Laser welding device with smoke dust and splash collecting function
By designing a laser welding device with an air intake pipe, a smoke collection device and a water tank to collect spatter, the problems of smoke diffusion and spatter splashing in traditional laser welding equipment are solved, the effects of smoke filtration and spatter collection are achieved, and the health of workers and welding safety are protected.
Patent Information
- Application Number
- CN202511205300.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2025-10-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional laser welding equipment lacks smoke and spatter collection capabilities, resulting in the spread of harmful smoke and dust that harms workers' health, and high-temperature spatter that splashes and burns operators, and is difficult to clean.
A laser welding device with smoke and splash collection function is designed. The smoke is adsorbed by an air suction pipe and a smoke collection device, and the splash is collected by a water storage tank. The smoke is sucked in by a fan motor to generate negative pressure, and the HEPA air filter is used to filter it. The baffle and flap block the splash, and the water tank cools the splash.
Effectively collect and filter harmful smoke and dust to prevent its spread, protect workers' health, avoid scalding caused by splashes, and facilitate the cleaning of splashes, thus improving the air quality and safety of the welding area.
Smart Images

Figure CN120755503A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of laser welding, and more particularly, relates to a laser welding device capable of collecting smoke and spatter. Background Art
[0002] Laser welding equipment is a mechanical device that uses a laser beam to perform precision welding of metals and non-metallic materials. The welding principle is that the laser welding head emits a high-energy-density laser beam to locally heat the weld area, melting the weld material to form a molten pool. The metal in the molten pool then cools completely to achieve the connection. Currently, when the high-energy-density laser beam is irradiated on the weld material, the weld material evaporates and melts, producing harmful gaseous fumes. However, traditional laser welding equipment lacks a fume collection system, causing operators to inhale the diffused harmful fumes, seriously damaging their respiratory health. Furthermore, the boiling of the liquid metal in the molten pool increases the internal pressure, pushing the surrounding liquid metal particles out of the weld area, forming a small amount of hot spatter. This hot spatter not only burns the operator supporting the workpiece, but also adheres to the laser welding equipment's platform after cooling, making it difficult to clean and collect. Summary of the Invention
[0003] In order to solve the above technical problems, the present invention provides a laser welding device with smoke and spatter collection function to solve the problem that traditional laser welding equipment does not have the function of collecting harmful smoke, resulting in smoke diffusion and causing damage to workers' respiratory health, and high-temperature spatters spattering and scalding operators and are difficult to collect and clean.
[0004] The present invention provides a laser welding device with smoke and splash collection function, comprising a foot base; a placement table is installed on the top of the foot base, and a control machine is installed on the placement table; it also includes an air intake pipe and a support frame; a support rod is welded on the top of the placement table, and the outer side surface of the support rod is slidably connected to the gantry, and a horizontal displacement motor is installed on the left side of the gantry, and a horizontal threaded adjustment rod is installed on the motor shaft of the horizontal displacement motor, and the outer side surface of the horizontal threaded adjustment rod is rotatably connected to the gantry, and a longitudinal displacement motor is installed on the gantry, and a transmission rotating rod is installed on the motor shaft of the longitudinal displacement motor, and a driving gear is welded on the bottom end of the transmission rotating rod, and the outer side surface of the driving gear is meshedly connected to the rack plate, and the right side surface of the rack plate is welded to the placement table, and the upper side surface of the placement table is provided with a There are two groups of vertical plates, and a water tank is placed between the two groups of vertical plates. The water tank is a trough structure with an open upper side, and a hand pull rod is welded on the front side of the water tank, and a baffle shell is installed on the top of the vertical plate of the placement table; the rear side of the support frame is connected to a slider by bolts, and the slider is threadedly connected to the horizontal thread adjustment rod, and a vertical displacement motor is installed on the upper side of the support frame, and a vertical thread adjustment rod is installed on the motor shaft of the vertical displacement motor, and a vertical pole is welded on the inner side of the support frame, and a lifting frame is slidably connected to the outer side of the vertical pole, and the lifting frame is threadedly connected to the vertical thread adjustment rod, and a laser welding machine head is installed on the front side of the lifting frame; a smoking pipe is installed at one end of the suction pipe, and a pushing rotary drum is meshed on the outer side of the smoking pipe, and a smoke collection device is installed at the other end of the suction pipe.
