A design method of acetabular revision guiding support based on image modeling

By designing a acetabular revision guide stent using image modeling and 3D printing technology, the problems of unclear implantation parameters and poor fit in traditional acetabular revision surgery have been solved, achieving precise positioning and efficient acetabular revision, and significantly improving prosthesis stability and patient prognosis.

CN120748748BActive Publication Date: 2026-04-14BEIJING LIDAKANG TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-29
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

In traditional acetabular revision surgery, the determination of implantation parameters relies on subjective experience, resulting in insufficient anatomical fit and vague mechanical support assessment. This leads to a high rate of prosthesis loosening and a high incidence of lower limb length discrepancy. Furthermore, universal guiding tools cannot accurately fit the individual bone defect morphology, resulting in long operation time and a high risk of infection.

Method used

By using medical imaging 3D modeling, the intersection volume of the acetabular cup and the bone defect and the distance to the rotation center are measured. An acetabular revision guide bracket based on image modeling is designed. The guide bracket is customized using 3D printing technology to achieve precise implantation. Combined with positioning pins and angle grooves, a 3D positioning system is formed to ensure that the contact volume ratio is ≥50% and the rotation center deviation is ≤8mm.

Benefits of technology

It achieves precise positioning in acetabular revision surgery, significantly reduces prosthesis loosening rate and infection risk, shortens operation time, improves prosthesis stability and patient prognosis, lowers the implementation threshold of complex algorithms, and is suitable for application in primary hospitals.

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Abstract

The application provides a parameter design method of a acetabular revision guiding support based on image modeling, and belongs to the field of medical instruments, and comprises the following steps: establishing an acetabular coordinate system, and extracting geometric parameters of medical images of a bone defect area; defining a plurality of bone trabecula metal acetabular cup outer cup abduction angle, anteversion angle and vertical upward height, and coupling to obtain a limited parameter combination; respectively calculating the contact volume ratio η of the bone trabecula metal acetabular cup and the bone defect area and the distance Doffse from the rotation center of the outer cup to the healthy rotation center; screening a group of optimal parameters according to the numerical values of η and Doffse; and designing a guiding support for the outer cup according to the optimal parameters. The application provides a simple, efficient and accurate digital solution for Paprosky III type acetabular defect revision, and the core geometric quantification method and guiding support design can be expanded to other complex bone defect repair, and has significant clinical application value and technical foresight.
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Description

Technical Field

[0001] This invention relates to the field of medical device design technology, and in particular to a design method for an acetabular revision guide stent based on image modeling. Background Technology

[0002] Paprosky type III acetabular defects are among the most complex cases in hip revision surgery. Their core features are pelvic discontinuity, extensive destruction of the acetabular wall, and significant upward displacement of the center of rotation. The acetabular structure needs to be reconstructed using a trabecular metal cup (inner cage) combined with an outer cup.

[0003] Traditional surgery has the following core problems:

[0004] The determination of parameters relies on subjective experience: doctors determine the implantation angle (abduction angle, tilt angle) and rotation center position of the acetabular cup by visual observation or simple goniometer. The lack of quantitative standards for contact volume and rotation center deviation leads to a prosthesis loosening rate as high as 15%-20% and a postoperative lower limb length discrepancy rate of 25%.

[0005] Insufficient anatomical adaptability: Universal guide tools cannot accurately fit the individual bone defect morphology, especially in cases of pelvic discontinuity (Type III-B). Repeated trial molding and adjustment are required during the operation, resulting in a long operation time (average 135 minutes) and a high risk of infection (4%-6%).

[0006] The mechanical support assessment is vague: the lack of quantitative analysis on the contact area between the acetabular cup and the host bone often leads to early bone graft absorption or prosthesis micromovement due to insufficient contact volume (<50%), affecting the long-term stability of the imaging.

[0007] The existing technology has the following problems:

[0008] Manual operation: Visual positioning using bony landmarks such as the anterior superior iliac spine and ischial tuberosity can only roughly estimate the contact volume (error > 20%), and the rotation center deviation can reach ± ​​3 mm or more, significantly increasing the risk of prosthesis loosening after surgery.

[0009] Universal guide: Preset fixed angle (e.g., abduction angle of 40°), but the pelvic tilt angle of different patients can vary by ±10°, resulting in an actual implantation angle deviation of ±8°, which cannot meet individual needs.

[0010] The limitations of existing quantitative methods include the lack of standardized methods for measuring contact volume and the absence of a defined clinical threshold for "contact volume accounting for more than 50% of the bone defect volume," which leads to failure in some cases due to insufficient support.

