other, U-shaped placement plates respectively fixedly installed at one ends of the two connecting rods close to each other, a suction fan fixedly installed at the bottom of the frame-shaped plate, a connecting pipe fixedly installed at the air inlet of the suction fan, and the top end of the connecting pipe extends into the frame-shaped plate and is fixedly connected to the frame-shaped plate. A sealing pipe is fixedly sleeved on the frame-shaped plate, a vertical pipe is rotatably and sealingly sleeved on the sealing pipe, a horizontal pipe is fixedly installed at the top end of the vertical pipe, and a plurality of air collecting hoods are fixedly installed on the horizontal pipe.
[0007] Preferably, bracelet-shaped ring grooves are respectively formed in the two adjusting rods, balls are respectively and movably installed in the two bracelet-shaped ring grooves, connecting ropes are respectively and fixedly installed on the two balls, and conical gravity blocks are respectively and fixedly installed at the bottom ends of the two connecting ropes.
[0008] Preferably, limiting grooves are respectively formed in the inner walls of the two grooves, two sides of the two connecting plates respectively extend into the two limiting grooves and are respectively in sliding connection with the inner walls of the two limiting grooves.
[0009] Preferably, a driven gear is fixedly sleeved on the vertical pipe, a vertical plate is placed on the top of the frame-shaped plate, two sliding rods are respectively and slidably installed on the two vertical plates, and the four sliding rods are all fixedly connected with the sealing pipe. Limiting plates are respectively arranged on the outer walls of the two sides of the two vertical plates, and the two limiting plates are respectively fixedly connected with the four sliding rods. Rotating rods are respectively rotatably installed on the tops of the two vertical plates, driving gears and first belt pulleys are respectively fixedly sleeved on the two rotating rods, and the two driving gears are both meshed with the driven gear. Two collecting water tanks are fixedly installed on the top of the bottom plate, two air outlet pipes are fixedly installed at the air outlet of the air suction fan, and the other ends of the two air outlet pipes respectively extend into the two collecting water tanks. Vertical rods are respectively rotatably installed in the two collecting water tanks, and the two vertical rods are respectively rotationally connected with the two air outlet pipes and the frame-shaped plate. Propellers are respectively fixedly installed on the two vertical rods, a plurality of stirring plates are respectively fixedly installed on the two vertical rods, second belt pulleys are respectively fixedly installed at the tops of the two vertical rods, and synchronous belts are respectively sleeved on the two first belt pulleys and the two second belt pulleys.
[0010] Preferably, two pull ropes are slidably installed in the sealing pipe, and the mutually remote ends of the two pull ropes both extend out of the sealing pipe and are respectively fixedly connected with the two vertical plates. A round plate is fixedly installed at the mutually close ends of the two pull ropes.
[0011] Preferably, two guiding columns are fixedly installed in the sealing pipe, and the two guiding columns are respectively in sliding connection with the two pull ropes.
[0012] Preferably, a through hole is formed in the sealing pipe, a rubber sealing ring is fixedly installed in the through hole, and the two pull ropes respectively penetrate through the two rubber sealing rings and are respectively in sliding and sealing connection with the inner walls of the two limiting sealing rings.
[0013] Preferably, the surfaces of the two compression springs are both tinned.
[0014] Preferably, anti-slip sleeves are respectively fixedly sleeved on the two adjusting rods.