[0005] In at least some embodiments, the smoke and dust collection device includes a smoke inlet pipe, an exhaust pipe, a supporting frame, a fan motor, a HEPA air filter cotton, a breathable disc, a transmission rod and a fan disc; the front side of the supporting frame is connected to a slider by bolts, the lower side of the supporting frame is installed with a fan motor, a transmission rod is installed on the motor shaft of the fan motor, a fan disc is welded to the top of the transmission rod, the outer side of the fan disc is rotatably connected to the exhaust pipe, the inner side of the exhaust pipe is welded with a breathable disc, the upper side of the exhaust pipe is connected to the smoke inlet pipe by bolts, the smoke inlet pipe is a cylindrical structure that passes through from top to bottom, and an intake pipe is sealed and bonded in the top tube opening of the smoke inlet pipe; the upper side of the breathable disc is provided with a through hole, and the top of the through hole of the breathable disc is covered with a HEPA air filter cotton.
[0006] In at least some embodiments, the lower side of the exhaust pipe is connected to a supporting frame by bolts, and twenty groups of long through grooves running inside and outside are provided on the outer side of the exhaust pipe near the bottom end, and the fan disk is distributed on the upper side of the long through grooves of the exhaust pipe.
[0007] In at least some embodiments, the smoke pipe is a cylindrical structure that passes through from top to bottom, the laser emitting end at the bottom of the laser welding head is inserted into the inner side of the smoke pipe, the bottom end of the smoke pipe is a flared structure, the side wall of the smoke pipe is provided with a connecting hole that cooperates with the intake pipe, a limiting part is provided in the middle part of the outer side surface of the smoke pipe, a plurality of groups of grooves are evenly arranged on the inner wall surface of the limiting part in the circumferential direction, a plurality of through holes connected to the grooves are evenly arranged on the outer wall surface of the limiting part, a plurality of groups of through grooves connected to the grooves are evenly arranged on the side wall of the smoke pipe, and clamps are inserted in the grooves and through grooves of the smoke pipe.
[0008] In at least some embodiments, the clamp block is provided with a boss that slides with the through hole of the smoking tube, a limit plate is provided at the end of the boss of the clamp block, a rubber gasket is bonded to the side of the clamp block facing the vertical center axis of the smoking tube, and the top of the clamp block is a sloped structure.
[0009] In at least some embodiments, the outer side of the smoking tube is threadedly connected to a pushing drum, and the lower end of the pushing drum is abutted against the inclined surface of the clamping block.
[0010] In at least some embodiments, the baffle shell is a concave shell structure that passes through from top to bottom, a magnet sheet is bonded to the front end of the baffle shell, a flap is hinged to the front end of the baffle shell, a through groove is provided on the front side of the flap, an observation window is bonded to the inner side of the flap groove, the observation window is made of high-temperature resistant transparent glass, the rear side of the flap is bonded to the magnet sheet, a flat plate is provided on the inner side of the concave shell structure of the baffle shell, two groups of through grooves are provided on the upper side of the flat plate, a splint is slidably connected in the through groove of the flat plate of the baffle shell, through holes are provided on the left and right sides of the concave shell structure of the baffle shell, a bidirectional threaded rod is rotatably connected in the through hole of the baffle shell, and a knob is installed on the left end of the bidirectional threaded rod.
[0011] In at least some embodiments, there are two groups of splints, which are symmetrically distributed on the left and right sides. Each group of splints is an I-shaped structure. The center part of the I-shaped structure of the splint is embedded in the through groove on the side surface of the inner flat plate of the baffle shell. The I-shaped structure of the splint is provided with a threaded through hole. The threaded through hole of the left splint is engaged with the forward threaded end of the bidirectional threaded rod, and the threaded through hole of the right splint is engaged with the reverse threaded end of the bidirectional threaded rod.