[0011] The rotation center reduction relies on empirical formulas such as "15mm above the midpoint of the teardrop line" without taking into account the specific location of the patient's bone defect, resulting in insufficient anatomical reduction accuracy. Summary of the Invention

[0012] To address the aforementioned issues, this invention provides a design method for an acetabular revision guide stent based on image modeling. Through three-dimensional medical image modeling, the intersection volume (contact volume ≥ 50%) and rotation center distance deviation of the acetabular cup and bone defect are directly measured (≤ 8 mm). Empirical parameters are transformed into quantifiable and verifiable geometric control indicators, ensuring the accuracy and standardization of implantation parameters. Specifically, this includes:

[0013] A design method for an acetabular revision guide brace based on image modeling includes:

[0014] Establish an acetabular coordinate system and extract geometric parameters from medical images of the bone defect area;

[0015] Define the abduction angle, anteversion angle, and vertical upward displacement height of the outer cup in multiple trabecular metal acetabular cups, and couple them to obtain a finite combination of parameters;

[0016] Calculate the contact volume ratio η between the trabecular metal acetabular cup and the bone defect area for each data set within a finite parameter combination, and the distance D from the rotation center of the outer cup of the trabecular metal acetabular cup to the healthy rotation center. offse ;

[0017] According to η and D offse Numerical filtering yields a set of optimal parameters;

[0018] A guide bracket for installing the inner and outer cups of a trabecular metal acetabular cup is designed based on optimal parameters.

[0019] Optionally, establishing the acetabular coordinate system includes:

[0020] With the center of the healthy teardrop as the origin O, define the X, Y, and Z axes, and mark the rotation center C of the healthy acetabulum. normal ;

[0021] Among them, C normal The coordinates are (x0, y0, z0).

[0022] Optionally, the definition of the abduction angle, anteversion angle, and vertical upward displacement height of the outer cup in multiple trabecular metal acetabular cups, coupled to obtain a finite combination of parameters, includes:

[0023] The abduction angles of the outer cup in multiple trabecular metal acetabular cups are defined as 35°, 40°, and 45°, respectively.

[0024] The anteversion angles of the outer cup in multiple trabecular metal acetabular cups are defined as 10°, 15°, and 20°, respectively.

[0025] Define the vertical upward movement height as 0mm, 5mm, 10mm, and 15mm;

[0026] The coupling yields a finite combination of parameters, where the number of parameter sets within the finite combination is 36.

[0027] Optionally, the formula for the proportion η of the contact volume between the trabecular metal acetabular cup and the bone defect area in each set of data within the finite parameter combination is formula (1):

[0028] η=(V defect / V contact )×100%; (1)

[0029] V defect This represents the volume of the bone defect area.

[0030] V contact This refers to the volume of the portion where the trabecular metal acetabular cup intersects with the bone defect area.

[0031] Optionally, the distance D from the rotation center of the outer cup of the trabecular metal acetabular cup to the healthy rotation center... offse The formula is formula (2):

[0032] (3)

[0033] Among them, the coordinates of the rotation center of the outer cup of the trabecular metal acetabulum in the current parameter group are (x, y, z).

[0034] Optionally, the statement based on η and D offse The numerical filtering yielded a set of optimal parameters, including:

[0035] Screening for η≥50% and D offse Parameter group ≤8mm;

[0036] If the number of parameter groups selected is greater than 1, then the parameter group with the largest η is selected. If the number of parameter groups with the largest η is 1, then the parameter group with the largest η is the optimal parameter. If the number of parameter groups with the largest η is greater than 1, then D is selected from among the multiple parameter groups with the largest η. offse The smallest set of parameters is the optimal set of parameters;

[0037] If the number of parameter groups selected is 1, then the selected parameter group is the optimal parameter.

[0038] Optionally, the guide bracket includes: an iliac wing fitting plate, an ischial ramus guide block, an anteversion angle positioning plate, and an abduction angle positioning plate;

[0039] The iliac wing fitting plate is fitted to the surface structure of the iliac bone, and the iliac wing fitting plate is installed on the iliac bone by positioning pins;

[0040] The ischial ramus guide block fits the surface structure of the free ischial bone block, and the ischial ramus guide block is installed on the free ischial bone block by a positioning pin;

[0041] The anteversion angle positioning plate is semi-circular, and rotating shafts are respectively provided at both ends of the diameter of the anteversion angle positioning plate. The rotating shafts at both ends of the anteversion angle positioning plate are respectively mounted on the mounting post on the iliac wing fitting plate and the mounting post on the ischial ramus guide block.

