Flow regulator position adjusting device of infusion apparatus product
Through the coordinated movement of the X-axis and Z-axis linear modules and the clamping mechanism, the position of the flow regulator on the infusion set is precisely adjusted, solving the problem of the unstable distance between the flow regulator and the intravenous needle seat, and ensuring packaging quality and efficiency.
Patent Information
- Application Number
- CN202510949031.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-10
- Publication Date
- 2025-09-23
AI Technical Summary
It is difficult for existing automatic packaging equipment to achieve a fixed distance between the flow regulator on the infusion set and the intravenous needle seat, resulting in unstable packaging quality.
The flow regulator position adjustment device, which consists of linear modules in the X-axis and Z-axis directions and a clamping mechanism, accurately adjusts the position of the flow regulator through the coordinated movement of multiple clamps to keep it at a fixed distance from the intravenous needle seat.
The distance between the flow regulator and the intravenous needle seat on the infusion product is fixed, ensuring packaging quality and efficiency and adapting to different actual needs.
Smart Images

Figure CN120679032A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automatic packaging of infusion sets, and in particular to a flow regulator position adjustment device for an infusion set product. Background Art
[0002] A disposable infusion set is a common medical consumable used for intravenous infusion. It typically consists of an IV needle, a needle holder, an infusion hose, a liquid filter, a flow regulator, a drip chamber, a bottle puncture device, an endotracheal tube, and an air filter. Disposable infusion sets are relatively long. The flow regulator consists of a housing and a roller connected to the housing. The housing has a channel for the hose to pass through. The structure of the flow regulator is in accordance with the national standard GBT43277.1-2023.
[0003] Regarding the production process of disposable infusion sets, the packaging process of the finished disposable infusion sets is completed by automatic packaging equipment. The basic operation sequence of the automatic packaging process is: (1) loading, (2) placing the infusion set in a straight line, (3) transferring the infusion set in a straight line to the winding device position, (4) the winding device operates to wind the infusion set in a straight line into a roll, and (5) placing the rolled infusion set into a packaging bag. The specific structure of the existing automatic packaging equipment can be referred to the invention patent application with application publication number CN111348279A, entitled Automatic Material Picking, Winding and Bagging Device for Infusion Sets. Regarding operation step (4), it is required that the flow regulator on the infusion set in a straight line be at a fixed distance from the venous needle seat (sometimes it is required to be located relatively close to the venous needle seat).
[0004] Therefore, how to achieve a fixed distance between the flow regulator on the infusion set and the venous needle seat is a technical problem that needs to be solved urgently by those skilled in the art. Summary of the Invention
[0005] The present application aims to solve the technical problem of how to achieve a fixed distance between the flow regulator on the infusion set and the intravenous needle seat during the automatic packaging process of the infusion set, and to provide a flow regulator position adjustment device for an infusion set product.
[0006] The present disclosure provides a flow regulator position adjustment device for an infusion product, comprising an X-axis linear module, a first Z-axis linear module, a second Z-axis linear module, a first clamping mechanism, a second clamping mechanism, and a third clamping mechanism, wherein the third clamping mechanism is located to the right of the second clamping mechanism. The first Z-axis linear module is capable of moving the first clamping mechanism along the Z-axis direction, and the second Z-axis linear module is capable of moving the second clamping mechanism along the Z-axis direction; the X-axis linear module is capable of moving the first clamping mechanism along the X-axis direction, and the X-axis linear module is capable of moving the second clamping mechanism along the X-axis direction;
[0007] The first clamping mechanism includes a first drive unit and at least one first clamping jaw connected to the first drive unit, the first clamping jaw including a first clamping portion and a second clamping portion, the inner side of the first clamping portion is provided with a recess, and the lower end of the first clamping portion is provided with a supporting portion, the inner side of the second clamping portion is provided with a recess, and the lower end of the second clamping portion is provided with a supporting portion; when the first clamping portion and the second clamping portion are closed, the recess on the first clamping portion and the recess on the second clamping portion form a receiving space, and the supporting portion at the lower end of the second clamping portion is docked with the supporting portion at the lower end of the second clamping portion;
[0008] The second clamping mechanism includes a second driving unit and at least one second clamping jaw connected to the second driving unit, the second clamping jaw including a first clamping portion and a second clamping portion, the inner side of the first clamping portion of the second clamping jaw is provided with a recess, and the lower end of the first clamping portion of the second clamping jaw is provided with a lifting portion, the inner side of the second clamping portion of the second clamping jaw is provided with a recess, and the lower end of the second clamping portion of the second clamping jaw is provided with a lifting portion; when the first clamping portion and the second clamping portion of the second clamping jaw are closed, the two recesses on the first clamping portion and the second clamping portion of the second clamping jaw form an accommodating space, and the two lifting portions at the lower ends of the first clamping portion and the second clamping portion of the second clamping jaw are butted together;
[0009] The third clamping mechanism includes a third driving unit and at least one third clamping jaw connected to the third driving unit, the third clamping jaw includes a first clamping portion and a second clamping portion, the inner side of the first clamping portion is provided with a recess, the lower end of the first clamping portion is provided with a supporting portion, the inner side of the second clamping portion is provided with a recess, and the lower end of the second clamping portion is provided with a supporting portion, when the first clamping portion and the second clamping portion are closed, the recess on the first clamping portion and the recess on the second clamping portion form an accommodating space, and the supporting portion at the lower end of the first clamping portion and the supporting portion at the lower end of the second clamping portion are butted together;
[0010] The process of adjusting the flow regulator position adjustment device of the infusion product is:
[0011] Step (1): the first Z-axis linear module causes the first clamping mechanism to descend from an initial position along the Z-axis direction to the infusion set to be processed, and the second Z-axis linear module causes the second clamping mechanism to descend from an initial position along the Z-axis direction to the infusion set to be processed, and the first clamping jaw and the second clamping jaw close to clamp the hose of the infusion set to be processed, with the hose being located in the accommodation space of the first clamping jaw and the hose being located in the accommodation space of the second clamping jaw; next, the first Z-axis linear module causes the first clamping mechanism to rise to the initial position, and the second Z-axis linear module causes the second clamping mechanism to rise to the initial position;
