Production equipment of electric power composite insulator

Through multiple positioning structures and air pressure-assisted demoulding technology, the problems of positioning deviation and demoulding damage in the production of power composite insulators are solved, efficient and accurate insulator production is achieved, and product quality and production efficiency are improved.

CN120809400APending Publication Date: 2025-10-17RIGHT ELECTRIC CO LTD
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Patent Information

Application Number
CN202511296158.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-11
Publication Date
2025-10-17

AI Technical Summary

Technical Problem

Existing technologies make it difficult to achieve efficient and precise production of power composite insulators, which affects the structural consistency and insulation performance of the products. Traditional equipment is also prone to damage to the products during the demolding process, resulting in low production efficiency.

Method used

The multiple positioning structure and air pressure-assisted demoulding technology are adopted. Through the design of umbrella-shaped head, elastic pressing surface, annular air channel, etc., precise positioning and rapid demoulding of insulator molding can be achieved, which avoids residual bubbles and improves product qualification rate and production efficiency.

Benefits of technology

It improves the structural consistency and electrical performance of insulator products, reduces product damage during the demoulding process, shortens the single demoulding time, and is suitable for large-scale batch production.

✦ Generated by Eureka AI based on patent content.

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Abstract

Production equipment of an electric power composite insulator comprises a core disc, an umbrella-shaped head is arranged on the upper surface of the core disc, a notch is formed in the upper surface of the umbrella-shaped head, an elastic pressing face is arranged in the middle, close to the notch, of the inner arc face of the core disc, and a protruding part is arranged on the edge of the lower surface of the elastic pressing face. A caulking groove is formed between the umbrella-shaped head part and the elastic pressing surface; precise matching of all parts is achieved through a multi-positioning structure, concave-convex matching is formed between a positioning groove of a basin-shaped insulator cavity and a protruding part of an elastic pressing face, and in combination with rigid constraint that a positioning pin penetrates through a positioning hole and a bearing edge, the alignment precision of a forming pressing cavity of a core disc and the basin-shaped insulator cavity is improved, and the positioning accuracy of the core disc and the basin-shaped insulator cavity is improved. The size error of the insulator caused by assembly deviation is effectively avoided, the structural consistency of the product is improved, and reliable guarantee is provided for the electrical performance and mechanical performance of the insulator.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of power generation equipment, and particularly relates to a production equipment for power composite insulators. BACKGROUND

[0002] With the rapid development of global power construction and electrified railway construction, the demand for insulators is increasing. Organic composite insulators have accounted for more than 50% in the insulator application market due to their excellent performance. The market urgently needs organic composite insulators with excellent performance and stable quality, which prompts enterprises to continuously improve production equipment to improve product quality and production efficiency.

[0003] Power transmission lines in China are gradually moving to harsh climate areas such as high altitude, large temperature difference, and icing. Traditional porcelain, glass, and silicone rubber insulator materials are prone to aging under extreme conditions, and the operation and maintenance cost is high. Therefore, new type of material insulators need to be developed, such as the new generation of insulators using epoxy resin-based composite materials, and corresponding production equipment is needed to realize industrialized production.

[0004] A patent with the Chinese invention patent publication number CN112648060A discloses an intelligent rehabilitation management system and method based on big data. The system includes a rehabilitation management platform, a user terminal, a rehabilitation center management terminal, and a rehabilitation training device. The rehabilitation management platform is used to store and manage the basic information, case information, and rehabilitation progress information of patients. The case information includes patient condition information, medical order information, and rehabilitation plan information. The user terminal is used for patients and their families to browse the case information and rehabilitation progress information of patients, understand the rehabilitation progress of patients, and assist patients in rehabilitation and rest according to the medical order information and rehabilitation plan information. The rehabilitation center management terminal is used to browse and manage the basic information, case information, and rehabilitation progress information of patients to obtain rehabilitation plan information and update the rehabilitation progress information of patients according to the rehabilitation training of patients. The rehabilitation training device is used to assist patients in rehabilitation training. The application can enable patients to complete rehabilitation training faster and improve the efficiency and effectiveness of patient rehabilitation training.

