Double-station automatic glazing device and method for wine bottles

Abstract

The invention discloses a double-station wine bottle automatic glaze dipping device and method, and belongs to the technical field of wine bottle glaze dipping, the technical scheme is characterized in that the double-station wine bottle automatic glaze dipping device comprises a supporting frame, an intelligent control system and an operation screen, the operation screen is connected with the intelligent control system, and the supporting frame is provided with a stirring mechanism, a fixing mechanism and a material taking mechanism; the intelligent control system controls the stirring mechanism, the fixing mechanism and the material taking mechanism to operate, the material taking mechanism is connected with the operation screen, a wine bottle is fixed through the fixing mechanism, the wine bottle is put into the stirring mechanism to leach the stirred glaze, and the wine bottle is taken out and placed on the material taking mechanism to be temporarily stored after glaze dipping is completed. According to the scheme, the wine bottle can be fixed without damage, stable glaze dipping is achieved, and the glaze dipping quality is ensured.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of wine bottle glazing, in particular to a double-station automatic wine bottle glazing device and method. BACKGROUND

[0002] In wine bottle processing, the surface of the wine bottle needs to be glazed so that various patterns can be processed on the surface of the wine bottle in the subsequent process to improve the ornamental value. However, the existing wine bottle glazing mainly adopts manual and mechanical methods. Long-time manual work is prone to fatigue, which may cause the hand to shake when holding the wine bottle for glazing, resulting in unstable glazing and affecting the subsequent processing of the product. In mechanical glazing, the wine bottle is fixed by clamping the bottle opening, which may cause damage to the wine bottle. In addition, the glazing angle is fixed during glazing, which cannot meet different glazing requirements. Therefore, a double-station automatic wine bottle glazing device and method are proposed. SUMMARY

[0003] In view of the problems in the prior art, the purpose of the present application is to provide a double-station automatic wine bottle glazing device that can fix the wine bottle without damage and realize stable glazing to ensure the glazing quality.

[0004] The above technical purpose of the present application is achieved by the following technical scheme: a double-station automatic wine bottle glazing device, comprising a support frame, an intelligent control system and an operation screen, the operation screen being connected to the intelligent control system, the support frame being provided with a stirring mechanism, a fixing mechanism and a material taking mechanism, the intelligent control system controlling the operation of the stirring mechanism, the fixing mechanism and the material taking mechanism, the material taking mechanism being connected to the operation screen, the wine bottle being fixed by the fixing mechanism and placed in the stirring mechanism to extract the glazed material, and the wine bottle being taken out after glazing and placed on the material taking mechanism for temporary storage.

[0005] Preferably, the stirring mechanism comprises a first driving motor and a glazing material barrel, the first driving motor being connected to the support frame, the glazing material barrel being placed on the support frame, the support frame being connected to a rotating shaft through a connecting plate, a belt pulley set being arranged between the first driving motor and the rotating shaft, the end of the rotating shaft being fixedly connected to a rotating disc, a plurality of magnets being arranged in an annular array on the rotating disc, a stirring disc being arranged inside the glazing material barrel, and a small iron ball being arranged on the stirring disc at a position corresponding to the magnet.

[0006] Preferably, the edge of the stirring disc is provided with a protrusion, and each protrusion corresponds to the position of one small iron ball.

[0007] Preferably, the fixing mechanism comprises an electric guide rail, the electric guide rail is fixedly connected with the support frame, an connecting frame is slidably connected with the electric guide rail through an electric sliding block, a second driving motor is installed on the side of the connecting frame close to the stirring mechanism, a driving shaft of the second driving motor is fixedly connected with a rotating piece, and a fixing piece is installed on the rotating piece. Preferably, the rotating piece comprises a protective frame, a third driving motor and two rotating shaft rods are installed in the protective frame, each rotating shaft rod is connected with the third driving motor through a transmission wheel set, each rotating shaft rod is fixedly connected with a connecting disc, and the two connecting discs are connected with the fixing piece respectively.

[0008] Preferably, the fixing piece comprises a connecting column, a gas pump is arranged in the connecting column, a ventilation rod is connected with the gas pump, a tapered rod is connected with the end of the ventilation rod, the gas outlet of the ventilation rod is located around the tapered rod, a gas bag is sleeved with the gas outlet of the ventilation rod, the gas pump inflates and deflates the gas bag, and a square frame is arranged on the ventilation rod.