[0012] In step (2), the linear module in the X-axis direction moves the first clamping mechanism to the left and the second clamping mechanism to the right, the first clamping jaw moves to the left and the second clamping jaw moves to the right; the first clamping jaw moves to the left end point P, and the second clamping jaw moves to the right end point Q, straightening the infusion set, the first clamping jaw abuts against the drip chamber of the infusion set, the second clamping jaw abuts against the large end of the flow regulator of the infusion set, and the small end of the flow regulator abuts against the intravenous needle seat, and the distance L between the left end point P and the right end point Q;
[0013] In step (3), the third clamping mechanism is actuated to allow the third clamping jaw to clamp the small end of the flow regulator, with the small end of the flow regulator being located in the accommodation space formed by the two recesses of the third clamping jaw; next, the second clamping jaw is opened, and then the second Z-axis linear module causes the second clamping mechanism to rise, so that the second clamping jaw is away from the infusion hose;
[0014] In step (4), the X-axis linear module moves the second clamping jaw to the right above the flow regulator, and the second Z-axis linear module moves the second clamping jaw down to the position of the flow regulator, so that the second clamping jaw clamps the flow regulator;
[0015] In step (5), the X-axis linear module moves the second clamping mechanism to the left, and the second clamping jaw moves a certain distance to the left with the flow regulator and then stops; next, the second clamping jaw is opened; next, the second Z-axis linear module raises the second clamping jaw, and the second clamping jaw moves away from the flow regulator;
[0016] Step (6), open the first clamp and the third clamp to release the infusion product.
[0017] Preferably, in step (2), the first gripper and the second gripper start to move at the same time, and the first gripper reaches the left end point P while the second gripper reaches the right end point Q.
[0018] Preferably, in step (2), the first gripper and the second gripper start to move at the same time, the second gripper reaches the right end point Q first, and the first gripper reaches the left end point P later.
[0019] Preferably, in step (2), the first gripper and the second gripper start to move at the same time, the first gripper reaches the left end point P first, and the second gripper reaches the right end point Q later.
[0020] Preferably, after the first jaw and the second jaw start moving at the same time, the second jaw moves to the right and stops at position point S. The first jaw first reaches the left end point P, and then the second jaw continues to move to the right, and then the second jaw reaches the right end point Q.
[0021] Preferably, the distance between the position point S and the right end point Q is one ninth of the distance L.
[0022] Preferably, the speed of the second gripper moving from the position point S to the right end point Q is V2, and the speed of the first gripper moving from the starting point to the left end point P is V1, and V2<V1.
[0023] Preferably, the flow regulator position adjustment device of the infusion product further includes a Y-axis linear module, and the Y-axis linear module is used to move the first clamping mechanism and the third clamping mechanism along the Y-axis direction.
[0024] Preferably, the flow regulator position adjustment device of the infusion product further includes a third Z-axis linear module, and the third Z-axis linear module is used to move the third clamping mechanism along the Z-axis direction.
[0025] Further preferably, the third clamping mechanism further comprises a translation module, and the translation module is used to make the third driving unit translate along the X direction and thus make the third clamping claw translate along the X direction.
[0026] The beneficial effect of the present disclosure is that the position of the flow regulator on the infusion product is automatically adjusted to achieve a fixed distance between the flow regulator on the infusion product and the venous needle seat, and the specific distance can be set according to actual conditions.
[0027] The position of the flow regulator is adjusted in a manner that, with the venous needle seat as a reference, it is adjusted in a direction away from the venous needle seat. During the movement of the flow regulator along the hose, the large end is in front and the small end is in the back.
[0028] The position of the flow regulator can be reliably adjusted to ensure operation quality and efficiency.
[0029] For infusion products to be processed, when the roller in the flow regulator presses the hose tightly, the position of the flow regulator can be smoothly adjusted to the correct position.
[0030] Further features and aspects of the present disclosure will be clearly described in the following description of the specific embodiments with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is an axonometric view of the flow regulator position adjustment device of an infusion product;
[0032] Figure 2 yes Figure 1 A front view of the position adjustment device shown;
[0033] Figure 3 yes Figure 1 A top view of the position adjustment device shown;
[0034] Figure 4 yes Figure 1 a bottom view of the position adjustment device shown;
[0035] Figure 5 yes Figure 1 A left side view of the position adjustment device shown;
[0036] Figure 6 yes Figure 1 a right side view of the position adjustment device shown;
[0037] Figure 7 yes Figure 1 An axonometric view of the position adjustment device from another perspective;
[0038] Figure 8 yes Figure 1 A partial enlarged view of point A in the middle;
[0039] Figure 9 is a structural schematic diagram of the first clamping mechanism;
[0040] Figure 10 yes Figure 9 Schematic diagram of the structure of the second clamping jaw;
[0041] Figure 11 is a structural schematic diagram of the third clamping mechanism;
[0042] Figure 12 This is a schematic diagram of an infusion set hanging on a loading device;
[0043] Figure 13 yes Figure 12 In the illustrated structure, a side view of an infusion product hanging on a loading device;
[0044] Figure 14 It is a schematic diagram of the position of the infusion set supported by the first and second clamping jaws at the top of the loading device;
[0045] Figure 15 This is a diagram of the infusion set being straightened;
[0046] Figure 16 yes Figure 15 a front view of the structure shown;
[0047] Figure 17 This is a diagram showing a state in which the third clamping jaw of the third clamping mechanism clamps the small end of the flow regulator;
[0048] Figure 18 is Figure 17 Based on the state shown, after the second clamping jaw is withdrawn, the end surface of the intravenous needle seat abuts against the end surface of the third clamping jaw after the thrust of the second clamping jaw toward the large end of the flow regulator disappears;
[0049] Figure 19 This is the state diagram of the second clamping jaw clamping the flow regulator;
[0050] Figure 20 This is the state diagram after the position adjustment of the flow regulator is completed;
[0051] Figure 21 This is a schematic diagram of the working process of the second clamp pushing the flow regulator when the roller in the flow regulator presses the hose.
