Konjac vermicelli full-automatic intelligent production system and method

Abstract

This application relates to the field of konjac vermicelli production technology, and provides a fully automated intelligent production system for konjac vermicelli, including: a vermicelli workshop, which is equipped with an extruder, a refining machine, a boiling line assembly, a soaking tank, a cartoning machine, and a sealing machine in sequence according to the material conveying direction; a packaging workshop, which is located on different floors from the vermicelli workshop, with a spiral chute for feeding materials between the floors. Plastic boxes are sealed by the sealing machine and fed into the spiral chute, and then conveyed to the sterilizer in the packaging workshop; the packaging workshop is equipped with a sterilizer, a water cooling tank, an air cooling machine, a carton opener, a carton packing robot, a carton sealing machine, and a palletizer in sequence according to the material conveying direction. Based on this, the equipment of the intelligent production line can be modularly and rationally laid out, which is conducive to the rational use of each piece of equipment. In addition, a fully automated intelligent production method for konjac vermicelli is also provided.

Description

Technical Field

[0001] This application relates to the field of konjac vermicelli production technology, and in particular to a fully automated intelligent production system and method for konjac vermicelli. Background Technology

[0002] Konjac noodles are a low-calorie, high-dietary-fiber food made primarily from konjac.

[0003] The production process of konjac noodles typically includes a series of steps such as puffing konjac flour with water, refining and mixing, boiling and shaping, soaking and desulfurization, acidification, mixing and packaging, sterilization, and warehousing. Due to the numerous steps involved, fully automated intelligent production of konjac noodles requires dozens of machines, resulting in a large space requirement for the entire production line. Therefore, the rational planning and layout of the intelligent production line is a major challenge in its design. Furthermore, while the equipment used in konjac noodle preparation is not compatible with other types of noodle processing, sterilization and packaging are compatible and applicable to the disinfection and packaging of various foods. Thus, the rational use of each piece of equipment on the intelligent production line also presents a significant challenge in its design. Summary of the Invention

[0004] Based on this, this application provides a fully automated intelligent production system and method for konjac noodles, which can arrange each piece of equipment in an intelligent production line in a modular and reasonable manner, and facilitates the rational use of each piece of equipment.

[0005] Firstly, the fully automated intelligent production system for konjac noodles provided in this application adopts the following technical solution:

[0006] A fully automated intelligent production system for konjac noodles includes:

[0007] The vermicelli workshop is equipped with, in sequence according to the material conveying direction, an extruder for mixing and puffing vermicelli with water, a refining machine for uniform stirring, a boiling line assembly for boiling and shaping, a soaking tank for soaking treatment, a boxing machine for automatic boxing, and a sealing machine for sealing plastic boxes.

[0008] The packaging workshop and the vermicelli workshop are located on different floors. There are spiral slides between each floor for feeding materials. After the plastic boxes are sealed by the sealing machine, they are fed into the spiral slides and then transported to the sterilization machine in the packaging workshop.

[0009] The packaging workshop is equipped with sterilization machines for high-temperature disinfection, water-cooled pools for cooling, air-cooled drying machines, carton openers for automatic carton opening, carton packing robots for automatic carton packing, carton sealing machines for automatic carton sealing, and palletizers for automatic unloading, arranged in the direction of material conveying.

[0010] Optional, the boil-in-water line assembly includes:

[0011] A boiling water tank, with a water circulation mechanism connected to the outside of the boiling water tank for circulating and adding hot water;

[0012] The turnover mold, which has multiple units, is used to receive konjac noodles extruded from the spinneret head of the refining machine;

[0013] The multi-station processing machine has multiple workstations, each of which is used to sequentially process the feeding, transferring, cutting, unloading, and cleaning of the turnover mold of konjac noodles.

[0014] A conveying mechanism is installed inside the boiling tank; the conveying mechanism includes a first conveying line and a second conveying line arranged side by side, and a switching mechanism is provided between the first conveying line and the second conveying line; each turnover mold is placed sequentially on the first conveying line and conveyed to the second conveying line via the first conveying line;

[0015] A turnover robot is used to transfer turnover molds from the work station to the front end of the first conveyor line, and from the end of the second conveyor line to the corresponding work station.

[0016] The feeding conveyor line is located between the multi-station processing machine and the soaking tank, and is used to transport the cooked and shaped konjac noodles to the soaking tank.

[0017] Optional, turnover molds include:

[0018] The mold box body has an open top structure. The sides of the mold box body are provided with a discharge port and a drain hole. The internal area of ​​the mold box body located below the drain hole forms a water storage chamber for storing hot water. The bottom of the mold box body is provided with a water exchange port.

[0019] The receiving mechanism is vertically slidably installed inside the mold box body to receive konjac noodles; the receiving mechanism extends partially to the outside of the mold box body. When the turnover mold is located at the working position of the multi-station processing machine, the extension of the receiving mechanism is used for the lifting mechanism of the multi-station processing machine to lift it upward and hold it.

[0020] The guide plate is hinged to the inner wall of the mold box body on one side, and the hinge position between the guide plate and the mold box body is located at the bottom edge of the discharge port. The guide plate normally abuts against the inner wall of the mold box body. A linkage mechanism is provided between the guide plate and the inner wall of the mold box body. When the receiving mechanism moves upward to the limit position, the linkage mechanism forces the guide plate to flip upward and be set at an angle to guide the konjac vermicelli through the discharge port and fall into the feeding conveyor line.

[0021] The sealing seat is slidably set at the bottom of the mold box body; the sealing seat has multiple vertically penetrating connecting ports, and in the initial state, each connecting port is staggered with each water exchange port.

[0022] Optionally, the receiving mechanism includes a sliding base, a first roller, a second roller, and a receiving plate. The sliding base is partially provided with an extension, and the side of the mold box body is provided with a slide opening. The extension is vertically slidably disposed in the slide opening. A stop is provided at the top of the slide opening. When the lifting mechanism forces the extension to move upward to the limit position, the sliding base and the stop are spaced apart to allow the vibration mechanism of the multi-station processing machine to generate vibration.

[0023] There are two sliding bases. The first roller shaft is rotatably disposed between the two sliding bases, and the second roller shaft is vertically slidably disposed between the two sliding bases. There are multiple first roller shafts and multiple second roller shafts. Each first roller shaft and each second roller shaft are alternately arranged along the length of the sliding base. Each first roller shaft and the adjacent second roller shaft are spaced apart and form a material storage space.

[0024] The receiving plate is suspended at the bottom of the two sliding bases and is located directly below each of the first and second roller shafts.

[0025] Optionally, the receiving plate includes two symmetrically arranged filter screens, with adjacent sides of the two filter screens hinged together.