[0005] However, the above-mentioned technology often has the following defects: for rehabilitation training, it is difficult to quantitatively present key indicators such as individual physical function recovery, physical fitness improvement range, etc. Doctors cannot adjust the training intensity, frequency, and project content in a timely and appropriate manner based on reliable data, which greatly affects the scientificity and effectiveness of the training scheme.

[0006] Therefore, the application provides a production equipment for power composite insulators. SUMMARY

[0007] The technical problem to be solved by the application is to provide a production equipment for power composite insulators.

[0008] In order to solve the above technical problems, the technical scheme adopted by the present application is: a production equipment of a power composite insulator, comprising a core disc, an umbrella-shaped head is arranged on the upper surface of the core disc, a notch is arranged on the upper surface of the umbrella-shaped head, an elastic pressing surface is arranged on the middle part of the inner arc surface of the core disc close to the notch, a convex part is arranged on the lower surface edge of the elastic pressing surface, an embedding groove is arranged between the umbrella-shaped head and the elastic pressing surface, a basin-shaped upper mold body is sleeved in the embedding groove between the umbrella-shaped head and the elastic pressing surface, a folded edge is arranged on the upper surface of the basin-shaped upper mold body, the upper surface of the folded edge is placed on the top of the notch, an arched supporting plate is sleeved on the upper surface of the basin-shaped upper mold body, a skirt is arranged on the outer arc surface bottom of the arched supporting plate, a threaded hole is arranged on the surface of the skirt of one side of the arched supporting plate, and the arched supporting plate is fixedly connected with the core disc through the threaded hole on the top of the skirt.

[0009] In some embodiments, a shaped pressing cavity is arranged on the bottom of the inner arc surface of the core disc, a bearing edge is arranged on the outer arc surface of the core disc close to the shaped pressing cavity, and a basin-shaped lower mold body is connected in close contact with the lower surface of the bearing edge.

[0010] In some embodiments, a basin-shaped insulator cavity is arranged on the middle part of the upper surface of the basin-shaped lower mold body, the outer arc surface of the basin-shaped insulator cavity is in a tapered structure, and the top of the basin-shaped insulator cavity is placed in the shaped pressing cavity on the lower surface of the core disc.

[0011] In some embodiments, a positioning hole is arranged on the upper surface of the basin-shaped lower mold body, the upper surface of the positioning hole is in the same vertical plane as the bearing edge, and a sealing ring is arranged on the bottom of the outer arc surface of the basin-shaped insulator cavity.

[0012] In some embodiments, a positioning groove is arranged on the middle part of the upper surface of the basin-shaped insulator cavity, the inner bottom wall of the positioning groove is matched and clamped with the convex part on the lower surface of the elastic pressing surface, and a lower concave surface is arranged on the middle part of the basin-shaped lower mold body.

[0013] In some embodiments, the basin-shaped insulator cavity is placed in the lower concave surface of the basin-shaped lower mold body, and the lower surface of the core disc is placed on the top of the basin-shaped insulator cavity and is in a vertical plane.

[0014] In some embodiments, the outer arc surface of the bearing edge is in close contact with the inner side wall of the concave surface of the basin-shaped lower mold body, the lower surface of the bearing edge is in abutment with the top of the sealing ring, and an annular air passage is arranged on the inner arc surface of the basin-shaped lower mold body close to the sealing ring.

[0015] In some embodiments, an exhaust hole A is arranged on one side of the annular air passage close to the lower concave surface, and the exhaust hole A is matched with the cavity in the basin-shaped lower mold body.

[0016] In some embodiments, the annular air passage is provided with an air inlet hole B near the lower surface of the basin-shaped lower die body, and the air inlet hole B is arranged on the bottom surface of the basin-shaped insulator cavity.

[0017] The scope of the present application is not limited to the technical solutions formed by the specific combinations of the above technical features, and should also cover other technical solutions formed by any combinations of the above technical features or their equivalent features. For example, technical solutions formed by mutual replacement of the above features and technical features disclosed in the present application (but not limited to) having similar functions.

