Integrated dosing and press device
By designing an integrated dosing and pressurization device, various problems related to wellhead dosing, pipeline clearing and unblocking, and tubing pressurization in oilfields have been solved. It has achieved automatic and precise dosing, local pipeline clearing and unblocking, and tubing pressurization, improving work efficiency and safety while reducing operational complexity and costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CHINA PETROLEUM & CHEMICAL CORP
- Filing Date
- 2025-07-30
- Publication Date
- 2026-08-04
AI Technical Summary
Existing methods for wellhead chemical dosing, line clearing and tubing pressurization in oilfields suffer from high labor intensity, uneven chemical dosing flow rate, non-standard operation, numerous safety hazards, large equipment size, complex operation, and high cost. There is an urgent need for an efficient, convenient, and safe integrated chemical dosing and pressurization device.
An integrated dosing and pressurizing device was designed, comprising a cabinet, casters, partitions, a pressurizing mechanism, and a winding drum. It features automatic and precise dosing, local pipeline cleaning and unblocking, and oil pipe pressurization. The device achieves uniform mixing and stable delivery of the chemicals through a motor-driven plunger pump and a rotating tube.
It achieves multi-functional integrated operation, simplifies on-site procedures, reduces operational difficulty and cost, improves work efficiency, ensures uniform distribution of agents, reduces agent waste and safety hazards, and adapts to different environmental needs.
Smart Images

Figure CN120701293B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to an integrated dosing and pressurizing device, belonging to the technical field of pressurizing equipment. Background Technology
[0002] In oilfield development, wellhead chemical dosing is a crucial step in ensuring normal well operation and improving oil production efficiency. Currently, wellhead chemical dosing in oilfields mainly employs two methods: manual dosing and manual dosing pumps. However, these traditional methods have the following problems: High labor intensity: Manual application of chemicals requires a large number of people, the operation is cumbersome, the labor intensity is high, it can easily lead to operator fatigue, and affect work efficiency.
[0003] Uneven dosing flow rate: When using a manual dosing pump, the dosing flow rate is difficult to maintain due to the instability of human operation, which prevents the drug from achieving its full effect and results in waste of the drug.
[0004] Chemical waste: Due to uneven dosing flow rate, the chemical cannot be evenly distributed, resulting in excessively high chemical concentrations in some areas and excessively low chemical concentrations in others, failing to achieve the expected treatment effect and causing chemical waste.
[0005] Improper operation: The models and sizes of chemical dosing pumps used by different oil production plants and oil production stations on site are inconsistent, and there are no unified operating standards, which can easily lead to operational errors, affect the dosing effect, and even cause safety accidents.
[0006] Safety hazards: Due to improper operation, there may be safety hazards during the dosing process, such as chemical leakage and equipment damage, which pose potential threats to operators and the environment.
[0007] Furthermore, at oilfield production sites, freezing or blockages frequently occur in localized processes due to technological processes or low temperatures. The conventional unblocking operation involves using boiler trucks and tank trucks to sweep and clear the blockages, but this method has the following problems: Low efficiency: Boiler trucks and tank trucks require a lot of equipment and manpower to clean up blockages on the production line. The operation is complicated, inefficient, and cannot restore production in a timely manner.
[0008] High cost: Using boiler trucks and tank trucks for line cleaning and unblocking requires a large amount of fuel and water resources, which is costly and increases production costs.
[0009] When problems arise with the downhole tubing and further assessment is needed, it is often necessary to request the use of a cement truck and a tanker truck to pressure test the tubing to determine the downhole fault. This method has the following problems: The equipment is bulky: cement trucks and tank trucks are large and difficult to move, making them difficult to operate in narrow work sites.
[0010] Complex operation: Using cement trucks and tank trucks to pressurize oil pipelines is a complex operation that requires professional operators, increasing the difficulty and time cost of operation.
[0011] High costs: The high operating costs of cement trucks and tank trucks increase production costs and are not conducive to improving economic efficiency.
[0012] In summary, existing methods for chemical dosing, line clearing and unblocking, and tubing pressurization in oilfield wells have many problems, and there is an urgent need for a more efficient, convenient, and safe integrated chemical dosing and pressurization device to solve these problems. Summary of the Invention
[0013] Some simplifications or omissions may be made in this section, as well as in the abstract and title of this application, but such simplifications or omissions should not be used to limit the scope of the invention.
[0014] The purpose of this invention is to overcome the problems existing in the prior art and provide an integrated chemical dosing and pressurization device that can automatically and accurately dosing chemicals under different conditions in different wells, and can also complete local pipeline cleaning and unblocking and tubing pressurization in pumping wells to determine downhole faults.