[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, a fan motor is used to drive a fan disk connected to a transmission rod by welding to rotate inside the exhaust chimney to generate negative pressure, so that the smoke generated by laser welding of the laser welding head is sucked into the intake pipe, and then transported to the HEPA air filter cotton at the bottom of the chimney by the intake pipe. The HEPA air filter cotton blocks and absorbs the smoke in the inhaled air, thereby realizing the rapid extraction, filtration and collection of harmful smoke during the laser welding process, preventing the welding smoke from spreading to the outside air, improving the air quality in the welding operation area, and preventing the welding smoke from damaging the respiratory health of the welding operator.
[0013] 2. In the present invention, on the one hand, two sets of clamps are driven by bidirectional threaded rods to clamp and fix the welding workpieces in opposite directions, and then the baffle shell and the flap form a wall-type barrier structure in the outer area of the laser welding head to block the spatter, effectively preventing the laser welding spatter from splashing to the outer area of the baffle shell and the flap to burn the operator's skin. On the other hand, the water carried by the inner side of the water tank is used to cool the falling spatter, so that the tiny liquid spatter is cooled and solidified in the process of sinking in the water, preventing the falling spatter from solidifying and adhering to the placement table of the welding equipment, so that the falling welding spatter is convenient for unified collection and cleaning in the water tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the present invention.
[0015] Figure 2 It is a right side structural schematic diagram of the present invention.
[0016] Figure 3 It is a schematic diagram of the top structure of the present invention.
[0017] Figure 4 It is a left-side structural schematic diagram of the present invention.
[0018] Figure 5 It is a front structural schematic diagram of the present invention.
[0019] Figure 6 It is a schematic diagram of the cutaway structure of the present invention.
[0020] Figure 7 The present invention Figure 6 Schematic diagram of the enlarged structure of part A in the middle.
[0021] Figure 8 The present invention Figure 6 Schematic diagram of the enlarged structure of part B in the middle.
[0022] Figure 9 The present invention Figure 6 Schematic diagram of the enlarged structure of part C in the middle.
[0023] Figure 10 It is a structural schematic diagram of the smoke and dust collecting device of the present invention.
[0024] Figure 11 It is a schematic diagram of the structure of the smoke and dust collecting device of the present invention when viewed from above and side.
[0025] Figure 12 It is a schematic diagram of the cross-sectional structure of the smoke and dust collecting device of the present invention.
[0026] Figure 13 The present invention Figure 4Schematic diagram of the enlarged structure of part D in the middle.
[0027] Reference numerals: 1. Placement table; 2. Foot base; 3. Control machine; 4. Water storage tank; 5. Hand pull rod; 6. Observation window; 7. Flip board; 8. Inhalation pipe; 9. Smoke collection device; 901. Smoke inlet; 902. Exhaust pipe; 903. Carrier; 904. Fan motor; 905. HEPA air filter; 906. Ventilation plate; 907. Drive rod; 908. Fan plate; 10. Horizontal displacement motor; 11. Gantry; 12. Longitudinal displacement motor; 13. Support rod; 14. Transmission rod; 15. Horizontal threaded adjustment rod; 16. Slider; 17. Laser welding machine head; 18. Vertical displacement motor; 19. Lifting frame; 20. Vertical threaded adjustment rod; 21. Drive gear; 22. Rack plate; 23. Block shell; 24. Turn the knob; 25. Support frame; 26. Pole; 27. Clamping block; 28. Splint; 29. Smoking pipe; 30. Push the drum; 31. Magnets; 32. Bidirectional threaded rod. DETAILED DESCRIPTION
[0028] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.