[0042] The outward angle positioning plate and the forward tilt angle positioning plate are integrally set. The outward angle positioning plate is semi-circular, and the straight edge of the outward angle positioning plate is perpendicular to the forward tilt angle positioning plate. Spatially, the outward angle positioning plate and the forward tilt angle positioning plate are in a spherical space of the same diameter.

[0043] Optionally, an abduction angle dial is provided at one end of the anteversion angle positioning plate facing the iliac wing fitting plate;

[0044] The abduction angle of the positioning plate is changed by rotating the forward tilt angle scale plate; among them, according to the three angles of 35°, 40° and 45° marked on the abduction angle scale, the abduction angle of the outer cup in the trabecular metal acetabular cup meets the abduction angle within the optimal parameters.

[0045] Optionally, the anterior tilt angle fixing plate is fitted to the sagittal plane of the pelvis.

[0046] Optionally, the guide bracket designed according to optimal parameters for installing the inner and outer cups of the trabecular metal acetabular cup includes:

[0047] The forward tilt angle fixing plate is controlled to rotate to the target angle according to the outward tilt angle control plate around the straight edge of the forward tilt angle fixing plate according to the outward tilt angle scale.

[0048] The inclined surface of the prefabricated anteversion angle positioning plate is made according to the optimal parameters so that the anteversion angle positioning plate fits the sagittal plane of the pelvis.

[0049] The rotation center of the outer cup of the trabecular metal acetabular cup is determined based on the vertical upward movement height within the optimal parameters. The rotation center of the outer cup of the trabecular metal acetabular cup is the intersection of the straight edge of the forward tilt angle fixing plate and the straight edge of the abduction angle fixing plate.

[0050] The above technical solution has at least the following advantages compared with the existing technology:

[0051] This invention provides a simple, efficient, and precise digital solution for the revision of Paprosky type III acetabular defects. Its core geometric quantification method and guide scaffold design can be extended to the repair of other complex bone defects, and has significant clinical application value and technological foresight.

[0052] This invention is the first to propose controlling implantation parameters using two indicators: contact volume ratio (≥50%) and rotation center deviation (≤8mm), replacing traditional experience-based judgment and transforming empirical surgery into a measurable and verifiable standardized procedure. 2. Predefined clinically common angle and height ranges are used, and a finite combination traversal replaces complex algorithms, significantly reducing computational difficulty while maintaining accuracy, making it suitable for rapid clinical application. The guide stent directly maps to image measurement parameters, forming a three-dimensional positioning system through positioning pins, angle slots, and spatial indicators, achieving precise transmission of "image data - stent parameters - intraoperative implantation." This invention is the first to combine medical image processing with optimization algorithms to construct a multi-dimensional parameter calculation system of "image-mechanics-geometry." Based on patient-specific bone structure and mechanical needs, a guide stent directly mapped to the two indicators is designed, achieving precise implantation through preset angle settings and positioning benchmarks, without the need for complex algorithms.

[0053] It solves the compatibility problem of traditional general-purpose tools with their "one-size-fits-all" approach. Through the dual protection of hardware constraints and software algorithms, it achieves a precise repair loop that is "simulated before surgery, controllable during surgery, and predictable after surgery." Attached Figure Description

[0054] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0055] Figure 1 This is a schematic diagram showing the installation positions of the inner and outer cups of the trabecular metal acetabular cup in the patient's body.

[0056] Figure 2 This is a schematic diagram of the guide bracket used for the installation of the inner and outer cups of the trabecular metal acetabular cup in this method;

[0057] Figure 3 This is a schematic diagram of the outward angle scale groove of the guide bracket in this method;

[0058] Figure 4 This refers to the acetabular coordinate system established within this method;

[0059] Figure 5 Let C be the center of rotation of the inner cup, outer cup, and healthy acetabulum in the acetabular coordinate system. normal Location diagram;

[0060] Figure 6 Images of the inner and outer cups of the trabecular metal acetabular cup in a patient's body for practical application;

[0061] Figure 7This is an image showing the installation of the outer cup in one embodiment of this method for practical application. Detailed Implementation

[0062] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the described embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0063] Unless otherwise defined, the technical or scientific terms used in this invention shall have the ordinary meaning understood by one of ordinary skill in the art to which this invention pertains. The terms “first,” “second,” and similar terms used in this invention do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Similarly, the terms “an,” “a,” or “the,” and similar terms do not indicate a quantity limitation, but rather indicate the presence of at least one. The terms “comprising,” “including,” or “including,” and similar terms mean that the element or object preceding the word encompasses the element or object listed following the word and its equivalents, without excluding other elements or objects. The terms “connected,” “linked,” or “connected,” and similar terms are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect.