[0015] To solve the above technical problems, the present invention provides an integrated dosing and pressurizing device, comprising a cabinet and casters, wherein the casters are installed at the bottom of the cabinet to facilitate movement of the cabinet, and further comprising: The partition is fixedly installed inside the cabinet and there are multiple partitions. The multiple partitions divide the cabinet into equipment cavities, toolboxes and electrical control cabinets. The toolboxes are used to store tools and accessories. The electrical control cabinet is equipped with electrical control equipment for controlling the pressure-pressing mechanism. The pressure testing mechanism is installed inside the equipment cavity of the cabinet and is used for precise dosing, cleaning and unblocking of lines, and pressurizing of oil pipes; A winding drum is installed inside the equipment cavity and located on one side of the pressurization mechanism. An outlet coil is wound on the winding drum. The outlet coil can be connected to the water outlet end of the pressurization mechanism for oil pipe pressurization or chemical injection.
[0016] Furthermore, the pressing mechanism includes: The motor is installed inside the equipment cavity of the cabinet, and the output shaft of the motor is fixedly connected to the first pulley. A plunger pump is installed in the equipment cavity of the cabinet and located on the side of the motor. A second pulley is installed on the plunger pump, and a belt connects the first pulley and the second pulley. The inlet pipe has its outlet end connected to the inlet end of the plunger pump. A flow meter for counting the flow rate is installed on the inlet pipe. Two branch pipes are connected to the inlet end of the inlet pipe, and solenoid valves for controlling their opening and closing are installed on the two branch pipes respectively. A connecting pipe, which is fixedly connected to the inlet pipe, and a back pressure valve is installed on the connecting pipe; The outlet pipe is connected to the outlet end of the plunger pump and is used to discharge water; A pressure gauge, installed at the outlet of the plunger pump, is used to monitor water pressure.
[0017] Furthermore, the pressing mechanism includes a pressing box, a drive motor, a one-way feed pipe, a one-way discharge pipe, and a pressing plate. The pressing plate is slidably and sealed within the pressing box. The drive motor is located on one side of the pressing box to drive the pressing plate to reciprocate. The pressing box contains a rotatable rotating tube. The rotating tube has multiple through-type adjustment slots on its side wall. The inner end of the flow equalization pipe has a radial through hole and is inserted into the adjustment slot. The front and rear sides of the flow equalization pipe near its inner end are hinged to the inner wall of the adjustment slot by short pins, allowing the end of the flow equalization pipe to swing up and down. The flow equalization pipe has multiple water distribution holes. The adjustment slot has an elastic sealing ring that seals with the flow equalization pipe. The one-way feed pipe communicates with the inner cavity of the rotating tube, and the one-way discharge pipe communicates with the inner cavity of the pressing box.
[0018] Furthermore, one end of the rotating tube is rotatably connected to the inner wall of the pressure chamber, and the pressure chamber is equipped with a drive mechanism for rotating the rotating tube. The rotating tube is equipped with a rotatable positioning rod with a reciprocating thread. A matching positioning inner sleeve is fitted on the outside of the positioning rod, and the positioning inner sleeve and the positioning rod are connected by a reciprocating thread. The rotating tube is equipped with a guide rod that is fixedly connected to the bottom wall of the pressure chamber. The guide rod slides through the positioning inner sleeve and floats above it under the drive of the reciprocating thread. A positioning outer sleeve is rotatably connected to the outside of the positioning inner sleeve. A telescopic rod is hinged to the outer wall of the positioning outer sleeve. The outer end of the telescopic rod is hinged to the end of the flow equalization pipe. The bottom center area of the pressure chamber is equipped with a first hole that communicates with the inner cavity of the rotating tube, and the unidirectional feed pipe is connected to the first hole.
[0019] Furthermore, a cleaning ring plate that can move along the axial direction of the flow equalization tube is fitted onto the flow equalization tube, and a baffle is provided at the end of the flow equalization tube to prevent the cleaning ring plate from slipping off.
[0020] Furthermore, the output end of the drive motor is provided with a fixedly connected drive disk, and a drive rod is hinged on the circumference of the drive disk. The other end of the drive rod is hinged to the middle of the outer wall of the pressure plate.
[0021] Furthermore, the bottom outer periphery of the rotating tube is fitted with an annular cylinder that can rotate relative to and seal each other. The lower end of the annular cylinder is rotatably embedded in the groove of the bottom wall of the pressure box and is sealed to each other. The outer peripheral wall of the annular cylinder is provided with multiple discharge pipes that communicate with its inner cavity. The discharge pipes are provided with multiple discharge holes. The pressure box is provided with a second hole that communicates with the inner cavity of the annular cylinder. The outer side of the second hole is connected to a one-way discharge pipe.