[0052] Figure 22 It is a structural diagram of an infusion set.
[0053] Explanation of symbols in the figure:
[0054] 100. Loading device, 100-1. Support frame, 200. X-axis linear module, 300. Y-axis linear module, 400. First Z-axis linear module, 500. Second Z-axis linear module, 600. First clamping mechanism, 601. First bracket, 602. First drive unit, 602-1. Rear sliding plate, 602-2. Front sliding plate, 602-3. Guide rail assembly, 603. First clamping jaw, 603-1. Clamping portion 1, 603-1-1. Recess, 603-1-2. Lifting portion, 603-2. Clamping portion 2, 603-2-1. Recess, 603-2-2. Lifting portion, 700. Second clamping mechanism, 701. Second bracket, 702. Second drive unit, 703. Second clamping jaw, 703-1. Clamping portion 1, 703-1-1. Recess, 703-1-2. Lifting part, 703-2. Clamping part 2, 703-2-1. Recess, 703-2-2. Lifting part; 800. Third clamping mechanism, 801. Third bracket, 802. Translation module, 803. Third driving unit, 803-1. Front slide, 803-2. Rear slide, 804. Third clamping claw, 804-1. First clamping part, 804-1- 1. Depression, 804-1-2. Lifting part, 804-2. Second clamping part, 804-2-1. Depression, 804-2-2. Lifting part; 900. Third Z-axis linear module; 1. Infusion pump, 1-1. Hose, 1-2. Drip funnel, 1-3. Bottle stopper puncture device, 1-4. Trachea, 1-5. Intravenous needle seat, 1-6. Flow regulator, 1-7. Intravenous needle, 1-8. Roller. DETAILED DESCRIPTION
[0055] The application will be further described in detail below with reference to the accompanying drawings using specific embodiments.
[0056] The specific embodiments described below are merely preferred embodiments of the present application, and the scope of protection of the present application is not limited thereto. Those skilled in the art may make some modifications or variations based on or in accordance with the principles, concepts, and spirit of the present application, and the technical solutions formed by such modifications or variations shall be included within the scope of protection of the present application.
[0057] like Figure 1-7 As shown, the flow regulator position adjustment device includes a loading device 100, an X-axis linear module 200, a Y-axis linear module 300, a first Z-axis linear module 400, a second Z-axis linear module 500, a first clamping mechanism 600, a second clamping mechanism 700, a third clamping mechanism 800, and a third Z-axis linear module 900. The Y-axis linear module 300 is installed on the frame, the X-axis linear module 200 is connected to the Y-axis linear module 300, and the first Z-axis linear module 400 is connected to the X-axis linear module 200. The second Z-axis linear module 500 is connected to the X-axis linear module 200, the third Z-axis linear module 900 is connected to the X-axis linear module 200, and the third Z-axis linear module 900 is located on the right side of the second Z-axis linear module 500; the first clamping mechanism 600 is connected to the first Z-axis linear module 400, the second clamping mechanism 700 is connected to the second Z-axis linear module 500, and the third clamping mechanism 800 is connected to the third Z-axis linear module 900; the third clamping mechanism 800 is located on the right side of the second clamping mechanism 700. The Y-axis linear module 300 drives the entire X-axis linear module 200 along the Y-axis, thereby causing the first, second, and third clamping mechanisms 600, 700, and 800 to move along the Y-axis. The X-axis linear module 200 drives the first, second, and third Z-axis linear modules 400, 500, and 900 along the X-axis, thereby causing the first, second, and third Z-axis linear modules 600, 700, and 800 to move along the X-axis. The first Z-axis linear module 400 drives the first clamping mechanism 600 along the Z-axis, the second Z-axis linear module 500 drives the second clamping mechanism 700 along the Z-axis, and the third Z-axis linear module 900 drives the third clamping mechanism 800 along the Z-axis. The loading device 100 is located below the X-axis linear module 200.