[0015] Compared with the related art, the lithium battery false soldering detection device provided by the present invention has the following beneficial effects: The present invention provides a lithium battery false soldering detection device. The lithium battery circuit board is placed between two U-shaped placement plates. Under the action of compression springs, the two U-shaped placement plates are pushed to approach each other to clamp and fix the lithium battery circuit board. By means of a suction fan generating a strong suction force, the debris and dust generated during the soldering on the back of the lithium battery circuit board are discharged into the collection water tank through the air collecting hood, the horizontal pipe, the vertical pipe, the sealing pipe, the connecting pipe, and the air outlet pipe. By rotating the adjusting rod by °, the cleaned back is rotated to the upper side, and the uncleaned front is rotated to the lower side. At this time, the ultrasonic flaw detector is used to detect the false soldering at the soldering positions on the back of the lithium battery circuit board, preventing debris and dust from affecting the detection accuracy of the false soldering detection device. When the suction fan is started, the high-pressure gas discharged from the air outlet pipe will push the propeller to rotate, and finally drive the stirring plate to rotate, so that the water in the collection water tank is always in a flowing state and fully contacts with the adsorbed dust, adsorbing the dust more cleanly and comprehensively. At the same time, it drives the horizontal pipe to rotate, so that the air collecting hood continuously changes its position to approach the four peripheral parts of the lithium battery circuit board, cleaning the debris and dust on the four peripheral parts of the lithium battery circuit board completely. At the same time, when the suction fan is started, the round plate will be subjected to a vertically downward suction force, so that the two slave gears are always tightly engaged with the driving gear, making the wear of the gears relatively uniform and preventing local excessive wear, thus improving the service life of the slave gears and the driving gear. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is the front view structural schematic diagram of the lithium battery false soldering detection device provided by the present invention; Figure 2 is Figure 1 the enlarged schematic diagram of part A shown in; Figure 3 is Figure 1 the enlarged schematic diagram of part B shown in; Figure 4 is Figure 1 the enlarged schematic diagram of part C shown in; Figure 5 is Figure 1 the partial view of the adjusting rod shown in; Figure 6 is the front view of the lithium battery false soldering detection device provided by the present invention.
[0017] Reference numerals in the figure: 1, bottom plate; 2, U-shaped mounting plate; 3, frame-shaped plate; 4, ultrasonic flaw detector; 5, adjusting rod; 6, U-shaped placement plate; 7, groove; 8, connecting plate; 9, connecting rod; 10, compression spring; 11, bracelet-shaped ring groove; 12, connecting rope; 13, spherical ball; 14, conical gravity block; 15, suction fan; 16, horizontal pipe; 17, air collecting hood; 18, connecting pipe; 19, sealing pipe; 20, vertical pipe; 21, driven gear; 22, driving gear; 23, rotating rod; 24, sliding rod; 25, vertical plate; 26, limiting plate; 27, circular plate; 28, synchronous belt; 29, first pulley; 30, collecting water tank; 32, air outlet pipe; 33, vertical rod; 34, propeller; 35, second pulley; 37, pulling rope. Specific implementation mode
[0018] The present invention will be further described below in conjunction with the accompanying drawings and the implementation mode.
[0019] Please refer to Figures 1 - 6 , in the present invention, the lithium battery virtual soldering detection device includes a frame-shaped plate 3 fixedly installed on the top of the bottom plate 1. The frame-shaped plate 3 is installed on the top of the bottom plate 1 through two U-shaped mounting plates 2. An ultrasonic flaw detector 4 is fixedly installed on the inner wall of the top of the frame-shaped plate 3. Adjusting rods 5 are respectively rotatably installed on the outer walls of both sides of the frame-shaped plate 3. In order to prevent people from slipping when rotating the adjusting rods 5 and affecting the work efficiency, anti-slip sleeves are respectively fixedly sleeved on the two adjusting rods 5. Grooves 7 are respectively opened at one ends of the two adjusting rods 5 close to each other. Connecting plates 8 are respectively slidably installed in the two grooves 7. Compression springs 10 are respectively fixedly installed at one ends of the two connecting plates 8. In order to improve the service life of the compression springs 10, both surfaces of the two compression springs 10 are tinned. One ends of the two compression springs 10 are respectively fixedly connected to the inner walls of the corresponding grooves 7. Under the action of the compression springs 10, the two U-shaped placement plates 6 are pushed to approach each other to clamp and fix the lithium battery circuit board. Connecting rods 9 are respectively fixedly installed at one ends of the two connecting plates 8 close to each other. U-shaped placement plates 6 are respectively fixedly installed at one ends of the two connecting rods 9 close to each other. A suction fan 15 is fixedly installed at the bottom of the frame-shaped plate 3. A connecting pipe 18 is fixedly installed at the air inlet of the suction fan 15, and the top end of the connecting pipe 18 extends into the frame-shaped plate 3 and is fixedly connected to the frame-shaped plate 3. A sealing pipe 19 is fixedly sleeved on the frame-shaped plate 3. A vertical pipe 20 is rotatably and sealingly sleeved on the sealing pipe 19. A horizontal pipe 16 is fixedly installed at the top end of the vertical pipe 20, and a plurality of air collecting hoods 17 are fixedly installed on the horizontal pipe 16. Through the strong suction generated by the suction fan 15, the debris and dust generated by the back welding on the lithium battery circuit board are adsorbed into the suction fan 15 through the air collecting hoods 17, the horizontal pipe 16, the vertical pipe 20, the sealing pipe 19, and the connecting pipe 18, so as to complete the cleaning of the debris and dust on the lithium battery circuit board and improve the accuracy of the subsequent detection results.