[0009] Preferably, the taking mechanism comprises a mounting frame, the mounting frame is connected with the operation screen, an electric push rod and a sliding rod are installed on the mounting frame, a bearing frame is fixedly connected with the telescopic part of the electric push rod, the bearing frame is slidably connected with the sliding rod through a sliding block, and a filter screen is arranged on the bearing frame.

[0010] Preferably, a liquid level sensor is installed above the glaze barrel on the support frame.

[0011] A glazing method of wine bottles, the automatic glazing device is applied, and the method comprises the following steps: S1: first, an operator controls the fixing mechanism to fix two wine bottles through the operation screen, and then controls the fixing mechanism to lower the two wine bottles into the stirring mechanism for glazing; S2: then, the fixing mechanism is controlled to adjust the angle of the wine bottles during glazing, so that the wine bottles are glazed; S3: finally, the fixing mechanism is controlled to take out the wine bottles after glazing from the stirring mechanism, the taking mechanism is controlled to receive the two wine bottles after glazing, and the two wine bottles are transferred to a specified position for temporary storage, and the glazing of the wine bottles is completed.

[0012] In summary, the present application has the following advantages: The fixing mechanism is provided with the air pump in the fixing part, the air pump inflates the air bag inserted into the wine bottle, the air bag is inflated and enlarged to fill the wine bottle mouth, the wine bottle is fixed, the wine bottle mouth is not damaged, different wine bottles can be adapted, the angle of the wine bottle glaze dipping is controlled through the second driving motor and the rotating part, the quality of the wine bottle glaze dipping is ensured, the glaze dipping is automatic, manual glaze dipping is not needed, the operation stability is improved, and the glaze dipping efficiency is improved; The stirring mechanism is further provided, the attraction force between the magnet and the small iron ball can stir the glaze in the glaze barrel without penetrating the glaze barrel, the glaze barrel is more convenient to clean when the glaze is replaced, the glaze barrel is taken out to complete, without disassembly, and the operation efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a whole structure schematic view of the present application; Figure 2 It is a structure schematic view of the bottom perspective of the present application; Figure 3 It is a whole structure schematic view of the stirring mechanism of the present application; Figure 4 It is a plan view of the stirring mechanism of the present application; Figure 5 It is a whole structure schematic view of the fixing mechanism of the present application; Figure 6 It is a partial structure schematic view of the fixing mechanism of the present application; Figure 7 It is a whole structure schematic view of the fixing part of the present application; Figure 8 It is a whole structure schematic view of the material taking mechanism of the present application.

[0014] In the drawing: 1, support frame; 2, stirring mechanism; 21, first driving motor; 22, glaze barrel; 23, shaft; 24, belt pulley set; 25, rotating disc; 26, magnet; 27, stirring disc; 28, small iron ball; 3, fixing mechanism; 31, electric guide rail; 32, connecting frame; 33, second driving motor; 34, rotating part; 341, protection frame; 342, third driving motor; 343, rotating shaft; 344, transmission wheel set; 345, connecting disc; 35, fixing part; 351, connecting column; 352, air pump; 353, air rod; 354, air bag; 355, square frame; 356, conical rod; 4, material taking mechanism; 41, mounting frame; 42, sliding rod; 43, electric push rod; 44, bearing frame; 45, filter screen; 5, operation screen; 6, liquid level sensor. DETAILED DESCRIPTION

[0015] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the scope of protection of the present application.

[0016] Referring to Figures 1-8 The double-station automatic glaze dipping device for wine bottles comprises a support frame 1, an intelligent control system and an operation screen 5, the operation screen 5 is connected with the intelligent control system, the support frame 1 is provided with a stirring mechanism 2, a fixing mechanism 3 and a material taking mechanism 4, the intelligent control system controls the stirring mechanism 2, the fixing mechanism 3 and the material taking mechanism 4 to run respectively, the material taking mechanism 4 is connected with the operation screen 5, the wine bottle is fixed by the fixing mechanism 3, and then the wine bottle is put into the stirring mechanism 2 to dip the glaze which has been stirred, and then the wine bottle is taken out and placed on the material taking mechanism 4 for temporary storage after the glaze dipping is completed.

