The invention discloses a forming method of a high-bending-strength composite insulator winding
pipe, which comprises the following steps: firstly, an inner layer structure of the insulator winding
pipe is prepared by a
pultrusion process, the inner layer structure is cylindrical, the outer
diameter of the inner layer structure is matched with the inner
diameter of the winding
pipe, and a plurality of uniformly distributed cambered surface bulges are formed on the surface of the inner layer structure; a reinforced
interface layer is formed on the outer wall of the inner layer structure, is formed by
aramid fiber preform fabric, and is treated by a modified
epoxy glue solution by adopting a three-dimensional orthogonal weaving process; the
interface layer is tightly attached to the inner layer structure,
epoxy /
polyurethane glue liquid is coated outside the
interface layer, and a semi-finished winding pipe product is formed; the winding pipe semi-finished product is subjected to pre-curing treatment, a small number of uncured groups are reserved, external packaging is conducted through an injection molding method, a winding pipe blank with an outer layer structure is obtained, and the outer
diameter of the winding pipe blank is matched with that of the finished product; and demolding the winding pipe blank, fettling and carrying out quality inspection to obtain a finished product of the high-bending-strength composite insulator winding pipe. The method can remarkably improve the
mechanical strength and durability of the winding pipe, and has wide application prospects.