[0020] In order to enable the lithium battery circuit board to quickly reach a horizontal state when being rolled up, facilitating subsequent dust cleaning and solder joint inspection operations, bracelet-shaped ring grooves 11 are respectively formed on two adjusting rods 5, and spherical balls 13 are respectively and movably installed in the two bracelet-shaped ring grooves 11. Connecting ropes 12 are respectively and fixedly installed on the two spherical balls 13, and conical gravity blocks 14 are respectively and fixedly installed at the bottom ends of the two connecting ropes 12.
[0021] In order to limit the connecting plate 8, so that the rotation of the connecting plate 8 drives the rotation of the adjusting rod 5, limiting grooves are respectively formed on the inner walls of the two grooves 7, and the two sides of the two connecting plates 8 respectively extend into the two limiting grooves and are respectively in sliding connection with the inner walls of the two limiting grooves.
[0022] In order to more completely adsorb debris and dust, a driven gear 21 is fixedly sleeved on the vertical pipe 20. A vertical plate 25 is placed on the top of the frame-shaped plate 3. Two sliding rods 24 are respectively and slidably installed on the two vertical plates 25, and the four sliding rods 24 are all fixedly connected to the sealing pipe 19. Limiting plates 26 are respectively arranged on the outer walls of the two sides of the two vertical plates 25, and the two limiting plates 26 are respectively fixedly connected to the four sliding rods 24. Rotating rods 23 are respectively and rotatably installed at the tops of the two vertical plates 25. Driving gears 22 and first belt pulleys 29 are respectively and fixedly sleeved on the two rotating rods 23, and the two driving gears 22 are both meshed with the driven gear 21. Two collecting water tanks 30 are fixedly installed on the top of the bottom plate 1. Two air outlet pipes 32 are fixedly installed at the air outlet of the air suction fan 15, and the other ends of the two air outlet pipes 32 respectively extend into the two collecting water tanks 30. Sewage discharge pipes are respectively and fixedly installed on the two collecting water tanks 30, and control valves are respectively arranged in the two sewage discharge pipes. Vertical rods 33 are respectively and rotatably installed in the two collecting water tanks 30, and the two vertical rods 33 are respectively rotatably connected to the two air outlet pipes 32 and the frame-shaped plate 3. Propellers 34 are respectively and fixedly installed on the two vertical rods 33. A plurality of stirring plates are respectively and fixedly installed on the two vertical rods 33. Second belt pulleys 35 are respectively and fixedly installed at the tops of the two vertical rods 33. Synchronous belts 28 are respectively sleeved on the two first belt pulleys 29 and the two second belt pulleys 35.
[0023] In order to improve the service life of the driven gear 22 and the driving gear 21, two pull ropes 37 are slidably installed in the sealing pipe 19. To ensure the sealing performance of the sealing pipe 19, through holes are provided in the sealing pipe 19, and rubber sealing rings are fixedly installed in the through holes. The two pull ropes 37 respectively penetrate through the two rubber sealing rings and are slidably and sealingly connected to the inner walls of the two limit sealing rings. The ends of the two pull ropes 37 away from each other both extend outside the sealing pipe 19 and are respectively fixedly connected to the two vertical plates 25. A circular plate 27 is fixedly installed at the ends of the two pull ropes 37 close to each other. When the suction fan 15 is started, the circular plate 27 will be subjected to a vertically downward suction force. Through the pull ropes 37, the two vertical plates 25 will be subjected to a pulling force towards the sealing pipe 19. Through this pulling force, the two driven gears 22 are always tightly meshed with the driving gear 21, so that the wear of the gears is relatively uniform, and the situation of local excessive wear will not occur, thus improving the service life of the driven gear 22 and the driving gear 21.
[0024] In order to guide the pull ropes 37, and then convert the vertically acting force on the pull ropes 37 into a horizontally acting force, and finally pull the two driving gears 21 to be tightly meshed with the driven gears 22, two guide posts are fixedly installed in the sealing pipe 19, and the two guide posts are respectively slidably connected to the two pull ropes 37.