[0022] Furthermore, the driving mechanism includes a driving rod, a first helical rod, and a first driving ring. One end of the driving rod is fixed to the center of the pressure plate. One end of the rotating tube is provided with a driving groove that slides and is sealed to the driving rod. The inner wall of the driving groove is provided with a first limiting ring groove, and the first driving ring is embedded in the first limiting ring groove. The driving rod is provided with a helical first helical rod, which is matched and connected to the first driving ring. When the driving rod moves up and down with the pressure plate, it drives the first driving ring to rotate in both directions.
[0023] Furthermore, the drive groove extends downward to the center of the end of the positioning rod. The inner wall of the drive groove located in the positioning rod is provided with a second limiting ring groove. The second limiting ring groove is provided with a second drive ring that is unidirectionally rotatably connected. The drive rod is provided with a spiral-shaped second spiral rod. The second spiral rod is matched and connected with the second drive ring. When the drive rod moves up and down with the pressure plate, it drives the second drive ring to rotate unidirectionally.
[0024] Furthermore, an external toothed ring is fixed to the outer wall of the inner cavity of the rotating tube, and an internal toothed ring is fixed to the inner circumferential wall of the annular cylinder. The external toothed ring and the internal toothed ring mesh with an intermediate gear, so that the rotation directions of the flow equalization tube and the discharge tube are opposite.
[0025] Compared with the prior art, the present invention achieves the following beneficial effects: 1. Multifunctional Integrated Design: This invention can not only perform chemical injection, but also clear blockages in local pipelines and perform tubing pressure testing in pumping wells to diagnose downhole faults, achieving integrated chemical injection, pipeline clearing and unblocking, and tubing pressure testing. This multifunctional integrated design greatly simplifies the on-site operation process, reduces the equipment's footprint and investment costs, and improves work efficiency.
[0026] 2. Simple operation and high practicality: The invention features a reasonable structural design and is easy to operate, requiring no complex equipment or professional personnel to complete various operations. This not only reduces the difficulty of operation but also reduces the labor intensity of operators, improving the practicality and applicability of the equipment.
[0027] 3. High-efficiency pressurized conveying system: Through the design of a pressure box, pressure plate, one-way feed pipe, and one-way discharge pipe, the reciprocating motion of the pressure plate and the coordination of the one-way feed pipe and one-way discharge pipe achieve stable pressurized conveying of the medicine. This design ensures that the medicine can be output at a uniform flow rate and pressure, improving the effectiveness of the medicine and reducing waste.
[0028] 4. Uniform mixing of agents: Through the design of the rotating tube and the flow equalization tube, combined with the uniform distribution, rotation and up-and-down swing of the flow equalization tube, the agent is fully mixed before being dispensed, thereby maximizing the efficacy of the agent and improving the efficiency and treatment effect of the agent.
[0029] 5. Enhanced Safety: The design of this invention reduces the complexity and uncertainty of on-site operation, lowering safety hazards caused by improper operation. Simultaneously, the increased automation of the equipment reduces manual intervention, further ensuring the safety of operators.
[0030] 6. High adaptability: The structural design of this invention enables it to adapt to different working environments and needs, such as local freezing or blockage caused by low temperatures or changes in the process flow. The line-sweeping and unblocking function allows for rapid production recovery, reducing production interruption time caused by equipment failure or process problems. Attached Figure Description
[0031] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. The drawings are provided for reference and illustration only and are not intended to limit the present invention. Wherein: Figure 1 This is a schematic plan view of the integrated dosing and pressurizing device provided in Embodiment 1 of the present invention; Figure 2 This is a three-dimensional schematic diagram of the back of the integrated dosing and pressurizing device provided in Embodiment 1 of the present invention; Figure 3 This is a frontal three-dimensional schematic diagram of the integrated dosing and pressurizing device provided in Embodiment 1 of the present invention; Figure 4 This is a three-dimensional structural diagram of the pressing mechanism provided in Embodiment 2 of the present invention; Figure 5 This is a schematic diagram of the internal cross-sectional structure of the pressure box provided in Embodiment 2 of the present invention.
[0032] Figure 6 Provided for Embodiment 2 of the present invention Figure 5 Enlarged view of point A in the middle.
[0033] Figure 7 Provided for Embodiment 3 of the present invention Figure 5 Enlarged view of section B in the middle.
[0034] Figure 8 This is a schematic diagram of the connection structure of the external gear ring, intermediate gear and internal gear ring provided in Embodiment 3 of the present invention.