[0026] The sliding base has a first suspension column and a second suspension column on its side. Both the first and second suspension columns are rotatably mounted with rotating brackets for hanging the filter screen. The first suspension column is fixed to the sliding base, and the second suspension column is vertically slidably connected to the sliding base. A return spring is provided between the second suspension column and the sliding base. The return spring is used to force the second suspension column to move upward to its limit position, at which time the two rotating brackets are at the same horizontal height.

[0027] The inner wall of the mold box body is provided with a stop. When the sliding base moves upward to the limit position, the second suspension column abuts against the stop. At this time, the second suspension column and the first suspension column are misaligned along the height direction to force the filter screen plate to flip downward and tilt.

[0028] Optionally, the linkage mechanism includes a T-shaped rod, a plug-in post, and a guide sleeve. The side of the mold box body is provided with a sliding hole, and the guide sleeve is vertically slidably installed in the sliding hole. The T-shaped rod is movably inserted into the guide sleeve, and the bottom end of the T-shaped rod is provided with a ring sleeve, and the plug-in post is rotatably installed in the ring sleeve. The T-shaped rod is partially located on the moving path of the receiving mechanism. When the receiving mechanism is subjected to force and moves upward, the receiving mechanism can abut against the T-shaped rod and force the T-shaped rod to move upward along the sliding hole.

[0029] The side of the guide plate is provided with a side baffle. The side baffle and the guide plate are spaced apart and form a moving area. The plug-in post is movably inserted into the moving area. The inner wall of the mold box body is provided with a guide. The maximum distance between the guide and the inner wall of the mold box body gradually increases from the bottom of the guide to the top of the guide. When the T-shaped rod moves upward, the plug-in post can abut against the guide and move outward to force the guide plate to flip upward.

[0030] Optionally, the side of the mold box body is provided with a sliding groove, and the side of the sealing seat is provided with a sliding part. The sliding part passes through the sliding groove and is slidably disposed in the sliding groove.

[0031] The main body of the mold box is provided with a vertically sliding locking component on the side. The locking component is used to cooperate with the sliding part to limit the position so as to maintain the normal positioning of the sealing seat. When the turnover mold is located at the working position of the multi-station processing machine, the locking component is used to guide the pushing mechanism of the multi-station processing machine to disengage from the sliding part. At this time, the pushing mechanism can drive the sliding part to move laterally so that each connecting port is in a position directly opposite to each water exchange port.

[0032] Optionally, the bottom surface of the sliding part is provided with a limiting part, and the top surface of the locking member is provided with a limiting groove; a magnetic suction component is provided between the limiting part and the limiting groove, and the magnetic suction component is used to force the limiting part to be normally locked in the limiting groove; the side of the locking member away from the mold box body is provided with an inclined guide part, and the inclined guide part is used for the pushing mechanism to abut and force the locking member to move downward, so as to realize that the locking member can smoothly disengage from the limiting part.

[0033] Optionally, the side of the mold box body is provided with a structural groove, which is located above the discharge port; a side mesh cover is fitted inside the structural groove, and the side mesh cover is connected and fixed to the mold box body by fasteners.

[0034] Secondly, the fully automated intelligent production method for konjac noodles provided in this application adopts the following technical solution.

[0035] The fully automated intelligent production method for konjac noodles includes the following steps:

[0036] S1, Konjac flour is mixed with water and then expanded and stirred in an extruder to form a paste-like colloid;

[0037] S2, the puffed konjac paste-like colloid is fed into a refining machine and thoroughly stirred and mixed for refining;

[0038] S3, the refined konjac colloid is extruded through a spinneret to form konjac noodles, which are then boiled and shaped in the boiling line assembly.

[0039] S4. After shaping, the konjac noodles are placed in a soaking tank and soaked in alkali to remove odor. Then they are soaked in hot water for hot desulfurization. Finally, they are soaked in acid to adjust the pH of the konjac noodles and improve the taste.

[0040] S5, the konjac noodles are conveyed to the back end for automatic boxing and sealing. The sealed plastic boxes enter the spiral slide and are naturally conveyed downwards to the packaging workshop.

[0041] S6 involves soaking the plastic box in water and heating it for sterilization, then cooling it down and air-drying it to remove surface moisture.

[0042] S7, automatic packing, sealing and palletizing;

[0043] S8, a whole box of konjac vermicelli was put into storage.

[0044] In summary, this application includes at least one of the following beneficial technical effects:

[0045] 1. By grouping the various equipment of the intelligent production line and setting them in the vermicelli workshop and packaging workshop on different floors, the vermicelli workshop can be used for the processing and preparation of konjac vermicelli. The finished boxes of konjac vermicelli can be automatically dropped into the packaging workshop via a spiral chute. The packaging workshop can be used for the sterilization, disinfection and packaging of the boxes of konjac vermicelli, thus realizing a modular and reasonable layout of the entire production line.

[0046] 2. By separating the vermicelli workshop and the packaging workshop on different floors, if vermicelli made from other starch raw materials is being produced, the vermicelli workshop of this application is in standby mode, while the production workshop on other floors, which is used to process vermicelli made from other starch raw materials, is in operation. The boxed vermicelli produced can also enter the packaging workshop of this application through a spiral chute. The packaging workshop can still sterilize and disinfect the boxed vermicelli and package it for storage, thereby enabling the rational and effective use of each piece of equipment in the packaging workshop.

[0047] 3. After the konjac noodles extruded from the spinneret fall onto the turnover mold on the multi-station processing machine, the turnover mold is picked up by the turnover robot and placed on the first conveyor line. It can move forward along the first and second conveyor lines. During the movement, the konjac noodles are soaked in hot water, which can achieve the shaping and solidification of the konjac noodles. After the turnover mold moves to the end of the second conveyor line, it is placed back on the multi-station processing machine by the turnover robot, which can realize the fully automatic transfer of the turnover mold, thereby realizing the intelligent production of konjac noodles.

[0048] 4. The vertically sliding receiving mechanism on the main body of the mold box is used to receive the konjac noodles extruded by the spinneret. When the konjac noodles are boiled and shaped, and the turnover mold is transferred to the working position, the lifting mechanism forces the sliding base to move upward to the limit position. At this time, the sliding base can jump in the sliding opening. Through the action of the vibration mechanism, the sliding base can vibrate, which helps to shake the konjac noodles off and let them fall onto the receiving plate.

[0049] 5. By suspending the receiving plate at the bottom of the two sliding bases, the lifting mechanism forces the sliding bases to move upwards, and the second rotation can abut against the blocking part. At this time, the second rotation and the first suspension column are misaligned in the height direction, which can make the filter screen plate flip downwards and tilt, which helps to guide the konjac noodles to move to the discharge ports on both sides.

