Spraying device for wine bottle processing

Abstract

The invention discloses a spraying device for wine bottle processing, and relates to the technical field of wine bottle processing equipment. The device comprises a base, a rotating disc, a stirring mechanism, a spraying mechanism and a damping mechanism, multi-angle spraying of wine bottles is achieved by driving the rotating disc to rotate through a motor, the coating uniformity is ensured through a heating layer and a stirring assembly, and meanwhile equipment operation vibration is reduced through the damping mechanism. The problems that a traditional spraying device is prone to paint precipitation, the spraying angle is limited, and the precision is affected by equipment vibration are solved, and the spraying device has the beneficial effects of being convenient and fast to operate, high in spraying quality and high in stability and is suitable for various wine bottle batch processing scenes.

Description

Technical Field

[0001] The invention relates to the technical field of wine bottle processing equipment, in particular to a spraying device for wine bottle processing. Background Art

[0002] Spraying is a crucial step in wine bottle processing, giving bottles an aesthetically pleasing appearance, specific colors, and protective properties. Existing wine bottle spraying devices have numerous shortcomings: First, the overall height of the device is fixed, making it difficult to adapt to bottles of varying specifications and operating heights. Second, the angle of the bottle during spraying is difficult to adjust, resulting in uneven spraying and impacting product quality. Third, the spraying raw materials are not adequately stirred before use and can easily lose fluidity due to low temperatures, affecting the spraying effect. Fourth, impurities may be mixed into the raw materials, and direct spraying can result in coating defects. Fifth, the device is prone to vibration during movement and operation, impacting spraying accuracy and equipment stability. Sixth, residual raw materials are likely to remain on the inner wall of the device after spraying, making cleaning difficult, resulting in waste and impacting subsequent use.

[0003] In view of the problems existing in the above-mentioned prior art, the present invention proposes a spraying device for wine bottle processing to solve the above-mentioned defects. Summary of the Invention

[0004] The object of the present invention is to provide a spraying device for wine bottle processing to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions: A spraying device for wine bottle processing, comprising a base, a height adjustment mechanism, a rotary bearing mechanism, a raw material processing mechanism, a conveying mechanism and a spraying execution mechanism; The height adjustment mechanism is provided on the base and is used to adjust the overall height of the device; The rotating bearing mechanism is arranged on the height adjustment mechanism, and is used to bear the wine bottle and realize the angular rotation of the wine bottle; The raw material processing mechanism is used to store, stir, heat and filter the spraying raw materials; The conveying mechanism connects the raw material processing mechanism and the spraying execution mechanism, and is used to convey the processed raw materials to the spraying execution mechanism; The spraying actuator is used for spraying wine bottles.

[0006] As a further solution of the present invention: the base includes an upper base shell and a lower base shell, the upper base shell is slidably connected to the lower base shell, and a shock-absorbing mechanism is provided between the two; the shock-absorbing mechanism includes a plug sleeve, a plug rod and a buffer spring, the plug rod is movably sleeved on the top of the plug sleeve, the buffer spring is movably sleeved on the outside of the plug sleeve, the bottom of the plug sleeve is fixed to the top of the lower base shell, and the top of the plug rod is fixedly connected to the bottom of the upper base shell.

[0007] As a further solution of the present invention: the interior of the sleeve is filled with damping grease, a sealing strip is fixedly sleeved inside the sleeve, and the sealing strip is interference fit on the surface of the plug; a grease hole for grease flow is opened on the plug.

[0008] As a further solution of the present invention: universal wheels with locking devices are provided on all four sides of the lower end of the base, and an armrest with anti-slip grooves is provided on the left side of the upper end of the base.

[0009] As a further solution of the present invention: the height adjustment mechanism includes a hydraulic cylinder and a fixed plate, the hydraulic cylinder is symmetrically arranged on the left and right sides of the upper end of the base, and the upper end of the hydraulic cylinder is connected to the fixed plate.

[0010] As a further solution of the present invention: the rotating bearing mechanism includes a second motor, a second bevel gear, a bearing, a rotating rod, a first bevel gear, a turntable and a shock-absorbing pad; the second motor is arranged in a fixed housing on the upper end of the fixed plate, and the motor shaft sleeve of the second motor is provided with a second bevel gear; the bearing is arranged at the center of the lower end inside the fixed housing, the middle part of the bearing is provided with a rotating rod, and the middle part of the side wall of the rotating rod is provided with a first bevel gear that meshes with the second bevel gear; the upper end of the rotating rod passes through the fixed housing and is connected to the center of the lower end of the turntable, and the upper end of the turntable is provided with a shock-absorbing pad.