[0029] like Figures 1-13As shown, the present invention provides a laser welding device with smoke and splash collection, including a foot base 2; a placement table 1 is installed on the top of the foot base 2, and a control machine 3 is installed on the placement table 1; it also includes an air intake pipe 8 and a support frame 25; a support rod 13 is welded on the top of the placement table 1, and the outer side surface of the support rod 13 is slidably connected to the gantry 11, and the left side of the gantry 11 is installed with a lateral displacement motor 10, and a horizontal threaded adjustment rod 15 is installed on the motor shaft of the lateral displacement motor 10, and the outer side surface of the horizontal threaded adjustment rod 15 is rotatably connected to the gantry 11, and a longitudinal displacement motor 12 is installed on the gantry 11, and a transmission rotating rod 14 is installed on the motor shaft of the longitudinal displacement motor 12, and a driving gear 21 is welded on the bottom end of the transmission rotating rod 14, and the outer side surface of the driving gear 21 is meshedly connected to the rack plate 22, and the rack plate 22 A placing platform 1 is welded to the right side, and two groups of vertical plates are provided on the upper side of the placing platform 1. A water tank 4 is placed between the two groups of vertical plates. The water tank 4 is a trough structure with an open upper side, and a hand pull rod 5 is welded on the front side of the water tank 4. A baffle shell 23 is installed on the top of the vertical plate of the placing platform 1; the rear side of the support frame 25 is connected to the slider 16 by bolts, and the upper side of the support frame 25 is installed with a vertical displacement motor 18, and a vertical threaded adjustment rod 20 is installed on the motor shaft of the vertical displacement motor 18. The inner side of the support frame 25 is welded with a vertical pole 26, and the outer side of the vertical pole 26 is slidably connected to the lifting frame 19, and the front side of the lifting frame 19 is installed with a laser welding head 17; a smoking pipe 29 is installed at one end of the suction pipe 8, and the outer side of the smoking pipe 29 is meshedly connected to the pushing drum 30, and the other end of the suction pipe 8 is installed with a smoke collection device 9.
[0030] In the embodiment of the present invention, a convex plate is provided on the rear side of the lifting frame 19, and a threaded through hole and a through-hole structure are provided on the top of the convex plate, and the vertical rod 26 is inserted into the convex plate through hole of the lifting frame 19. The outer side surface of the vertical thread adjustment rod 20 is threadedly engaged with the threaded through hole of the lifting frame 19. When the control machine 3 controls the vertical displacement motor 18 through the wire to drive the vertical thread adjustment rod 20 to rotate, the vertical thread adjustment rod 20 drives the lifting frame 19 to move vertically up and down along the vertical rod 26, so that the lifting frame 19 can adjust the laser welding head 17 up and down according to the height position of the welding workpiece.
[0031] In the embodiment of the present invention, a threaded through hole is provided at the center position of the slider 16, and the outer side surface of the horizontal threaded adjustment rod 15 is threadedly engaged with the threaded through hole of the slider 16. When the lateral displacement motor 10 drives the horizontal threaded adjustment rod 15 to rotate, the horizontal threaded adjustment rod 15 drives the slider 16 to move horizontally left and right along the upper side surface of the gantry 11, so that the slider 16 drives the laser welding head 17 carried by the lifting frame 19 to move horizontally left and right, completing the left and right movement welding of the workpiece by the laser welding head 17.
[0032] In the embodiment of the present invention, the smoke collecting device 9 includes a smoke inlet 901, an exhaust pipe 902, a carrier 903, a fan motor 904, a HEPA air filter 905, a ventilation plate 906, a transmission rod 907 and a fan plate 908; the front side of the carrier 903 is connected to the slider 16 by bolts, the lower side of the carrier 903 is installed with the fan motor 904, the motor shaft of the fan motor 904 is installed with a transmission rod 907, the top of the transmission rod 907 is welded with a fan plate 908, the outer side of the fan plate 908 is rotatably connected to the exhaust pipe 902, and the inner side of the exhaust pipe 902 is welded There is a ventilation plate 906, and the upper side of the exhaust pipe 902 is connected to the smoke inlet 901 by bolts. The smoke inlet 901 is a cylindrical structure that passes through from top to bottom, and an intake pipe 8 is sealed and bonded to the top of the smoke inlet 901; the upper side of the ventilation plate 906 is provided with a through hole, and the top of the through hole of the ventilation plate 906 is covered with a HEPA air filter cotton 905. The HEPA air filter cotton 905 filters the smoke from the smoke inlet 901 to the exhaust pipe 902, and absorbs and traps the welding smoke in the harmful smoke in the HEPA air filter cotton 905 to prevent the welding smoke from spreading to the external air environment.