[0050] 6. By setting up a linkage mechanism to drive the guide plate to rotate, when the lifting mechanism forces the sliding base to move upward, the guide plate can be flipped to an upward tilted state. The konjac noodles shaken off by the receiving mechanism can fall smoothly onto the guide plate and, along the tilt direction of the guide plate, pass through the discharge port and fall onto the feeding conveyor line, so that the konjac noodles can be conveyed to the soaking tank through the feeding conveyor line for soaking to adjust the taste. Attached Figure Description

[0051] Figure 1 This is an overall layout diagram of the vermicelli workshop in an embodiment of this application;

[0052] Figure 2 This is an overall layout diagram of the packaging workshop in the embodiments of this application;

[0053] Figure 3 This is a plan view of the water boiling line assembly in the embodiments of this application;

[0054] Figure 4 yes Figure 3 The enlarged view at point A mainly shows the structure of the multi-station processor;

[0055] Figure 5 This is a schematic diagram of the turnover mold in the embodiments of this application;

[0056] Figure 6 This is a half-section structural diagram of the turnover mold in the embodiments of this application;

[0057] Figure 7 This is a schematic diagram of the receiving mechanism in the embodiments of this application;

[0058] Figure 8 This is a partial structural diagram of the movable base in an embodiment of this application, mainly illustrating the connection method between the second suspension column and the movable base;

[0059] Figure 9 This is a partial cross-sectional schematic diagram of the main body of the mold box in the embodiment of this application, showing the structure of the main guide plate and the linkage mechanism;

[0060] Figure 10 This is a partial structural diagram of the bottom of the mold box body in an embodiment of this application, mainly showing the connection method between the sealing seat and the mold box body;

[0061] Figure 11 This is a schematic diagram of the locking component in an embodiment of this application.

[0062] Explanation of reference numerals in the attached diagram: 1. Vermicelli workshop; 11. Extruder; 12. Refining machine; 13. Boiling line assembly; 131. Boiling tank; 132. Turnover robot; 133. Feeding conveyor line; 14. Soaking tank; 15. Cartoning machine; 16. Sealing machine; 17. Spiral chute;

[0063] 2. Packaging Workshop; 21. Sterilization Machine; 22. Water Cooling Pool; 23. Air Cooler; 24. Case Opener; 25. Case Packing Robot; 26. Case Sealing Machine; 27. Palletizer; 3. Conveying Mechanism; 31. First Conveyor Line; 32. Second Conveyor Line; 33. Switching Mechanism; 4. Multi-Station Processing Machine; 41. Central Turntable; 411. Workstation; 42. Loading Area; 43. Transfer Area; 44. Cutting Area; 45. Unloading Area; 46. Cleaning Area;

[0064] 5. Turnover mold; 51. Side mesh cover; 52. Fastener; 53. Guide post; 54. Stopping part; 55. Guide part; 56. Locking component; 561. Limiting groove; 562. Second magnet; 563. Angled guide part; 57. Gripping part; 6. Mold box body; 61. Discharge port; 62. Drain hole; 63. Slide opening; 631. Stop block; 64. Structural groove; 65. Sliding hole; 66. Water exchange port; 67. Structural slide; 68. Sliding slot; 69. Vertical slide groove;

[0065] 7. Receiving mechanism; 71. Sliding base; 711. Extension; 712. Guide hole; 713. Waist-shaped hole; 714. Wedge-shaped groove; 72. First roller shaft; 73. Second roller shaft; 74. Receiving plate; 741. Filter screen plate; 75. First suspension column; 76. Second suspension column; 761. Wedge-shaped part; 762. Return spring; 763. Support column; 77. Rotary bracket; 771. Hanging part;

[0066] 8. Guide plate; 81. Linkage mechanism; 82. T-shaped rod; 821. Horizontal top rod; 822. Vertical bottom rod; 823. Ring sleeve; 83. Insertion post; 84. Guide sleeve; 85. Side stop; 851. Moving area; 9. Sealing seat; 91. Connecting port; 92. Sliding part; 93. Limiting part. Detailed Implementation

[0067] The following is in conjunction with the appendix Figure 1 - Appendix Figure 11 This application will be described in further detail.

[0068] Example 1

[0069] This application discloses a fully automated intelligent production system for konjac noodles.

[0070] A fully automated intelligent production system for konjac noodles includes a noodle workshop 1 and a packaging workshop 2; wherein, referring to Figure 1 The vermicelli workshop 1 is equipped with an extruder 11, a refining machine 12, a boiling line assembly 13, a soaking tank 14, a boxing machine 15, and a sealing machine 16 in sequence according to the material conveying direction. Konjac powder is fed into the extruder 11 and water is added for extrusion. Then it is fed into the refining machine 12 and stirred evenly to form refined konjac colloid. The konjac colloid is extruded through the spinneret of the refining machine 12 to produce konjac vermicelli. The konjac vermicelli enters the boiling line assembly 13 for boiling and shaping. Then it enters the soaking tank 14 for soaking treatment to adjust the taste. After acid and alkali neutralization, the konjac vermicelli is automatically picked up by the boxing machine 15 and placed in a plastic box. The boxing machine 16 then performs the sealing operation.

[0071] Reference Figure 1 , Figure 2 In this application, the vermicelli workshop 1 and the packaging workshop 2 are located on different floors of the building, with the packaging workshop 2 located on a lower floor than the vermicelli workshop 1. A spiral chute 17 is installed between each floor, extending vertically in a spiral direction. A conveyor belt connects the sealing machine 16 in the vermicelli workshop 1 to the spiral chute 17. Plastic boxes sealed by the sealing machine 16 are conveyed to the spiral chute 17 via the conveyor belt, and the plastic boxes automatically slide down the spiral chute 17 to the packaging workshop 2.

[0072] Reference Figure 2 Packaging workshop 2 is equipped with a sterilizer 21, a water cooling tank 22, an air cooler 23, a carton opener 24, a carton packing robot 25, a carton sealing machine 26, and a palletizer 27 in sequence according to the material conveying direction. Plastic boxes that fall into packaging workshop 2 via spiral chute 17 enter the sterilizer 21 for high-temperature sterilization and then are conveyed to the water cooler for water cooling. After cooling, the plastic boxes enter the air cooler 23 for air-cooling and drying, and then are conveyed to the carton opener 24. At this time, the carton opener 24 automatically opens the packaging box, and the carton packing robot 25 automatically grabs the plastic box into the packaging box. Then the packaging box is conveyed to the carton sealing machine 26 for automatic sealing, and finally sent to the palletizer 27 for unloading and stacking, ready for warehousing.