[0011] As a further solution of the present invention: the raw material processing mechanism includes a shell, a heating layer, a heating tube, a first motor, a rotating shaft, fan blades, a fixed sleeve, a connecting rod, a scraper, a feed pipe, a cover and a filter; the shell is arranged at the upper end of the shock-absorbing pad, the inner wall of the shell is provided with a heating layer, and the heating layer is provided with a heating tube; the left side wall of the shell is provided with a motor cover, the motor cover is provided with a first motor, the motor shaft of the first motor passes through the shell and is connected to one end of the rotating shaft, and the other end of the rotating shaft is connected to the right wall inside the shell through a bearing seat; the upper and lower side walls of the rotating shaft are symmetrically provided with fan blades, the side walls of the rotating shaft are symmetrically provided with fixed sleeves, the fixed sleeves are symmetrically provided with connecting rods, and the connecting rods are connected to a scraper that is slidably connected to the heating layer; a feed pipe is provided on the left side of the upper end of the shell, a cover is provided at the upper end of the feed pipe, and a filter is provided on the upper part of the inner wall of the feed pipe.

[0012] As a further solution of the present invention: the conveying mechanism includes a feeding pipe, a conveying pump, a discharge pipe and a storage chamber; one end of the feeding pipe is connected to the lower part of the right side wall of the shell, and the other end is connected to the water inlet of the conveying pump, and the water outlet of the conveying pump is connected to the storage chamber arranged on the right side of the upper end of the shell through the discharge pipe.

[0013] As a further solution of the present invention: the spraying actuator includes a tee, a circulation pipe, a nozzle, an operating rod, a bracket, a spray gun pipe and a spray gun; one end of the tee is connected to the upper end of the storage chamber, the second end of the tee is connected to the circulation pipe, the end of the circulation pipe is provided with a nozzle, the end of the nozzle is provided with an operating rod, a bracket is provided on the right side of the upper end of the shell, and the nozzle is arranged at the upper end of the bracket; the third end of the tee is provided with a spray gun pipe, the end of the spray gun pipe is provided with a spray gun; solenoid valves are provided in the middle of the circulation pipe and the spray gun pipe.

[0014] Compared with the prior art, the present invention has the following beneficial effects: The present invention is provided with a hydraulic cylinder, which can flexibly adjust the overall height of the device to meet the spraying requirements of wine bottles of different specifications and the working height of the operator, thereby improving the convenience of operation; The present invention utilizes a second motor to drive a bevel gear transmission to drive the turntable to rotate, thereby realizing flexible adjustment of the spraying angle of the wine bottle, ensuring spraying uniformity, and improving product quality; The shell of the present invention is provided with a heating layer and a heating tube, which can heat the raw materials and enhance their fluidity. At the same time, the first motor drives the fan blades to rotate and fully stir the raw materials, ensuring that the raw materials are evenly mixed and improving the spraying effect. The filter screen is provided at the feed pipe of the present invention to filter out impurities in the raw materials and prevent the impurities from affecting the coating quality; The scraper is provided on the rotating shaft of the present invention, which can clean the inner wall of the shell during the stirring process, avoiding the waste caused by residual raw materials and facilitating subsequent cleaning; The base of the present invention adopts a structure in which the upper base shell and the lower base shell are slidably connected, and is provided with a shock-absorbing mechanism consisting of a plug sleeve, a plug plunger, a buffer spring, and damping grease, which can effectively reduce the vibration of the device during movement and operation, thereby improving spraying accuracy and equipment stability; The bottom of the device of the present invention is provided with universal wheels with locking devices and handrails, which are convenient for movement and fixation, and enhance the flexibility and applicability of the device; The spraying actuator of the present invention is provided with a spray head and a spray gun at the same time, and different spraying modes can be selected according to actual needs, thereby improving the versatility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 This is a schematic diagram of the structure of a spraying device for wine bottle processing.

[0017] Figure 2 This is a schematic diagram of the structure of A in the spraying device for wine bottle processing.

[0018] Figure 3 This is a schematic diagram of the structure of the base in the spraying device for wine bottle processing.

[0019] Figure 4 This is a schematic diagram of the structure of the shock-absorbing mechanism in the spraying device for wine bottle processing.