[0033] In an embodiment of the present invention, the lower side of the exhaust pipe 902 is connected to the supporting frame 903 by bolts, and twenty groups of long through grooves that pass through the inside and outside are provided on the outer side of the exhaust pipe 902 near the bottom end. The fan disk 908 is distributed on the upper side of the long through grooves of the exhaust pipe 902. The fan disk 908 stirs the air inside the exhaust pipe 902, so that an air flow channel is formed from the top of the smoke inlet 901 to the long through groove of the exhaust pipe 902, so that the air is discharged from the through groove of the exhaust pipe 902 after being filtered by the HEPA air filter cotton 905.
[0034] In the embodiment of the present invention, the smoking tube 29 is a cylindrical structure that passes through from top to bottom. The laser emitting end at the bottom of the laser welding head 17 is inserted into the inner side of the smoking tube 29. The bottom end of the smoking tube 29 is a flared structure. The flared structure of the smoking tube 29 increases the suction range of welding smoke. A connecting hole is provided on the outer side of the smoking tube 29 near the flared position, and an air intake pipe 8 is sealed and bonded at the connecting hole. A limiting portion is provided in the middle part of the outer side of the smoking tube 29, and four groups of grooves are evenly arranged along the circumferential direction on the inner wall surface of the limiting portion. Each group of grooves of the smoking tube 29 is provided with a through hole. Four groups of through grooves connected to the grooves are provided on the side wall of the smoking tube 29, and clamping blocks 27 are inserted in the grooves and through grooves of the smoking tube 29.
[0035] In an embodiment of the present invention, there are four groups of clamps 27, and the clamps 27 are distributed in a circular array around the vertical center axis of the smoke pipe 29. Each group of clamps 27 is provided with a convex column, and the convex column of the clamp block 27 slides and is inserted into the through hole of the smoke pipe 29. A limit plate is provided at the end of the convex column of the clamp block 27. The diameter of the limit plate is larger than the diameter of the through hole on the smoke pipe 29 to prevent the clamp block 27 from escaping from the groove and through groove of the smoke pipe 29. A rubber gasket is bonded to the side of each group of clamps 27 facing the vertical center axis of the smoke pipe 29. The rubber gasket increases the contact friction between the clamp block 27 and the surface of the emitting tube at the bottom of the laser welding head 17, so that the four groups of clamps 27 are stably fixed and clamped on the laser welding head 17. The top of the clamp block 27 is a slope structure.
[0036] In an embodiment of the present invention, a threaded structure is provided on the inner side surface of the pushing drum 30, and the threaded structure on the inner side surface of the pushing drum 30 is engaged with the threaded structure on the outer side surface of the smoking tube 29. During the rotation of the pushing drum 30, it rotates and moves downward along the threaded structure on the outer side surface of the smoking tube 29. The bottom end of the pushing drum 30 pushes the inclined structure of the four groups of clamps 27, so that the four groups of clamps 27 move synchronously centripetally along the through grooves and grooves of the smoking tube 29, completing the clamping and fixing work of the smoking tube 29 on the bottom launch tube of the laser welding machine head 17.
[0037] In the embodiment of the present invention, the stop shell 23 is a concave shell structure that is through from top to bottom. A magnet sheet 31 is bonded to the front end of the stop shell 23. A flap 7 is hinged to the front end of the stop shell 23. A through groove is provided on the front side of the flap 7. An observation window 6 is bonded to the inner side of the through groove of the flap 7. The observation window 6 is made of high-temperature resistant transparent glass. When the flap 7 is flipped and closed at the front end of the stop shell 23, it is convenient for the operator to observe the welding condition of the workpiece inside the stop shell 23. A magnet sheet 31 is bonded to the rear side of the flap 7. The flap 7 is connected to the concave shell The baffle shell 23 of the body structure is attracted to each other through the magnet sheet 31, so that the flap 7 and the baffle shell 23 surround and block the spatters from the welding part of the workpiece. A flat plate is provided on the inner side of the concave shell structure of the baffle shell 23, and two sets of through grooves are provided on the upper side of the flat plate. A splint 28 is slidably connected in the through groove of the flat plate of the baffle shell 23. Through holes are provided on the left and right sides of the concave shell structure of the baffle shell 23. A bidirectional threaded rod 32 is rotatably connected in the through hole of the baffle shell 23, and a knob 24 is installed on the left end of the bidirectional threaded rod 32.