[0058] like Figure 1 、 2As shown in Figures 3, 8 and 9, the first clamping mechanism 600 includes a first bracket 601, a first driving unit 602, and a first clamping jaw 603. The first driving unit 602 is installed on the first bracket 601, and the first clamping jaw 603 is connected to the first driving unit 602. The first driving unit 602 can close or open the first clamping jaw 603. The first clamping jaw 603 includes a clamping portion 1 603-1 and a clamping portion 2 603-2. A recess 603-1-1 is provided on the inner side of the clamping portion 1 603-1, and a lifting portion 603-1-2 is provided at the lower end of the clamping portion 1 603-1. A recess 603-2-1 is provided on the inner side of the clamping portion 2 603-2, and a lifting portion 603-2-2 is provided at the lower end of the clamping portion 2 603-2. When the clamping portion 1 603-1 and the clamping portion 2 603-2 are closed, the recess 603-1-1 and the recess 603-2-1 form a accommodating space, and the hose of the infusion pump can move in the accommodating space. The lifting portion 603-1-2 and the lifting portion 603-2-2 are connected together to lift the hose upward to prevent the hose from falling out of the clamping jaw. The number of the first gripper 603 is at least one. The figure shows that a plurality of first grippers 603 are arranged in a line. When a plurality of first grippers are provided, as shown in the figure, the first driving unit 602 specifically includes a first driving module, a rear sliding plate 602-1, a front sliding plate 602-2, and a guide rail assembly 602-3. The first driving module usually selects a finger cylinder or an electric finger. The rear sliding plate 602-1 and the front sliding plate 602-2 are respectively connected to the two fingers of the finger cylinder (or electric finger). The guide rail Component 602-3 is connected between the rear sliding plate 602-1 and the front sliding plate 602-2. The clamping part 1 603-1 of each first clamping jaw 603 is connected to the front sliding plate 602-2, and the clamping part 2 603-2 of each first clamping jaw 603 is connected to the rear sliding plate 602-1. When the finger cylinder (or electric finger) is actuated, the rear sliding plate 602-1 and the front sliding plate 602-2 can slide relative to each other, and then the rear sliding plate 602-1 and the front sliding plate 602-2 drive each clamping jaw to close or open. Figure 9 One of the advantages of arranging multiple first clamps 603 in the above manner is that the distance between two adjacent first clamps is small, so that when operating multiple infusion products, the distance between two adjacent infusion products can be kept small.
[0059] If only one first clamping jaw 603 is provided, the rear sliding plate 602-1, the front sliding plate 602-2 and the guide rail assembly 602-3 may not be used, and the clamping part 1 603-1 and the clamping part 2 603-2 of the first clamping jaw 603 may be directly connected to the two fingers of the finger cylinder (or electric finger).
[0060] The first bracket 601 is mounted on the slider of the first Z-axis linear module 400 .
[0061] like Figure 1 、 2 As shown in Figures 3, 8 and 10, the second clamping mechanism 700 includes a second bracket 701, a second driving unit 702, and a second clamping jaw 703. The second driving unit 702 is installed on the second bracket 701, and the second clamping jaw 703 is connected to the second driving unit 702. The second driving unit 702 can close or open the first clamping jaw 603. The second clamping jaw 703 includes a clamping portion 1 703-1 and a clamping portion 2 703-2. A recess 703-1-1 is provided on the inner side of the clamping portion 1 703-1, and a lifting portion 703-1-2 is provided at the lower end of the clamping portion 1 703-1. A recess 703-2-1 is provided on the inner side of the clamping portion 2 703-2, and a lifting portion 703-2-2 is provided at the lower end of the clamping portion 2 703-2. When the clamping portion 1 703-1 and the clamping portion 2 703-2 are closed, the recess 703-1-1 and the recess 703-2-1 form a accommodating space, and the hose of the infusion pump can move in the accommodating space. The lifting portion 703-1-2 and the lifting portion 703-2-2 are docked together to lift the hose upward to prevent the hose from falling out of the clamping jaw. The number of the second clamping jaws 703 is at least one. The figure shows that a plurality of second clamping jaws 703 arranged in a line are provided. When a plurality of second clamping jaws are provided, the specific structure is basically the same as the structure of the plurality of first clamping jaws provided in the above-mentioned first clamping mechanism 600, that is, the second driving unit 702 includes a second driving module, a rear sliding plate, a front sliding plate, and a guide rail assembly. The second driving module usually selects a finger cylinder or an electric finger. The rear sliding plate and the front sliding plate are respectively connected to the two fingers of the finger cylinder (or electric finger). The guide rail assembly is connected between the rear sliding plate and the front sliding plate. The clamping part 1 of each second clamping jaw is connected to the front sliding plate, and the clamping part 2 of each second clamping jaw is connected to the rear sliding plate. Figure 10 If only one second clamping jaw 703 is provided, the rear sliding plate, front sliding plate and guide rail assembly can be omitted, and the clamping portion 1 703-1 and the clamping portion 2 703-2 of the second clamping jaw 703 can be directly connected to the two fingers of the finger cylinder (or electric finger).
[0062] The second bracket 701 is mounted on the slider of the second Z-axis linear module 500 .
[0063] like Figure 1 、 3As shown in Figures 7 and 11, the third clamping mechanism 800 includes a third bracket 801, a translation module 802, a third drive unit 803, and a third clamping jaw 804. The translation module 802 is connected to the third bracket 801, the third drive unit 803 is connected to the third bracket 801, and the third clamping jaw 804 is connected to the third drive unit 803. The third drive unit 803 is used to open or close the third clamping jaw 804. The third clamping jaw 804 includes a first clamping portion 804-1 and a second clamping portion 804-2. A recess 804-1-1 is provided on the inner side of the first clamping portion 804-1, and a supporting portion 804-1-2 is provided at the lower end of the first clamping portion 804-1. A recess 804-2-1 is provided on the inner side of the second clamping portion 804-2, and a supporting portion 804-2-2 is provided at the lower end of the second clamping portion 804-2. When the first clamping portion 804-1 and the second clamping portion 804-2 are closed, the recess 804-1-1 and the recess 804-2-1 form a accommodating space, and the hose of the infusion pump can move in the accommodating space. The supporting portion 804-1-2 and the supporting portion 804-2-2 are docked together to lift the hose upward to prevent the hose from falling out of the clamping jaw. The translation module 802 (which may be a cylinder) moves to make the third driving unit 803 translate along the X direction, thereby making the third clamping jaw 804 translate along the X direction. The number of the third clamping jaws 804 is at least one. The figure shows that a plurality of third clamping jaws 804 are arranged in a line. When a plurality of third clamping jaws are provided, as shown in the figure, the third driving unit 803 specifically includes a third driving module, a front skateboard 803-1, a rear skateboard 803-2, and a guide rail assembly. The third driving module usually selects a finger cylinder or an electric finger. The front skateboard 803-1 and the rear skateboard 803-2 are respectively connected to the two fingers of the finger cylinder (or electric finger). The guide rail assembly is connected between the front skateboard 803-1 and the rear skateboard 803-2. The first clamping part 804-1 of each third clamping jaw 804 is connected to the rear skateboard 803-2, and the second clamping part 804-2 of each third clamping jaw 804 is connected to the front skateboard 803-1. When the finger cylinder (or electric finger) is actuated, the rear skateboard 803-2 and the front skateboard 803-1 can slide relative to each other, and then the rear skateboard 803-2 and the front skateboard 803-1 drive each third clamping jaw to close or open. Figure 11 One advantage of providing multiple third clamps in this manner is that the spacing between two adjacent third clamps is small, which ensures that the spacing between two adjacent infusion sets is small when operating multiple infusion sets.