[0035] In the diagram: 1. Cabinet; 2. Casters; 3. Shelf; 4. Electrical control equipment; 5. Pressurization mechanism; 51. Motor; 52. First pulley; 53. Piston pump; 54. Second pulley; 55. Belt; 56. Inlet pipe; 57. Flow meter; 58. Branch pipe; 59. Solenoid valve; 510. Connecting pipe; 511. Back pressure valve; 6. Winding drum; 7. Outlet coil; 81. Pressure testing box; 811. Pressure plate; 812. Rotary tube; 8121. Adjusting groove; 8122. Sealing ring; 8123. External toothed ring; 813. Flow equalization pipe; 8131. Water distribution hole; 8132. Cleaning ring plate; 814. Annular cylinder; 8141. Discharge hole; 8142. Discharge pipe; 8143. Internal gear ring; 8144. Intermediate gear; 815. Positioning rod; 8151. Reciprocating thread; 8152. Positioning inner sleeve; 8153. Telescopic rod; 8154. Positioning outer sleeve; 8155. Guide rod; 816. Drive rod; 8161. First helical rod; 8162. First drive ring; 8163. Second helical rod; 8164. Second drive ring; 8165. Drive groove; 82. Drive motor; 821. Drive disc; 822. Connecting rod; 83. One-way discharge pipe; 84. One-way feed pipe. Detailed Implementation
[0036] In the following description of the present invention, the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not mean that the device must have a specific orientation.
[0037] To make the technical means, creative features, objectives, and effects of this invention easier to understand, the invention is further described below with reference to specific illustrations. Obviously, the described embodiments are only a part of the embodiments of this invention, and not all of them.
[0038] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Example
[0039] Please see Figure 1 , Figure 2 and Figure 3 The integrated dosing and pressurizing device provided in Embodiment 1 of the present invention includes: Cabinet 1: Cabinet 1 is the main structure of the entire device, used to house and fix other components.
[0040] Casters 2: Casters 2 are installed at the bottom of cabinet 1 to facilitate moving the entire device to a designated location.
[0041] Partition 3: Partition 3 is fixedly installed inside cabinet 1, dividing cabinet 1 into equipment cavity, toolbox, and electrical control cabinet. The toolbox is used to store tools and accessories, and the electrical control cabinet contains electrical control equipment 4.
[0042] Pressure testing mechanism 5: The pressure testing mechanism 5 is installed inside the equipment cavity of the cabinet 1 and is used for precise chemical dosing, line clearing and unblocking, and oil pipe pressure testing. The electrical control equipment 4 is used to control the operation of the pressure testing mechanism 5.
[0043] Take-up drum 6: The take-up drum 6 is located inside the equipment cavity and on one side of the pressurization mechanism 5. The take-up drum 6 has an outlet coil 7 wound on it. The outlet coil 7 can be connected to the water outlet end of the pressurization mechanism 5 for oil pipe pressurization or chemical injection.
[0044] The specific operating steps for using this integrated dosing and pressurization device are as follows: 1. Moving device: Move cabinet 1 to the designated position using casters 2.
[0045] 2. Connect the outlet coil 7: Remove the outlet coil 7 from the take-up drum 6 and connect it to the outlet end of the pressure-pressurizing mechanism 5.
[0046] 3. Connect the water inlet: Connect the two water inlet ends of the pressurizing mechanism 5 to the clean water tank and the medicine tank respectively.
[0047] 4. Spraying operation: The pressure mechanism 5 is activated by the electrical control device 4. The pressure mechanism 5 draws the liquid medicine from the medicine tank and the water from the clean water tank, mixes them, and sprays them out from the outlet coil 7 to complete the automatic spraying.
[0048] 5. Pressure testing and unblocking operation: Connect both inlet ends of the pressure testing mechanism 5 to the clean water tank, and use the pressure testing mechanism 5 to draw clean water for pressure testing and unblocking.
[0049] like Figure 1 , Figure 2 and Figure 3 As shown, in a preferred embodiment of the present invention, the pressing mechanism 5 includes: Motor 51: Motor 51 is installed in the equipment cavity of cabinet 1, and the output shaft of motor 51 is fixedly connected to the first pulley 52.
[0050] Piston pump 53: Piston pump 53 is installed in the equipment cavity of cabinet 1 and is located on one side of motor 51. A second pulley 54 is installed on piston pump 53. The first pulley 52 and the second pulley 54 are connected by belt 55.
[0051] Inlet pipe 56: The outlet end of inlet pipe 56 is connected to the inlet end of plunger pump 53. A flow meter 57 for measuring flow rate is installed on inlet pipe 56. Two branch pipes 58 are connected to the inlet end of inlet pipe 56. Solenoid valves 59 for controlling their opening and closing are installed on branch pipes 58 respectively.
[0052] Connecting pipe 510: Connecting pipe 510 is fixedly connected to inlet pipe 56, and back pressure valve 511 is installed on connecting pipe 510.
[0053] Outlet pipe: The inlet of the outlet pipe is connected to the outlet end of the plunger pump 53 and is used to discharge water.