[0038] In the embodiment of the present invention, there are two groups of splints 28, and the splints 28 are symmetrically distributed on the left and right sides. Each group of splints 28 has an I-shaped structure. The center part of the I-shaped structure of the splint 28 is embedded in the through groove on the side surface of the inner plate of the baffle shell 23. A threaded through hole is provided on the I-shaped structure of the splint 28. The threaded through hole of the left splint 28 is engaged with the positive thread end of the two-way threaded rod 32, and the threaded through hole of the right splint 28 is engaged with the reverse thread end of the two-way threaded rod 32. During the rotation of the two-way threaded rod 32, the two groups of splints 28 are driven to move left and right along the through groove of the inner plate of the baffle shell 23, so that the splints 28 support and clamp the welding workpiece left and right, thereby avoiding the displacement of the weld position of the workpiece during laser welding.
[0039] The specific usage and function of this embodiment are as follows: When the laser welding of the workpieces is carried out, the two groups of workpieces to be welded are first placed on the flat plate of the stop shell 23, and then the knob 24 is manually rotated. The knob 24 drives the bidirectional threaded rod 32 to rotate. Since the positive threaded end and the reverse threaded end on the outer side of the bidirectional threaded rod 32 are respectively engaged with the threaded through holes of the two groups of clamps 28, the bidirectional threaded rod 32 drives the clamps 28 to clamp and fix the two groups of workpieces to be welded in the left and right directions, and then the flap 7 is flipped upward until the magnet piece 31 bonded to the rear side of the flap 7 is attracted to the magnet piece 31 at the front end of the stop shell 23. The flap 7 and the stop shell 23 surround and shield the welding workpieces, and then the smoking pipe 29 is put on the outside of the laser welding machine head 17, and then the pushing drum 30 is manually rotated. Due to the pushing The inner side of the rotating drum 30 is threadedly engaged with the threaded structure on the outer side of the smoking tube 29, and the pushing rotating drum 30 is pressed downward on the outer side of the smoking tube 29. The pushing rotating drum 30 pushes the inclined structure of the four groups of clamps 27, so that the clamps 27 move synchronously and centripetally along the grooves and through slots of the smoking tube 29 until the rubber gaskets bonded to the four groups of clamps 27 are tightly fitted to the outer side of the laser welding head 17, completing the clamping and fixing of the smoking tube 29 at the bottom end of the laser welding head 17. Then the control machine 3 controls the horizontal displacement motor 10 through the line to drive the horizontal threaded adjustment rod 15 to rotate. The horizontal threaded adjustment rod 15 drives the laser welding head 17 to move left or right through the slider 16 engaged with the outer side, and the control machine 3 controls the longitudinal displacement motor through the line. 12 drives the driving gear 21 to rotate. Since the driving gear 21 and the rack plate 22 are meshed with each other, the driving gear 21 rolls on the tooth surface of the rack plate 22. At this time, the gantry 11 drives the laser welding head 17 to move forward or backward along the support rod 13 until the laser welding head 17 is opposite to the starting welding position of the workpiece. Then, the control machine 3 controls the laser welding head 17 and the fan motor 904 to start synchronously through the line. The laser welding head 17 emits a laser beam to weld the workpiece. The fan motor 904 drives the fan disk 908 at the top of the transmission rod 907 to rotate. The fan disk 908 stirs the air in the exhaust pipe 902 to form an air negative pressure inside the exhaust pipe 902. At this time, the flared part of the smoking pipe 29 will press the laser welding head 17 The smoke generated by welding is sucked into the intake pipe 8, and the intake pipe 8 sends the smoke into the chimney 901. The smoke is adsorbed and filtered by the HEPA air filter cotton 905, and the filtered air is discharged into the external environment through the through holes of the air permeable plate 906 and the through grooves of the exhaust pipe 902. The spatters generated by the laser welding head 17 during the laser welding process fall into the clean water of the water tank 4 through the concave structure that passes through the baffle shell 23. The spatters cool and solidify during the sinking process in the clean water, and the solidified spatters sink to the bottom of the water tank 4. If the spatters need to be collected and cleaned uniformly, manually pull the hand lever 5 to pull the water tank 4 out from between the two sets of vertical plates of the placement table 1, and then pour out the solidified spatters in the water tank 4 with the clean water.