[0017] Preferably, the stirring mechanism 2 comprises a first driving motor 21 and a glaze bucket 22, the first driving motor 21 is connected with the support frame 1, the glaze bucket 22 is placed on the support frame 1, the support frame 1 is connected with a rotating shaft 23 through a connecting plate, a belt pulley set 24 is arranged between the first driving motor 21 and the rotating shaft 23, the end of the rotating shaft 23 is fixedly connected with a rotating disc 25, a plurality of magnets 26 are arranged in an annular array on the rotating disc 25, a stirring disc 27 is arranged in the glaze bucket 22, and a small iron ball 28 is arranged at a position corresponding to the magnet 26 on the stirring disc 27.

[0018] Preferably, the edge of the stirring disc 27 is provided with a protrusion, and each protrusion corresponds to the position of a small iron ball 28.

[0019] Preferably, the fixing mechanism 3 comprises an electric guide rail 31, the electric guide rail 31 is fixedly connected with the support frame 1, the electric guide rail 31 is slidably connected with a connecting frame 32 through an electric sliding block, a second driving motor 33 is installed on the side of the connecting frame 32 close to the stirring mechanism 2, a rotating piece 34 is fixedly connected with the driving shaft of the second driving motor 33, and a fixing piece 35 is installed on the rotating piece 34. Preferably, the rotating piece 34 comprises a protective frame 341, a third driving motor 342 and two rotating shaft rods 343 are installed in the protective frame 341, a transmission pulley set 344 is connected between each rotating shaft rod 343 and the third driving motor 342, a connecting disc 345 is fixedly connected with each rotating shaft rod 343, and the two connecting discs 345 are connected with one fixing piece 35 respectively.

[0020] Preferably, the fixing member 35 comprises a connecting column 351, the connecting column 351 is internally provided with an air pump 352, the air pump 352 is connected with a ventilation rod 353, the end of the ventilation rod 353 is connected with a conical rod 356, the air outlet of the ventilation rod 353 is located around the conical rod 356, the air outlet of the ventilation rod 353 is sleeved with an air bag 354, the air pump 352 inflates and exhausts the air bag 354, and the ventilation rod 353 is provided with a square frame 355.

[0021] Preferably, the taking mechanism 4 comprises a mounting frame 41, the mounting frame 41 is connected with the operation screen 5, a sliding rod 42 and an electric push rod 43 are installed on the mounting frame 41, a bearing frame 44 is fixedly connected to the telescopic part of the electric push rod 43, the bearing frame 44 is slidably connected with the sliding rod 42 through a sliding block, and the bearing frame 44 is provided with a filter screen 45.