[0018] Thanks to the above technical solutions, the present application has the following advantages compared with the prior art: 1. The precise fitting of each component is achieved through the multiple positioning structure. The concave-convex fitting formed by the positioning groove of the basin-shaped insulator cavity and the protruding part of the elastic pressing surface, combined with the rigid constraint of the positioning pin passing through the positioning hole and the bearing edge, effectively avoids the size error of the insulator caused by assembly deviation, improves the structural consistency of the product, and provides reliable protection for the electrical and mechanical properties of the insulator.

[0019] 2. Through the cooperation of the annular air passage and the exhaust hole A, the air inside the cavity can be quickly discharged during the pressing process of the core disc. The exhaust time is controlled within a short time, and no air bubbles are detected, which fundamentally solves the problem of air bubbles inside the insulator caused by air residues in traditional equipment, reduces the risk of affecting the insulation performance of the product, and improves the product qualification rate.

[0020] 3. The air inlet hole B introduces air to form an air film, which uses air pressure to make the demolding process smooth and efficient. The operator can easily take out the molded insulator. Compared with the traditional demolding method, not only the product damage caused by forced demolding is reduced, but also the single demolding time is shortened, and the overall production efficiency is improved, which is suitable for large-scale batch production. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 is the overall perspective view of the core disc of the present application; Figure 2 is the top exploded structure schematic diagram of the basin-shaped upper die body of the present application; Figure 3 is the sectional view of the core disc in the present application; Figure 4 is the exploded structure schematic diagram of the basin-shaped upper die body and the basin-shaped lower die body in the present application; Figure 5 is the partial sectional structure schematic diagram of the core disc in the present application; Figure 6 is the overall planar structure schematic diagram in the present application; Figure 7is a partial cross-sectional structure diagram of a pot-type insulator cavity in the present application; Wherein: 1, core disc; 101, umbrella head; 102, elastic pressing surface; 103, protruding part; 104, shaped pressure cavity; 105, bearing edge; 2, pot-type upper die body; 201, folded edge; 3, arched support plate; 301, threaded hole; 4, pot-type lower die body; 401, positioning hole; 402, annular air passage; 5, pot-type insulator cavity; 501, positioning groove; 6, sealing ring; 7, air vent A; 8, air inlet B. DETAILED DESCRIPTION

[0022] As shown in Figure 1 , Figure 2 and Figure 4 , the production equipment of the power composite insulator of the embodiment includes a core disc 1, the upper surface of the core disc 1 is provided with an umbrella head 101, the upper surface of the umbrella head 101 is provided with a notch, the middle part of the inner arc surface of the core disc 1 close to the notch is provided with an elastic pressing surface 102, the lower surface edge of the elastic pressing surface 102 is provided with a protruding part 103, the umbrella head 101 and the elastic pressing surface 102 are provided with an embedded groove, the embedded groove between the umbrella head 101 and the elastic pressing surface 102 is sleeved with a pot-type upper die body 2, the upper surface of the pot-type upper die body 2 is provided with a folded edge 201, the upper surface of the folded edge 201 is placed on the top of the notch, the upper surface of the pot-type upper die body 2 is sleeved with an arched support plate 3, the outer arc surface of the bottom of the arched support plate 3 is provided with a skirt, the surface of one side skirt of the arched support plate 3 is provided with a threaded hole 301, and the arched support plate 3 is fixedly connected with the core disc 1 through the threaded hole 301 at the top of the skirt.

[0023] The core disc 1 is the core bearing and positioning component of the entire production equipment of the power composite insulator, and the overall structure thereof provides a stable assembly basis for each component. Through cooperation with the pot-type upper die body 2, the arched support plate 3, the pot-type lower die body 4 and other components, a closed space required for forming of the insulator is jointly constructed. In the forming process, the core disc 1 can bear the forming pressure, ensure the relative position stability of each component, provide reliable rigid support for the forming of the insulator, guide the gas discharge and assist demolding by virtue of the structural design thereof, and effectively guarantee the forming quality.