[0073] Among them, the boiling line assembly 13, as one of the key pieces of equipment in the preparation and processing of konjac noodles, directly affects the forming quality and taste of the konjac noodles. (Refer to...) Figure 3 The boiling line assembly 13 of this application includes a boiling tank 131, a turnover mold 5, a multi-station processing machine 4, a conveying mechanism 3, a turnover robot 132, and a feeding conveyor line 133. The boiling tank 131 is fixedly installed in the vermicelli workshop 1, and a water circulation mechanism is connected to the outside of the boiling tank 131. The water circulation mechanism can continuously add hot water to the inside of the boiling tank 131, thereby controlling the water temperature within a suitable range for boiling and shaping konjac vermicelli, preferably 85℃±5℃.

[0074] Reference Figure 3 The conveying mechanism 3 includes a first conveyor line 31 and a second conveyor line 32. The first conveyor line 31 and the second conveyor line 32 are arranged side by side and are both located in the boiling tank 131. When hot water is added to the boiling tank 131, both the first conveyor line 31 and the second conveyor line 32 can be immersed in the hot water. A switching mechanism 33 is provided between the first conveyor line 31 and the second conveyor line 32. The switching mechanism 33 is located at the end of the conveying direction of the first conveyor line 31 and at the front of the conveying direction of the second conveyor line 32. When the turnover mold 5 is placed on the first conveyor line 31, the turnover mold 5 can be conveyed from the first conveyor line 31 to the switching mechanism 33, transferred through the switching mechanism 33 to the second conveyor line 32, and finally conveyed to the end of the second conveyor line 32.

[0075] Reference Figure 4 A multi-station processing machine 4 is positioned between the boiling tank 131 and the refining machine 12. The surface of the multi-station processing machine 4 is sequentially provided with a feeding area 42, a transfer area 43, a cutting area 44, a discharging area 45, and a cleaning area 46. The multi-station processing machine 4 is rotatably equipped with a central turntable 41, which has multiple working stations 411 for placing the turnover mold 5. All working stations 411 are equidistantly arranged around the central axis of the central turntable 41. When the central turntable 41 rotates, each working station 411 can sequentially pass through the feeding area 42, transfer area 43, cutting area 44, discharging area 45, and cleaning area 46, thereby sequentially performing the feeding, transfer, cutting, and discharging operations of the konjac noodles, and finally the cleaning operation of the turnover mold 5.

[0076] Back Figure 3 The turnover robot 132 is set between the multi-station processing machine 4 and the conveying mechanism 3. When the work station 411 rotates to the transfer area 43, the turnover robot 132 can grab the turnover mold 5 on the work station 411 and transfer it to the front end of the first conveyor line 31. Then, the turnover robot 132 can grab the turnover mold 5 at the end of the second conveyor line 32 and transfer it back to the work station 411 in the transfer area 43, thereby realizing the fully automatic intelligent transfer of the turnover mold 5.

[0077] Simultaneously refer to Figure 4 The feeding conveyor line 133 is set between the multi-station processing machine 4 and the soaking tank 14. Specifically, the front end of the feeding conveyor line 133 can be located directly below the unloading area 45. When the turnover mold 5 rotates to the unloading area 45 under the drive of the central turntable 41, the konjac noodles in the turnover mold 5 have completed the boiling and shaping. At this time, after the konjac noodles leave the turnover mold 5, they can fall onto the feeding conveyor line 133 and then be transported to the soaking tank 14 through the feeding conveyor line 133 for the next soaking process.

[0078] Multiple turnover molds 5 are provided, and all turnover molds 5 can be sequentially transferred on each work station 411, the first conveyor line 31, and the second conveyor line 32. This embodiment takes a single turnover mold 5 as an example to introduce the entire boiling and shaping process of konjac noodles. Specifically, the turnover mold 5 is first placed on work station 411 of the feeding area 42. At this time, the refining machine 12 extrudes the konjac colloid inside through the spinneret, and the formed konjac noodles fall into the turnover mold 5. Then, the turnover robot 132 grabs the turnover mold 5 and places it on the first conveyor line 31. At this time, the konjac noodles inside the turnover mold 5 can be immersed in hot water. The turnover mold 5 is conveyed forward along the first conveyor line 31 and the second conveyor line 32 in sequence to complete the boiling and shaping of the konjac noodles.

[0079] The turnover mold 5 is finally conveyed to the end of the second conveyor line 32. At this time, the turnover robot 132 grabs the turnover mold 5 and places it on the work station 411 of the transfer area 43. Then, the central turntable 41 rotates, and the turnover mold 5 moves to the cutting area 44 to cut the konjac noodles into multiple short segments. Next, the central turntable 41 continues to rotate, and the turnover mold 5 enters the feeding area 45. The konjac noodles leave the turnover mold 5 and fall onto the feeding conveyor line 133, which then transports them to the soaking tank 14. After that, the central turntable 41 continues to rotate, and the turnover mold 5 enters the washing area 46, where residual noodles can be removed by rinsing. Finally, the central turntable 41 continues to rotate, and the turnover mold 5 can return to the feeding area 42 to receive the konjac noodles extruded from the spinneret head again.

[0080] Reference Figure 5 In this embodiment, the turnover mold 5 includes a mold box body 6, with an open top. Gripping parts 57 are provided on both sides of the top of the mold box body 6, for gripping and transporting by the turnover robot 132. The mold box body 6 has a discharge port 61 and a drain hole 62 on its side. Two discharge ports 61 are symmetrically arranged on opposite sides of the mold box body 6. The drain hole 62 is lower than the discharge port 61. The drain hole 62 creates a water storage cavity in the area below the drain hole 62 inside the mold box body 6, which can be used to store hot water. It should be noted that when the mold box body 6 is transferred to the working position 411 of the central turntable 41, the water storage cavity still contains hot water.

[0081] The side of the mold box body 6 is also provided with a construction groove 64, which is located directly above the discharge port 61. In this embodiment, the cross-sectional shape of the inner walls on both sides of the construction groove 64 is concave, and a side mesh cover 51 is inserted into the construction groove 64. The side mesh cover 51 and the mold box body 6 are connected together by fasteners 52 for fixation, which can improve the drainage effect of the mold box body 6, so as to facilitate the rapid drainage of the mold box body 6 when it is transferred from the conveying mechanism 3 to the working station 411.

[0082] The main body 6 of the mold box is equipped with a receiving mechanism 7 for receiving konjac noodles. For details, please refer to [link / reference needed]. Figure 6 The receiving mechanism 7 includes a sliding base 71, a first roller 72, and a second roller 73. Two sliding bases 71 are provided, each corresponding to one of the two inner walls of the mold box body 6. Each sliding base 71 has two extensions 711 on its side away from the other sliding base 71. These extensions 711 are located at opposite ends of the length of the sliding base 71 and are integrally formed with it. A slide opening 63 is provided on the side of the mold box body 6. The extension direction of the slide opening 63 is the same as the vertical direction. The extensions 711 pass through the slide opening 63 and can slide vertically within it, thus enabling the receiving mechanism 7 to slide vertically within the mold box body 6.