[0020] In the figure: base 1, upper base shell 101, lower base shell 102, universal wheel 2, bearing 3, hydraulic cylinder 4, shock absorbing mechanism 5, sleeve 501, plunger 502, buffer spring 503, damping grease 504, sealing strip 505, armrest 6, first bevel gear 7, rotating shaft 8, motor cover 9, first motor 10, fixed sleeve 11, connecting rod 12, scraper 13, heating layer 14, heating tube 15, fan blade 16, storage chamber 17, tee 18, circulation pipe 19, nozzle 20, operating lever 21, bracket 22, spray gun 23, discharge pipe 24, delivery pump 25, bearing seat 26, feed pipe 27, shell 28, shock absorbing pad 29, turntable 30, rotating rod 31, second bevel gear 32, second motor 33, fixed shell 34, fixing plate 35, cover 36, filter screen 37, feed pipe 38. DETAILED DESCRIPTION

[0021] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention.

[0022] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "disposed" should be understood in a broad sense. For example, they may refer to fixed connection or disposition, detachable connection or disposition, or integral connection or disposition. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example

[0024] See also Figures 1 to 4 In an embodiment of the present invention, a spraying device for processing wine bottles includes a base 1, a turntable 30, a rotating shaft 8, a feed pipe 27, a discharge pipe 24, a delivery pump 25, a tee 18, a flow pipe 19, a fixed shell 34 and a shell 28.

[0025] It needs to be further explained in this embodiment that universal wheels 2 with locking devices are provided around the lower end of the base 1 to facilitate the movement and fixation of the device; an armrest 6 is provided on the left side of the upper end of the base 1, and the side wall of the armrest 6 is provided with anti-slip grooves to facilitate pushing the device.

[0026] In this embodiment, it is necessary to further explain that the base 1 includes an upper base shell 101 and a lower base shell 102; the upper base shell 101 is slidably connected to the lower base shell 102, and a shock absorbing mechanism 5 is provided between the upper base shell 101 and the lower base shell 102. The shock absorbing mechanism 5 includes a plug sleeve 501, a plug rod 502, and a buffer spring 503; the plug rod 502 is movably sleeved on the top of the plug sleeve 501. When vibration occurs, the plug rod 502 moves inside the plug sleeve 501, and the friction between the two consumes the vibration energy; the buffer spring 503 is movably sleeved on the outside of the plug sleeve 501. When vibration occurs, the buffer spring 503 buffers the vibration and reduces the vibration amplitude; the bottom of the plug sleeve 501 is fixedly mounted on the top of the lower base shell 102; the top of the plug rod 502 is fixedly connected to the top of the upper base shell 101 Bottom; the interior of the plug sleeve 501 is filled with damping grease 504, which generates greater resistance, delays and cushions the movement of the plug rod 502, and makes the movement of the plug rod 502 more stable; the interior of the plug sleeve 501 is fixedly sleeved with a sealing strip 505, which is interference fit on the surface of the plug rod 502, and seals the gap between the plug sleeve 501 and the plug rod 502 to prevent leakage of the damping grease 504; the plug rod 502 is provided with a grease hole for grease flow, which ensures that the damping grease 504 flows smoothly when the plug rod 502 moves, thereby enhancing the cushioning effect.

[0027] It needs to be further explained in this embodiment that hydraulic cylinders 4 are symmetrically provided on the left and right sides of the upper end of the base 1, and a fixed plate 35 is provided on the upper end of the hydraulic cylinder 4. The height of the fixed plate 35 can be adjusted by the extension and retraction of the hydraulic cylinder 4 to adapt to different spraying requirements.

[0028] In this embodiment, a fixed housing 34 is provided in the middle of the upper end of the fixed plate 35. A second motor 33 is provided on the right side of the lower end of the fixed housing 34. The motor shaft sleeve of the second motor 33 is provided with a second bevel gear 32. A bearing 3 is provided at the center of the lower end of the fixed housing 34. A rotating rod 31 is sleeved in the middle of the bearing 3. A first bevel gear 7 is sleeved in the middle of the side wall of the rotating rod 31. The first bevel gear 7 and the second bevel gear 32 are meshed with each other. The upper end of the rotating rod 31 passes through the fixed housing 34 and is connected to the center of the lower end of the turntable 30. When the second motor 33 is started, its motor shaft drives the second bevel gear 32 to rotate. Through the meshing transmission with the first bevel gear 7, the rotating rod 31 and the turntable 30 are driven to rotate, thereby adjusting the angle of the wine bottles placed on the turntable 30 and ensuring uniform spraying.

[0029] It needs to be further explained in this embodiment that a shock-absorbing pad 29 is provided on the upper end of the turntable 30 , and a shell 28 is provided on the upper end of the shock-absorbing pad 29 . The shock-absorbing pad 29 can reduce the vibration transmission of the shell 28 when it is working.