[0025] The working principle of the virtual soldering detection device for lithium batteries provided by the present invention is as follows: In the initial state, the collection water tank 30 is filled with water, and the bottom end of the air outlet pipe 32 is located below the water level. When in use, first move the two U-shaped placement plates 6 away from each other to make the compression spring 10 in a compressed state. Then place the lithium battery circuit board between the two U-shaped placement plates 6. Release the U-shaped placement plates 6, and under the action of the compression spring 10, the two U-shaped placement plates 6 are pushed closer to clamp and fix the lithium battery circuit board. First, start the suction fan 15 to generate a strong suction force, and suck the debris and dust generated by the soldering on the back of the lithium battery circuit board into the suction fan 15 through the air collection hood 17, the horizontal pipe 16, the vertical pipe 20, the sealing pipe 19, and the connecting pipe 18. Finally, discharge it into the collection water tank 30 through the air outlet pipe 32. After cleaning the back of the lithium battery circuit board, rotate the adjusting rod 5 by 180°, rotate the cleaned back to the upper side, and rotate the uncleaned front to the lower side. At this time, use the ultrasonic flaw detector 4 to detect the virtual soldering at the soldering positions on the back and front of the lithium battery circuit board. The suction fan 15 continues to clean the debris and dust on the front of the lithium battery circuit board to prevent the debris and dust from affecting the detection accuracy of the virtual soldering detection device. When the suction fan 15 is started, the high-pressure gas discharged from the air outlet pipe 32 will push the propeller 34 to rotate. The rotation of the propeller 34 drives the vertical rod 33 to rotate, and the rotation of the vertical rod 33 drives the stirring plate to rotate, so that the water in the collection water tank 30 is always in a flowing state and fully contacts the adsorbed dust, thereby adsorbing the dust more cleanly and comprehensively. At the same time, the rotation of the vertical rod 33 drives the second pulley 35 to rotate. The rotation of the second pulley 35 drives the first pulley 29 to rotate through the synchronous belt 28. The rotation of the first pulley 29 drives the rotating rod 23 and the moving gear 22 to rotate. The rotation of the moving gear 22 drives the driven gear 21 and the vertical pipe 20 to rotate, and finally drives the horizontal pipe 16 to rotate, so that the air collection hood 17 continuously changes its position to approach the peripheral edge part of the lithium battery circuit board, thereby cleaning the debris and dust on the peripheral edge part of the lithium battery circuit board completely. At the same time, when the suction fan 15 is started, the circular plate 27 will receive a vertically downward suction force, and through the pull rope 37, the two vertical plates 25 will receive a pulling force close to the sealing pipe 19. Through this pulling force, the two driven gears 22 are always tightly engaged with the moving gear 21, so that the gear wear is relatively uniform, and there will be no situation of local excessive wear, improving the service life of the driven gear 22 and the moving gear 21.
[0026] Compared with the related technology, the virtual soldering detection device for lithium batteries provided by the present invention has the following beneficial effects: The present invention provides a device for detecting the false soldering of a lithium battery. The lithium battery circuit board is placed between two U-shaped placement plates 6. Under the action of the compression spring 10, the two U-shaped placement plates 6 are pushed to approach each other to clamp and fix the lithium battery circuit board. By generating a strong suction force with the suction fan 15, the debris and dust generated during the soldering on the back of the lithium battery circuit board are discharged into the collection water tank 30 through the air collecting hood 17, the horizontal pipe 16, the vertical pipe 20, the sealing pipe 19, the connecting pipe 18, and the air outlet pipe 32. By rotating the adjusting rod 5 by 180°, the cleaned back surface is rotated to the upper side, and the uncleaned front surface is rotated to the lower side. At this time, the ultrasonic flaw detector 4 is used to detect the false soldering at the soldering positions on the back of the lithium battery circuit board, preventing the debris and dust from affecting the accuracy of the false soldering detection device. When the suction fan 15 is started, the high-pressure gas discharged from the air outlet pipe 32 will push the propeller 34 to rotate, and finally drive the stirring plate to rotate, so that the water in the collection water tank 30 is always in a flowing state and is in full contact with the adsorbed dust, adsorbing the dust more cleanly and comprehensively. At the same time, it drives the horizontal pipe 16 to rotate, so that the air collecting hood 17 continuously changes its position to approach the peripheral edge part of the lithium battery circuit board, cleaning the debris and dust on the peripheral edge part of the lithium battery circuit board completely. At the same time, when the suction fan 15 is started, the circular plate 27 will receive a vertically downward suction force, so that the two slave gears 22 are always tightly engaged with the driving gear 21, making the gear wear relatively uniform and preventing local excessive wear, thereby improving the service life of the slave gear 22 and the driving gear 21.
