Temperature control device for dual-temperature switching independent control of high-temperature fluid and low-temperature fluid

By designing a temperature control device, independent control of high and low temperature fluids was achieved, solving the problem of low efficiency in traditional equipment, improving cooling efficiency, optimizing energy consumption and the number of pipelines, and meeting the dual temperature requirements of the die-casting process.

CN121042518APending Publication Date: 2025-12-02NINGBO XINYU INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202410634268.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-12-02

AI Technical Summary

Technical Problem

In existing technologies, traditional equipment is inefficient when switching between high and low temperature fluids, and cannot meet the heating and cooling requirements in the die casting process. In addition, the equipment has high energy consumption and a large number of pipelines.

Method used

A temperature control device was designed, comprising an integrated water circuit board, multiple on/off control valves, and a temperature sensor. It enables independent control of high and low temperature fluids through heat and cold medium interfaces. Combined with return water temperature and pressure sensors, it automatically adjusts heating or cooling according to the mold status.

Benefits of technology

It improves the cooling efficiency of the heating module, optimizes equipment energy consumption, reduces the number of pipes and investment costs, and meets the dual needs of heating and cooling in the die-casting process.

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Abstract

The invention discloses a temperature control device for double-temperature switching independent control of high-temperature and low-temperature fluid, which comprises a heating medium interface, a refrigerant interface, a temperature control device and a client mold, and is characterized in that the temperature control device comprises an integrated waterway board, a cold water return valve pipeline mounting seat, a hot water return valve pipeline mounting seat, a hot water outlet valve pipeline mounting seat and a cold water outlet valve pipeline mounting seat; the heating medium interface is connected with the hot water outlet valve mounting seat and the hot water return valve mounting seat, the refrigerant interface is connected with the cold water outlet valve mounting seat and the cold water return valve mounting seat, a plurality of on-off control valves are mounted on each mounting seat, and the client mold is connected with the temperature control device. The cooling efficiency of the heating module can be improved, equipment temperature control is facilitated, and the dual requirements for heating and cooling of the injection charging barrel in one period are met; the use energy consumption of the equipment can be greatly optimized; the number of pipelines required for operation of equipment is greatly reduced, the early-stage investment cost is reduced, and the heat dissipating capacity of the pipelines is reduced.
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Description

Technical Field

[0001] This invention relates to a temperature control device for independent control of high and low temperature fluids by switching between two temperatures. Background Technology

[0002] The existing die casting process is divided into cold mold and hot mold stages. In the cold mold stage, an external medium is needed to heat the mold. In the hot mold stage, the temperature during heating is much lower than the temperature of the mold flow channel. The medium absorbs heat to cool the mold. However, traditional equipment can only be used to cool the mold by constantly passing through the heat exchanger of the main unit, which is inefficient. Summary of the Invention

[0003] In view of the above-mentioned deficiencies of the prior art, the purpose of the present invention is to provide a temperature control device for independent control of high and low temperature fluids by switching between two temperatures.

[0004] The technical solution of this invention is: a temperature control device for independent control of high and low temperature fluids by switching between two temperatures, including a heat medium interface, a refrigerant interface, a temperature control device, and a client mold. The temperature control device includes an integrated water circuit board, which is equipped with a cold water return valve mounting seat, a hot water return valve mounting seat, a hot water outlet valve mounting seat, and a cold water outlet valve mounting seat. The heat medium interface is connected to the hot water outlet valve mounting seat and the hot water return valve mounting seat, and the refrigerant interface is connected to the cold water outlet valve mounting seat and the cold water return valve mounting seat. Multiple on / off control valves are installed on each of the cold water return valve mounting seat, the hot water return valve mounting seat, the hot water outlet valve mounting seat, and the cold water outlet valve mounting seat. The client mold is connected to the temperature control device.

[0005] Furthermore, the heat medium interface is connected to the hot water outlet valve mounting base and the hot water return valve mounting base through the heat medium outlet channel and the heat medium return channel, respectively, and the refrigerant interface is connected to the cold water outlet valve mounting base and the cold water return valve mounting base through the refrigerant outlet channel and the refrigerant return channel, respectively.

[0006] Furthermore, the inlet of the client mold is connected to multiple client inlet channels, and the on / off control valves of the hot water outlet valve mounting base and the cold water outlet valve mounting base are connected to the client inlet channels; the outlet of the client mold is connected to multiple client return channels, and the on / off control valves of the cold water return valve mounting base and the hot water return valve mounting base are connected to the client return channels.