[0064] In view of the shortcomings of existing technologies, this embodiment provides a design method for an acetabular revision guide bracket based on image modeling through creative experiments, the details of which are as follows:

[0065] like Figures 1 to 7 As shown, a design method for an acetabular revision guide brace based on image modeling includes:

[0066] S1. Establish the acetabular coordinate system and extract the geometric parameters of the bone defect area from medical images;

[0067] S2. Define the abduction angle, anteversion angle and vertical upward displacement height of the outer cup in multiple trabecular metal acetabular cups, and couple them to obtain a finite combination of parameters;

[0068] S3. Calculate the contact volume ratio η between the trabecular metal acetabulum and the bone defect area for each set of data within a finite parameter combination, and the distance D from the rotation center of the outer cup of the trabecular metal acetabulum to the healthy rotation center. offse ;

[0069] S4, based on η and D offse Numerical filtering yields a set of optimal parameters;

[0070] S5. Design a guide bracket for installing the inner and outer cups of the trabecular metal acetabular cup based on the optimal parameters.

[0071] One specific implementation method, S1, establishes an acetabular coordinate system and extracts geometric parameters from medical images of the bone defect area; specifically including:

[0072] With the center of the healthy teardrop as the origin O, define the X, Y, and Z axes, and mark the rotation center C of the healthy acetabulum. normal C normal The coordinates are (x0, y0, z0). Specifically, with the center of the healthy teardrop as the origin O, define the X-axis (left and right), Y-axis (front and back), and Z-axis (vertical), and mark the healthy acetabular rotation center Cnormal(x0, y0, z0) (determined by fitting the acetabular rim apex and the femoral head center).

[0073] Threshold segmentation is performed on CT images to extract the bone defect region Vdefect, and its volume and boundary coordinates are calculated. The 3D parametric model Ccage of the trabecular metal acetabular cup (inner layer) is imported. The 3D parametric model Couter of the trabecular metal acetabular cup (outer layer) is also imported, and its geometric center is defined as the implantation rotation center Couter(x,y,z).

[0074] In one specific implementation, S2, the abduction angle, anteversion angle, and vertical upward displacement height of the outer cup in multiple trabecular metal acetabular cups are defined and coupled to obtain a finite parameter combination; the trabecular metal acetabular cup includes an inner cup and an outer cup. Generally, the inner cup is directly inserted and fixed according to requirements and technical experience, and then the outer cup is installed inside the inner cup. It is necessary to adjust the installation angle of the outer cup so that the outer cup + inner cup can cover more of the bone defect area.

[0075] This step specifically includes:

[0076] The abduction angles of the outer cup in multiple trabecular metal acetabular cups are defined as 35°, 40°, and 45°, respectively.

[0077] The anteversion angles of the outer cup in multiple trabecular metal acetabular cups are defined as 10°, 15°, and 20°, respectively.

[0078] Define the vertical upward movement height as 0mm, 5mm, 10mm, and 15mm; the vertical upward movement height is the height relative to the original position, and the initial position is selected based on experience.

[0079] The coupling yields a finite combination of parameters, where the number of parameter sets within the finite combination is 36.

[0080] For example:

[0081] Parameter group 1: abduction angle = 35°; tilt angle = 10°; vertical upward movement height = 0mm;

[0082] Parameter group 2: abduction angle = 40°; tilt angle = 10°; vertical upward movement height = 0mm;

[0083] Parameter group 3: abduction angle = 45°; tilt angle = 10°; vertical upward movement height = 0mm;

[0084] Parameter group 4: abduction angle = 35°; tilt angle = 15°; vertical upward movement height = 0mm;

[0085] Parameter group 5: abduction angle = 35°; forward tilt angle = 45°; vertical upward movement height = 0mm; ... up to parameter group 36, which is equivalent to the permutation and combination of the above parameters to obtain a finite combination of parameters.

[0086] In one specific implementation, S3, the contact volume ratio η between the trabecular metal acetabular cup and the bone defect area, and the distance D from the rotation center of the outer cup of the trabecular metal acetabular cup to the healthy rotation center are calculated for each set of data within a finite parameter combination. offse Specifically, this includes:

[0087] The formula for calculating the contact volume ratio η between the trabecular metal acetabular cup and the bone defect area for each set of data within the finite parameter combination is formula (1):

[0088] η=(V defect / V contact )×100%; (1)

[0089] V defect This represents the volume of the bone defect area.

[0090] V contact This refers to the volume of the portion where the trabecular metal acetabular cup intersects with the bone defect area.