[0024] The notch of the umbrella-shaped head 101 on the upper surface of the core disk 1 provides a placement space for the folded edge 201 of the basin-shaped upper mold body 2, realizing the initial axial positioning of the basin-shaped upper mold body 2, and the umbrella-shaped head 101 cooperates with the elastic pressing surface 102 to form an embedding groove, which radially constrains the basin-shaped upper mold body 2 to prevent it from shifting horizontally during assembly and operation, laying a solid foundation for the subsequent fixation of the arch support plate 3, thereby ensuring the structural stability of the upper mold part. Among them, when the elastic pressing surface 102 is assembled, the protrusion 103 of the lower surface edge of the elastic pressing surface 102 is clamped with the positioning groove 501 of the basin-shaped insulator cavity 5, and the basin-shaped insulator cavity 5 is pressed upward by the pre-tightening force generated by its own elasticity, realizing the basin-shaped insulator cavity 5. The rim cavity 5 is initially fixed to the core disk 1, and the protrusion 103 is an arc-shaped structure, and the concave-convex matching structure formed by adapting to the positioning groove 501 can limit the horizontal displacement of the basin-shaped insulator cavity 5, ensuring that it is aligned with the molding pressure cavity 104 of the core disk 1, avoiding errors in the insulator molding size due to positioning deviations. At the same time, under the elastic action of the elastic pressing surface 102, the protrusion 103 fits tightly with the positioning groove 501, thereby enhancing the stability of the overall structure. During the molding process, when pressure changes occur inside the cavity, the elastic pressing surface 102 can produce moderate deformation to buffer pressure shocks and avoid damage to components due to rigid contact, while maintaining stable pressure on the basin-shaped insulator cavity 5.

[0025] The molding pressure cavity 104 at the bottom of the inner arc surface of the core disk 1 has a shape that matches the top structure of the insulator, and cooperates with the top of the basin-shaped insulator cavity 5 to form a complete insulator molding space. During the molding process, after the raw material is injected into the space, the molding pressure cavity 104 serves as the upper molding surface, and together with the basin-shaped insulator cavity 5, it limits the flow and molding shape of the raw material, ensuring that the insulator can be molded according to the designed size and structure. It fits with the basin-shaped lower mold body 4 on the lower surface, bearing the weight of the core disk 1 and the upper components. At the same time, the outer arc surface of the load-bearing edge 105 fits on the inner side wall of the concave surface of the basin-shaped lower mold body 4, forming radial positioning, which limits the relative rotation between the core disk 1 and the basin-shaped lower mold body 4. In addition, the lower surface of the load-bearing edge 105 abuts against the top of the sealing ring 6, compressing the sealing ring 6 to cause it to deform, thereby enhancing the sealing of the molding space and preventing raw material leakage and gas entry.

[0026] like Figure 3 and Figure 5 As shown, a forming pressure cavity 104 is provided at the bottom of the inner arc surface of the core disc 1 , and a bearing edge 105 is provided at the outer arc surface of the core disc 1 close to the forming pressure cavity 104 , and the lower surface of the bearing edge 105 is fittedly connected to the basin-shaped lower mold body 4 .

[0027] The basin-shaped upper mold body 2 is sleeved in the embedding groove between the umbrella-shaped head 101 and the elastic pressing surface 102, and is matched with the umbrella skirt structure of the upper part of the insulator, and is used as a forming mold of the upper part of the insulator. The preliminary positioning is realized by the cooperation of the folding edge 201 and the gap of the umbrella-shaped head 101. The basin-shaped upper mold body 2 is tightly attached to the core disc 1 under the fixing action of the arched supporting plate 3, and a stable upper mold forming structure is formed. The folding edge 201 is located on the upper surface of the basin-shaped upper mold body 2 and is placed on the top of the gap of the umbrella-shaped head 101. On the one hand, the folding edge 201 provides axial support for the basin-shaped upper mold body 2 and determines the installation height of the basin-shaped upper mold body 2 on the core disc 1. On the other hand, the cooperation with the gap limits the horizontal displacement of the basin-shaped upper mold body 2, preventing it from deviating during work. At the same time, the folding edge 201 is clamped between the umbrella-shaped head 101 and the arched supporting plate 3, which enhances the installation stability of the basin-shaped upper mold body 2. During the forming process, the basin-shaped upper mold body 2 bears the pressure of the raw material, ensuring the forming precision of the umbrella skirt structure of the upper part of the insulator, and cooperating with other parts to form a closed forming space.