[0030] In this embodiment, it is necessary to further explain that the inner wall of the shell 28 is provided with a heating layer 14, and a heating tube 15 is provided inside the heating layer 14, which can heat the raw materials in the shell 28 and improve the fluidity of the raw materials. A motor cover 9 is provided at the center of the left side wall of the shell 28, and a first motor 10 is provided inside the motor cover 9. The motor shaft of the first motor 10 passes through the shell 28 and is connected to one end of the rotating shaft 8 via a coupling. The other end of the rotating shaft 8 is connected to the center of the right side of the shell 28 via a bearing seat 26. Fan blades 16 are symmetrically provided on the upper and lower side walls of the rotating shaft 8. Starting the first motor 10 drives the rotating shaft 8 and the fan blades 16 to rotate, which can fully stir the raw materials and ensure that the raw materials are evenly mixed.

[0031] It needs to be further explained in this embodiment that the side wall of the rotating shaft 8 is symmetrically provided with a fixed sleeve 11, and the fixed sleeve 11 is symmetrically provided with a connecting rod 12. The connecting rod 12 is connected to the scraper 13, and the scraper 13 is slidably connected to the heating layer 14. During the rotation of the rotating shaft 8, the scraper 13 can scrape and clean the inner wall of the heating layer 14 to avoid raw material residue.

[0032] In this embodiment, a feed pipe 38 is provided on the left side of the upper end of the housing 28. A lid 36 is provided on the upper end of the feed pipe 38. A filter 37 is provided on the upper portion of the inner wall of the feed pipe 38. The filter 37 is an activated carbon filter that filters the raw materials and removes impurities. The activated carbon filter also absorbs odors from the raw materials. By opening the lid 36, the spray raw materials can be poured from the feed pipe 38 into the housing 28.

[0033] In this embodiment, it is necessary to further explain that the lower portion of the right side wall of the housing 28 is connected to one end of a feed pipe 27, the other end of which is connected to the water inlet of a delivery pump 25, the water outlet of which is connected to one end of a discharge pipe 24, the other end of which is connected to a storage chamber 17, which is located on the right side of the upper end of the housing 28. When the delivery pump 25 is activated, the processed raw materials in the housing 28 are delivered to the storage chamber 17 through the feed pipe 27 and the discharge pipe 24 for storage in preparation for spraying.

[0034] In this embodiment, the upper end of the storage chamber 17 is connected to one end of a tee 18, the second end of the tee 18 is connected to a flow tube 19, the end of the flow tube 19 is provided with a nozzle 20, and the other end of the nozzle 20 is provided with an operating lever 21. A bracket 22 is provided on the right side of the upper end of the housing 28, and the nozzle 20 is mounted on the upper end of the bracket 22. The third end of the tee 18 is provided with a spray gun pipe, and the end of the spray gun pipe is provided with a spray gun 23. Solenoid valves are installed in the middle of the flow tube 19 and the spray gun pipe to control the raw material supply to the nozzle 20 and the spray gun 23, respectively. Depending on the spraying requirements, the spraying operation can be selected through the nozzle 20 or the spray gun 23. The operating lever 21 facilitates handheld operation of the nozzle 20.

[0035] It should be noted that the model of the hydraulic cylinder 4 is XBYG, the model of the first motor 10 and the second motor 33 is YD160L-4 / 2, and the model of the solenoid valve is ZCB-1 / 200Hz. The models of the above components are only examples. In actual applications, appropriate models can be selected according to needs.

[0036] The working principle of this embodiment is as follows: the equipment is moved to a suitable position through the armrest 6 and the universal wheel 2, and fixed with the locking device of the universal wheel 2; the hydraulic cylinder 4 is started to adjust the fixing plate 35 to a suitable height; the cover 36 is opened, and the spraying raw material is poured from the feed pipe 38, and enters the shell 28 after being filtered through the filter 37; the first motor 10 and the heating tube 15 are started to stir and heat the raw material; the second motor 33 is started, and the angle of the turntable 30 is adjusted as needed; after the stirring and heating are completed, the delivery pump 25 is turned on to deliver the raw material to the storage chamber 17; according to the spraying requirements, the corresponding solenoid valve is opened, and the wine bottle is sprayed through the nozzle 20 or the spray gun 23.