[0054] Pressure gauge: Installed at the outlet of plunger pump 53, used to monitor water pressure.
[0055] Before applying pesticides or clearing blockages, the specific operating steps are as follows: Connect the outlet coil 7: Remove the outlet coil 7 from the take-up drum 6 and connect it to the outlet of the lead-out pipe.
[0056] Connect branch pipes 58: Connect the inlets of the two branch pipes 58 to the medicine tank and the clean water tank respectively.
[0057] Start motor 51: Open two solenoid valves 59 via electrical control device 4 and start motor 51. Motor 51 drives the first pulley 52 to rotate, and the first pulley 52 drives the second pulley 54 to rotate via belt 55, thereby driving the plunger pump 53 to start working.
[0058] Mixing agent and water: Driven by plunger pump 53, the agent and water are drawn from two branch pipes 58 into inlet pipe 56 for mixing, and then discharged through outlet pipe and outlet coil 7 to complete the spraying.
[0059] Pressure testing and unblocking: Connect both branch pipes 58 to the clean water tank. After starting the motor 51, a large amount of water is drawn into the inlet pipe 56 through the two branch pipes 58, and then sprayed out through the outlet pipe and outlet coil 7 to complete the oil well pressure testing and line cleaning and unblocking.
[0060] Monitoring and pressure relief: Flow meter 57 counts the liquid volume, and pressure gauge monitors the water pressure. In case of malfunction or excessively high water pressure, the back pressure valve 511 is opened by the electrical control device 4 to release the pressure. Example
[0061] This embodiment provides an improved pressing mechanism. The similarities to Embodiment 1 are not described here. The differences from Embodiment 1 are: Please refer to... Figure 4 , Figure 5 The pressing mechanism includes a pressing box 81, a drive motor 82, a one-way feed pipe 84, a one-way discharge pipe 83, and a pressing plate 811. The pressing plate 811 is slidably and sealedly connected inside the pressing box 81. The drive motor 82 is located on one side of the pressing box 81 and is used to drive the pressing plate 811 to reciprocate axially. The pressing box 81 is provided with a rotatable rotating tube 812. The side wall of the rotating tube 812 is provided with multiple through-type adjustment slots 8121. The inner end of the flow equalization tube 813 is inserted into the adjustment slot 8121, and the front and rear sides of the flow equalization tube 813 near the inner end are hinged to the inner wall of the adjustment slot 8121 by short pins, so that the end of the flow equalization tube 813 can swing up and down around the axis of the short pins.
[0062] The flow equalization pipe 813 is provided with multiple water distribution holes 8131, and the regulating groove 8121 is provided with a sealing ring 8122 that is elastic for sealing. The sealing ring 8122 is sealed to the outer wall of the flow equalization pipe 813. The one-way feed pipe 84 is connected to the inner cavity of the rotating pipe 812. The outlet of the pressure box 81 is provided with a connected one-way discharge pipe 83, which is connected to the outlet coil.
[0063] The design of the pressure box 81, pressure plate 811, one-way feed pipe 84, and one-way discharge pipe 83 enables the pressure box 81 to pressurize and transport the medicine by utilizing the reciprocating motion of the pressure plate 811 and the cooperation of the one-way feed pipe 84 and the one-way discharge pipe 83. The design of the rotating pipe 812, short pin shaft, and flow equalization pipe 813 allows the medicine to enter the pressure box 81. With the rotation of the flow equalization pipe 813, the liquids of different components can be fully mixed and evenly. This ensures that the medicine is fully mixed and evenly mixed before being dispensed, thereby maximizing its efficacy.
[0064] In this embodiment, please refer to Figure 5 , Figure 6One end of the rotating tube 812 is rotatably connected to the inner wall of the pressure testing box 81, and the pressure testing box 81 is equipped with a drive mechanism for rotating the rotating tube 812. The rotating tube 812 contains a rotatable positioning rod 815, with a reciprocating thread 8151 on its outer circumference. A matching positioning inner sleeve 8152 is fitted around the positioning rod 815, and the positioning inner sleeve 8152 is connected to the positioning rod 815 via the reciprocating thread 8151. The rotating tube 812 contains a guide rod 8155 fixedly connected to the bottom wall of the pressure testing box 81. The guide rod 8155 slides through the positioning inner sleeve 8152, allowing the positioning inner sleeve 8152 to move only axially. The inner positioning sleeve 8152 is rotatably connected to the outer positioning sleeve 8154. The outer positioning sleeve 8154 is further connected to multiple rotatably connected telescopic rods 8153. The ends of the telescopic rods 8153 are rotatably connected to the ends of the flow equalization pipe 813. The bottom wall of the pressure box 81 has a first hole communicating with the inner cavity of the rotating pipe 812. A one-way feed pipe 84 is connected to this first hole. Two one-way feed pipes 84 are provided, one for feeding chemicals and the other for feeding clean water.