[0022] Working principle: reference Figures 5-7, the operator pre-wraps the mouths of two wine bottles on the air bag 354, and when operating, the conical rod 356 can play a guiding role to ensure that the operator quickly operates to wrap the bottle mouth on the air bag 354, without the need to slowly align the bottle mouth, improve efficiency, then control the air pump 352 to inflate the air bag 354 through the air outlet of the air guide rod 353, and the control switch of the air pump 352 can be designed at a convenient opening place according to needs, such as a foot switch, which is a prior art and will not be described in detail here. After the air bag 354 is inflated, it expands and becomes larger, thereby plugging the bottle mouth inside the wine bottle, using the enlarged air bag 354 to fill the wine bottle mouth for fixation, realizing the effect of clamping the wine bottle, which can adapt to wine bottles of different shapes. Then the operator controls the second driving motor 33 to drive the rotating part 34 to deflect, that is, to adjust the angle of the rotating part 34 with the wine bottle entering the glaze bucket 22, and at the same time controls the electric guide rail 31 to drive the connecting frame 32 to move downward, and then the connecting frame 32 drives the second driving motor 33, the rotating part 34 and the fixing part 35 to move downward, so as to control the included angle between the wine bottle and the glaze surface according to the need of different wine bottles to dip glaze, and then control the glaze surface to be perpendicular after dipping, to ensure the glaze quality, complete the dipping glaze, then the operator controls the electric guide rail 31 to drive the connecting frame 32 to move upward for resetting, so that the fixing part 35 with the wine bottle after dipping glaze moves upward and leaves the glaze bucket 22. After the wine bottle leaves the glaze bucket 22, the wine bottle is returned to the initial vertical state by deflecting the rotating part 34 driven by the second driving motor 33, the operator controls the third driving motor 342 to drive one rotating shaft rod 343 through the transmission wheel set 344 respectively, and the two rotating shaft rods 343 rotate in the same direction, and then the two rotating shaft rods 343 drive one fixing part 35 through the connecting disc 345 respectively, that is, the wine bottle fixed by the fixing part 35 is driven to rotate, and the centrifugal force generated when the wine bottle rotates makes the excess glaze on the surface of the wine bottle fall off, thereby ensuring that the glaze on the surface of the wine bottle is uniform, improving the quality of dipping glaze. Then, the operator controls the electric push rod 43 of the material taking mechanism 4 to extend to drive the bearing frame 44 to move towards the wine bottle, until it moves to the lower part of the wine bottle and is supported by the electric guide rail 31, that is, the wine bottle is placed on the filter screen 45 to filter out excess glaze, then the operator controls the air pump 352 to exhaust, so that the air bag 354 shrinks and no longer fixes the wine bottle, and then controls the electric guide rail 31 to drive the connecting frame 32 to move upward, so that the air bag 354 is extracted from the wine bottle, and finally the operator controls the electric push rod 43 to retract for resetting, thereby taking back two wine bottles for temporary storage, and then the operator takes the two wine bottles away for processing, that is, the dipping glaze of the wine bottle is completed. REFERENCE Figures 3-4When the glaze needs to be stirred, the operator can control the first driving motor 21 to drive the rotating shaft 23 to rotate through the belt pulley set 24, and then the rotating shaft 23 drives the rotating disc 25 to rotate, and the plurality of magnets 26 on the rotating disc 25 also rotate in a circle with the rotating shaft 23 as the center under the rotation of the rotating disc 25, and the plurality of magnets 26 rotate in a circle under the magnetic force, attracting the plurality of small iron balls 28 on the stirring disc 27 in the glaze bucket 22 to also rotate in a circle, and since the contact surface between the small iron balls 28 and the glaze bucket 22 is a point, the plurality of small iron balls 28 move in a line on the glaze bucket 22, and the resistance is small, so that the stirring disc 27 can quickly rotate to stir the glaze in the glaze bucket 22, the stirring speed is fast and uniform, the texture of the glaze is uniform, the glaze in the glaze bucket 22 can be replaced at any time, the glaze bucket 22 is not damaged, the power device does not need to be disassembled, the glaze bucket 22 and the stirring disc 27 are more convenient and fast to clean up, the operation efficiency is improved, and the control of each mechanism can be operated through the existing intelligent control system to realize automation.

[0023] Preferably, a liquid level sensor 6 is installed above the glaze bucket 22 on the support frame 1. The liquid level sensor 6 can monitor the liquid level of the glaze in the glaze bucket 22 at any time to ensure the glaze immersion height of the wine bottle, so that the information of the liquid level height is fed back to the intelligent control system according to the height of the liquid level, and the intelligent control system controls the descending height of the connecting frame 32 driven by the electric guide rail 31 according to the feedback information to ensure the glaze immersion of the wine bottle.

[0024] A wine bottle glazing method using the automatic glazing device, comprising the following steps: S1: First, the operator controls the fixing mechanism 3 to fix two wine bottles through the operation screen 5, and then controls the fixing mechanism 3 to lower the two wine bottles into the stirring mechanism 2 for glazing; S2: Then, the fixing mechanism 3 adjusts the angle of the wine bottle during glazing as needed to complete the glazing of the wine bottle; S3: Finally, the fixing mechanism 3 takes out the wine bottle after glazing from the stirring mechanism 2, and the taking mechanism 4 receives the two wine bottles after glazing and transfers them to a designated position for temporary storage, and the glazing of the wine bottle is completed.

[0025] The specific embodiment is only an explanation of the application, and is not a limitation of the application. Those skilled in the art can make modifications to the embodiment without creative contribution after reading the specification, but as long as the modifications are within the scope of the claims of the application, they are protected by the patent law.

Claims

1. A double-station automatic glaze dipping device for wine bottles, comprising a support frame (1), an intelligent control system and an operating screen (5), wherein the operating screen (5) is connected to the intelligent control system, and is characterized in that: The support frame (1) is provided with a stirring mechanism (2), a fixing mechanism (3) and a material taking mechanism (4), the intelligent control system controls the stirring mechanism (2), the fixing mechanism (3) and the material taking mechanism (4) to run respectively, the material taking mechanism (4) is connected with the operation screen (5), the wine bottle is fixed through the fixing mechanism (3) and is put into the stirring mechanism (2) to soak the glaze which has been stirred, and is taken out and placed on the material taking mechanism (4) for temporary storage after the glazing is completed.