[0028] The arched supporting plate 3 is sleeved on the top of the upper surface of the basin-shaped upper mold body 2 and is fixedly connected with the core disc 1 through the threaded hole 301 of the skirt edge cooperating with the bolt. The arched structure can disperse the pressure generated during fixing, so that the basin-shaped upper mold body 2 is uniformly stressed, ensuring that the basin-shaped upper mold body 2 is tightly attached to the core disc 1, avoiding the leakage of raw materials caused by gaps. At the same time, the arched supporting plate 3 has an axial pressing effect on the basin-shaped upper mold body 2, preventing the basin-shaped upper mold body 2 from moving upward under the action of forming pressure, and ensuring the structural stability of the upper mold part. The threaded hole 301 is arranged on the surface of the skirt edge of the arched supporting plate 3, and cooperates with the bolt to realize the detachable connection of the arched supporting plate 3 and the core disc 1. By tightening the bolt, the axial pre-tightening force is generated by the self-locking property of the thread, so that the arched supporting plate 3, the basin-shaped upper mold body 2 and the core disc 1 are firmly connected together, ensuring that the parts will not be separated due to pressure during the forming process. The threaded connection facilitates the disassembly and maintenance of the equipment, and different specifications of the basin-shaped upper mold body 2 can be replaced according to production needs.

[0029] As Figure 6 and Figure 7As shown, the middle part of the upper surface of the basin-shaped insulator cavity 5 is provided with a positioning groove 501, the inner bottom wall of the positioning groove 501 is matched and clamped with the protruding part 103 of the lower surface of the elastic pressing surface 102, the middle part of the basin-shaped lower mold body 4 is provided with a lower concave surface, the basin-shaped insulator cavity 5 is placed in the lower concave surface of the basin-shaped lower mold body 4, the lower surface of the core disc 1 is placed on the top of the basin-shaped insulator cavity 5 and is in a vertical plane, the outer arc surface of the bearing edge 105 is attached to the inner side wall of the concave surface of the basin-shaped lower mold body 4, the lower surface of the bearing edge 105 abuts against the top of the sealing ring 6, the inner arc surface of the basin-shaped lower mold body 4 is provided with an annular air passage 402 near the sealing ring 6, one side of the annular air passage 402 near the lower concave surface is provided with an exhaust hole A7, the exhaust hole A7 is matched with the cavity in the basin-shaped lower mold body 4, the annular air passage 402 is provided with an air inlet hole B8 near the lower surface of the basin-shaped lower mold body 4, and the air inlet hole B8 is placed on the bottom surface of the basin-shaped insulator cavity 5.

[0030] The basin-shaped lower mold body 4 is designed as a whole in a basin shape to provide a mounting platform for the basin-shaped insulator cavity 5, the lower concave surface in the middle part is matched with the shape of the basin-shaped insulator cavity 5, which can ensure the stable position of the cavity during the molding process, and cooperates with the bearing edge 105 of the core disc 1 to form a closed molding environment, when the core disc 1 is pressed down, the pressure of the upper structure is supported by the bearing edge 105, and when the core disc 1 is lifted for demolding, the structure provides a channel for air to enter, and the demolding operation is completed in cooperation, the positioning hole 401 is arranged on the upper surface of the basin-shaped lower mold body 4 and is in the same vertical plane as the bearing edge 105, during assembly, the positioning pin passes through the positioning hole 401 and is inserted into the corresponding hole position of the bearing edge 105, so as to limit the relative displacement of the two in the horizontal direction, ensure that the molding cavity 104 of the core disc 1 is completely aligned with the top of the basin-shaped insulator cavity 5, avoid the size error of the insulator caused by assembly deviation, and enhance the structural stability of the equipment during stress process.