[0065] By rotating the positioning rod 815, cooperating with the reciprocating thread 8151, and with the limiting of the guide rod 8155, the positioning inner sleeve 8152 can periodically move up and down along the positioning rod 815. With the traction of the telescopic rod 8153, the flow equalization pipe 813 can swing up and down around the short pin shaft while rotating with the rotating pipe 812, so that the flow equalization pipe 813 can mix the medicine in the pressure box 81 more thoroughly.
[0066] In this embodiment, please refer to Figure 5 The flow equalization pipe 813 is equipped with a slidingly connected cleaning ring plate 8132, and the end of the flow equalization pipe 813 is equipped with a baffle to prevent the cleaning ring plate 8132 from slipping off. The inner wall of the cleaning ring plate 8132 is equipped with cleaning bristles for cleaning the water distribution holes 8131. The cleaning ring plate 8132 is made of a material with a certain weight. The design of the cleaning ring plate 8132 allows the cleaning ring plate 8132 to move back and forth along the flow equalization pipe 813 under the action of gravity as the flow equalization pipe 813 swings up and down around the short pin shaft, effectively preventing impurities from remaining on the flow equalization pipe 813 and also cleaning the water distribution holes 8131 to prevent clogging.
[0067] In this embodiment, please refer to Figure 4 The output end of the drive motor 82 is provided with a fixedly connected drive disk 821. A connecting rod 822 is hinged to the drive disk 821, and the other end of the connecting rod 822 is hinged to the pressure plate 811. The drive motor 82 causes the drive disk 821 to rotate, one end of the connecting rod 822 follows the drive disk 821 to make a circular motion, and the other end of the connecting rod 822 drives the pressure plate 811 to make a periodic reciprocating motion.
[0068] In this embodiment, please refer to Figure 5 The outer periphery of the root of the rotating tube 812 is fitted with an annular cylinder 814. The center of the top wall of the annular cylinder 814 is rotatably supported on the outer wall of the rotating tube 812 and is sealed to each other. The lower end of the annular cylinder 814 is rotatably embedded in the groove of the bottom wall of the pressure box 81 and is sealed to each other. The outer periphery of the annular cylinder 814 is provided with multiple discharge pipes 8142 that communicate with its inner cavity. Multiple discharge holes 8141 are provided on the discharge pipes 8142. The pressure box 81 is provided with a second hole that communicates with the inner cavity of the annular cylinder 814. The outer side of the second hole is connected to the one-way discharge pipe 83.
[0069] In this embodiment, please refer to Figure 5 , Figure 7 The driving mechanism includes a driving rod 816, a first helical rod 8161, and a first driving ring 8162. One end of the driving rod 816 is fixedly installed at the center of the pressure plate 811. One end of the rotating tube 812 is provided with a driving groove 8165 that slides and is sealed to the driving rod 816. The inner wall of the driving groove 8165 is provided with a first limiting ring groove that is connected to the first driving ring 8162. The end of the driving rod 816 is provided with a helical first helical rod 8161. The first helical rod 8161 is matched and connected to the first driving ring 8162. When the first helical rod 8161 passes through the first driving ring 8162, it drives the first driving ring 8162 to rotate.
[0070] Utilizing the spiral shape, the drive rod 816, while moving axially with the pressure plate 811, drives the first drive ring 8162, which in turn drives the rotating tube 812 to rotate continuously in both directions. The spiral design is based on the spiral design found in existing technologies, such as those used in hand-operated bamboo dragonflies; therefore, this application will not describe it in detail. Example
[0071] This embodiment is a further optimization based on Embodiment 2. Please refer to [link / reference]. Figure 5 , Figure 7 The drive groove 8165 extends downward to the center of the end of the positioning rod 815. The end of the drive groove 8165 located in the positioning rod 815 is provided with a second limiting ring groove. The second limiting ring groove is provided with a second drive ring 8164 that is unidirectionally rotatably connected. The end of the first spiral rod 8161 is provided with a spiral-shaped second spiral rod 8163. The second spiral rod 8163 is matched and connected with the second drive ring 8164. When the second spiral rod 8163 passes through the second drive ring 8164, it causes the second drive ring 8164 to rotate.
[0072] The design of the second drive ring 8164 and the second helical rod 8163, as well as the unidirectional rotational connection between the second drive ring 8164 plate and the second limiting ring groove, allows the drive rod 816 to drive the second drive ring 8164 to rotate while simultaneously driving the positioning rod 815 to rotate synchronously during the downward movement of the drive rod 816. When the drive rod 816 moves upward, it drives the second drive ring 8164 to rotate in the opposite direction. At this time, the second drive ring 8164 will not drive the positioning rod 815 to rotate. This design enables the positioning rod 815 to continuously rotate in the same direction, allowing the positioning rod 815 to periodically drive the positioning inner sleeve 8152 to move up and down.