[0040] All of the above components are installed, connected, or configured using common mechanical methods, such as welding, threaded connections, and screw connections. The specific structures, models, and coefficients of all components are proprietary technologies, and any method that can achieve a beneficial effect may be implemented. The controller 3, fan motor 904, lateral displacement motor 10, longitudinal displacement motor 12, laser welding head 17, and vertical displacement motor 18 used above are all commonly available components. Upon purchase, they can be connected and used simply by following the included instruction manual, so further description is omitted here.
[0041] The technical solutions of the present invention are not limited to the scope of the embodiments of the present invention, and the technical contents not described in detail in the present invention are all well-known technologies.
Claims
1. A laser welding device with smoke and splash collection function, comprising a base (2); a placement table (1) is installed on the top of the base (2), and a control machine (3) is installed on the placement table (1); the device is characterized in that: The invention also includes an air intake pipe (8) and a support frame (25); a support rod (13) is welded on the top of the placement table (1); the outer side of the support rod (13) is slidably connected to the gantry (11); a lateral displacement motor (10) is installed on the left side of the gantry (11); a horizontal threaded adjustment rod (15) is installed on the motor shaft of the lateral displacement motor (10); the outer side of the horizontal threaded adjustment rod (15) is rotatably connected to the gantry (11); a longitudinal displacement motor (12) is installed on the gantry (11); a transmission rotating rod (14) is installed on the motor shaft of the longitudinal displacement motor (12); a driving gear (21) is welded on the bottom end of the transmission rotating rod (14); the outer side of the driving gear (21) is meshedly connected to the rack plate (22); the right side of the rack plate (22) is welded to the placement table (1); two sets of vertical plates are provided on the upper side of the placement table (1); a water tank (4) is placed between the two sets of vertical plates; the water storage ... The box (4) is a trough structure with an upper side opening, a hand pull rod (5) is welded to the front side of the water storage tank (4), and a retaining shell (23) is installed on the top of the vertical plate of the placing table (1); the rear side of the support frame (25) is connected to a slider (16) by bolts, and the slider (16) is threadedly connected to the horizontal thread adjustment rod (15); the upper side of the support frame (25) is installed with a vertical displacement motor (18), and the motor shaft of the vertical displacement motor (18) is installed with a vertical thread adjustment rod (20); the inner side of the support frame (25) is welded with a vertical pole (26), and the outer side of the vertical pole (26) is slidably connected with a lifting frame (19), and the lifting frame (19) is threadedly connected to the vertical thread adjustment rod (20), and the front side of the lifting frame (19) is installed with a laser welding machine head (17); a smoking pipe (29) is installed at one end of the suction pipe (8), and a smoke collection device (9) is installed at the other end of the suction pipe (8).
2. A laser welding device with smoke and spatter collection function as claimed in claim 1, characterized in that: The smoke collecting device (9) comprises a smoke inlet (901), an exhaust pipe (902), a carrier (903), a fan motor (904), a HEPA air filter (905), a ventilation plate (906), a transmission rod (907) and a fan plate (908); the front side of the carrier (903) is connected to a slider (16) by bolts, the lower side of the carrier (903) is mounted with a fan motor (904), the motor shaft of the fan motor (904) is mounted with a transmission rod (907), and the top end of the transmission rod (907) is welded to the bottom of the carrier (903). A fan disk (908) is provided, the outer side of the fan disk (908) is rotatably connected to an exhaust pipe (902), the inner side of the exhaust pipe (902) is welded with a ventilation disk (906), the upper side of the exhaust pipe (902) is connected to a smoke inlet (901) by bolts, the smoke inlet (901) is a cylindrical structure that passes through from top to bottom, and an air intake pipe (8) is sealed and bonded inside the top of the smoke inlet (901); the upper side of the ventilation disk (906) is provided with a through hole, and the top of the through hole of the ventilation disk (906) is covered with a HEPA air filter cotton (905).