[0083] Multiple first rollers 72 and multiple second rollers 73 are provided, each first roller 72 and each second roller 73 is disposed between two sliding bases 71; each first roller 72 and each second roller 73 is alternately arranged along the length direction of the sliding base 71, and each first roller 72 is spaced apart from the adjacent second roller 73 to form a storage space. Based on this, when the konjac noodles extruded by the spinneret fall onto the first rollers 72 and the second rollers 73, by allowing the spinneret to reciprocate above the die box body 6, the uncut konjac noodles can be laid on each first roller 72 and each second roller 73, and the konjac noodles can be partially embedded in the storage space, which helps to maintain sufficient length of konjac noodles between the first roller 72 and the adjacent second roller 73.

[0084] It should be noted that the sliding base 71 normally rests against the inner bottom wall of the slide opening 63 under its own gravity. At this time, the first roller 72 and the second roller 73 can be immersed in the hot water in the water storage chamber, so that the konjac noodles can be quickly heated and initially cooked and shaped when they fall onto the first roller 72 and the second roller 73.

[0085] Additionally, the extension 711 passes through the slide opening 63 and partially extends to the outside of the mold box body 6, while referring to... Figure 4The multi-station processing machine 4 is equipped with a lifting mechanism and a cutting mechanism in its cutting area 44. When the turnover mold 5 is placed in the working station 411 and rotates to the cutting area 44 under the drive of the central turntable 41, the lifting mechanism can abut against the extension 711 and lift and hold the sliding base 71 upward. At this time, the receiving mechanism 7 and the konjac noodles are separated from the hot water. The cutting mechanism can cut the konjac noodles into multiple segments for customers to eat. The cutting mechanism cuts the konjac noodles at the positions of each first roller 72 and each second roller 73.

[0086] Reference Figure 6 Guide posts 53 are vertically fixed at the four corners of the bottom wall of the mold box body 6. Each extension 711 has a guide hole 712, the inner diameter of which is equal to the outer diameter of the guide post 53. The extension 711 can slide onto the guide post 53 through the guide hole 712 to guide the extension 711 when it moves vertically. In addition, a stop block 631 is fixed at the top of each guide post 53. The stop block 631 can block the slot of the adjacent slide opening 63 to reduce the occurrence of the sliding base 71 directly disengaging from the slide opening 63.

[0087] It should be noted that when the lifting mechanism abuts against the extension 711 and lifts the sliding base 71 upward to its limit position, the extension 711 and the stop block 631 are kept apart. The lifting mechanism is connected to a vibration mechanism. By controlling the operation of the vibration mechanism, the sliding base 71 can be made to jump in the slide opening 63, forming a vibration effect, which helps to shake off the cut konjac noodles.

[0088] Additionally, refer to Figure 7 In this embodiment, each first roller shaft 72 is rotatably mounted between two sliding bases 71, while each second roller shaft 73 is vertically slidably mounted between the two sliding bases 71. Specifically, each sliding base 71 has an oblong hole 713, the extension direction of which is the same as the vertical direction. The two ends of the second roller shaft 73 are slidably mounted in the two oblong holes 713, allowing the second roller shaft 73 to jump vertically within the oblong holes 713. Based on this, when the vibration mechanism operates, the sliding base 71 jumps within the slide opening 63, and the second roller shaft 73 can jump within the oblong holes 713, which further helps to shake off the cut konjac noodles.

[0089] The receiving mechanism 7 also includes a receiving plate 74, which specifically comprises two symmetrically arranged filter screen plates 741. The adjacent sides of the two filter screen plates 741 are hinged together by hinges located at the bottom of the two filter screen plates 741, allowing the two filter screen plates 741 to be flipped downwards and brought closer together. The filter screen plates 741 are suspended at the bottom of the two sliding bases 71 and can be located directly below each of the first roller shafts 72 and the second roller shafts 73, for receiving the cut and shaken konjac noodles.

[0090] Specifically, each sliding base 71 has two sets of first suspension columns 75 and second suspension columns 76 on its side away from the other sliding base 71, and the two sets of first suspension columns 75 and second suspension columns 76 are mirror images of the side of the sliding base 71. (Refer to...) Figure 8 The second suspension column 76 has an integrally formed wedge-shaped part 761 on its side, and the sliding base 71 has a wedge-shaped groove 714 on its side. The wedge-shaped part 761 can be locked in the wedge-shaped groove 714 and slide vertically in the wedge-shaped groove 714, thereby allowing the second suspension column 76 to be vertically slidably mounted on the sliding base 71. In addition, a return spring 762 is provided between the wedge-shaped part 761 and the inner bottom wall of the wedge-shaped groove 714. The return spring 762 can always generate an elastic force acting on the wedge-shaped part 761, thereby causing the wedge-shaped part 761 to normally abut against the inner top wall of the wedge-shaped groove 714 and be in the extreme position of upward movement.

[0091] The first suspension column 75 is fixedly connected to the sliding base 71, and the two first suspension columns 75 are respectively located between the two second suspension columns 76; each first suspension column 75 and each second suspension column 76 is rotatably mounted with a rotating bracket 77, and the side of the rotating bracket 77 is provided with a hanging part 771 for hanging the filter screen plate 741. In the initial state, all rotating brackets 77 can be at the same horizontal height. At this time, the receiving plate 74 is inserted into each hanging part 771, which can make the receiving plate 74 stably suspended directly below the first roller shaft 72 / second roller shaft 73; the filter screen plate 741 and the hanging part 771 are in clearance fit, so that the filter screen plate 741 can slide on the hanging part 771.

[0092] The second suspension column 76 has a load-bearing column 763 fixed to its side, and at the same time refer to Figure 6 The inner wall of the mold box body 6 is fixed with a stop 54, which is located on the moving path of the support column 763. When the lifting mechanism moves, it forces the sliding base 71 to move upward and the second suspension column 76 moves upward with the sliding base 71 for a certain distance. Then the support column 763 can abut against the stop 54. At this time, the second suspension column 76 moves downward relative to the first suspension column 75, and the rotating bracket 77 can rotate, so that the filter screen plate 741 flips downward to tilt, which helps to receive the shaken konjac noodles and guide the konjac noodles to move to the discharge ports 61 on both sides.