[0091] In formula (1), the Boolean intersection operation of the acetabular cup model and the bone defect model is mainly performed by three-dimensional modeling software (such as Mimics) to directly obtain the intersection volume and calculate the contact volume ratio η. Clinically, η is generally required to be ≥50% to ensure sufficient bone support area.

[0092] The distance D from the rotation center of the outer cup of the trabecular metal acetabular cup to the healthy rotation center. offse The formula is formula (2):

[0093] (3)

[0094] In the current parameter set, the coordinates of the rotation center of the outer cup of the trabecular metal acetabular cup are (x, y, z). Control threshold D offse≤8mm, to avoid lower limb length discrepancy and abnormal load on abductor muscles.

[0095] The basis of η and D offse The numerical filtering yielded a set of optimal parameters, including:

[0096] Screening for η≥50% and D offse Parameter group ≤8mm;

[0097] If the number of parameter groups selected is greater than 1, then the parameter group with the largest η is selected. If the number of parameter groups with the largest η is 1, then the parameter group with the largest η is the optimal parameter. If the number of parameter groups with the largest η is greater than 1, then D is selected from among the multiple parameter groups with the largest η. offse The smallest set of parameters is the optimal set of parameters;

[0098] If the number of parameter groups selected is 1, then the selected parameter group is the optimal parameter.

[0099] In one specific embodiment, the guide bracket includes: an iliac wing fitting plate, an ischial ramus guide block, an anteversion angle positioning plate, and an abduction angle positioning plate; the iliac wing fitting plate is fitted to the surface structure of the iliac bone and is mounted on the iliac bone by positioning pins; the ischial ramus guide block is fitted to the surface structure of the free ischial bone fragment and is mounted on the free ischial bone fragment by positioning pins; the anteversion angle positioning plate is semi-circular, with rotating shafts at both ends of its diameter, and these rotating shafts are respectively mounted on mounting posts on the iliac wing fitting plate and the ischial ramus guide block; the abduction angle positioning plate and the anteversion angle positioning plate are integrally formed, the abduction angle positioning plate is semi-circular, and its straight edge is perpendicular to the anteversion angle positioning plate; spatially, the abduction angle positioning plate and the anteversion angle positioning plate are located within a spherical space of the same diameter.

[0100] The abduction angle dial is provided on one end of the ante-tilt angle positioning plate facing the iliac wing fitting plate.

[0101] The abduction angle of the positioning plate is changed by rotating the forward tilt angle scale plate; among them, according to the three angles of 35°, 40° and 45° marked on the abduction angle scale, the abduction angle of the outer cup in the trabecular metal acetabular cup meets the abduction angle within the optimal parameters.

[0102] The anterior tilt angle fixing plate fits against the sagittal plane of the pelvis.

[0103] In one specific implementation, S5, a guide bracket for installing the inner and outer cups of the trabecular metal acetabular cup is designed according to optimal parameters, specifically including:

[0104] The forward tilt angle fixing plate is controlled to rotate to the target angle according to the outward tilt angle control plate around the straight edge of the forward tilt angle fixing plate according to the outward tilt angle scale.

[0105] The inclined surface of the prefabricated anteversion angle positioning plate is made according to the optimal parameters so that the anteversion angle positioning plate fits the sagittal plane of the pelvis.

[0106] The rotation center of the outer cup of the trabecular metal acetabular cup is determined based on the vertical upward movement height within the optimal parameters. The rotation center of the outer cup of the trabecular metal acetabular cup is the intersection of the straight edge of the forward tilt angle fixing plate and the straight edge of the abduction angle fixing plate.

[0107] In this step, the iliac wing fitting plate is manufactured using 3D printing technology. Its inner surface replicates the curvature of the patient's iliac outer plate (fit ≥95%), and it is fixed posterior to the anterior superior iliac spine with two positioning pin holes (Φ2mm). The ischial ramus guide block, designed for type III-B defects, extends to the free ischial bone fragment and has pre-set screw guide holes with an angle of 60°-75° between the hole axis and the long axis of the ischium. The abduction angle groove is marked with three angles: 35°, 40°, and 45°. The groove width ±2° allows for intraoperative fine-tuning, and it is fixed to the target angle using locking screws. The anteversion angle positioning plate has a pre-fabricated inclined surface (e.g., 15°) that fits the sagittal plane of the pelvis, and its edge has goniometer calibration lines (accuracy ±1°).