[0064] If only one third clamping jaw 804 is provided, the front slide 803-1, the rear slide 803-2 and the guide rail assembly can be omitted, and the first clamping part 804-1 and the second clamping part 804-2 of the third clamping jaw 804 can be directly connected to the two fingers of the finger cylinder (or electric finger).
[0065] The third bracket 801 is mounted on the slider of the third Z-axis linear module 900 .
[0066] When multiple third clamping jaws 804 , multiple second clamping jaws 703 , and multiple first clamping jaws 603 are provided, the number of the third clamping jaws 804 , the number of the second clamping jaws 703 , and the number of the first clamping jaws 603 are equal.
[0067] The following describes the operation process of the flow regulator position adjustment device:
[0068] Step S1, reference Figure 12 and 13 , a plurality of support frames 100-1 are provided on the top of the loading device 100, and each support frame 100-1 is provided with two grooves on the front side and two grooves on the back side, and the two grooves on the front side correspond to the two grooves on the back side, that is, two infusion products can be hung on one support frame 100-1; Figure 12 and 13 It can be seen that an infusion product is hung on the grooves on the front and rear sides of the support frame 100-1, and the hose portion between the front and rear grooves can basically be located on the horizontal plane (that is, the top of the hose of the infusion product in the suspended state is basically located on the horizontal plane). The multiple support frames 100-1 of the loading device 100 are located below the first clamping mechanism 600 and the second clamping mechanism 700. Figure 12 、 13 As can be seen in the figure, the distance between the flow regulator 1-6 and the venous needle seat 1-5 in the infusion product is not fixed. In the 8 infusion products shown in the figure, the distance between the flow regulator 1-6 and the venous needle seat 1-5 is different. In addition, since the hanging position of the infusion product on the support frame 100-1 is not fixed, the positions of the eight flow regulators 1-6 in the vertical direction are disordered. However, the eight flow regulators 1-6 are all located on the right side of the support frame 100-1, and the drip bucket 1-2 is located on the left side of the support frame 100-1 (as shown in the figure). Figure 12 shown).
[0069] In step S2, the first clamping jaw 603 on the first clamping mechanism 600 is initially in the open state, and the second clamping jaw 703 on the second clamping mechanism 700 is initially in the open state. The controller issues a command, and the first Z-axis linear module 400 and the second Z-axis linear module 500 are activated to cause the first clamping mechanism 600 and the second clamping mechanism 700 to descend along the Z-axis direction. The first clamping jaw 603 and the second clamping jaw 703 in the open state descend from their initial positions to the top position of the infusion set hose, as shown in FIG. Figure 14 As shown, the top of the hose is now located between clamping portion 1 603-1 and clamping portion 2 603-2, and between clamping portion 1 703-1 and clamping portion 2 703-2. Next, the controller issues a command to simultaneously close the first and second clamping jaws 603 and 703, placing the hose within the accommodation space formed by recesses 603-1-1 and 603-2-1, and within the accommodation space formed by recesses 703-1-1 and 703-2-1. Next, the first and second Z-axis linear modules 400 and 500 operate to raise the first and second clamping mechanisms 600 and 700 to their initial positions. The first and second clamping jaws 603 and 703 then move upward with the infusion pump (the lifting portions 603-1-2 and 603-2-2 of the first clamping jaw 603 hold the hose upward), and the infusion pump is released from the support frame 100-1, completing the material removal process. At this time, the entire infusion set is still in a natural drooping state.
[0070] Step S3: straighten the infusion set so that the infusion set is in a straight line.
[0071] The controller instructs the X-axis linear module 200 to move, so that the first Z-axis linear module 400 and the second Z-axis linear module 500 move away from each other in the X-axis direction. Figure 3 , that is, the first clamping mechanism 600 moves to the left and the second clamping mechanism 700 moves to the right, that is, the first clamping jaw 603 moves to the left and the second clamping jaw 703 moves to the right. The left end point P (i.e., the stop position) of the first clamping jaw 603 moving to the left and the right end point Q (i.e., the stop position) of the second clamping jaw 703 moving to the right. The distance L between the left end point P and the right end point Q is determined according to the length of the infusion set, refer to Figure 15 and 16 When the infusion set is in a straight line state, and the small end of the flow regulator 1-6 is against the venous needle seat 1-5, in this state, the distance between the drip bucket 1-2 and the large end of the flow regulator 1-6 is the distance L.
[0072] There are three specific ways to straighten it:
[0073] (1) The first method:
[0074] The first clamping mechanism 600 and the second clamping mechanism 700 start to move at the same time. The first clamping mechanism 600 moves to the left and the second clamping mechanism 700 moves to the right. After a period of time, the first clamping jaw 603 reaches the left end point P and stops. At the same time, the second clamping jaw 703 reaches the right end point Q and stops. That is, the first clamping jaw 603 and the second clamping jaw 703 reach their respective end points at the same time. Figure 15 and 16 As shown, the first clamping jaw 603 abuts against the drip bucket 1-2, the second clamping jaw 703 abuts against the large end of the flow regulator 1-6, and the small end of the flow regulator 1-6 abuts against the venous needle seat 1-5.