[0073] In this embodiment, please refer to Figure 8 An external gear ring 8123 is fixed to the outer wall of the rotating tube 812 within the annular cylinder 814. An internal gear ring 8143 is fixed to the inner circumferential wall of the annular cylinder 814. The external gear ring 8123 and the internal gear ring 8143 mesh through an intermediate gear 8144. That is, one side of the intermediate gear 8144 meshes with the external gear ring 8123, and the other side meshes with the internal gear ring 8143. The external gear ring 8123, the intermediate gear 8144, and the internal gear ring 8143 are all located within the annular cylinder 814. The design of the external gear ring 8123, the intermediate gear 8144, and the internal gear ring 8143 allows the flow equalization tube 813 and the discharge tube 8142 to rotate in opposite directions. This design allows for more thorough mixing of the medicine in the pressure chamber 81.
[0074] When using this device: During spraying, the outer end of the one-way feed pipe 84 is connected to the corresponding medicine tank and water tank. Then, the drive motor 82 is started, which drives the pressure plate 811 to reciprocate periodically. Through the reciprocating motion of the pressure plate 811, in conjunction with the one-way valves in the one-way feed pipe 84 and the one-way discharge pipe 83, the material in the medicine tank and water tank can be automatically drawn into the one-way feed pipe, then enters the inner cavity of the rotating pipe 812, and then enters the inner cavity of the flow equalization pipe 813 through the rotating pipe 812. Next, it enters the pressure box 81 through each water distribution hole 8131, and finally enters the discharge pipe 8142 through the discharge hole 8141. It then enters the one-way discharge pipe 83 through the discharge pipe 8142 and is discharged. Finally, it is discharged through the outlet coil for normal spraying.
[0075] During the reciprocating motion of the pressure plate 811, the pressure plate 811 can drive the drive rod 816 to perform synchronous axial periodic reciprocating motion. The periodic reciprocating motion of the drive rod 816 can drive the first drive ring 8162 plate to rotate periodically forward and backward through the first spiral rod 8161. This allows the rotating tube 812 to rotate periodically forward and backward during the process of the medicine entering the pressure box 81, so that the flow equalization tube 813 can stir and mix the medicine entering the pressure box 81. At the same time, through the meshing transmission of the outer gear ring 8123, the intermediate gear 8144 and the inner gear ring 8143, the discharge tube 8142 can rotate synchronously and periodically forward and backward, and the rotation direction of the flow equalization tube 813 and the discharge tube 8142 is opposite, which can better mix the medicine.
[0076] Simultaneously, the periodic reciprocating motion of the drive rod 816 can also synchronously drive the second drive ring 8164 to rotate periodically in both directions via the second helical rod 8163. Since the second drive ring 8164 and the second limiting ring groove are connected in one direction, the second drive ring 8164 will only drive the positioning rod 815 to rotate in the same direction. Thus, under the action of the reciprocating thread 8151 and due to the limiting of the guide rod 8155, the positioning inner sleeve 8152 can periodically move up and down, thereby driving the end of the flow equalization tube 813 to swing up and down, which can further improve the mixing efficiency of the medicine and facilitate the cleaning of the outer wall of the flow equalization tube 813.
[0077] The above description is merely a preferred embodiment of the present invention, showing and describing the basic principles, main features, and advantages of the present invention. It is not intended to limit the scope of patent protection of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. In addition to the above embodiments, the present invention may have other implementations without departing from the spirit and scope of the invention. Various changes and modifications to the present invention are possible, and all technical solutions formed by equivalent substitutions or equivalent transformations fall within the scope of protection claimed by the present invention. The scope of protection of the present invention is defined by the appended claims and their equivalents. Technical features not described in the present invention can be implemented by or using existing technology, and will not be elaborated here.