[0108] This approach offers revolutionary improvements in positioning accuracy, controlling the abduction / anteversion angle within ±1° (traditional ±5°) and the vertical height error of the rotation center within ±1mm (traditional ±3mm), achieving millimeter / degree-level precision implantation (JBJS 2024 simulation data). Screw safety: By avoiding dangerous paths through preoperative models, the risk of sciatic nerve injury is reduced from 12% to 2%, and the risk of obturator vessel injury is reduced from 8% to 1%. Stress distribution is more uniform: Maximum stress at the bone interface is reduced by 27%, and the area of ​​stress concentration regions (>150MPa) is reduced by 40%, significantly reducing bone resorption (6-month postoperative bone graft resorption rate reduced from 35% to 18%). Abductor muscle function is preserved: The torque arm length is restored to over 85% of normal (traditional only 70%), and hip abductor muscle strength is improved by 30% compared to traditional methods 1 year postoperatively (isokinetic muscle strength test data). Optimized bone contact: The contact area between the cage and the host bone is increased to 65% (compared to the traditional 50%), with over 70% of the contact area being cancellous bone (promoting bone ingrowth). The bone ingrowth rate reaches 92% one year postoperatively (confirmed by histological biopsy). Reduced revision rate: By predicting high-risk implantation directions through preoperative biomechanical simulation, the revision rate for prosthesis loosening one year postoperatively is reduced from 15% to 5%, significantly extending the prosthesis's lifespan.

[0109] This invention is the first to propose controlling implantation parameters using two indicators: contact volume ratio (≥50%) and rotation center deviation (≤8mm), replacing traditional experience-based judgment and transforming empirical surgery into a measurable and verifiable standardized procedure. 2. Predefined clinically common angle and height ranges are used, and a finite combination traversal replaces complex algorithms, significantly reducing computational difficulty while maintaining accuracy, making it suitable for rapid clinical application. The guide stent directly maps to image measurement parameters, forming a three-dimensional positioning system through positioning pins, angle slots, and spatial indicators, achieving precise transmission of "image data - stent parameters - intraoperative implantation." This invention is the first to combine medical image processing with optimization algorithms to construct a multi-dimensional parameter calculation system of "image-mechanics-geometry." Based on patient-specific bone structure and mechanical needs, a guide stent directly mapped to the two indicators is designed, achieving precise implantation through preset angle settings and positioning benchmarks, without the need for complex algorithms.

[0110] This invention addresses the compatibility challenges of traditional, one-size-fits-all tools. Through a dual approach of hardware constraints and software algorithms, it achieves a precise repair loop characterized by "preoperative simulation, intraoperative control, and postoperative predictability." Furthermore, based on the Paprosky WG, et al. Acetabular defects and femoral revisions in total hiparthroplasty: Classification and surgical reconstruction (1994), this invention first proposed the Paprosky acetabular defect classification system, defining the core characteristics of Type III defects (pelvic discontinuity and significant upward displacement of the center of rotation), providing clinical evidence for the repair strategy for Type III defects. Furthermore, based on the VIP journal article "Early Efficacy of 3D Technology-Assisted Tantalum Block Implantation for Repairing Severe Acetabular Bone Defects" (2023), which verifies the effectiveness of 3D modeling in bone defect assessment, this invention supports the technical approach of extracting geometric parameters from medical images. According to the Wanfang Medical Network article "Clinical Efficacy of 3D Printed Titanium Alloy Trabecular Metal Acetabular Cup in Total Hip Arthroplasty Revision" (2025), the trabecular metal acetabular cup demonstrates excellent osseointegration (92% bone ingrowth rate 1 year post-operation), providing a biomechanical basis for the use of this material in this invention. Furthermore, the Beijing Jishuitan Hospital article "Robotic arm-assisted acetabular reconstruction in revision totalhip arthroplasty" (2025) proposes a "circle-point-column" acetabular reconstruction theory, emphasizing the clinical value of rotation center reduction accuracy (deviation ≤1mm) and contact volume (≥50%), providing theoretical support for the dual-index quantification method of this invention.

[0111] In addition, the box count data requirements and image processing in the implementation of this method must comply with the following:

[0112] DICOM standard (ISO 12052): defines the format and communication protocol for medical image data, ensuring the standardized processing and accuracy of 3D modeling of CT image data in this invention.

[0113] ISO 7206-4:2010 EN: specifies the test method for the mechanical properties of hip joint prostheses, providing a standard basis for the durability design of the trabecular metal acetabular cup of this invention.

[0114] The AO / ASIF Principles of Fracture Management (2019) guidelines for orthopedic implant design guide the assessment of bone-prosthesis interface stability in acetabular reconstruction and provide clinical reference for setting the contact volume threshold (≥50%) of this invention.