[0075] (2) The second method:
[0076] The first clamping mechanism 600 and the second clamping mechanism 700 begin moving simultaneously, the first clamping mechanism 600 moving leftward and the second clamping mechanism 700 moving rightward. The second clamping jaw 703 reaches the right endpoint Q and stops first, followed by the first clamping jaw 603 reaching the left endpoint P and stopping later. At this point, the infusion set is straightened, with the first clamping jaw 603 resting against the drip funnel 1-2, the second clamping jaw 703 resting against the large end of the flow regulator 1-6, and the small end of the flow regulator 1-6 resting against the intravenous needle holder 1-5.
[0077] (3) The third method:
[0078] The first clamping mechanism 600 and the second clamping mechanism 700 start moving simultaneously, the first clamping mechanism 600 moving to the left and the second clamping mechanism 700 moving to the right. The first clamping jaw 603 reaches the left endpoint P and stops first, followed by the second clamping jaw 703 reaching the right endpoint Q and stopping later. At this point, the infusion set is straightened, with the first clamping jaw 603 resting against the drip funnel 1-2, the second clamping jaw 703 resting against the large end of the flow regulator 1-6, and the small end of the flow regulator 1-6 resting against the intravenous needle holder 1-5.
[0079] In this way, the setting can be further optimized, namely: the first clamping mechanism 600 and the second clamping mechanism 700 start moving at the same time, the first clamping mechanism 600 moves to the left, and the second clamping mechanism 700 moves to the right; next, the second clamping mechanism 700 moves a certain distance to the right and then stops (that is, the second clamping jaw 703 moves to the right to the position point S and stops moving), the first clamping jaw 603 first reaches the left end point P and stops, and then the second clamping jaw 703 continues to move to the right (that is, after the first clamping jaw 603 reaches the left end point P, the second clamping jaw 703 continues to move to the right), and then the second clamping jaw 703 reaches the right end point Q and stops.
[0080] Further optimized settings: The distance between position point S and the right end point Q is one-ninth of the distance L. The advantage of this setting is that when processing multiple infusion products arranged side by side, and when the distance between two adjacent infusion products is close, the hoses at the two adjacent infusion needle seats 1-5 will not interfere or become entangled during the process of the second clamping jaw 703 moving from position point S to the right end point Q, thereby ensuring the quality and efficiency of the operation. Further optimized settings, the speed of the second clamping jaw 703 moving from position point S to the right end point Q is V2, and the speed of the first clamping jaw 603 moving from the starting point to the left end point P is V1, and V2 is less than V1.
[0081] Step S4: Use the third clamping mechanism 800 to position the venous needle seat 1-5.
[0082] In step S401, the third clamping mechanism 800 is actuated to clamp the small end of the flow regulator 1-6. The specific action method can be: the initial state of the third clamping jaw 804 is open, the third Z-axis linear module 900 is actuated to lower the third clamping mechanism 800, and then the translation module 802 is actuated to move the third clamping jaw 804 forward, and the third clamping jaw 804 is moved to the position of the flow regulator 1-6, and the small end of the flow regulator 1-6 is located between the first clamping part 804-1 and the second clamping part 804-2; next, the third driving unit 803 is actuated to close the third clamping jaw 804, as shown in FIG. Figure 17 As shown, the small end of the flow regulator 1-6 is located in the accommodation space formed by the recess 804-1-1 and the recess 804-2-1. At this time, the small end of the flow regulator 1-6 can move in the accommodation space, and the small end of the flow regulator 1-6 is not locked.
[0083] It should be noted that the third Z-axis linear module 900 and the translation module 802 can simultaneously actuate the third clamping jaw 804 to move to the flow regulator 1-6 position.
[0084] It should be noted that regarding the action of the third clamping mechanism 800, the third clamping jaw 804 can be aligned with the flow regulator 1-6 in the horizontal direction in advance, thus eliminating the process of "the third Z-axis linear module 900 moves to lower the third clamping mechanism 800".
[0085] It should be noted that, regarding the action of the third clamping mechanism 800, the third clamping jaw 804 can be aligned with the flow regulator 1-6 in the horizontal direction in advance, and the third clamping jaw can be allowed to wait in the appropriate position, thus eliminating the need for "the third Z-axis linear module 900 to move the third clamping mechanism 800 downward" and "the translation module 802 to move the third clamping jaw 804 forward".
[0086] In step S402, the second clamping jaw 703 is opened, and then the second Z-axis linear module 500 is actuated to raise the second clamping mechanism 700 a certain distance, that is, to raise the second clamping jaw 703 a certain distance, and the second clamping jaw 703 is separated from the infusion tube. At this time, the rightward thrust of the second clamping jaw 703 disappears, and the end face of the intravenous needle seat 1-5 abuts against the end faces of the first clamping portion 804-1 and the second clamping portion 804-2, as shown in FIG. Figure 18 shown.
[0087] Step S5: Let the second clamping jaw 703 clamp the flow regulator 1-6.
[0088] The X-axis linear module 200 moves the second clamping jaw 703 a short distance to the right, positioning the second clamping jaw 703 above the flow regulator 1-6. The second Z-axis linear module 500 then moves the second clamping jaw 703 down to the position of the flow regulator 1-6. The first clamping portion 703-1 and the second clamping portion 703-2 of the second clamping jaw 703 are positioned on either side of the flow regulator 1-6.