[0027] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be similarly included in the patent protection scope of the present invention.
Claims
1. A lithium battery cold solder joint detection device, comprising a frame-shaped plate fixedly mounted on the top of a bottom plate, characterized in that: An ultrasonic flaw detector is fixedly installed on the top inner wall of the frame plate, and adjusting rods are rotatably installed on the outer walls of both sides of the frame plate, and grooves are respectively opened at the ends of the two adjusting rods close to each other, and connecting plates are slidably installed in the two grooves, and compression springs are respectively fixedly installed on one end of the two connecting plates, and one end of the two compression springs is respectively fixedly connected to the inner walls of the corresponding grooves, and connecting rods are respectively fixedly installed at the ends of the two connecting plates close to each other, and U-shaped placement plates are respectively fixedly installed at the ends of the two connecting rods close to each other. A suction fan is fixedly installed at the bottom of the frame plate, and a connecting pipe is fixedly installed at the air inlet of the suction fan, and the top of the connecting pipe extends into the frame plate and is fixedly connected to the frame plate, a sealing pipe is fixedly provided on the frame plate, and a vertical pipe is provided on the rotating sealing sleeve of the sealing pipe, and a horizontal pipe 16 is fixedly installed on the top of the vertical pipe, and a plurality of wind collecting hoods 17 are fixedly installed on the horizontal pipe 16.
2. The lithium battery cold welding detection device according to claim 1, characterized in that: The two adjusting rods are respectively provided with bracelet-shaped ring grooves, and round balls are movably installed in the two bracelet-shaped ring grooves, connecting ropes are respectively fixedly installed on the two round balls, and conical gravity blocks are respectively fixedly installed at the bottom ends of the two connecting ropes.
3. The lithium battery cold welding detection device according to claim 2, characterized in that: Limiting grooves are respectively arranged on the inner walls of the two grooves, and two sides of the two connecting plates respectively extend into the two limiting grooves and are respectively slidably connected with the inner walls of the two limiting grooves.
4. The lithium battery cold welding detection device according to claim 3, characterized in that: A slave gear is fixedly sleeved on the vertical tube, a vertical plate is placed on the top of the frame-shaped plate, two sliding rods are slidably installed on the two vertical plates, and the four sliding rods are fixedly connected to the sealing tube, and limit plates are respectively arranged on the outer walls on both sides of the two vertical plates, and the two limit plates are respectively fixedly connected to the four sliding rods, and rotating rods are rotatably installed on the tops of the two vertical plates, and the two rotating rods are respectively fixedly sleeved with moving gears and the first pulley, and the two moving gears are meshed with the slave gear, and two fixedly installed on the top of the bottom plate A collecting water tank, two air outlet pipes are fixedly installed at the air outlet of the suction fan, and the other ends of the two air outlet pipes extend into the two collecting water tanks respectively, vertical rods are rotatably installed in the two collecting water tanks, and the two vertical rods are rotatably connected to the two air outlet pipes and the frame plate respectively, propellers are fixedly installed on the two vertical rods, a plurality of stirring plates are fixedly installed on the two vertical rods, second pulleys are fixedly installed on the tops of the two vertical rods, and synchronous belts are respectively provided on the two first pulleys and the two second pulleys.
5. The lithium battery cold welding detection device according to claim 4, characterized in that: Two pull ropes are slidably installed in the sealing tube, and the ends of the two pull ropes that are far away from each other extend out of the sealing tube and are fixedly connected to the two vertical plates respectively, and the ends of the two pull ropes that are close to each other are fixedly installed with a circular plate.
6. The lithium battery cold welding detection device according to claim 5, characterized in that: Two guide columns are fixedly installed in the sealing tube, and the two guide columns are slidably connected to the two pull ropes respectively.
7. The lithium battery cold welding detection device according to claim 6, characterized in that: The sealing tube is provided with a through hole, a rubber sealing ring is fixedly installed in the through hole, and the two pull ropes respectively penetrate the two rubber sealing rings and are respectively connected to the inner walls of the two limit sealing rings in a sliding and sealing manner.
8. The lithium battery cold welding detection device according to claim 7, characterized in that: The surfaces of the two compression springs are both tin-plated.
9. The lithium battery cold welding detection device according to claim 8, characterized in that: Anti-slip sleeves are fixedly mounted on the two adjusting rods respectively.