[0007] Furthermore, the temperature control device also includes a return water temperature sensor and a pressure sensor. The return water temperature sensor is installed on the return water channel at the client end, and the pressure sensor is installed on the inlet water channel at the client end.

[0008] Furthermore, a cold water inlet / outlet bypass pipe is connected between the cold water return valve mounting base and the cold water outlet valve mounting base, and a hot water inlet / outlet bypass pipe is connected between the hot water return valve mounting base and the hot water outlet valve mounting base.

[0009] Furthermore, when the client mold is in the cold mold preheating stage, the on / off control valves of the hot water return valve installation seat and the hot water outlet valve installation seat are opened, and the client mold is heated.

[0010] When the die-casting machine is performing hot mold die casting, when the return water temperature sensor detects that the client mold is in a heating state, the on / off control valves of the hot water return valve and the hot water outlet valve are opened. When the return water temperature sensor detects that the client mold is in a cooling state, the on / off control valves of the cold water return valve and the cold water outlet valve are opened. The adjustment is made according to the process requirements of different molds.

[0011] The advantages of using the temperature control device for independent dual-temperature switching control of high and low temperature fluids provided by this invention are as follows:

[0012] It can improve the cooling efficiency of the heating module, facilitate equipment temperature control, and meet the dual requirements of heating and cooling in the injection barrel within one cycle;

[0013] This can greatly optimize the energy consumption of the equipment.

[0014] This greatly reduces the number of pipes required for equipment operation, reduces upfront investment costs, and lowers pipe heat dissipation. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0016] Figure 2 This is a schematic diagram of the temperature control device of the present invention.

[0017] The diagram shows: 1—Heat medium interface, 2—Refrigerant interface, 3—Temperature control device, 31—Integrated water circuit board, 32—Cold water return valve mounting base, 33—Hot water return valve mounting base, 34—Hot water outlet valve mounting base, 35—Cold water outlet valve mounting base, 36—On / off control valve, 37—Return water temperature sensor, 38—Pressure sensor, 4—Client mold, 5—Heat medium outlet channel, 6—Heat medium return channel, 7—Refrigerant outlet channel, 8—Refrigerant return channel, 9—Client inlet channel, 10—Client return channel, 11—Cold water inlet / return bypass pipe, 12—Hot water inlet / return bypass pipe. Detailed Implementation

[0018] To provide a more intuitive and complete understanding of the technical solution of this invention, the following non-limiting features are described in conjunction with the accompanying drawings:

[0019] like Figure 1 , Figure 2 As shown, a temperature control device for independent control of high and low temperature fluids includes a heat medium interface 1, a refrigerant interface 2, a temperature control device 3, and a client mold 4. The temperature control device 3 includes an integrated water circuit board 31, which is equipped with a cold water return valve mounting base 32, a hot water return valve mounting base 33, a hot water outlet valve mounting base 34, and a cold water outlet valve mounting base 35. The heat medium interface 1 is connected to the hot water outlet valve mounting base 34 and the hot water return valve mounting base 33. The refrigerant interface 2 is connected to the cold water outlet valve mounting base 35 and the cold water return valve mounting base 32. Multiple on / off control valves 36 are installed on the cold water return valve mounting base 32, the hot water return valve mounting base 33, the hot water outlet valve mounting base 34, and the cold water outlet valve mounting base 35. The client mold 4 is connected to the temperature control device 3.

[0020] The heat medium interface 1 is connected to the hot water outlet valve mounting base 34 and the hot water return valve mounting base 33 through the heat medium outlet water flow channel 5 and the heat medium return water flow channel 6, respectively. The cold medium interface 2 is connected to the cold water outlet valve mounting base 35 and the cold water return valve mounting base 32 through the cold medium outlet water flow channel 7 and the cold medium return water flow channel 8, respectively.

[0021] The inlet of the client mold 4 is connected to multiple client inlet channels 9. The on / off control valves 36 of the hot water outlet valve mounting base 34 and the cold water outlet valve mounting base 35 are connected to the client inlet channels 9. The outlet of the client mold 4 is connected to multiple client return channels 10. The on / off control valves 36 of the cold water return valve mounting base 32 and the hot water return valve mounting base 33 are connected to the client return channels 10.

[0022] The temperature control device 3 also includes a return water temperature sensor 37 and a pressure sensor 38. The return water temperature sensor 37 is installed on the return water channel 10 at the client end, and the pressure sensor 38 is installed on the inlet water channel 9 at the client end.

[0023] A cold water inlet / outlet bypass pipe 11 is connected between the cold water return valve mounting base 32 and the cold water outlet valve mounting base 35, and a hot water inlet / outlet bypass pipe 12 is connected between the hot water return valve mounting base 33 and the hot water outlet valve mounting base 34.