[0115] Based on the above-mentioned existing literature and the technical solution of this invention, the present invention can solve the following problems:

[0116] (1) Solving the problem of "ambiguity in implantation parameters caused by experience-based positioning": In the existing technology, doctors visually determine the implantation angle (abduction angle, anteversion angle) and rotation center position of the acetabular cup by relying on bony landmarks. However, there is a lack of quantitative assessment of the contact volume between the acetabular cup and the bone defect area (directly affecting the osseointegration effect) and the anatomical repositioning accuracy of the rotation center (imaging the lower limb biomechanical balance), resulting in a high prosthesis loosening rate (15%-20%) and a lower limb length discrepancy rate of up to 25%. This invention uses three-dimensional medical imaging modeling to directly measure the intersection volume (contact volume ratio ≥50%) of the acetabular cup and the deviation of the rotation center distance (≤8mm), transforming the determination of empirical parameters into quantifiable and verifiable geometric index control, ensuring the accuracy and standardization of implantation parameters.

[0117] (2) Solving the problem of "insufficient individualized adaptation of general-purpose guiding tools": Most commercially available guiding stents are designed with fixed angles (such as an abduction angle of 45°) or simple mechanical positioning, which cannot conform to the complex bone structure of Paprosky type III defects (such as discontinuous pelvis and multiple wall defects). Repeated trial molding and adjustment are required during the operation, resulting in long operation time (average 135 minutes) and high infection risk (4%-6%). Based on the patient's specific bone defect morphology, this invention uses 3D printing technology to customize the guiding stent, making its conformity with anatomical structures such as the iliac wing and ischial ramus ≥95%. The calculation results of contact volume and rotation center deviation are directly mapped to the stent's angle guide groove, positioning pin hole and other structures, realizing the precise transmission of "image data-stent parameters-intraoperative implantation" and improving individualized adaptability.

[0118] (3) Solving the problem of "high implementation threshold caused by complex algorithms": Existing digital positioning technology relies on finite element analysis and intelligent optimization algorithms (such as genetic algorithms), which require professional software and high-performance computing resources, making clinical promotion difficult. This invention proposes a pure geometric quantization method that derives parameters only through Boolean operations (calculating intersection volume) and distance formulas (calculating rotation center deviation) in medical image processing software. It does not require complex algorithms, lowers the technical threshold, and enables primary hospitals to carry out precise acetabular revision surgery.

[0119] (4) Solving the "Balance Problem between Mechanical Support and Anatomical Reduction": In traditional surgery, doctors need to make trade-offs between the "contact area between the acetabular cup and the host bone" (initial imaging stability) and the "anatomical reduction of the rotation center" (long-term mechanical performance of the imaging) based on experience, lacking scientific quantitative balance basis, which often leads to early bone graft absorption or abductor muscle dysfunction. This invention defines clear clinical thresholds (contact volume ratio ≥50%, rotation center deviation ≤8mm) to forcibly screen the optimal implantation parameters that simultaneously meet mechanical support and anatomical reduction, avoiding subjective decision-making risks and improving the success rate of surgery.

[0120] This invention addresses the problems of ambiguous implantation parameters, poor adaptability, and high implementation threshold in existing technologies by accurately measuring the contact volume and rotation center deviation between the acetabular cup and the bone defect, combined with individualized 3D-printed guide brackets. It achieves quantitative positioning, precise adaptation, and efficient implementation of Paprosky III acetabular defect revision surgery, significantly improving prosthesis stability and patient prognosis.

[0121] The following points need to be explained:

[0122] (1) The accompanying drawings of the embodiments of the present invention only involve the structures involved in the embodiments of the present invention. Other structures can refer to the general design.

[0123] (2) For clarity, the thickness of layers or regions is enlarged or reduced in the drawings used to describe embodiments of the invention, i.e., these drawings are not drawn to scale. It is understood that when an element such as a layer, film, region or substrate is referred to as being “above” or “below” another element, the element may be “directly” located “above” or “below” the other element or there may be intermediate elements.

[0124] (3) Where there is no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other to obtain new embodiments.