3. A laser welding device with smoke and spatter collection function as claimed in claim 2, characterized in that: The lower side of the exhaust pipe (902) is connected to the supporting frame (903) by bolts, and twenty groups of long through slots are provided on the outer side of the exhaust pipe (902) near the bottom end, and the fan disk (908) is distributed on the upper side of the long through slots of the exhaust pipe (902).
4. A laser welding device with smoke and spatter collection function as claimed in claim 1, characterized in that: The smoking tube (29) is a cylindrical structure that is passed through from top to bottom. The laser emitting end of the bottom of the laser welding machine head (17) is inserted into the inner side of the smoking tube (29). The bottom end of the smoking tube (29) is a flared structure. A connecting hole that cooperates with the suction pipe (8) is provided on the side wall of the smoking tube (29). A limiting part is provided in the middle part of the outer side surface of the smoking tube (29). A plurality of groups of grooves are uniformly provided on the inner wall surface of the limiting part along the circumferential direction. A plurality of through holes connected to the grooves are uniformly provided on the outer wall surface of the limiting part. A plurality of through grooves connected to the grooves are uniformly provided on the side wall of the smoking tube (29). A clamping block (27) is inserted into the grooves and the through grooves of the smoking tube (29).
5. A laser welding device with smoke and spatter collection function as claimed in claim 4, characterized in that: The clamping block (27) is provided with a boss that slides with the through hole of the smoking tube (29), and a limit plate is provided at the end of the boss of the clamping block (27). A rubber gasket is bonded to the side of the clamping block (27) facing the vertical central axis of the smoking tube (29), and the top of the clamping block (27) is a sloped structure.
6. A laser welding device with smoke and spatter collection function as claimed in claim 5, characterized in that: The outer side of the smoking tube (29) is threadedly connected to a pushing rotary cylinder (30), and the lower end of the pushing rotary cylinder (30) is abutted against the inclined surface of the clamping block (27).
7. The laser welding device with smoke and spatter collection function as claimed in claim 1, characterized in that: The stop shell (23) is a concave shell structure that is passed through from top to bottom. A magnet sheet (31) is bonded to the front end of the stop shell (23). A flap (7) is hinged to the front end of the stop shell (23). A through groove is provided on the front side of the flap (7). An observation window (6) is bonded to the inner side of the through groove of the flap (7). The observation window (6) is made of high-temperature resistant transparent glass. A magnet sheet (31) is bonded to the rear side of the flap (7). A flat plate is provided on the inner side of the concave shell structure of the stop shell (23). Two groups of through grooves are provided on the upper side of the flat plate. A splint (28) is slidably connected to the flat plate through groove of the stop shell (23). Through holes are provided on the left and right sides of the concave shell structure of the stop shell (23). A bidirectional threaded rod (32) is rotatably connected to the through hole of the stop shell (23). A knob (24) is installed on the left end of the bidirectional threaded rod (32).
8. A laser welding device with smoke and spatter collection function as claimed in claim 7, characterized in that: The number of the splints (28) is two groups, and the splints (28) are symmetrically distributed on the left and right sides. Each group of splints (28) is an I-shaped structure. The center portion of the I-shaped structure of the splint (28) is embedded in the through groove on the side of the inner plate of the retaining shell (23). The I-shaped structure of the splint (28) is provided with a threaded through hole. The threaded through hole of the left splint (28) is engaged with the forward threaded end of the bidirectional threaded rod (32), and the threaded through hole of the right splint (28) is engaged with the reverse threaded end of the bidirectional threaded rod (32).