[0031] The basin-shaped insulator cavity 5 is a direct space for molding the insulator body, the inner wall shape is matched with the structure of the umbrella skirt and the core rod of the insulator, during the molding stage, cooperates with the molding cavity 104 of the core disc 1 to form a closed cavity to constrain the flow and solidification form of the raw material, the conical structure of the outer arc surface is attached to the lower concave surface of the basin-shaped lower mold body 4 to ensure that the cavity does not deform under pressure, in addition, the positioning groove 501 in the middle part of the upper surface of the cavity and the protruding part 103 of the lower surface of the elastic pressing surface 102 form a concave-convex cooperation, on the one hand, the cavity is limited in the horizontal direction by mechanical clamping to ensure that the cavity is accurately aligned with the molding cavity 104 of the core disc 1, on the other hand, under the elastic pre-tightening force of the elastic pressing surface 102, the groove is tightly attached to the protruding part 103 to enhance the stability of the cavity under the molding pressure and avoid the cavity from deviating due to vibration or pressure fluctuation.

[0032] The inner arc surface of the basin-shaped lower mold body 4 is provided with an annular air passage 402 near the sealing ring 6, which is a core passage for air pressure adjustment. The annular structure can ensure uniform circulation of air around the cavity. During the pressing process of the core disc 1, the air in the cavity flows into the annular air passage 402 through the exhaust hole A7, and then is discharged outside the equipment through a pre-set path, avoiding air bubbles caused by air residues. When the core disc 1 is lifted, external air enters the annular air passage 402 through the air inlet hole B8, and then is dispersed to the gap between the cavity and the insulator, providing uniform air pressure assistance for demolding. The annular design ensures the symmetry of air flow, preventing local air pressure imbalance from affecting molding or demolding effect.

[0033] The sealing ring 6 is arranged at the outer arc surface bottom of the basin-shaped insulator cavity 5 and is made of high-temperature-resistant elastic material. Based on elastic deformation, the sealing ring 6 realizes sealing. When the core disc 1 is pressed down, the lower surface of the bearing edge 105 abuts against the top of the sealing ring 6, forcing the sealing ring 6 to compress and deform, tightly filling the gap between the bearing edge 105 and the basin-shaped lower mold body 4, preventing leakage of molding raw materials or uncontrolled entry of external air into the cavity. During the demolding stage, the elastic reset of the sealing ring 6 can assist in restoring the sealing surface state, ensuring the sealing performance in the next molding, reducing the rigid friction between parts, and prolonging the service life of the equipment.

[0034] At the same time, the exhaust hole A7 connects the annular air passage 402 and the cavity of the basin-shaped lower mold body 4, and is a path for discharging internal air during the pressing process of the core disc 1. When the core disc 1 is pressed down, the air in the cavity is extruded and enters the annular air passage 402 through the exhaust hole A7, and is finally discharged outside the equipment, avoiding air bubbles caused by air residues affecting the insulation performance of the insulator. The diameter and distribution of the exhaust hole A7 are designed to control the exhaust speed, ensure that the air is completely discharged during the raw material filling process, and prevent the raw material from overflowing due to excessive exhaust speed.

[0035] The air inlet hole B8 is arranged at a position close to the lower surface of the basin-shaped lower mold body 4 in the annular air passage 402, and corresponds to the bottom surface of the basin-shaped insulator cavity 5. The air inlet hole B8 is used to introduce external air to assist demolding when the core disc 1 is lifted. When the core disc 1 moves upward, a negative pressure is formed in the cavity. Under the action of the pressure difference, external air enters the annular air passage 402 through the air inlet hole B8, and then diffuses to the gap between the cavity and the insulator through the exhaust hole A7, forming air pressure support and reducing the adhesion between the insulator and the inner wall of the cavity, making the demolding process smoother and reducing the risk of product damage caused by forced demolding, improving production efficiency.

[0036] The above examples are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and implement it, and cannot limit the protection scope of the present application. Any equivalent changes or modifications made in accordance with the spirit and essence of the present application shall be covered within the protection scope of the present application.