[0093] Back Figure 6 The inner wall of the mold box body 6 is provided with a guide plate 8. There are two guide plates 8. The two guide plates 8 are respectively hinged to the inner wall of the mold box body 6 on one side. The hinge position of each guide plate 8 and the mold box body 6 is respectively set at the bottom edge of the two discharge ports 61. Under the action of its own gravity, the guide plate 8 normally abuts against the inner wall of the mold box body 6. A linkage mechanism 81 is provided between the guide plate 8 and the inner wall of the mold box body 6. When the lifting mechanism forces the sliding base 71 to move upward to the limit position, the linkage mechanism 81 can force the guide plate 8 to flip upward and be set at an angle to guide the konjac vermicelli through the discharge port 61 and fall into the feeding conveyor line 133.

[0094] Specific reference Figure 9 The linkage mechanism 81 includes a T-shaped rod 82, a plug-in post 83, and a guide sleeve 84. A sliding hole 65 is provided on the side of the mold box body 6, and the guide sleeve 84 is vertically slidably installed within the sliding hole 65. The T-shaped rod 82 includes a horizontal top rod 821 and a vertical bottom rod 822 connected to each other. The T-shaped rod 82 is movably inserted into the guide sleeve 84 via the horizontal top rod 821, allowing the T-shaped rod 82 to move along the axis of the guide sleeve 84 and also to slide vertically along the sliding hole 65 following the guide sleeve 84. One end of the horizontal top rod 821 is located on the moving path of the extension 711. When the sliding base 71 moves upward, the extension 711 can abut against the horizontal top rod 821 and force the T-shaped rod 82 and the guide sleeve 84 to move upward along the sliding hole 65.

[0095] The bottom end of the vertical base rod 822 is provided with an integrally formed ring part 823. The insertion post 83 is rotatably installed in the ring part 823 and can rotate circumferentially around its own central axis. The side of the guide plate 8 is provided with a side stop 85. The side stop 85 and the guide plate 8 are spaced apart from each other and form a moving area 851. The insertion post 83 can be inserted into the moving area 851 and move inside the moving area 851. It should be noted that when the guide plate 8 is normally pressed against the inner wall of the mold box body 6 under its own gravity, the extension direction of the moving area 851 can be kept in the same direction as the vertical direction.

[0096] In addition, the inner wall of the mold box body 6 is provided with a guide 55. The maximum distance between the guide 55 and the inner wall of the mold box body 6 gradually increases from the bottom to the top of the guide 55. The guide 55 is located on the moving path of the insertion post 83. After the extension 711 moves upward against the T-shaped rod 82, the insertion post 83 can abut against the guide 55 and move outward, thereby forcing the guide plate 8 to flip upward. It should be noted that the top of the guide 55 will be higher than the rotating connection between the guide plate 8 and the mold box body 6. When in the extreme position, the insertion post 83 is still located on the guide 55, and at this time the guide plate 8 can be in an upward tilted state to receive the konjac vermicelli and allow it to fall smoothly into the feeding conveyor line 133 through the discharge port 61.

[0097] Back Figure 6 The bottom of the mold box body 6 is provided with a water exchange port 66. In this embodiment, there are multiple water exchange ports 66 to improve drainage efficiency. All water exchange ports 66 are arranged at equal intervals. The bottom of the mold box body 6 is also provided with a structural slide 67. A sealing seat 9 is slidably arranged inside the structural slide 67. The sealing seat 9 is provided with a vertically penetrating connecting port 91. The number of connecting ports 91 is equal to the number of water exchange ports 66. In the initial state, each connecting port 91 and each water exchange port 66 are staggered to keep the water storage chamber closed for storing hot water.

[0098] Reference Figure 10 The mold box body 6 has a sliding groove 68 on its side, which is connected to the structural slide 67. The sealing seat 9 has an integrally formed sliding part 92 on its side, which can pass through the sliding groove 68 and slide laterally inside the sliding groove 68. The side of the sliding part 92 away from the sealing seat 9 extends to the outside of the mold box body 6, and the bottom surface of the sliding part 92 has an integrally formed limiting part 93.

[0099] A vertical sliding groove 69 is provided on the outer side of the mold box body 6, and a locking component 56 is slidably installed inside the vertical sliding groove 69; at the same time, refer to Figure 11 The top of the locking member 56 is provided with a limiting groove 561, the width of the limiting groove 561 is equal to the width of the limiting part 93; a magnetic attraction assembly is provided between the limiting part 93 and the limiting groove 561, the magnetic attraction assembly includes a first magnet embedded in the bottom surface of the limiting part 93 and a second magnet 562 embedded in the bottom wall of the limiting groove 561, the magnetic poles of the first magnet and the second magnet 562 are opposite.

[0100] It should be noted that in the initial state, the limiting part 93 can be located directly above the locking member 56. At this time, under the magnetic attraction of the first magnet and the second magnet 562, the locking member 56 can move automatically upward, so that the limiting part 93 can be smoothly locked in the limiting groove 561 to achieve the positioning and retention of the sealing seat 9; the side of the locking member 56 away from the mold box body 6 is provided with an inclined guide part 563.

[0101] The feeding area 45 of the multi-station processing machine 4 is equipped with a pushing mechanism and a water-adding mechanism. When the turnover mold 5 is placed at the working station 411 of the central turntable 41 and rotates to the feeding area 45 under the drive of the central turntable 41, the pushing mechanism can act on the inclined guide 563 and drive the locking member 56 to move upward, so that the locking member 56 can smoothly disengage from the limiting part 93. At this time, the pushing mechanism drives the sliding part 92 to move laterally in the sliding slot 68, so that the sealing seat 9 can move to the position where the connecting port 91 is directly opposite the water exchange port 66. The hot water in the water storage chamber and the residual konjac noodles can be discharged through the water exchange port 66. Finally, the konjac noodles fall into the feeding conveyor line 133 and are conveyed to the soaking tank 14. Then, after the pushing mechanism drives the sealing seat 9 to reset and the locking member 56 limits and holds the sealing seat 9 again, hot water is added back into the water storage chamber through the water-adding mechanism, which makes it easy for the turnover mold 5 to rotate back to the feeding station and smoothly receive the konjac noodles.

[0102] The implementation principle of Embodiment 1 of this application is as follows:

[0103] This application achieves a modular and reasonable layout of the entire production line by grouping the various equipment of the intelligent production line and setting them in the vermicelli workshop 1 and packaging workshop 2 on different floors. Vermicelli workshop 1 can be used for the processing and preparation of konjac vermicelli. The finished boxes of konjac vermicelli can be automatically dropped into packaging workshop 2 via spiral slide 17. Packaging workshop 2 can be used for the sterilization, disinfection and packaging of the boxes of konjac vermicelli.