[0024] When the client mold 4 is in the cold mold preheating stage, the on / off control valve 36 of the hot water return valve mounting seat 33 and the hot water outlet valve mounting seat 34 is opened, and the client mold 4 is heated.

[0025] When the die-casting machine is performing hot die casting, when the return water temperature sensor 37 detects that the client mold 4 is in a heating state, the on / off control valve 36 of the hot water return valve mounting seat 33 and the hot water outlet valve mounting seat 34 opens. When the return water temperature sensor 37 detects that the client mold 4 is in a cooling state, the on / off control valve 36 of the cold water return valve mounting seat 32 and the cold water outlet valve mounting seat 35 opens. The adjustment is made according to the process requirements of different molds.

[0026] This invention, through its accompanying electrical device, allows users to set different on / off times for each group of pipes, as well as the corresponding flow rate and return water temperature for each group of pipes, on a touchscreen according to their own needs.

[0027] The integrated water circuit board 31 combines the hot and cold channels to enable hot and cold switching.

[0028] The return water temperature sensor 37 detects the return water temperature and can adjust the water flow time according to the return water temperature.

[0029] The temperature control device provided by this invention for independent control of high and low temperature fluids can improve the cooling efficiency of the heating module, facilitate equipment temperature control, meet the dual requirements of heating and cooling in one cycle of the injection barrel, greatly optimize the energy consumption of the equipment, significantly reduce the number of pipes required for equipment operation, reduce initial investment costs, and reduce heat dissipation from the pipes.

[0030] Of course, the above are only preferred embodiments of the present invention and do not limit the patent scope of the present invention. Any simple modifications and equivalent structural changes made based on the contents of the present invention specification and drawings should also be included within the patent protection scope of the present invention.

Claims

1. A temperature control device for independent control of high and low temperature fluids, characterized in that: It includes a heat medium interface, a refrigerant interface, a temperature control device, and a client-side mold. The temperature control device includes an integrated water circuit board, which is equipped with mounting seats for cold water return valves, hot water return valves, hot water outlet valves, and cold water outlet valves. The heat medium interface connects to the hot water outlet valves and hot water return valves, and the refrigerant interface connects to the cold water outlet valves and cold water return valves. Each of the cold water return valves, hot water return valves, hot water outlet valves, and cold water outlet valves is equipped with multiple on / off control valves. The client-side mold is connected to the temperature control device.

2. The temperature control device for independent dual-temperature switching control of high and low temperature fluids according to claim 1, characterized in that: The heat medium interface is connected to the hot water outlet valve mounting base and the hot water return valve mounting base through the heat medium outlet channel and the heat medium return channel, respectively. The refrigerant interface is connected to the cold water outlet valve mounting base and the cold water return valve mounting base through the refrigerant outlet channel and the refrigerant return channel, respectively.

3. The temperature control device for independent dual-temperature switching control of high and low temperature fluids according to claim 1, characterized in that: The client mold's inlet is connected to multiple client inlet channels, and the on / off control valves of the hot water outlet valve mounting base and the cold water outlet valve mounting base are connected to the client inlet channels; the client mold's outlet is connected to multiple client return channels, and the on / off control valves of the cold water return valve mounting base and the hot water return valve mounting base are connected to the client return channels.

4. The temperature control device for independent dual-temperature switching control of high and low temperature fluids according to claim 3, characterized in that: The temperature control device also includes a return water temperature sensor and a pressure sensor. The return water temperature sensor is installed on the return water channel at the client end, and the pressure sensor is installed on the inlet water channel at the client end.

5. The temperature control device for independent dual-temperature switching control of high and low temperature fluids according to claim 1, characterized in that: A cold water inlet / outlet bypass pipe is connected between the cold water return valve mounting base and the cold water outlet valve mounting base, and a hot water inlet / outlet bypass pipe is connected between the hot water return valve mounting base and the hot water outlet valve mounting base.

6. The temperature control device for independent dual-temperature switching control of high and low temperature fluids according to claim 1, characterized in that: When the client mold is in the cold mold preheating stage, the on / off control valves of the hot water return valve and the hot water outlet valve are opened, and the client mold is heated. When the die-casting machine is performing hot mold die casting, when the return water temperature sensor detects that the client mold is in a heating state, the on / off control valves of the hot water return valve and the hot water outlet valve are opened. When the return water temperature sensor detects that the client mold is in a cooling state, the on / off control valves of the cold water return valve and the cold water outlet valve are opened. The adjustment is made according to the process requirements of different molds.