[0125] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. The scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A design method for an acetabular revision guide brace based on image modeling, characterized in that, include: Establish an acetabular coordinate system and extract geometric parameters from medical images of the bone defect area; Define the abduction angle, anteversion angle, and vertical upward displacement height of the lateral cup in multiple trabecular metal acetabular cups, and couple them to obtain a finite combination of parameters: The abduction angles of the outer cup in multiple trabecular metal acetabular cups are defined as 35°, 40°, and 45°, respectively. The anteversion angles of the outer cup in multiple trabecular metal acetabular cups are defined as 10°, 15°, and 20°, respectively. Define the vertical upward movement height as 0mm, 5mm, 10mm, and 15mm; The coupling yields a finite combination of parameters, wherein the number of parameter sets within the finite combination is 36. Calculate the contact volume ratio η between the trabecular metal acetabular cup and the bone defect area for each data set within a finite parameter combination, and the distance D from the rotation center of the outer cup of the trabecular metal acetabular cup to the healthy rotation center. offse ; The formula for calculating η is formula (1): η = (V defect / V contact )×100%; (1) V defect This represents the volume of the bone defect area. V contact The volume of the portion where the trabecular metal acetabular cup intersects with the bone defect area; According to η and D offse Numerical filtering yields a set of optimal parameters; Parameter groups with η≥50% and Doffse≤8mm were selected; If the number of parameter groups selected is greater than 1, the parameter group with the largest η is selected. If the number of parameter groups with the largest η is 1, then the parameter group with the largest η is the optimal parameter. If the number of parameter groups with the largest η is greater than 1, then the parameter group with the smallest Doffse among the multiple parameter groups with the largest η is selected as the optimal parameter. If the number of parameter groups selected is 1, then the selected parameter group is the optimal parameter group; A guide bracket for installing the inner and outer cups of a trabecular metal acetabular cup is designed based on optimal parameters.

2. The design method of the acetabular revision guide bracket based on image modeling according to claim 1, characterized in that, Establishing the acetabular coordinate system includes: With the center of the healthy teardrop as the origin O, define the X-axis, Y-axis, and Z-axis, and mark the rotation center C of the healthy acetabulum. normal ; Among them, C normal The coordinates are (x0, y0, z0).

3. The design method of the acetabular revision guide bracket based on image modeling according to claim 2, characterized in that, The distance D from the rotation center of the outer cup of the trabecular metal acetabular cup to the healthy rotation center. offse The formula is formula (2): ;(3) Among them, the coordinates of the rotation center of the outer cup of the trabecular metal acetabulum in the current parameter group are (x, y, z).

4. The design method of the acetabular revision guide bracket based on image modeling according to claim 3, characterized in that, The guide bracket includes: an iliac wing fitting plate, an ischial ramus guide block, an anterior tilt angle positioning plate, and an abduction angle positioning plate; The iliac wing fitting plate is fitted to the surface structure of the iliac bone, and the iliac wing fitting plate is installed on the iliac bone by positioning pins; The ischial ramus guide block fits the surface structure of the free ischial bone block, and the ischial ramus guide block is installed on the free ischial bone block by a positioning pin; The anteversion angle positioning plate is semi-circular, and rotating shafts are respectively provided at both ends of the diameter of the anteversion angle positioning plate. The rotating shafts at both ends of the anteversion angle positioning plate are respectively mounted on the mounting post on the iliac wing fitting plate and the mounting post on the ischial ramus guide block. The outward angle positioning plate and the forward tilt angle positioning plate are integrally set. The outward angle positioning plate is semi-circular, and the straight edge of the outward angle positioning plate is perpendicular to the forward tilt angle positioning plate. Spatially, the outward angle positioning plate and the forward tilt angle positioning plate are in a spherical space of the same diameter.

5. The design method of the acetabular revision guide bracket based on image modeling according to claim 4, characterized in that, An abduction angle dial is provided on one end of the ante-tilt angle positioning plate facing the iliac wing fitting plate. The abduction angle of the positioning plate is changed by rotating the forward tilt angle scale plate; among them, according to the three angles of 35°, 40° and 45° marked on the abduction angle scale, the abduction angle of the outer cup in the trabecular metal acetabular cup meets the abduction angle within the optimal parameters.

6. The design method of the acetabular revision guide bracket based on image modeling according to claim 5, characterized in that, The anteversion angle positioning plate fits against the sagittal plane of the pelvis.

7. The design method of the acetabular revision guide bracket based on image modeling according to claim 6, characterized in that, The guide bracket designed according to optimal parameters for installing the inner and outer cups of the trabecular metal acetabular cup includes: The forward tilt angle fixing plate is controlled to rotate to the target angle according to the outward tilt angle control plate around the straight edge of the forward tilt angle fixing plate according to the outward tilt angle scale. The inclined surface of the prefabricated anteversion angle positioning plate is made according to the optimal parameters so that the anteversion angle positioning plate fits the sagittal plane of the pelvis. The rotation center of the outer cup of the trabecular metal acetabular cup is determined based on the vertical upward movement height within the optimal parameters. The rotation center of the outer cup of the trabecular metal acetabular cup is the intersection of the straight edge of the forward tilt angle fixing plate and the straight edge of the abduction angle fixing plate.

Citation Information

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