[0104] In addition, by separating the vermicelli workshop 1 and the packaging workshop 2 on different floors, if vermicelli made from other starch raw materials is being produced, the vermicelli workshop 1 of this application is in standby mode, while the production workshops on other floors that are used to process vermicelli made from other starch raw materials are in operation. The boxed vermicelli produced can also enter the packaging workshop 2 of this application through the spiral slide 17. The packaging workshop 2 can still sterilize and disinfect the boxed vermicelli and package it for storage, thereby enabling the equipment in the packaging workshop 2 to be used reasonably and effectively.

[0105] Example 2

[0106] This application discloses a fully automated intelligent production method for konjac noodles.

[0107] This application discloses a fully automated intelligent production method for konjac noodles, based on the fully automated intelligent production system for konjac noodles in Embodiment 1, specifically including the following steps:

[0108] S1, konjac flour is conveyed to the puffing machine 11 by a conveyor belt, water is added to the puffing machine 11 for mixing and puffing, and the water temperature is maintained at 20℃-28℃; after puffing, it is stirred to form a translucent paste-like colloid.

[0109] S2, the puffed konjac paste is fed into the refining machine 12 and thoroughly stirred and mixed for refining to ensure that the texture of the paste is fine and uniform.

[0110] S3, after refining the konjac colloid, a coagulant is added, and the konjac noodles are extruded through a spinneret to form konjac noodles. The konjac noodles fall into the turnover mold 5 and are transferred to the conveying mechanism 3 by the turnover robot 132. During the process of the turnover mold 5 moving along the conveying mechanism 3, the konjac noodles are boiled in hot water to set their shape. The water temperature is maintained within the range of 85℃±5℃ to ensure the stability of the noodle structure.

[0111] S4. After shaping, the konjac noodles are soaked in alkali in soaking tank 14 to remove odor, then soaked in hot water for hot desulfurization treatment, and finally soaked in acid to adjust the pH of the konjac noodles and improve the taste.

[0112] S5, the konjac noodles are conveyed to the cartoning machine 15 for automatic cartoning, and then conveyed to the sealing machine 16 for automatic sealing. The sealed plastic boxes enter the spiral slide 17 and are naturally conveyed upward to the packaging workshop 2 by their own gravity, and then conveyed to the sterilization machine 21 by the conveyor belt.

[0113] S6, the plastic box is immersed in hot water in sterilizer 21 for heating and sterilization, then immersed in cold water in water cooling pool 22 for cooling, and then entered air-cooled machine 23 for air-cooled drying to remove surface moisture and make the plastic box in a dry state for subsequent packaging.

[0114] S7, the dried plastic box is conveyed to the outside of the case opener 24, the case opener 24 automatically opens the packaging box, and the case packing robot 25 automatically grabs the plastic box into the packaging box. Then the packaging box is conveyed to the case sealing machine 26 for automatic sealing, and finally sent to the palletizer 27 for stacking.

[0115] S8, boxes of konjac noodles are automatically transferred and stored in the warehouse by a transfer robot.

[0116] The above are preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made to the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A fully automated intelligent production system for konjac noodles, characterized in that, include: The vermicelli workshop (1) is provided in the following order according to the material conveying direction: an extruder (11) for mixing and extruding vermicelli with water, a refining machine (12) for uniform stirring, a boiling line assembly (13) for boiling and shaping, a soaking tank (14) for soaking treatment, a boxing machine (15) for automatic boxing, and a sealing machine (16) for sealing plastic boxes. Packaging workshop (2), which is located on different floors from the vermicelli workshop (1), with spiral slides (17) for feeding materials between each floor. The plastic box is sealed by the sealing machine (16) and then fed into the spiral slide (17) and transported to the sterilizer (21) in the packaging workshop (2). The packaging workshop (2) is provided in the following order according to the material conveying direction: a sterilizer (21) for high-temperature sterilization, a water cooling pool (22) for cooling and temperature reduction, an air cooler (23) for air-cooled drying, a carton opener (24) for automatic carton opening, a carton packing robot (25) for automatic carton packing, a carton sealing machine (26) for automatic carton sealing, and a palletizer (27) for automatic unloading. The water-boiling line assembly (13) includes: A water boiling pool (131) is provided with a water circulation mechanism for circulating and adding hot water on its outer side; Turnover mold (5), the turnover mold (5) is provided in multiple ways, for receiving konjac noodles extruded by the spinneret of the refining machine (12); The multi-station processing machine (4) has multiple work stations (411), each of which is used to sequentially process the feeding, transferring, cutting, unloading and cleaning of the turnover mold (5) of konjac noodles. A conveying mechanism (3) is provided inside a boiling tank (131); the conveying mechanism (3) includes a first conveying line (31) and a second conveying line (32) arranged side by side, and a switching mechanism (33) is provided between the first conveying line (31) and the second conveying line (32); each of the turnover molds (5) is placed sequentially on the first conveying line (31) and conveyed to the second conveying line (32) via the first conveying line (31); A turnover robot (132) is used to transfer the turnover mold (5) from the work station (411) of the transfer operation to the front end of the first conveyor line (31), and from the end of the second conveyor line (32) to the work station (411) of the transfer operation; The feeding conveyor line (133) is located between the multi-station processing machine (4) and the soaking tank (14) and is used to transport the cooked and shaped konjac noodles to the soaking tank (14). The turnover mold (5) includes: The mold box body (6) has an open top structure. The side of the mold box body (6) is provided with a discharge port (61) and a drain hole (62). A water storage cavity is formed in the internal area of ​​the mold box body (6) below the drain hole (62). The water storage cavity is used to store hot water. The bottom of the mold box body (6) is provided with a water exchange port (66). The receiving mechanism (7) is vertically slidably disposed inside the mold box body (6) for receiving konjac vermicelli; the receiving mechanism (7) extends partially to the outside of the mold box body (6). When the turnover mold (5) is located at the working station (411) of the multi-station processing machine (4), the extension (711) of the receiving mechanism (7) is used for the lifting mechanism of the multi-station processing machine (4) to lift it upward and hold it. A guide plate (8) is hinged on one side to the inner wall of the mold box body (6), and the hinge position of the guide plate (8) and the mold box body (6) is located at the bottom edge of the outlet (61); the guide plate (8) normally abuts against the inner wall of the mold box body (6), and a linkage mechanism (81) is provided between the guide plate (8) and the inner wall of the mold box body (6). When the receiving mechanism (7) moves upward to the limit position, the linkage mechanism (81) forces the guide plate (8) to flip upward and be inclined, so as to guide the konjac vermicelli through the outlet (61) and fall into the feeding conveyor line (133); Sealing seat (9), the sealing seat (9) is slidably disposed at the bottom of the mold box body (6); the sealing seat (9) is provided with multiple vertically penetrating connecting ports (91), and in the initial state, each connecting port (91) is staggered with each water exchange port (66); The receiving mechanism (7) includes a sliding base (71), a first roller (72), a second roller (73), and a receiving plate (74). The sliding base (71) is partially provided with an extension (711). The mold box body (6) is provided with a slide opening (63) on its side. The extension (711) is vertically slidably disposed in the slide opening (63). The top of the slide opening (63) is provided with a stop block (631). When the lifting mechanism forces the extension (711) to move upward to the limit position, the sliding base (71) and the stop block (631) are spaced apart to allow the vibration mechanism of the multi-station processing machine (4) to generate vibration. There are two sliding bases (71). The first roller (72) is rotatably disposed between the two sliding bases (71), and the second roller (73) is vertically slidably disposed between the two sliding bases (71). There are multiple first rollers (72) and multiple second rollers (73). Each first roller (72) and each second roller (73) is alternately arranged along the length of the sliding base (71). Each first roller (72) and the adjacent second roller (73) are spaced apart from each other and form a material storage space. The receiving plate (74) is suspended at the bottom of the two sliding bases (71) and located directly below each of the first roller shafts (72) and the second roller shafts (73).