Claims

1. A production equipment for power composite insulators, characterized by: The invention comprises a core disk (1), wherein an umbrella-shaped head (101) is provided on the upper surface of the core disk (1), a notch is provided on the upper surface of the umbrella-shaped head (101), an elastic pressing surface (102) is provided at the middle of the inner arc surface of the core disk (1) near the notch, a protrusion (103) is provided at the edge of the lower surface of the elastic pressing surface (102), an embedding groove is provided between the umbrella-shaped head (101) and the elastic pressing surface (102), and the embedding groove between the umbrella-shaped head (101) and the elastic pressing surface (102) is provided. A basin-shaped upper mold body (2) is sleeved in the groove, and a folded edge (201) is provided on the upper surface of the basin-shaped upper mold body (2). The upper surface of the folded edge (201) is placed on the top of the notch. An arched support plate (3) is sleeved on the top of the upper surface of the basin-shaped upper mold body (2). A skirt is provided at the bottom of the outer arc surface of the arched support plate (3). A threaded hole (301) is opened on the skirt surface of one side of the arched support plate (3). The arched support plate (3) is fixedly connected to the core disk (1) through the threaded hole (301) at the top of the skirt.

2. The production equipment for power composite insulators according to claim 1, characterized in that: The bottom of the inner arc surface of the core disc (1) is provided with a forming pressure cavity (104), and the outer arc surface of the core disc (1) close to the forming pressure cavity (104) is provided with a bearing edge (105), and the lower surface of the bearing edge (105) is fitted and connected to the basin-shaped lower mold body (4).

3. The production equipment for power composite insulators according to claim 2, characterized in that: A basin-shaped insulator cavity (5) is provided in the middle of the upper surface of the basin-shaped lower mold body (4); the outer arc surface of the basin-shaped insulator cavity (5) is in a conical structure; and the top of the basin-shaped insulator cavity (5) is placed in the molding pressure cavity (104) on the lower surface of the core disk (1).

4. The production equipment for power composite insulators according to claim 3, characterized in that: A positioning hole (401) is provided on the upper surface of the basin-shaped lower mold body (4), and the upper surface of the positioning hole (401) and the bearing edge (105) are located in the same vertical plane. A sealing ring (6) is provided at the bottom of the outer arc surface of the basin-shaped insulator cavity (5).

5. The production equipment for power composite insulators according to claim 4, characterized in that: A positioning groove (501) is provided in the middle of the upper surface of the basin-shaped insulator cavity (5), and the inner bottom wall of the positioning groove (501) is adapted to be snap-fitted with the protrusion (103) on the lower surface of the elastic pressing surface (102). A concave surface is provided in the middle of the basin-shaped lower mold body (4).

6. The production equipment for power composite insulators according to claim 5, characterized in that: The basin-shaped insulator cavity (5) is placed in the lower concave surface of the basin-shaped lower mold body (4), and the lower surface of the core disc (1) is placed on the top of the basin-shaped insulator cavity (5) and is located in a vertical plane.

7. The production equipment for power composite insulators according to claim 6, characterized in that: The outer arc surface of the load-bearing edge (105) fits on the inner side wall of the concave surface of the basin-shaped lower mold body (4), the lower surface of the load-bearing edge (105) abuts against the top of the sealing ring (6), and the inner arc surface of the basin-shaped lower mold body (4) is provided with an annular air channel (402) near the sealing ring (6).

8. The production equipment for power composite insulators according to claim 7, characterized in that: An exhaust hole A (7) is provided on one side of the annular air passage (402) close to the lower concave surface, and the exhaust hole A (7) is adapted to the cavity in the basin-shaped lower mold body (4).

9. The production equipment for power composite insulators according to claim 8, characterized in that: The annular air channel (402) is provided with an air inlet hole B (8) near the lower surface of the basin-shaped lower mold body (4), and the air inlet hole B (8) is placed on the bottom surface of the basin-shaped insulator cavity (5).

Citation Information

Patent Citations

  • Excavator

    CN112648060A