[0037] It should be noted that the present invention is a spraying device for wine bottle processing, all of which are universal standard parts or parts known to those skilled in the art, and whose structure and principles can be known to those skilled in the art through technical manuals or conventional experimental methods. Example

[0038] Based on the wine bottle processing spray device provided in the first embodiment of the present application, the second embodiment of the present application provides another wine bottle processing spray device. The second embodiment is only a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0039] Specifically, the difference of the spray device for wine bottle processing provided in the second embodiment of the present application is that a temperature sensor is provided on the outer wall of the shell 28, which can monitor the temperature inside the shell 28 in real time, and is electrically connected to the heating tube 15 through the controller to realize automatic temperature control, thereby preventing the temperature from being too high or too low and affecting the performance of the raw materials.

[0040] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0041] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A spraying device for wine bottle processing, characterized in that: It comprises a base (1), a height adjustment mechanism, a rotary bearing mechanism, a raw material processing mechanism, a conveying mechanism and a spraying actuator; the height adjustment mechanism is arranged on the base (1); the rotary bearing mechanism is arranged on the height adjustment mechanism; the raw material processing mechanism is arranged on the rotary bearing mechanism; the conveying mechanism connects the raw material processing mechanism and the spraying actuator; the spraying actuator is used to spray wine bottles.

2. The wine bottle processing spraying device according to claim 1, characterized in that: The base (1) comprises an upper base shell (101) and a lower base shell (102), wherein the upper base shell (101) is slidably connected to the lower base shell (102), and a shock absorbing mechanism (5) is provided between the upper base shell (101); the shock absorbing mechanism (5) comprises a plug sleeve (501), a plug rod (502), and a buffer spring (503), wherein the plug rod (502) is movably sleeved on the top of the plug sleeve (501), and the buffer spring (503) is movably sleeved on the outside of the plug sleeve (501), the bottom of the plug sleeve (501) is fixed to the top of the lower base shell (102), and the top of the plug rod (502) is connected to the bottom of the upper base shell (101).

3. The wine bottle processing spraying device according to claim 2, characterized in that: The plug sleeve (501) is filled with damping grease (504), and a sealing strip (505) is fixedly sleeved inside the plug sleeve (501). The sealing strip (505) is interference-fitted on the surface of the plug rod (502); and a grease hole is provided on the plug rod (502).

4. The wine bottle processing spraying device according to claim 1, characterized in that: Universal wheels (2) with locking devices are provided around the lower end of the base (1), and an armrest (6) with anti-slip grooves is provided on the left side of the upper end of the base (1).

5. The wine bottle processing spraying device according to claim 1, characterized in that: The height adjustment mechanism comprises a hydraulic cylinder (4) and a fixed plate (35), wherein the hydraulic cylinder (4) is symmetrically arranged on the upper end of the base (1), and the upper end of the hydraulic cylinder (4) is connected to the fixed plate (35).

6. The wine bottle processing spraying device according to claim 1, characterized in that: The rotating bearing mechanism comprises a second motor (33), a second bevel gear (32), a rotating rod (31), a first bevel gear (7) and a turntable (30); the second motor (33) is arranged on the height adjustment mechanism, and its motor shaft sleeve is provided with the second bevel gear (32); the rotating rod (31) is rotatably arranged on the height adjustment mechanism through a bearing (3), and its side wall is sleeved with a first bevel gear (7) meshing with the second bevel gear (32); the upper end of the rotating rod (31) is connected to the turntable (30).

7. The wine bottle processing spraying device according to claim 1, characterized in that: The raw material processing mechanism includes a shell (28), a heating component, a stirring component and a cleaning component; the heating component includes a heating layer (14) arranged on the inner wall of the shell (28) and a heating tube (15) in the heating layer (14); the stirring component includes a first motor (10), a rotating shaft (8) and a fan blade (16), and the first motor (10) drives the rotating shaft (8) and the fan blade (16) to rotate; the cleaning component includes a fixed sleeve (11), a connecting rod (12) and a scraper (13), and the scraper (13) is slidably connected to the heating layer (14).

8. The wine bottle processing spraying device according to claim 7, characterized in that: The upper end of the shell (28) is provided with a feed pipe (38) with a filter (37) and a cover (36); the conveying mechanism includes a feed pipe (27), a conveying pump (25), a discharge pipe (24) and a storage chamber (17), the feed pipe (27) connects the shell (28) and the conveying pump (25), and the conveying pump (25) is connected to the storage chamber (17) through the discharge pipe (24); the spraying actuator includes a tee (18), a circulation pipe (19), a nozzle (20), a spray gun pipe and a spray gun (23), the tee (18) connects the storage chamber (17), the circulation pipe (19) and the spray gun pipe, the end of the circulation pipe (19) is provided with a nozzle (20), and the end of the spray gun pipe is provided with a spray gun (23); solenoid valves are provided in the middle of the circulation pipe (19) and the spray gun pipe.

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