[0089] Next, the second clamping jaw 703 is closed, and the second clamping jaw 703 clamps the flow regulator 1 - 6 , and the flow regulator 1 - 6 is tightened and cannot move relative to the second clamping jaw 703 .
[0090] In step S6, the X-axis linear module 200 is activated, causing the second Z-axis linear module 500 to move leftward in the X-axis direction, that is, the second clamping mechanism 700 moves leftward, that is, the second clamping jaw 703 moves leftward, and the second clamping jaw 703 moves the flow regulator 1-6 to the left for a certain distance and then stops. The distance is the distance between the flow regulator 1-6 and the intravenous needle seat 1-5. Figure 20 The hose at the venous needle seat 1-5 is located in the accommodation space formed by the recess 804-1-1 of the first clamping portion 804-1 of the third clamping jaw 804 and the recess 804-2-1 of the second clamping portion 804-2.
[0091] Next, the second clamping jaw 703 is opened, and then the second Z-axis linear module 500 is actuated to raise the second clamping jaw 703 so that the second clamping jaw 703 is away from the flow regulator 1-6. At this point, the position adjustment task of the flow regulator 1-6 is completed.
[0092] As can be seen, the position of flow regulator 1-6 is adjusted by adjusting it away from the venous needle holder 1-5, with the large end of flow regulator 1-6 in front and the small end in the back as it moves along the flexible tube. It should be noted that the specific distance between flow regulator 1-6 and venous needle holder 1-5 after adjustment is determined based on actual needs; flow regulator 1-6 can be closer to or farther from the venous needle holder 1-5.
[0093] Step S6: releasing the infusion set product after the flow regulator position adjustment has been completed.
[0094] The specific process can be as follows: the Y-axis linear module 300 is actuated to synchronously move the first clamping mechanism 600 and the third clamping mechanism 800 along the Y-axis, that is, the first clamping jaw 603 and the third clamping jaw 804 are synchronously moved along the Y-axis. This allows the first clamping jaw 603 and the third clamping jaw 804 to move the infusion set product, whose flow regulator has been adjusted, without causing the infusion set product to fall during movement. When the infusion set product moves to the desired position, such as above a conveyor belt or a platform, the first Z-axis linear module 400 and the third Z-axis linear module 900 are synchronously actuated to lower the first clamping mechanism 600 and the third clamping mechanism 800. The first clamping jaw 603 and the third clamping jaw 804 then descend with the infusion set. Once the infusion set product is placed on the conveyor belt or the platform, the first clamping mechanism 600 and the third clamping mechanism 800 stop moving. Next, the first clamping jaw 603 and the third clamping jaw 804 are opened. Next, the first clamping mechanism 600 and the third clamping mechanism 800 are raised, and the first clamping jaw 603 and the third clamping jaw 804 are separated from the infusion set.
[0095] Step S7 , returning the first clamping mechanism 600 , the second clamping mechanism 700 and the third clamping mechanism 800 to their initial positions, and preparing to process the next group of infusion sets on the loading device 100 .
[0096] It should be noted that, regarding Figure 12 In the suspended infusion product shown, the roller in the flow regulator 1-6 is usually located at the large end of the flow regulator 1-6 (the roller does not squeeze the hose at this time), or the roller slightly squeezes the hose. It is possible that the roller is located in the middle of the flow regulator 1-6 or in the middle close to the small end. In this case, the roller in the flow regulator 1-6 presses the hose tightly. When this happens, the process of straightening the infusion set into a straight state in step S3 can also proceed smoothly. Figure 21 When the second clamping jaw 703 moves to the right, it pushes the flow regulator 1-6 to the right. After the flow regulator 1-6 moves a short distance to the right along the hose, the roller 1-8 moves to the large end of the flow regulator 1-6 (at this time, the roller 1-8 does not squeeze the hose), ensuring that the roller 1-8 is located at the large end of the flow regulator 1-6 when the flow regulator 1-6 finally abuts the intravenous needle seat 1-5. During step 6, when the second clamping jaw 703 moves to the left while holding the flow regulator 1-6, it can ensure that the flow regulator 1-6 moves smoothly and without resistance, ensuring that the position of the flow regulator 1-6 is adjusted to the correct position.
[0097] Regarding the control system, a PLC controller can be used.
[0098] about Figure 12 The loading station shown can translate the loading device 100 in a horizontal plane through a translation device, so that the multiple support frames 100 - 1 of the loading device 100 are conveniently located below the first clamping mechanism 600 and the second clamping mechanism 700 .