2. The fully automated intelligent production system for konjac noodles according to claim 1, characterized in that: The receiving plate (74) includes two symmetrically arranged filter screens (741), and the adjacent sides of the two filter screens (741) are hinged to each other; The sliding base (71) has a first suspension column (75) and a second suspension column (76) on its side. Both the first suspension column (75) and the second suspension column (76) are rotatably mounted with a rotating bracket (77) for hanging the filter screen plate (741). The first suspension column (75) is fixed to the sliding base (71), and the second suspension column (76) is vertically slidably connected to the sliding base (71). A return spring (762) is provided between the second suspension column (76) and the sliding base (71). The return spring (762) is used to force the second suspension column (76) to move upward to the limit position in the normal state. At this time, each of the rotating brackets (77) is at the same horizontal height. The inner wall of the mold box body (6) is provided with a stop (54). When the sliding base (71) moves upward to the limit position, the second suspension column (76) abuts against the stop (54). At this time, the second suspension column (76) and the first suspension column (75) are misaligned along the height direction to force the filter screen plate (741) to flip downward and tilt.

3. The fully automated intelligent production system for konjac noodles according to claim 1, characterized in that: The linkage mechanism (81) includes a T-shaped rod (82), a plug-in post (83), and a guide sleeve (84). The side of the mold box body (6) is provided with a sliding hole (65), and the guide sleeve (84) is vertically slidably installed in the sliding hole (65). The T-shaped rod (82) is movably inserted into the guide sleeve (84), and the bottom end of the T-shaped rod (82) is provided with a ring sleeve (823). The plug-in post (83) is rotatably installed in the ring sleeve (823). The T-shaped rod (82) is partially located on the moving path of the receiving mechanism (7). When the receiving mechanism (7) is subjected to force and moves upward, the receiving mechanism (7) can abut against the T-shaped rod (82) and force the T-shaped rod (82) to move upward along the sliding hole (65). The side of the guide plate (8) is provided with a side baffle (85), the side baffle (85) and the guide plate (8) are spaced apart and form a moving area (851), the plug-in post (83) is movably inserted into the moving area (851); the inner wall of the mold box body (6) is provided with a guide (55), the maximum distance between the guide (55) and the inner wall of the mold box body (6) gradually increases from the bottom of the guide (55) to the top of the guide (55), when the T-shaped rod (82) moves upward, the plug-in post (83) can abut against the guide (55) and move outward, so as to force the guide plate (8) to flip upward.

4. The fully automated intelligent production system for konjac noodles according to claim 1, characterized in that: The side of the mold box body (6) is provided with a sliding groove (68), and the side of the sealing seat (9) is provided with a sliding part (92). The sliding part (92) passes through the sliding groove (68) and is slidably disposed in the sliding groove (68). The main body (6) of the mold box is provided with a vertically sliding locking member (56) on its side. The locking member (56) is used to cooperate with the sliding part (92) to limit the position so as to achieve the normal positioning of the sealing seat (9). When the turnover mold (5) is located at the working station (411) of the multi-station processing machine (4), the locking member (56) is used to guide the pushing mechanism of the multi-station processing machine (4) and disengage from the sliding part (92). At this time, the pushing mechanism can drive the sliding part (92) to move laterally so that each of the connecting ports (91) is in a position directly opposite to each of the water exchange ports (66).

5. The fully automated intelligent production system for konjac noodles according to claim 4, characterized in that: The bottom surface of the sliding part (92) is provided with a limiting part (93), and the top surface of the locking member (56) is provided with a limiting groove (561); a magnetic suction assembly is provided between the limiting part (93) and the limiting groove (561), and the magnetic suction assembly is used to force the limiting part (93) to be normally locked in the limiting groove (561); the side of the locking member (56) away from the mold box body (6) is provided with an inclined guide part (563), and the inclined guide part (563) is used for the pushing mechanism to abut and force the locking member (56) to move downward, so as to realize that the locking member (56) can smoothly disengage from the limiting part (93).

6. The fully automated intelligent production system for konjac noodles according to claim 1, characterized in that: The side of the mold box body (6) is provided with a construction groove (64), which is located above the discharge port (61); a side mesh cover (51) is fitted inside the construction groove (64), and the side mesh cover (51) is connected and fixed to the mold box body (6) by fasteners (52).

7. A fully automated intelligent production method for konjac noodles, based on the fully automated intelligent production system for konjac noodles as described in any one of claims 1-6, characterized in that, Includes the following steps: S1, Konjac flour is mixed with water and then puffed and stirred in an extruder (11) to form a paste-like colloid; S2, the puffed konjac paste colloid is fed into the refining machine (12) and thoroughly stirred and mixed for refining; S3, the refined konjac colloid is extruded through the spinneret to form konjac noodles, and the konjac noodles enter the boiling line assembly (13) for boiling and shaping. S4. After shaping, the konjac noodles are placed in the soaking tank (14) and soaked in alkali to remove odor. Then they are soaked in hot water for hot desulfurization treatment. Finally, they are soaked in acid to adjust the pH of the konjac noodles and improve the taste. S5, the konjac noodles are conveyed to the back end for automatic boxing and sealing. The sealed plastic boxes enter the spiral slide (17) and are naturally conveyed downwards to the packaging workshop (2). S6 involves soaking the plastic box in water and heating it for sterilization, then cooling it down and air-drying it to remove surface moisture. S7, automatic packing, sealing and palletizing; S8, a whole box of konjac vermicelli was put into storage.

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