Claims
1. An integrated dosing and pressurizing device, comprising a cabinet and casters, wherein the casters are mounted on the bottom of the cabinet to facilitate movement of the cabinet, characterized in that, Also includes: The partition is fixedly installed inside the cabinet and there are multiple partitions. The multiple partitions divide the cabinet into equipment cavities, toolboxes and electrical control cabinets. The toolboxes are used to store tools and accessories. The electrical control cabinet is equipped with electrical control equipment for controlling the pressure-pressing mechanism. The pressure testing mechanism is installed inside the equipment cavity of the cabinet and is used for precise dosing, cleaning and unblocking of lines, and pressurizing of oil pipes; A winding drum is installed inside the equipment cavity and located on one side of the pressurization mechanism. An outlet coil is wound on the winding drum. The outlet coil can be connected to the water outlet end of the pressurization mechanism for oil pipe pressurization or chemical injection. The pressing mechanism includes a pressing box, a drive motor, a one-way feed pipe, a one-way discharge pipe, and a pressing plate. The pressing plate is slidably and sealed within the pressing box. The drive motor is located on one side of the pressing box and drives the pressing plate to reciprocate. The pressing box contains a rotatable rotating tube. The rotating tube has multiple through-type adjustment slots on its side wall. The inner end of the flow equalization pipe has a radial through hole and is inserted into the adjustment slot. The front and rear sides of the flow equalization pipe near its inner end are hinged to the inner wall of the adjustment slot by short pins, allowing the end of the flow equalization pipe to swing up and down. The flow equalization pipe has multiple water distribution holes. The adjustment slot has an elastic sealing ring that seals with the flow equalization pipe. The one-way feed pipe communicates with the inner cavity of the rotating tube, and the one-way discharge pipe communicates with the inner cavity of the pressing box.
2. The integrated dosing and pressurizing device according to claim 1, characterized in that: One end of the rotating tube is rotatably connected to the inner wall of the pressure chamber, and the pressure chamber is equipped with a drive mechanism for rotating the rotating tube. The rotating tube is equipped with a rotatable positioning rod with a reciprocating thread. A matching positioning inner sleeve is fitted on the outside of the positioning rod, and the positioning inner sleeve and the positioning rod are connected by a reciprocating thread. The rotating tube is equipped with a guide rod that is fixedly connected to the bottom wall of the pressure chamber. The guide rod slides through the positioning inner sleeve and floats above it under the drive of the reciprocating thread. A positioning outer sleeve is rotatably connected to the outside of the positioning inner sleeve. A telescopic rod is hinged to the outer wall of the positioning outer sleeve. The outer end of the telescopic rod is hinged to the end of the flow equalization pipe. The bottom center area of the pressure chamber is equipped with a first hole that communicates with the inner cavity of the rotating tube. The unidirectional feed pipe is connected to the first hole.
3. The integrated dosing and pressurizing device according to claim 1, characterized in that: The flow equalization tube is fitted with a cleaning ring plate that can move along the axial direction of the flow equalization tube, and the end of the flow equalization tube is provided with a baffle to prevent the cleaning ring plate from slipping off.
4. The integrated dosing and pressurizing device according to claim 1, characterized in that: The output end of the drive motor is provided with a fixedly connected drive disk, and a drive rod is hinged on the circumference of the drive disk. The other end of the drive rod is hinged to the middle of the outer wall of the pressure plate.
5. The integrated dosing and pressurizing device according to claim 1, characterized in that: The bottom outer periphery of the rotating tube is fitted with an annular cylinder that can rotate relative to and seal each other. The lower end of the annular cylinder is rotatably embedded in the groove of the bottom wall of the pressure box and is sealed to each other. The outer peripheral wall of the annular cylinder is provided with multiple discharge pipes that communicate with its inner cavity. The discharge pipes are provided with multiple discharge holes. The pressure box is provided with a second hole that communicates with the inner cavity of the annular cylinder. The outer side of the second hole is connected to a one-way discharge pipe.
6. The integrated dosing and pressurizing device according to claim 2, characterized in that: The driving mechanism includes a driving rod, a first helical rod, and a first driving ring. One end of the driving rod is fixed to the center of the pressure plate. One end of the rotating tube is provided with a driving groove that slides and is sealed to the driving rod. The inner wall of the driving groove is provided with a first limiting ring groove, and the first driving ring is embedded in the first limiting ring groove. The driving rod is provided with a helical first helical rod, which is matched and connected to the first driving ring. When the driving rod moves up and down with the pressure plate, it drives the first driving ring to rotate in both directions.
7. The integrated dosing and pressurizing device according to claim 6, characterized in that: The drive groove extends downward to the center of the end of the positioning rod. The inner wall of the drive groove located in the positioning rod is provided with a second limiting ring groove. The second limiting ring groove is provided with a second drive ring that is unidirectionally rotatably connected. The drive rod is provided with a spiral-shaped second spiral rod. The second spiral rod is matched and connected to the second drive ring. When the drive rod moves up and down with the pressure plate, it drives the second drive ring to rotate unidirectionally.
8. The integrated dosing and pressurizing device according to claim 7, characterized in that: The rotating tube is fixed with an external toothed ring on the outer wall of the inner cavity of the annular cylinder, and an internal toothed ring is fixed on the inner circumferential wall of the annular cylinder. The external toothed ring and the internal toothed ring mesh with an intermediate gear, so that the rotation directions of the flow equalization tube and the discharge tube are opposite.