Claims
1. A flow regulator position adjustment device for an infusion product, characterized in that: The apparatus comprises an X-axis linear module, a first Z-axis linear module, a second Z-axis linear module, a first clamping mechanism, a second clamping mechanism, and a third clamping mechanism, wherein the third clamping mechanism is located to the right of the second clamping mechanism. The first Z-axis linear module enables the first clamping mechanism to move along the Z-axis direction, and the second Z-axis linear module enables the second clamping mechanism to move along the Z-axis direction. The X-axis linear module can move the first clamping mechanism along the X-axis direction, and the X-axis linear module can move the second clamping mechanism along the X-axis direction; The first clamping mechanism includes a first driving unit and at least one first clamping jaw connected to the first driving unit, the first clamping jaw includes a first clamping portion and a second clamping portion, the inner side of the first clamping portion is provided with a recess, and the lower end of the first clamping portion is provided with a supporting portion, the inner side of the second clamping portion is provided with a recess, and the lower end of the second clamping portion is provided with a supporting portion; when the first clamping portion and the second clamping portion are closed, the recess on the first clamping portion and the recess on the second clamping portion form an accommodating space, and the supporting portion at the lower end of the clamping portion and the supporting portion at the lower end of the second clamping portion are butted together; The second clamping mechanism includes a second driving unit and at least one second clamping jaw connected to the second driving unit, the second clamping jaw includes a first clamping portion and a second clamping portion, the inner side of the first clamping portion of the second clamping jaw is provided with a recess, and the lower end of the first clamping portion of the second clamping jaw is provided with a supporting portion, the inner side of the second clamping portion of the second clamping jaw is provided with a recess, and the lower end of the second clamping portion of the second clamping jaw is provided with a supporting portion; when the first clamping portion and the second clamping portion of the second clamping jaw are closed, the two recesses on the first clamping portion and the second clamping portion of the second clamping jaw form an accommodating space, and the two supporting portions at the lower ends of the first clamping portion and the second clamping portion of the second clamping jaw are butted together; The third clamping mechanism includes a third driving unit and at least one third clamping jaw connected to the third driving unit, the third clamping jaw includes a first clamping portion and a second clamping portion, the inner side of the first clamping portion is provided with a recess, the lower end of the first clamping portion is provided with a supporting portion, the inner side of the second clamping portion is provided with a recess, and the lower end of the second clamping portion is provided with a supporting portion, when the first clamping portion and the second clamping portion are closed, the recess on the first clamping portion and the recess on the second clamping portion form an accommodating space, and the supporting portion at the lower end of the first clamping portion and the supporting portion at the lower end of the second clamping portion are butted together; The process of adjusting the flow regulator position adjustment device of the infusion product is as follows: Step (1): the first Z-axis linear module causes the first clamping mechanism to descend from an initial position along the Z-axis direction to the infusion set to be processed, and the second Z-axis linear module causes the second clamping mechanism to descend from an initial position along the Z-axis direction to the infusion set to be processed, and the first clamping jaw and the second clamping jaw close to clamp the hose of the infusion set to be processed, with the hose being located in the accommodation space of the first clamping jaw and the hose being located in the accommodation space of the second clamping jaw; next, the first Z-axis linear module causes the first clamping mechanism to rise to the initial position, and the second Z-axis linear module causes the second clamping mechanism to rise to the initial position; In step (2), the linear module in the X-axis direction moves the first clamping mechanism to the left and the second clamping mechanism to the right, the first clamping jaw moves to the left and the second clamping jaw moves to the right; the first clamping jaw moves to the left end point P, and the second clamping jaw moves to the right end point Q, straightening the infusion set, the first clamping jaw abuts against the drip chamber of the infusion set, the second clamping jaw abuts against the large end of the flow regulator of the infusion set, and the small end of the flow regulator abuts against the intravenous needle seat, and the distance L between the left end point P and the right end point Q; In step (3), the third clamping mechanism is actuated to allow the third clamping jaw to clamp the small end of the flow regulator, with the small end of the flow regulator being located in the accommodation space formed by the two recesses of the third clamping jaw; next, the second clamping jaw is opened, and then the second Z-axis linear module causes the second clamping mechanism to rise, so that the second clamping jaw is away from the infusion hose; In step (4), the X-axis linear module moves the second clamping jaw to the right above the flow regulator, and the second Z-axis linear module moves the second clamping jaw down to the position of the flow regulator, so that the second clamping jaw clamps the flow regulator; In step (5), the X-axis linear module moves the second clamping mechanism to the left, and the second clamping jaw moves a certain distance to the left with the flow regulator and then stops; next, the second clamping jaw is opened; next, the second Z-axis linear module raises the second clamping jaw, and the second clamping jaw moves away from the flow regulator; Step (6), open the first clamp and the third clamp to release the infusion product.
2. The flow regulator position adjustment device for an infusion product according to claim 1, characterized in that: In step (2), the first gripper and the second gripper start to move at the same time, and the first gripper reaches the left end point P while the second gripper reaches the right end point Q.
3. The flow regulator position adjustment device for an infusion product according to claim 1, characterized in that: In step (2), the first gripper and the second gripper start to move at the same time, the second gripper reaches the right end point Q first, and the first gripper reaches the left end point P later.
4. The flow regulator position adjustment device for an infusion product according to claim 1, characterized in that: In step (2), the first gripper and the second gripper start to move at the same time, the first gripper reaches the left end point P first, and the second gripper reaches the right end point Q later.
5. The flow regulator position adjustment device for an infusion product according to claim 4, characterized in that: After the first gripper and the second gripper start moving at the same time, the second gripper moves to the right and stops at position point S. The first gripper first reaches the left end point P, and then the second gripper continues to move to the right, and then the second gripper reaches the right end point Q.
6. The flow regulator position adjustment device for an infusion product according to claim 5, characterized in that: The distance between the position point S and the right end point Q is one ninth of the distance L.
7. The flow regulator position adjustment device for an infusion product according to claim 5 or 6, characterized in that: The speed of the second gripper moving from the position point S to the right end point Q is V2, and the speed of the first gripper moving from the starting point to the left end point P is V1, V2<V1.
8. The flow regulator position adjustment device for an infusion product according to claim 1, characterized in that: The flow regulator position adjustment device of the infusion product further includes a Y-axis linear module, and the Y-axis linear module is used to move the first clamping mechanism and the third clamping mechanism along the Y-axis direction.
9. The flow regulator position adjustment device for an infusion product according to claim 1, characterized in that: The flow regulator position adjustment device of the infusion product further includes a third Z-axis linear module, and the third Z-axis linear module is used to move the third clamping mechanism along the Z-axis direction.
10. The flow regulator position adjustment device for an infusion product according to claim 9, characterized in that: The third clamping mechanism further includes a translation module, which is used to cause the third driving unit to translate along the X direction and thus cause the third clamping claw to translate along the X direction.
Citation Information
Patent Citations
Automatic taking, winding and bagging device for infusion set
CN111348279A