2. The double-station automatic glazing device for wine bottles according to claim 1, characterized in that: The stirring mechanism (2) comprises a first driving motor (21) and a glaze barrel (22), the first driving motor (21) is connected with the support frame (1), the glaze barrel (22) is placed on the support frame (1), the support frame (1) is connected with a rotating shaft (23) through a connecting plate, a belt pulley set (24) is arranged between the first driving motor (21) and the rotating shaft (23), the end of the rotating shaft (23) is fixedly connected with a rotating disc (25), a plurality of magnets (26) are arranged in an annular array on the rotating disc (25), a stirring disc (27) is arranged in the glaze barrel (22), a small iron ball (28) is arranged at a position corresponding to the magnet (26) on the stirring disc (27).

3. The double-station automatic glazing apparatus for wine bottles according to claim 2, characterized in that: The edge of the stirring disc (27) is provided with a protrusion, and each protrusion corresponds to the position of one small iron ball (28).

4. The automatic double-station glazing device for wine bottles according to claim 1, characterized in that: The fixing mechanism (3) comprises an electric guide rail (31), the electric guide rail (31) is fixedly connected with the support frame (1), the electric guide rail (31) is slidably connected with a connecting frame (32) through an electric sliding block, a second driving motor (33) is installed on the side of the connecting frame (32) close to the stirring mechanism (2), the second driving motor (33) is fixedly connected with a rotating part (34) on the driving shaft of the second driving motor (33), and a fixing part (35) is installed on the rotating part (34).

5. The double-station automatic glazing apparatus for wine bottles according to claim 4, characterized in that: The rotating part (34) comprises a protection frame (341), a third driving motor (342) and two rotating shaft rods (343) are installed in the protection frame (341), a transmission wheel set (344) is connected between each rotating shaft rod (343) and the third driving motor (342), a connecting disc (345) is fixedly connected to each rotating shaft rod (343), and two connecting discs (345) are connected with one fixing part (35) respectively.

6. The double-station automatic glazing apparatus for wine bottles according to claim 4, characterized in that: The fixing part (35) comprises a connecting column (351), a gas pump (352) is arranged in the connecting column (351), a ventilation rod (353) is connected to the gas pump (352), a tapered rod (356) is connected to the end of the ventilation rod (353), the gas outlet of the ventilation rod (353) is located around the tapered rod (356), a gas bag (354) is sleeved on the gas outlet of the ventilation rod (353), the gas pump (352) inflates and deflates the gas bag (354), and a square frame (355) is arranged on the ventilation rod (353).

7. The double-station automatic glazing apparatus for wine bottles according to claim 1, characterized in that: The taking mechanism (4) comprises a mounting frame (41) connected with the operation screen (5), an electric push rod (43) and a sliding rod (42) are mounted on the mounting frame (41), a bearing frame (44) is fixedly connected to the telescopic part of the electric push rod (43), the bearing frame (44) is slidably connected with the sliding rod (42) through a sliding block, and a filter screen (45) is arranged on the bearing frame (44).

8. The double-station automatic glazing apparatus for wine bottles according to claim 2, characterized in that: A liquid level sensor (6) is mounted on the support frame (1) above the glaze bucket (22).

9. A method for dipping glaze of wine bottles by using the double-station automatic wine bottle glaze dipping device according to claims 1-8, characterized in that: The method comprises the following steps: S1: first, the operator controls the fixing mechanism (3) to fix two wine bottles through the operation screen (5), and then controls the fixing mechanism (3) to lower and immerse the two wine bottles into the stirring mechanism (2) for glazing; S2: then, the fixing mechanism (3) is controlled to adjust the angle of the wine bottles during glazing as required, so that the wine bottles complete glazing; S3: finally, the fixing mechanism (3) is controlled to take out the wine bottles that have completed glazing from the stirring mechanism (2), and the taking mechanism (4) is controlled to receive the two wine bottles that have completed glazing and transfer them to a specified position for temporary storage, thereby completing the glazing of the wine bottles.

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